JP3858165B2 - Synthetic resin square heat-resistant enclosure - Google Patents

Synthetic resin square heat-resistant enclosure Download PDF

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Publication number
JP3858165B2
JP3858165B2 JP36903899A JP36903899A JP3858165B2 JP 3858165 B2 JP3858165 B2 JP 3858165B2 JP 36903899 A JP36903899 A JP 36903899A JP 36903899 A JP36903899 A JP 36903899A JP 3858165 B2 JP3858165 B2 JP 3858165B2
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Japan
Prior art keywords
grounding
facing
wall
synthetic resin
heat
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP36903899A
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JP2001180637A (en
Inventor
知之 小澤
直人 原
大輔 上杉
豊治 加藤
弘章 杉浦
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Yoshino Kogyosho Co Ltd
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Yoshino Kogyosho Co Ltd
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Priority to JP36903899A priority Critical patent/JP3858165B2/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
    • B65D1/02Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
    • B65D1/0223Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by shape
    • B65D1/0261Bottom construction
    • B65D1/0276Bottom construction having a continuous contact surface, e.g. Champagne-type bottom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2501/00Containers having bodies formed in one piece
    • B65D2501/0009Bottles or similar containers with necks or like restricted apertures designed for pouring contents
    • B65D2501/0081Bottles of non-circular cross-section

