JP3868732B2 - Tube connection method - Google Patents

Tube connection method Download PDF

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Publication number
JP3868732B2
JP3868732B2 JP2000275827A JP2000275827A JP3868732B2 JP 3868732 B2 JP3868732 B2 JP 3868732B2 JP 2000275827 A JP2000275827 A JP 2000275827A JP 2000275827 A JP2000275827 A JP 2000275827A JP 3868732 B2 JP3868732 B2 JP 3868732B2
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JP
Japan
Prior art keywords
tube
tapered
packing
tip
thick
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2000275827A
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Japanese (ja)
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JP2002089760A (en
Inventor
徳二郎 林
秀和 山名
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Tigers Polymer Corp
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Tigers Polymer Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tigers Polymer Corp filed Critical Tigers Polymer Corp
Priority to JP2000275827A priority Critical patent/JP3868732B2/en
Publication of JP2002089760A publication Critical patent/JP2002089760A/en
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Publication of JP3868732B2 publication Critical patent/JP3868732B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、例えばエアコンの室内機におけるドレンパンの排水管部とドレンホースとの管接続部の受口内に使用して好適なパッキン及びこのパッキンを使用した管接続部に関するものである。
【0002】
【従来の技術】
エアコンの室内機においては、結露したドレン水を一旦ドレンパンに集め、ドレンパンから可撓性ホース(ドレンホース)によって外部に排出するようにしているが、合成樹脂によりドレンパンと一体に突設される排水用管部とドレンホースとの接続にあたっては、ドレンホースの挿入の容易性、抜けにくさ、優れた水密性等が要求されている。
【0003】
従来、上記のドレンホースとして図4に示すように、蛇腹状の樹脂ホース40の先端受口部41にOリング42を嵌合させたものが知られている。しかし、上記排水管部は、多くの場合射出成形上の問題特に金型からの離型性を考慮して2〜3゜の抜きテーパが付けられ、先端に向かって先細りのテーパ状の管体に形成されているため、これに従来のドレンホースを接続する場合、排水管部への挿入は容易であるが抜け方向に力が作用すると簡単に抜け落ちてしまいドレン水が室内に漏れ出してしまう問題があった。
【0004】
【発明が解決しようとする課題】
本発明は、上記問題点に鑑み、ドレンホース等の端部に形成される受口と排水管部等の挿口との嵌合が容易でかつ抜き止めが強力であり、しかも水密性に優れた管体接続方法を提供することを課題とする。
【0005】
【課題を解決するための手段】
上記課題を解決するため、請求項1記載の管体接続方法は、一方の管体 A と他方の管体 B とを管体 B 端部の受口部内周面に嵌着したパッキンを介して接続する方法であって、上記パッキンは、全体形状が略円筒形状で、先端部が上記受口部のパッキン保持部に嵌合する環状膨出部に形成され、中間部が薄肉直筒部に形成され、後端部が上記受口部の外拡がりテーパ部に嵌合する少なくともその外径方向に向かって次第に肉厚を増す厚肉テーパ部に形成されており、かつ、上記厚肉テーパ部の内周面の後端内径を管体 A の挿口部の先端外径と略等しいかこれより小さい寸法に形成されており、管体 B を管体 A 端部のその外周面が先端部に向かって次第に外径を小さくする先細りテーパ状の上記挿口部の外側に嵌合していくことにより、上記環状膨出部がその内径を拡大しながら押し込まれ、上記厚肉テーパ部が、上記薄肉直筒部が軸方向に引き伸ばされることにより、当初位置より後退して上記外拡がりテーパ部との間に生じた隙間により外径方向に拡大できるようにされており、管体 A の先端部を上記厚肉テーパ部の後端にまで挿入して接続を完了することにより、上記パッキンが上記挿口部の外周面にテーパ嵌合により密着するようにしたことを特徴とするものである。
