JP3863863B2 - Packing method and structure for automobile seat - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a packing method and a packing structure for a vehicle seat, in which a plurality of vehicle seats including a seat portion and a backrest portion are packed in a packing box.
[0002]
[Prior art]
Conventionally, when a car seat is packed in a packing box, a plurality of seats are all housed and fixed in the packing box in an upright state.
[0003]
[Problems to be solved by the invention]
As described above, accommodated in all packing box in erected state a plurality of seats, just fixed, packaging since space sandwiched between the seat and the back part of each seat is a significant dead space in the packing box The storage capacity of the box was extremely low, making it difficult to reduce costs.
[0004]
Therefore, in the packing box, the seat that has been turned upside down is placed on the seat in an upright state with the seats facing each other and the backrests facing each other, thereby increasing the storage capacity of the packing box. However, in this case, it is necessary to insert a cushion material between the upright seat and the inverted seat to prevent damage due to friction between the seats during transportation. . However, the insertion of the cushion material is not only troublesome, but there is a risk of damaging the seat when the insertion is poor.
[0005]
The present invention has been made in view of such circumstances, and it is intended to reduce the packaging cost by increasing the storage capacity of the packaging box, and to reliably prevent the seats from rubbing without using a cushioning material. It is an object of the present invention to provide a packing method and a packing structure for an automobile seat that enable the above.
[0006]
[Means for Solving the Problems]
In order to achieve the above object, the present invention provides a plurality of automobile seats comprising a seat portion and a backrest portion in a packaging box comprising a bottom frame and four side frames rising from four sides of the bottom frame. A method of packing an automobile seat to be packed, the first step of attaching a seat in an upright position to a lower seat mounting frame joined on the bottom frame, and the second step of joining four side frames to the bottom frame When, a third step of attaching a separate seat on part seat seat mounting frame, and said further seat in the standing posture, the seat of the seat of the erect posture and the seat base of該倒standing posture,該倒standing The seat in the inverted position is stored in a packing box so that the backrest of the seat in the posture and the backrest of the seat in the upright position face each other in a non-contact state, and both ends of the upper seat mounting frame are packed in the packing box the fourth consists of a step, the third step smell that binds to the upper end of When mounting the seat on the upper seat mounting frame, by placing the upper seat mounting frame to the seat has been set in the standing posture on the positioning jig, the first feature to be fixed.
[0007]
According to the first feature, the seat in the upright position and the seat in the inverted position can be accommodated in the packing box in order, and the seat portions and the backrest portions are not brought into contact with each other. Therefore, the packing work can be facilitated, the dead space in the packing box can be minimized, the capacity of the packing box can be increased, and the packing cost can be greatly reduced. it can. In addition, the upright seat and the inverted seat are held in a non-contact state by the lower seat mounting frame and the upper seat mounting frame. Damage due to rubbing can be reliably prevented.
[0008]
Since the upper seat mounting frame is fixed to the seat set in the inverted posture in advance on the positioning jig, the upper seat mounting frame is simply coupled to the upper end of the packing box in that posture to pack the seat in the inverted posture. It can be stored in a fixed position on the box, and the efficiency of packing work can be improved.
[0009]
The present invention also provides a vehicle seat for packing a plurality of automobile seats comprising a seat portion and a backrest portion in a packaging box comprising a bottom frame and four side frames rising from four sides of the bottom frame. In the packing structure, a lower seat mounting frame to which a seat in an upright position accommodated in the packing box is fixed is fixed to the bottom frame, and between the opposite upper end portions of the side frames, An upper seat mounting frame with an inverted seat that is accommodated in a packaging box is installed, and the seat in the upright position and the seat in the inverted position are in a non-contact state with each other and between the backrests The second feature is that they face each other.
[0010]
According to the second feature, the seat in the upright position and the seat in the inverted position can be accommodated in the packing box, and the seat portions and the backrest portions can be held without contacting each other. Therefore, the dead space in the packing box can be minimized, the storage capacity of the packing box can be increased, and the packing cost can be greatly reduced. In addition, the upright seat and the inverted seat are held in a non-contact state by the lower seat mounting frame and the upper seat mounting frame. Damage due to rubbing can be reliably prevented.