Description

【0001】
【発明の属する技術分野】
本発明は、2軸延伸ブロー成形され、かつヒートセットにより耐熱性が付与された合成樹脂製の角形壜体の底部の構造に関するものである。
【0002】
【従来の技術】
合成樹脂製2軸延伸ブロー成形壜体の底部は、図4に示すように、中央に略半球殻状に壜体内に陥没した陥没中央部11を形成し、この陥没中央部11の周囲に形成したテーパー壁部13と、胴部との連結部分を構成する立ち上がり筒壁部14との間に、面接地構造の接地部8’をリング状に形成して構成されているのが一般である。
【0003】
この接地部8’の構造は、壜体が角形であっても、さらにはヒートセット処理により耐熱性が付与されるものであっても変わりはなく、等しい幅でリング形状に成形されていた。
【0004】
【発明が解決しようとする課題】
しかしながら、上記した従来技術にあっては、壜体が角形構造であると、壜体胴部の平坦壁部5に対向する接地部8’部分と、壜体の角壁部6に対向する接地部8’部分と間に、平坦壁部5に対向する接地部8’部分に比べて角壁部6に対向する接地部8’部分の方が延伸量が大きいと云う差が生じ、この差に伴う肉厚の差に従って、成形性の良さ、および熱変形程度が明らかに相違し、これにより発生する変形が不正変形となって、“座り”が悪くなる、と云う問題があった。
【0005】
また、耐熱性を付与すべくヒートセットを施すと、平坦壁部5に対向する接地部8’部分も成形性が良くなり、底部全体の成形性が良くなるのであるが、成形品である壜体が比較的高い温度の状態で離型されるので、角壁部6に対向する接地部8’部分に比べて肉厚となっている平坦壁部5に対向する接地部8’部分の熱収縮量が大きくなり、このため底部に大きな不正変形が発生する、と云う問題があった。
【0006】
さらに、軽量化した耐熱角形壜体にあっては、肉薄である分、成形性が良くなり、ヒートセットによる成形性の向上との組合せにより、きわめて高い賦形性を得ることができるのであるが、角壁部6に対向する接地部8’部分の肉薄化が大幅に進行するので、上記の場合よりもさらに離型後の熱収縮量が大きくなり、底部の“座り”の悪さによる不良品発生率が高くなる、と云う問題があった。
【0007】
そこで、本発明は、上記した従来技術における問題点を解消すべく創案されたもので、2軸延伸ブロー成形され、かつヒートセットにより耐熱性の付与された合成樹脂製角形壜体の底部の不正変形発生を防止することを技術的課題とし、もって安定して良好な“座り”機能を発揮する、合成樹脂製2軸延伸ブロー成形耐熱角形壜体を得ることを目的とする。
【0008】
【課題を解決するための手段】
上記技術的課題を解決する本発明の手段は、
胴部を角筒形状とした、2軸延伸ブロー成形され、かつヒートセットにより耐熱性が付与された合成樹脂製の角形壜体の、胴部の下端に立ち上がり筒壁で連設された底部の構造に関するものであること、
この底部の、中央の陥没中央部の周囲に形成されたテーパー壁部と、立ち上がり筒壁部との間に接地部を形成すること、
この接地部を、胴部の平坦壁部に対向して位置して、幅狭な面接地構造を有する平坦壁部対向接地部と、胴部の角壁部に対向して位置して、線接地構造を有する角壁部対向接地部とから構成すること、
にある。
【0009】
底部の接地部の内、平坦壁部対向接地部は、その壁構造が、幅狭な面接地構造となっているので、この平坦壁部対向接地部が位置する部分は、線接地構造とした場合に比べて延伸量が大きくなり、それだけ肉薄となって比較的良好な成形性を発揮することになる。
【0010】
これに対し、底部の接地部の内、角壁部対向接地部は、その壁構造が線接地構造となっているので、局部延伸状態となり、成形性の良い状態できわめて肉薄に成形される。
【0011】
また、壜体は、2軸延伸ブロー成形時にヒートセット処理が施されるものであるので、全体的に成形性が高められた状態にあり、これにより底部の成形性の良さは、充分に高いものとなる。
【0012】
このように、底部は、成形性の充分に高い状態で成形されるのであるが、角壁部対向接地部に比べて平坦壁部対向接地部の延伸量が少ないことには変わりはなく、このため離型後の熱収縮変形量は、角壁部対向接地部に比べて平坦壁部対向接地部の方が大きいままである。
【0013】
しかしながら、角壁部対向接地部は、局部延伸状態となって、きわめて肉薄に成形されているので、ヒートセット処理された状態で比較的高い温度のまま離型すると、金型の成形型面から離れた瞬間に、“引け”状に収縮変形するので、底部の接地部全体としては、平坦壁部対向接地部と角壁部対向接地部とで等しく収縮変形することになる。
【0014】
この傾向は、底部の肉薄化程度に従って大きくなるので、軽量化壜体ほど、作用が顕著に現れることになる。
【0015】
【発明の実施の形態】
以下、本発明の一実施例を、図1〜図3を参照しながら説明する。
本発明による角形壜体1は、合成樹脂製の2軸延伸ブロー成形された耐熱壜体であって、上端にテーパー角筒形状をした肩部3を介して口筒部2を連設し、下端に底部7を連設した胴部4を、平坦壁部5と稜線部分を角壁部6として、角取りした正方形状の角筒構造としている。
【0016】
この四角筒形状をした胴部4の各平坦壁部5には、従来と同様に、減圧吸収用のパネル壁部分が凹設されており、また胴部4の中央部には、座屈強度を高めるための中央周溝が周設されている。
【0017】
底部7は、中央に、壜体内方に陥没し、その周壁に、放射方向に沿った太い突条状の補強リブ12を、周方向に沿って等間隔に設けた陥没中央部11を設け、この陥没中央部11の周端縁から、緩やかに下降傾斜したテーパー壁部13を連設し、このテーパー壁部13の周端縁と、胴部4の下端縁に連設した立ち上がり筒壁部14の下端縁との間に、接地部8を形成して構成されている。
【0018】
接地部8は、胴部4の平坦壁部5に対向する(平坦壁部5の直下に位置する)平坦壁部対向接地部9と、胴部4の角壁部6に対向する角壁部対向接地部10とに大別され、平坦壁部対向接地部9は、幅狭な接地面を有する面接地構造(図3の実線図示部分参照)となっており、角壁部対向接地部10は、線接地構造(図3の2点鎖線図示部分参照)となっている。
【0019】
平坦壁部対向接地部9は、その両端部分の幅を、角壁部対向接地部10に近づくに従って減少(図2参照)させており、接地部8全体としては、胴部4の角筒形状と略同じの角形状となっている。
【0020】
【発明の効果】
本発明は、上記した構成となっているので、以下に示す効果を奏する。
2軸延伸ブロー成形された合成樹脂製耐熱角形壜体の底部の接地部における、胴部の平坦壁部に対向した平坦壁部対向接地部と、胴部の角壁部に対向した角壁部対向接地部との間に、熱収縮変形量の差が殆ど生じることがなく、これにより底部の接地部が不正変形して、“座り”機能が劣化すると云う不都合の発生をきわめて有効に阻止することができる。
【0021】
また、ヒートセット処理さらには大幅な軽量化を施して、接地部の平坦壁部対向接地部と角壁部対向接地部との間の熱収縮変形程度の差が大きくなっても、肉薄化の促進に伴う離型時の“引け”状収縮変形の増大により、接地部各部での収縮変形が等しく、これにより接地部の収縮変形が、接地部の外観体裁を劣化させることなく、行われることになる。
【図面の簡単な説明】
【図1】本発明の一実施例を示す、全体正面図。
【図2】図1に示した実施例の、拡大底面図。
【図3】図2に示した実施例の、要部縦断拡大説明図。
【図4】従来例を示す、拡大底面図。
【符号の説明】
1 ; 角形壜体
2 ; 口筒部
3 ; 肩部
4 ; 胴部
5 ; 平坦壁部
6 ; 角壁部
7 ; 底部
8 ; 接地部
8’; 接地部
9 ; 平坦壁部対向接地部
10; 角壁部対向接地部
11; 陥没中央部
12; 補強リブ
13; テーパー壁部
14; 立ち上がり筒壁部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a structure of a bottom portion of a rectangular casing made of a synthetic resin which is biaxially stretch blow molded and heat resistance is given by heat setting.
[0002]
[Prior art]
As shown in FIG. 4, the bottom part of the synthetic resin biaxially stretched blow-molded housing forms a depressed central portion 11 that is recessed in a substantially hemispherical shell shape at the center, and is formed around the depressed central portion 11. In general, a grounding portion 8 ′ having a surface grounding structure is formed in a ring shape between the tapered wall portion 13 and the rising cylindrical wall portion 14 constituting the connecting portion with the trunk portion. .
[0003]
The structure of the grounding portion 8 ′ is the same regardless of whether the casing is square or heat resistant by heat setting, and is formed into a ring shape with an equal width.
[0004]
[Problems to be solved by the invention]