【0006】
また、請求項2記載の管体接続方法は、請求項 1 において、一方の管体 A がエアコンのドレンパンより一体に突設した排水用管部で、他方の管体 B が可撓性ドレンホースであることを特徴とするものである。
【0008】
【発明の実施の形態】
以下、本発明の実施の形態を図面に基づいて説明する。図1は一方の管体Aと他方の管体Bを接続する前の状態、図2は管体A,Bの接続中途過程の状態、図3は管体A,Bの接続完了状態を示す。
【0009】
管体Aは、図示しないエアコンの合成樹脂製のドレンパン本体から一体に突設された排水管部(挿口部)10で、その外周面は先端部11に向かって次第に外径を小さくする先細りのテーパ面12に形成されている。
【0010】
管体Bは、本体蛇腹部21と端部の受口部22が合成樹脂(例えばポリオレフィン系樹脂)により一体成形された可撓性ドレンホース20で、その外側には発泡樹脂からなる筒状の断熱カバー(図示せず)が被覆されている。受口部22はその内周面にパッキン30を嵌着する部位で、先端内周面に環状の凹部を形成したパッキン保持部23と、Cリング嵌合用の溝部24と、外拡がりテーパ部25とから構成されている。
【0011】
パッキン30は、ゴムや軟質樹脂等からなる短い略円筒形状で、先端部に形成されドレンホース20のパッキン保持部23に嵌合する環状膨出部31と、中間部に形成される薄肉直筒部32と、後端部に形成されドレンホース20の外拡がりテーパ部25に嵌合する厚肉テーパ部33とで構成されている。厚肉テーパ部33は薄肉直筒部32から延設されその外径方向及び内径方向に向かって次第に肉厚を増加させてあり、そのテーパ角θを12゜に形成してある。なお、外拡がりテーパ部25は、厚肉テーパ部33よりも軸方向の長さを若干長くしてある。
【0012】
本実施例では、パッキン30の環状膨出部31の内径を排水管部10の先端外径と略同一の寸法Dにし、厚肉テーパ部33の後端内径D’を上記Dより小さい寸法にしているが、厚肉テーパ部33の内周面を薄肉直筒部32と同じ平滑面にして後端内径D’を上記Dと略同一寸法に形成してもよい。なお、26は金属製のCリングで、ドレンホースの経時劣化によるクリープ割れを防止するものである。
【0013】
図2に示すように、ドレンホース20を排水管部10の外側に嵌合していくと、まずパッキン30の環状膨出部31が先端部11からテーパ面12に沿ってその内径を拡大しながら押し込まれ、続いて薄肉直筒部32も同様にテーパ面12上を押し込まれていくが、このとき薄肉直筒部32は軸方向に引き伸ばされることを強いられるため、先端部11が厚肉テーパ部33に達する際には、厚肉テーパ部33は当初の位置より後退させられており、外拡がりテーパ部25との間に僅かな隙間hを生じることになる。
【0014】
従って、その後挿入作業を継続しても、厚肉テーパ部33が外径方向に拡大していく余裕があり、先端部11を厚肉テーパ部33の後端にまで挿入し終わるまで多大の力を必要とすることなくスムースに嵌合できることになる。図3に示す管体A,Bの接続完了状態では、パッキン30と排水管部10とはテーパ嵌合により後者の表面に前者が食い込むように密着し良好な水密性が維持されている。
【0015】
また、管体A,Bに引き抜く方向に力が作用しても、薄肉直筒部32が軸方向に圧縮されてもとの肉厚に復帰しようとし、厚肉テーパ部33がクサビ効果を発揮するので接続部が容易に離脱することはない。なお、厚肉テーパ部33のテーパ角を12°に設定した場合、挿入力に対して引き抜き力は約1.4倍に高まることが確認された。
【0016】
以上、本発明の実施例を図面により説明したが、本発明の具体的な構成は図示の実施例に限定されるものでなく、本発明の要旨を逸脱しない範囲の設計変更は本発明に含まれる。例えば、管体A,Bは上記用途のものに限られず下水管等の剛性管であってもよく、パッキン30のテーパ角等の形状は適宜選択できる。
【0017】
【発明の効果】
本発明においては、挿口をパッキンを越えて受口に容易に差し込むことができる。また、パッキンの内周面が挿口の外周面に強く押し付けられるので、水密性が優れている。さらに、パッキンのクサビ効果により引き抜き力は著しく大きく容易に離脱することがない。
【図面の簡単な説明】
【図1】本発明の接続部の接続前を示す断面正面図。
【図2】本発明の接続部の接続中途過程を示す上半部切欠正面図。
【図3】本発明の接続部の接続完了状態を示す上半部切欠正面図。
【図4】従来例を示す断面正面図。
【符号の説明】
10 接続管部
11 先端部
12 テーパ面
20 ドレンホース
21 本体蛇腹部
22 受口部
23 パッキン保持部
24 溝部
25 外拡がりテーパ部
30 パッキン
31 先端嵌合部
32 薄肉直筒部
33 厚肉テーパ部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a packing suitable for use in a receiving port of a pipe connection portion between a drain pan drain pipe and a drain hose in an indoor unit of an air conditioner, for example, and a pipe connection portion using this packing.