[0011]
Furthermore, in addition to the second feature, the present invention inserts positioning pins respectively provided in the lower seat mounting frame and the upper seat mounting frame into positioning holes provided in the upright seat and the inverted seat. The third feature is that the mounting bracket of each seat is bolted to the lower seat mounting frame and the upper seat mounting frame.
[0012]
According to the third feature, the bolt coupling position of each seat to each seat mounting frame is determined by fitting the positioning hole and the positioning pin, and the bolt coupling to each seat mounting frame of each seat is easily performed. In addition, it is possible to simplify the packing work by minimizing the number of bolt joints.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below on the basis of preferred embodiments of the present invention shown in the accompanying drawings.
[0014]
1 is a front view of a packaging box in which a vehicle seat is packed by the method of the present invention, FIG. 2 is a side view of the packaging box, FIG. 3 is a plan view of the packaging box, and FIG. 5, FIG. 5 is an enlarged view of the main part of FIG. 1, FIG. 6 is a sectional view taken along line 6-6 in FIG. 1, FIG. 7 is a sectional view taken along line 7-7 in FIG. 9 is an exploded perspective view of the bottom wall of the packaging box and a lower seat mounting frame that supports the seat in an upright position, FIG. 10 is a single front view of the short side frame of the packaging box, and FIG. 11 is the packaging box. FIG. 12 is a plan view of the upper seat mounting frame that supports the seat in the inverted position, FIG. 13 is a perspective view showing the seat in the upright position, and FIG. 14 is a positioning jig. It is a front view which shows the state which couple | bonds an upper seat attachment frame with the seat of the inverted posture hold | maintained at.
[0015]
First, the packaging box 1 will be described with reference to FIGS.
[0016]
The packaging box 1 stands from a rectangular bottom frame 2 made of steel, a pair of short side frames 3 and 3 that stand from both short sides of the bottom frame 2, and both long sides of the bottom frame 2. The pair of long side frames 4 and 4 are configured to be disassembled with bolts. Therefore, the upper surface of the packaging box 1 is open.
[0017]
As clearly shown in FIG. 9, the bottom frame 2 is configured by assembling a plurality of long side frame members 5, 5... And short side frame members 6, 6. A fork insertion space 7, 7 (see FIG. 2) of the forklift is defined between them.
[0018]
As clearly shown in FIG. 10, the short side frame 3 includes an upper frame member 8, a plurality of vertical frame members 9 connected to both ends and the middle of the upper frame member 8, the vertical frame members 9, Are composed of a plurality of braces 10, 10...
[0019]
Further, as clearly shown in FIG. 11, each long-side frame 4 includes a short lower frame member 11 and a long upper frame member 12 which are parallel to each other, a plurality of vertical frame members 13, 13. 14 and so on.
[0020]
Next, the automobile seat packed in the packing box 1 will be described.
[0021]
As shown in FIGS. 1 and 5, the packing box 1 is packed with an upright seat S (A) and an inverted seat S (B), and each seat S (A), S ( B) includes a seat portion Sc and a backrest portion Sb that is connected to and rises up from the rear end portion of the seat portion Sc, and four mounting brackets are diagonally positioned on the lower surface of the seat portion Sc. 15, 15... And a positioning bracket 16 having a positioning hole 16 a and disposed in the vicinity of one bracket 15 are provided.
[0022]
Now, a procedure for packing the seats S (A) and S (B) in the packing box 1 will be described.