However, in the above-described prior art, when the housing has a square structure, the grounding portion 8 'facing the flat wall portion 5 of the housing body and the grounding facing the corner wall portion 6 of the housing. There is a difference between the portion 8 ′ portion and the grounding portion 8 ′ portion facing the square wall portion 6 that the extension amount is larger than the grounding portion 8 ′ portion facing the flat wall portion 5. According to the difference in thickness, the moldability and the degree of thermal deformation are clearly different, and the deformation generated thereby becomes an illegal deformation and the “sitting” becomes worse.
[0005]
In addition, when heat setting is performed to give heat resistance, the grounding portion 8 ′ facing the flat wall portion 5 also has good moldability and good moldability of the entire bottom portion. Since the body is released in a relatively high temperature state, the heat of the grounding portion 8 ′ portion facing the flat wall portion 5 is thicker than the grounding portion 8 ′ portion facing the corner wall portion 6. There has been a problem that the amount of shrinkage becomes large, which causes a large irregular deformation at the bottom.
[0006]
Furthermore, in the heat-resistant square frame that has been reduced in weight, the formability is improved due to its thinness, and extremely high formability can be obtained in combination with the improvement in formability by heat setting. Further, since the thickness of the ground contact portion 8 'facing the corner wall portion 6 is greatly reduced, the amount of heat shrinkage after the release becomes larger than in the above case, and the defective product due to the poor "sitting" at the bottom. There was a problem that the incidence increased.
[0007]
Therefore, the present invention was devised to solve the above-described problems in the prior art, and the bottom of a synthetic resin square casing that was biaxially stretch blow molded and heat-resistant by heat setting was improper. An object of the present invention is to obtain a biaxially-stretched blow-molded heat-resistant rectangular housing made of synthetic resin that has a technical problem of preventing the occurrence of deformation and exhibits a stable and good “sitting” function.
[0008]
[Means for Solving the Problems]
The means of the present invention for solving the above technical problem is:
The bottom part of the bottom part of the bottom part of the cylindrical part made of a synthetic resin that is biaxially stretched and blow-molded with a heat-set heat-set, and has a cylindrical part. Being related to structure,
Forming a grounding portion between the tapered wall portion formed around the central depression center portion of the bottom portion and the rising cylindrical wall portion;
This grounding part is located opposite to the flat wall part of the trunk part, and is located opposite to the flat wall part grounding part having a narrow surface grounding structure and the square wall part of the trunk part, A corner wall facing grounding portion having a grounding structure;
It is in.
[0009]
Among the grounding parts at the bottom, the flat wall facing grounding part has a narrow surface grounding structure, so the part where the flat wall facing grounding part is located has a line grounding structure. Compared with the case, the amount of stretching becomes larger, and the thickness becomes thinner and relatively good moldability is exhibited.
[0010]
On the other hand, among the grounding portions at the bottom, the corner wall facing grounding portion has a linear grounding structure, so that it is in a locally stretched state and is formed extremely thin with good formability.
[0011]
Further, since the casing is subjected to a heat setting process at the time of biaxial stretch blow molding, the overall formability is improved, and thereby the bottom formability is sufficiently high. It will be a thing.
[0012]
In this way, the bottom portion is molded with a sufficiently high formability, but there is no change in that the amount of extension of the flat wall facing grounding portion is smaller than that of the corner wall facing grounding portion. Therefore, the amount of heat shrinkage deformation after release remains larger in the flat wall portion facing ground portion than in the square wall portion facing ground portion.
[0013]
However, since the corner wall facing grounding portion is in a locally stretched state and is extremely thinly molded, if the mold is released with a relatively high temperature in a heat-set state, the mold surface of the mold Since it contracts and deforms in a “shrink” shape at the moment of separation, the entire grounding portion of the bottom portion is equally contracted and deformed between the flat wall portion facing ground portion and the corner wall portion facing ground portion.