[0002]
[Prior art]
In an air conditioner indoor unit, condensed drain water is once collected in a drain pan and discharged from the drain pan to the outside by a flexible hose (drain hose). When connecting the pipe part and the drain hose, it is required to be easy to insert the drain hose, difficult to pull out, and excellent water tightness.
[0003]
Conventionally, as shown in FIG. 4, a drain hose in which an O-ring 42 is fitted to a tip receiving portion 41 of a bellows-like resin hose 40 is known. However, in many cases, the drain pipe section is tapered by 2 to 3 ° in consideration of injection molding problems, particularly releasability from the mold, and the tapered pipe body is tapered toward the tip. Therefore, when connecting a conventional drain hose to this, it is easy to insert into the drain pipe, but if force is applied in the direction of removal, it will easily fall out and drain water will leak into the room. There was a problem.
[0004]
[Problems to be solved by the invention]
In view of the above problems, the present invention is easy to fit between a receiving port formed at an end of a drain hose or the like and an insertion port such as a drain pipe, has a strong retaining force, and is excellent in water tightness. It is an object to provide a pipe connecting method .
[0005]
[Means for Solving the Problems]
To solve the above problems, pipe connection method according to claim 1, wherein, via a packing which is fitted to one of the tube A and the other tube B into socket inner peripheral surface of the tube B end The packing has a substantially cylindrical shape as a whole, the tip is formed in an annular bulging portion that fits into the packing holding portion of the receiving portion, and the intermediate portion is formed in a thin straight cylindrical portion. The rear end portion is formed into a thick tapered portion that gradually increases in thickness toward the outer diameter direction of the tapered portion that fits the outwardly expanding tapered portion of the receiving portion, and the thick tapered portion and the rear end inner diameter of the inner peripheral surface is formed in a substantially equal to or smaller than the dimension between the tip outer diameter of the spigot portion of the tubular body a, the pipe B to the outer peripheral surface of the distal end portion of the tube a end By fitting the taper taper into the outer side of the tapered portion that gradually decreases the outer diameter, the annular bulging portion is The thick taper portion is pushed in while enlarging the inner diameter of the thin tube, and the thin straight tube portion is stretched in the axial direction. When the end of the tube A is inserted to the rear end of the thick tapered portion and the connection is completed, the packing is taper-fitted to the outer peripheral surface of the insertion portion. It is characterized in that it is in close contact with each other.
[0006]
Further, pipe connection method according to claim 2, in claim 1, in drainage pipe section in which one of the tube A is integrally projected from the drain pan of the air conditioner, the other tube B a flexible drain hose It is characterized by being.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings. 1 shows a state before one tube A and the other tube B are connected, FIG. 2 shows a state in the middle of connection between the tubes A and B, and FIG. 3 shows a connection completed state of the tubes A and B. .
[0009]
The pipe body A is a drain pipe section (insertion section) 10 integrally projected from a synthetic resin drain pan body of an air conditioner (not shown), and the outer peripheral surface thereof is tapered to gradually decrease the outer diameter toward the tip section 11. The taper surface 12 is formed.