[0023]
First, as shown in FIGS. 9 and 13, two ladder-like lower seat mounting frames 20, 20 are connected to the upper surface of the bottom frame 2 in a single state by a plurality of bolts 22, 22. 20 and 20 are mounted with two rows of seats S (A) in an upright posture. As shown in FIGS. 6 to 8, in the seat S (A) in each erect posture, the hook is fixed to the positioning hole 16a of the positioning bracket 16 at the fixed position of each lower seat mounting frame 20 as shown in FIGS. After the positioning pins 18 are inserted, the remaining three mounting brackets 15, 15, except for the mounting bracket 15 close to the positioning bracket 16 are fixed to the fixed positions of the lower seat mounting frame 20 with bolts 19, 19. Is done.
[0024]
Next, as shown in FIGS. 1 and 2, the long side frames 4 and 4 and the short side frames 3 and 3 are bolted to both the long side portions and the short side portions of the bottom frame 2 so as to A packaging box 1 having an open upper surface while enclosing the standing seat S (A) group is configured.
[0025]
On the other hand, as shown in FIG. 14, two rows of inverted seats S (B) are set at fixed positions on a positioning jig J separately from the packing box 1, and two ladder-like seats are placed on them. The upper seat mounting frames 21 and 21 are placed, and each seat S (B) is mounted on the upper seat mounting frames 21 and 21. The mounting structure is the same as the mounting structure of the seat S (A) in the upright posture to the lower seat mounting frame 20, and therefore, in the figure, the part corresponding to the side of the seat S (A) in the upright posture is the same. The description is omitted.
[0026]
Thereafter, the upper seat mounting frames 21 and 21 are sequentially lifted using a cargo handling machine such as a forklift, and the seat S (B) in an inverted posture is stored in the packing box 1 as shown in FIGS. As a result, the upper seat mounting frame 21 is bridged between the upper ends of the short side frames 3 and 3 of the packaging box 1.
[0027]
By the way, as shown in FIGS. 6 and 8, positioning members 24 that define engagement grooves 23 are fixed to both end portions of each upper seat mounting frame 21 between the end surfaces thereof. The upper seat mounting frames 21 are bridged between the upper ends of the short side frames 3 and 3 so that the upper ends of the short side frames 3 on the side corresponding to the mating grooves 23 are engaged, and the positioning members 24 Is fixed to each short side frame 3 with bolts 25. These upper seat mounting frames 21 and 21 also serve as the ceiling frame of the packaging box 1. And Within packaging box 1, a seat S (A) group erect posture, and the seat S (B) a group of the inverted posture, contacting the seat Sc, Sc each other and backrest Sb, the Sb between each other It is held in a state where it faces each other.
[0028]
Thus, the upright seat S (A) and the inverted seat S (B) can be accommodated in the packing box 1 in order, and the seats Sc and Sc and the backrest can be accommodated together. The parts Sb and Sb can be held facing each other without being in contact with each other. Therefore, the packing work is facilitated, the dead space in the packaging box 1 is minimized, and the storage capacity of the packaging box 1 is increased. Therefore, it can greatly contribute to the reduction of packing cost. In addition, the seat S (A) group in the upright posture and the seat S (B) group in the inverted posture are held in a non-contact state by the lower seat mounting frame 20 and the upper seat mounting frame 21, so that the cushion material Even without using, it is possible to reliably prevent damage due to friction between the seats S (A) and S (B) during transportation.
[0029]
Further, when the seat S (B) in the inverted posture is attached to the upper seat mounting frame 21, the upper seat mounting frame 21 is mounted on the seat S (B) set in the inverted posture on the positioning jig J, and is fixed. With the upper seat mounting frame 21 fixed to the seat S (B) set in the inverted position on the positioning jig J, the upper seat mounting frame 21 is simply coupled to the upper end of the packaging box 1 so that it can be The seat S (B) can be accommodated in the fixed position of the packaging box 1, and the efficiency of the packaging work can be improved.
[0030]
Further, after the positioning pins 18 provided in the lower seat mounting frame 20 and the upper seat mounting frame 21 are inserted into the positioning holes 16a provided in the upright seat S (A) and the inverted seat S (B), respectively. , Because the mounting bracket 15 of each seat S (A), S (B) is bolted to the lower seat mounting frame 20 and the upper seat mounting frame 21, each seat S ( The bolt coupling positions of the seat mounting frames 20 and 21 of A) and S (B) are determined, and the bolt coupling of the seats S (A) and S (B) to the seat mounting frames 20 and 21 is facilitated. In addition to being able to do this, it is possible to simplify the packaging work by minimizing the number of bolt joints.