[0014]
This tendency increases with the degree of thinning of the bottom, so that the lighter the casing, the more pronounced the action.
[0015]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to FIGS.
A square casing 1 according to the present invention is a heat-resistant casing made of synthetic resin and biaxially stretched and blow-molded, and has a mouth tube section 2 continuously provided through a shoulder section 3 having a tapered rectangular cylinder shape at the upper end. The body 4 having the bottom 7 connected to the lower end has a square wall structure with a square shape, with the flat wall 5 and the ridge line part being the square wall 6.
[0016]
Each flat wall portion 5 of the body portion 4 having the rectangular tube shape is recessed with a panel wall portion for absorbing reduced pressure as in the prior art, and a buckling strength is provided at the center portion of the body portion 4. A central circumferential groove is provided to increase the height.
[0017]
The bottom portion 7 is depressed toward the inside of the housing at the center, and the depressed central portion 11 is provided with thick rib-shaped reinforcing ribs 12 along the radial direction at equal intervals along the circumferential direction. A tapered wall portion 13 that gently slopes downward is provided continuously from the peripheral edge of the depressed central portion 11, and the rising cylindrical wall portion that is provided continuously to the peripheral edge of the tapered wall portion 13 and the lower end edge of the body portion 4. A grounding portion 8 is formed between the lower end edge of 14.
[0018]
The grounding portion 8 is opposed to the flat wall portion 5 of the trunk portion 4 (located immediately below the flat wall portion 5) and the square wall portion facing the corner wall portion 6 of the trunk portion 4. The flat wall portion grounding portion 9 has a surface grounding structure (see a solid line in FIG. 3) having a narrow grounding surface. Is a line grounding structure (see the portion indicated by the two-dot chain line in FIG. 3).
[0019]
The flat wall portion opposing grounding portion 9 decreases the width of both end portions as it approaches the square wall portion opposing grounding portion 10 (see FIG. 2), and the grounding portion 8 as a whole has a rectangular tube shape of the trunk portion 4. It has almost the same square shape.
[0020]
【The invention's effect】
Since the present invention has the above-described configuration, the following effects can be obtained.
A flat wall facing grounding portion facing the flat wall portion of the trunk portion and a square wall portion facing the corner wall portion of the trunk portion in the grounding portion of the bottom part of the heat-resisting rectangular housing made of synthetic resin that is biaxially stretch blow molded There is almost no difference in the amount of thermal contraction deformation between the opposing grounding portion, and this effectively prevents the occurrence of inconvenience that the grounding portion at the bottom is illegally deformed and the “sitting” function is deteriorated. be able to.
[0021]
Moreover, even if the heat set process and further significant weight reduction are applied, even if the difference in the degree of thermal shrinkage deformation between the flat wall opposing grounding part and the corner wall opposing grounding part of the grounding part becomes large, the wall thickness is reduced. Due to the increase in “shrink” -like shrinkage deformation at the time of releasing due to promotion, the shrinkage deformation at each part of the grounding part is equal, and thereby the shrinkage deformation of the grounding part is performed without deteriorating the appearance of the grounding part. become.
[Brief description of the drawings]
FIG. 1 is an overall front view showing an embodiment of the present invention.
FIG. 2 is an enlarged bottom view of the embodiment shown in FIG.
3 is an enlarged explanatory view of a main part of the embodiment shown in FIG. 2; FIG.
FIG. 4 is an enlarged bottom view showing a conventional example.
[Explanation of symbols]
1; Square housing 2; Mouth tube part 3; Shoulder part 4; Body part 5; Flat wall part 6; Square wall part 7; Bottom part 8; Grounding part 8 '; Corner wall opposing grounding part 11; depression center part 12; reinforcing rib 13; taper wall part 14; rising cylinder wall part