[0010]
The tube B is a flexible drain hose 20 in which a main body bellows portion 21 and an end receiving portion 22 are integrally formed of a synthetic resin (for example, a polyolefin-based resin). A heat insulating cover (not shown) is covered. The receiving portion 22 is a portion where the packing 30 is fitted on the inner peripheral surface thereof, a packing holding portion 23 in which an annular concave portion is formed on the inner peripheral surface of the tip, a groove portion 24 for fitting a C ring, and an outwardly expanding taper portion 25. It consists of and.
[0011]
The packing 30 is a short, substantially cylindrical shape made of rubber, soft resin, or the like, and has an annular bulging portion 31 that is formed at the tip portion and fits with the packing holding portion 23 of the drain hose 20, and a thin straight cylindrical portion that is formed at the intermediate portion. 32, and a thick tapered portion 33 that is formed at the rear end portion and fits to the outwardly expanding tapered portion 25 of the drain hose 20. The thick taper portion 33 extends from the thin straight cylindrical portion 32 and is gradually increased in thickness in the outer diameter direction and the inner diameter direction, and the taper angle θ is formed at 12 °. The outwardly expanding taper portion 25 is slightly longer in the axial direction than the thick taper portion 33.
[0012]
In this embodiment, the inner diameter of the annular bulging portion 31 of the packing 30 is set to a dimension D substantially the same as the outer diameter of the front end of the drainage pipe section 10, and the rear end inner diameter D ′ of the thick-walled taper section 33 is set to a size smaller than the above D. However, the inner peripheral surface of the thick tapered portion 33 may be the same smooth surface as the thin straight cylindrical portion 32, and the rear end inner diameter D 'may be formed to have substantially the same dimensions as D. Reference numeral 26 denotes a metal C-ring that prevents creep cracks due to deterioration of the drain hose over time.
[0013]
As shown in FIG. 2, when the drain hose 20 is fitted to the outside of the drain pipe portion 10, first, the annular bulging portion 31 of the packing 30 expands its inner diameter along the tapered surface 12 from the tip portion 11. Then, the thin straight tube portion 32 is also pushed on the tapered surface 12 in the same manner. At this time, the thin straight tube portion 32 is forced to be stretched in the axial direction. When reaching 33, the thick tapered portion 33 is retracted from the original position, and a slight gap h is formed between the thickened tapered portion 25 and the outwardly expanding tapered portion 25.
[0014]
Therefore, even if the insertion operation is continued thereafter, the thick tapered portion 33 has a margin to expand in the outer diameter direction, and a great amount of force is required until the distal end portion 11 is completely inserted into the rear end of the thick tapered portion 33. It is possible to fit smoothly without requiring. In the connection completion state of the pipe bodies A and B shown in FIG. 3, the packing 30 and the drain pipe portion 10 are in close contact so that the former bites into the latter surface by taper fitting, and good watertightness is maintained.
[0015]
Further, even if a force acts in the direction of pulling out the tubular bodies A and B, the thin-walled straight cylindrical portion 32 tries to return to its original thickness even when compressed in the axial direction, and the thick-walled tapered portion 33 exhibits a wedge effect. Therefore, the connection part does not easily come off. In addition, when the taper angle of the thick-wall taper part 33 was set to 12 degrees, it was confirmed that the extraction force increases about 1.4 times with respect to the insertion force.
[0016]
Although the embodiments of the present invention have been described with reference to the drawings, the specific configuration of the present invention is not limited to the illustrated embodiments, and design changes within the scope of the present invention are included in the present invention. It is. For example, the tubular bodies A and B are not limited to those for the above-mentioned uses, and may be rigid pipes such as a sewer pipe, and the shape such as the taper angle of the packing 30 can be appropriately selected.
[0017]
【The invention's effect】
In the present invention, the insertion port can be easily inserted into the receiving port beyond the packing. Further, since the inner peripheral surface of the packing is strongly pressed against the outer peripheral surface of the insertion opening, water tightness is excellent. Furthermore, the pulling force is extremely large due to the wedge effect of the packing and does not easily come off.
[Brief description of the drawings]
FIG. 1 is a cross-sectional front view showing a connection portion of the present invention before connection.