[0031]
The present invention is not limited to the above embodiment, and various design changes can be made without departing from the scope of the invention. For example, the number of the lower seat mounting frames 20 and the upper seat mounting frames 21, and the number of the upright seats S (A) and the inverted seats S (A) attached to them are arbitrary.
[0032]
【The invention's effect】
As described above, according to the first feature of the present invention, a plurality of automobile seats including a seat portion and a backrest portion are composed of a bottom frame and four side frames that stand up from the four sides of the bottom frame. A method of packing a car seat for packing in a packing box, wherein a first step of attaching a seat in an upright position to a lower seat mounting frame joined on a bottom frame, and four side frames are joined to the bottom frame a second step, a third step of attaching a separate seat on part seat seat mounting frame, and said further seat in the standing posture, the seat of the seat of the seat part and the erecting posture seats該倒standing posture The inverted seat is stored in a packing box so that the backrest portion of the seat in the inverted posture and the backrest portion of the seat in the upright posture face each other in a non-contact state, and both ends of the upper seat mounting frame Is connected to the upper end of the packing box. The seats in the posture and the seats in the inverted posture can be accommodated in order, and can be held in a state where the seats and the backrests are not in contact with each other, so that the packing operation can be performed. This makes it easy to minimize dead space in the packaging box, increase the storage capacity of the packaging box, and greatly contribute to reducing packaging costs. In addition, the upright seat and the inverted seat are held in a non-contact state by the lower seat mounting frame and the upper seat mounting frame. Damage due to rubbing can be reliably prevented.
[0033]
In addition , when the seat is attached to the upper seat mounting frame in the third step , the upper seat mounting frame is placed and fixed on the seat set in the inverted posture on the positioning jig. By simply connecting the upper seat mounting frame to the upper end of the packing box with the upper seat mounting frame fixed, the seat in an inverted position can be accommodated at a fixed position on the packing box, improving the efficiency of the packing work. Can be achieved.
[0034]
According to the second feature of the present invention, a plurality of automobile seats comprising a seat part and a backrest part are provided in a packaging box comprising a bottom frame and four side frames rising from four sides of the bottom frame. A packing structure for a car seat to be packed, wherein a lower seat mounting frame to which a seat in an upright position accommodated in the packing box is fixed is fixed to the bottom frame, and the side frames facing each other are fixed. An upper seat mounting frame with an inverted seat accommodated in the packing box is installed between the upper end portions, and the seat in the upright position and the seat in the inverted position are connected to each other between the seat portion and the back. Since the abutting parts face each other in a non-contact state, a seat in an upright position and a seat in an inverted position can be accommodated in the packing box, and the seat parts and the back pad parts contact each other. Can be held without And the over nest minimum, increase the storage capacity of the packing box, can contribute greatly to the reduction of packaging cost. In addition, the upright seat and the inverted seat are held in a non-contact state by the lower seat mounting frame and the upper seat mounting frame. Damage due to rubbing can be reliably prevented.
[0035]
Furthermore, according to the third feature of the present invention, in addition to the second feature, the lower seat mounting frame and the upper seat mounting frame are respectively inserted into positioning holes provided in the upright seat and the inverted seat. Since the positioning pin provided is inserted and the mounting bracket of each seat is bolted to the lower seat mounting frame and the upper seat mounting frame, the bolts to the seat mounting frames of each seat are fitted by fitting the positioning holes with the positioning pins. The coupling position is determined, and the bolt coupling to each seat mounting frame of each seat can be easily performed, and the bolt coupling points can be reduced as much as possible to simplify the packaging work.