Claims (1)

胴部(4) を角筒形状とした、2軸延伸ブロー成形され、かつヒートセットにより耐熱性が付与された合成樹脂製の角形壜体(1) であって、前記胴部(4) の下端に立ち上がり筒壁(14)で連設された底部(7) の、中央の陥没中央部(11)の周囲に形成されたテーパー壁部(13)と前記立ち上がり筒壁部(14)との間に形成される接地部(8) を、前記胴部(4) の平坦壁部(5) に対向して幅狭な面接地構造を有する平坦壁部対向接地部(9) と、前記胴部(4) の角壁部(6) に対向して線接地構造を有する角壁部対向接地部(10)とから構成した合成樹脂製角形耐熱壜体。A square casing (1) made of a synthetic resin which is biaxially stretched blow-molded and has heat resistance imparted by heat setting, wherein the barrel (4) has a rectangular tube shape, and the barrel (4) The bottom part (7) connected to the lower end with the rising cylindrical wall (14), and the tapered wall part (13) formed around the central depression central part (11) and the rising cylindrical wall part (14). A grounding portion (8) formed between the flat wall facing grounding portion (9) having a narrow surface grounding structure facing the flat wall portion (5) of the trunk portion (4), and the barrel A synthetic resin prismatic heat-resistant casing comprising a corner wall facing ground portion (10) having a line ground structure facing the corner wall portion (6) of the portion (4).
JP36903899A 1999-12-27 1999-12-27 Synthetic resin square heat-resistant enclosure Expired - Fee Related JP3858165B2 (en)

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JP3858165B2 true JP3858165B2 (en) 2006-12-13

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JP2003191928A (en) * 2001-12-28 2003-07-09 Yoshino Kogyosho Co Ltd Bottle-type container made of synthetic resin
JP5057302B2 (en) * 2006-09-29 2012-10-24 株式会社吉野工業所 Synthetic resin housing
JP5354651B2 (en) * 2008-12-26 2013-11-27 日本山村硝子株式会社 Plastic bottle
JP5681352B2 (en) * 2009-06-30 2015-03-04 株式会社吉野工業所 Bottle

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