FIG. 2 is a front view of an upper half cutout showing a connection halfway process of a connecting portion of the present invention.
FIG. 3 is an upper half cutaway front view showing a connection completion state of the connection portion of the present invention.
FIG. 4 is a sectional front view showing a conventional example.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Connection pipe part 11 Tip part 12 Tapered surface 20 Drain hose 21 Main body bellows part 22 Receiving part 23 Packing holding part 24 Groove part 25 Outward taper part 30 Packing 31 Tip fitting part 32 Thin straight cylinder part 33 Thick taper part

Claims (2)

一方の管体One tube AA と他方の管体And the other tube BB とを管体And the tube BB 端部の受口部内周面に嵌着したパッキンを介して接続する方法であって、It is a method of connecting via a packing fitted to the inner peripheral surface of the receiving part of the end part,
上記パッキンは、全体形状が略円筒形状で、先端部が上記受口部のパッキン保持部に嵌合する環状膨出部に形成され、中間部が薄肉直筒部に形成され、後端部が上記受口部の外拡がりテーパ部に嵌合する少なくともその外径方向に向かって次第に肉厚を増す厚肉テーパ部に形成されており、かつ、上記厚肉テーパ部の内周面の後端内径を管体The packing has a substantially cylindrical shape as a whole, a tip portion is formed in an annular bulging portion that fits into the packing holding portion of the receiving portion, a middle portion is formed in a thin straight cylindrical portion, and a rear end portion is formed in the above The rear end inner diameter of the inner peripheral surface of the thick tapered portion is formed in a thick tapered portion that gradually increases in thickness toward the outer diameter direction of the outer tapered portion that fits to the outer expanding tapered portion of the receiving portion. The tube AA の挿口部の先端外径と略等しいかこれより小さい寸法に形成されており、It is formed in a dimension that is approximately equal to or smaller than the outer diameter of the tip of the insertion port,
管体Tube BB を管体The tube AA 端部のその外周面が先端部に向かって次第に外径を小さくする先細りテーパ状の上記挿口部の外側に嵌合していくことにより、By fitting the outer peripheral surface of the end portion to the outer side of the tapered tapered insertion portion that gradually decreases the outer diameter toward the tip portion,
上記環状膨出部がその内径を拡大しながら押し込まれ、The annular bulge is pushed in while expanding its inner diameter,
上記厚肉テーパ部が、上記薄肉直筒部が軸方向に引き伸ばされることにより、当初位置より後退して上記外拡がりテーパ部との間に生じた隙間により外径方向に拡大できるようにされており、The thick-walled taper portion can be expanded in the outer diameter direction due to a gap generated between the thin-walled straight tube portion and the outer-expanding taper portion by retreating from the initial position by extending the thin-walled straight tube portion in the axial direction. ,
管体Tube AA の先端部を上記厚肉テーパ部の後端にまで挿入して接続を完了することにより、By inserting the tip of the tip up to the rear end of the thick taper part to complete the connection,
上記パッキンが上記挿口部の外周面にテーパ嵌合により密着するようにしたことを特徴とする管体接続方法。A tube connecting method, wherein the packing is brought into close contact with the outer peripheral surface of the insertion portion by taper fitting.
一方の管体One tube AA がエアコンのドレンパンより一体に突設した排水用管部で、他方の管体Is the drainage pipe part that protrudes integrally from the drain pan of the air conditioner, and the other pipe body BB が可撓性ドレンホースである請求項1に記載の管体接続方法。The tube connecting method according to claim 1, wherein is a flexible drain hose.
JP2000275827A 2000-09-12 2000-09-12 Tube connection method Expired - Fee Related JP3868732B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000275827A JP3868732B2 (en) 2000-09-12 2000-09-12 Tube connection method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000275827A JP3868732B2 (en) 2000-09-12 2000-09-12 Tube connection method

Publications (2)

Publication Number Publication Date
JP2002089760A JP2002089760A (en) 2002-03-27
JP3868732B2 true JP3868732B2 (en) 2007-01-17

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Family Applications (1)

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