[Brief description of the drawings]
1 is a front view of a packaging box in which a car seat is packed by the method of the present invention. FIG. 2 is a side view of the packaging box. FIG. 3 is a plan view of the packaging box. FIG. 5 is an enlarged view of the main part of FIG. 1. FIG. 6 is a sectional view taken along line 6-6 in FIG. 1. FIG. 7 is a sectional view taken along line 7-7 in FIG. 9 is an exploded perspective view of the bottom wall of the packing box and a lower seat mounting frame that supports the seat in an upright position. FIG. 10 is a front view of a single frame of the short side frame of the packing box. Single unit front view of the long side frame of the box [Fig. 12] Plan view of the upper seat mounting frame that supports the seat in the inverted posture [Fig. 13] Perspective view showing the middle of installation of the seat in the upright posture [Fig. Front view showing the state where the upper seat mounting frame is joined to the inverted seat held by the fixture [Explanation of symbols]
S (A) ··· Seat S (B) in an upright posture ··· Seat Sb in an inverted posture ··· Back support portion ······ Seat portion J ··· Positioning jig 1 ··· Packing box 2 ... Bottom frame 3 ... Short side frame 4 ... Long side frame 15 ... Mounting bracket 16 ... Positioning bracket 16a ... Positioning Hole
18 ... Positioning pin 19 ... Bolt 20 ... Lower seat mounting frame 21 ... Upper seat mounting frame

Claims (3)

A plurality of automobile seats (S (A), S (B)) composed of a seat (Sc) and a backrest (Sb) are erected from the bottom frame (2) and the four sides of the bottom frame (2). A method for packing an automobile seat, which is packed in a packing box (1) comprising four side frames (3, 3, 4, 4),
A first step of attaching an upright seat (S (A)) to a lower seat mounting frame (20) joined on the bottom frame (2);
A second step of joining the four side frames (3, 3, 4, 4) to the bottom frame (2);
A third step of attaching another seat (S (B)) to the upper seat mounting frame (2 1 );
The other seat (S (B)) is turned upside down, and the seat (Sc) of the seat (S (B)) in the inverted posture and the seat (S (A)) of the seat (S (A)) in the upright posture ( Sc) so that the backrest (Sb) of the seat (S (B)) in the inverted posture and the backrest (Sb) of the seat (S (A)) in the upright posture face each other in a non-contact state. to, housed in a seat of該倒upright posture (S (B)) of the packing box (1), Ri Do and a fourth step of coupling the ends of the upper seat mounting frame (21) at the upper end of the packing box (1) ,
When the seat (S (B)) is attached to the upper seat mounting frame (21) in the third step, the upper seat mounting frame is placed on the seat (S (B)) set in the inverted posture on the positioning jig (J). (21) A method for packing an automobile seat, wherein the vehicle seat is mounted and fixed . A plurality of automobile seats (S (A), S (B)) composed of a seat (Sc) and a backrest (Sb) are erected from the bottom frame (2) and the four sides of the bottom frame (2). A packing structure for a car seat that is packed in a packing box (1) consisting of four side frames (3, 3, 4, 4),
A lower seat mounting frame (20) to which an upright seat (S (A)) accommodated in the packing box (1) is fixed is fixed to the bottom frame (2), and the opposite sides are fixed. Between the upper ends of the frames (3, 3), an upper seat mounting frame (21) with an inverted seat (S (B)) accommodated in the packing box (1) is installed, and the upright The seat (S (A)) in the posture and the seat (S (B)) in the inverted posture face each other in a non-contact state between the seats (Sc) and the backrests (Sb). Characteristic packaging structure for automobile seats. The packing structure for a car seat according to claim 2 ,
The lower seat mounting frame (20) and the upper seat mounting frame (21) are inserted into positioning holes (16a) provided in the upright seat (S (A)) and the inverted seat (S (B)). The positioning pins (18) provided are inserted, and the mounting bracket (15) of each seat (S (A), S (B)) is attached to the lower seat mounting frame (20) and the upper seat mounting frame (21). A car seat packaging structure characterized by bolting.

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