JP3856595B2 - Wiring / piping clip and manufacturing method thereof - Google Patents

Wiring / piping clip and manufacturing method thereof Download PDF

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Publication number
JP3856595B2
JP3856595B2 JP14803799A JP14803799A JP3856595B2 JP 3856595 B2 JP3856595 B2 JP 3856595B2 JP 14803799 A JP14803799 A JP 14803799A JP 14803799 A JP14803799 A JP 14803799A JP 3856595 B2 JP3856595 B2 JP 3856595B2
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Prior art keywords
metal fitting
elastic body
wiring
manufacturing
metal
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JP2000337559A (en
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平 幸 和 仁
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東京ガスケット工業株式会社
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  • Clamps And Clips (AREA)
  • Installation Of Indoor Wiring (AREA)
  • Supports For Pipes And Cables (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、帯状の金属板で形成した金具に単数または複数の配線または配管である被把持体を弾性体を介して把持する把持部分と、その端部に支持体に固着する支持部分とを形成した配線・配管用クリップおよびその製造方法に関する。
【0002】
【従来の技術】
従来の配線・配管用クリップの一例を図9に符号C0で示す。帯状の鋼板で成形された金具1Aには、その両端部に図示しない支持体、例えばフレームに固着するための螺子挿入孔2A、2Bが設けられて支持部S1、S2が形成されており、弯曲した部分には弾性体の被覆8が施されて配線または配管を把持する把持部Hが形成されている。そして、前記両端の支持部S1、S2はスプリングバックによって開いた状態で製作され、支持体へ固着時に螺子の締め付けにより密着されて配線または配管が把持される。
【0003】
このような従来のクリップC0は、まず、図10に示す金具1Aを成形し、図11に示すように複数個、図示の例では6個の金具1Aを型20に挿入して把持部Hに弾性体の被覆8をモールドして製造していた。
このように従来のクリップC0は、金具1Aの成形後に弾性体を被覆するのでその形状から一度に多数個を型20に挿入することができず、多数個取りによるコスト低減に対して難点があった。
【0004】
【発明が解決しようとする課題】
したがって、本発明は一度に多数個の弾性体成形が可能で、製造の容易な配線・配管用クリップ及びその製造方法を提供するのを目的としている。
【0005】
【課題を解決するための手段】
本発明の配線・配管用クリップの製造方法によれば、帯状の金属板で形成した金具(1)に弾性体(3)を介して被把持体を把持する把持部分(H)と、その両端部に支持体に固着する一対の支持部分(S1、S2)とを形成した配線・配管用クリップの製造方法において、板状の長方形の金具(1)を加工する金具加工工程と、その金具(1)を複数個その表面を対向して型内に並べ、成形型(10)内において金具(1)をその幅方向に包んだ弾性体(3)を一体に成形する弾性体成形工程と、その弾性体を一体成形した金具(1)を成形型から取出し金具(1)を折り曲げて一方の支持体(S2)を形成する支持体形成工程と、その弾性体を一体成形した金具(1)の把持部分(H)を被把持体への取り付け前に予め湾曲形成する把持部形成工程とを有する。
【0006】
そして、前記弾性体形成工程は、前記金具(1)および弾性体材料が収納される凹所を有し、弾性体成形される金具(1)の数より1枚多い複数の板状成形型(10)内に金具を並べて行うことが好ましい。。
【0007】
また、前記弾性体を金具(1)の幅方向に伸びその金具を包んだ複数の柱状体(4)に形成し、互いに隣接する柱状体(4)との間に隙間を設けて行うことが好ましい。
【0008】
したがって、本発明によれば、金具の板状の面を対向して成形型に並べ弾性体が成形できるので、小さい成形型で一度に多数個の成形ができる。
また、被把持体を把持する弾性体は複数の柱状体で形成され、隣接する柱状体との間に隙間が設けられているので容易に把持部分を円弧状に成形でき、弾性体の応力を低減することができる。そして、柱状体の金具より被把持体側、すなわち内側の幅を狭く形成すれば、より小径に対応できるので好ましい。
そして、把持部分の成形が最終工程であるので、弾性体成形状態から管径、支持寸法の異なった多種のクリップに対応できる。
【0009】
【発明の実施の形態】
以下、図面を参照して本発明の実施形態を説明する。
図1には本発明の一実施形態のクリップC1が示されている。帯状の鋼板で形成された金具1には、その両端部に図示しない支持体へ固着するための螺子挿入孔2A、2Bが設けられて支持部S1、S2が形成されている。なお、図示の螺子挿入孔2Aは長孔で形成されて調整が可能であるが、長孔でなくても良い。
【0010】
そして、符号Hで示す把持部には後記する弾性体3が一体に成形されており、成形形状は図示しない被把持体である配線または配管の外形形状に合わせ円弧状に形成され、この成形は弾性体3を一体成形後に行われている。
【0011】
また、金具1の両端支持部S1、S2はスプリングバックによって開いた状態に成形されており、支持体へ固着時に螺子の締め付けによって密着され、被把持体が把持される。
【0012】
前記弾性体3は、帯状の鋼板で形成された金具1の幅方向に伸びる角柱状で、その金具1の縁部をくるんで成形された複数、図示の例では6本の柱状体4で構成され、図1の実施形態ではこれらの柱状体4は連結部5で互いに連結されている。そして、その連結部5より被把持体側、すなわち内側は被把持体に近付くにしたがって円周方向の幅が狭まっており、容易に円弧状に成形できるように形成されている。
【0013】
なお、金具1に、図4に示すように抜き孔6を設けると、弾性体3と金具1との固着、および弾性体3の柱状体4の互いの連結が確実になって好ましい。
【0014】
図2に示す実施形態では弾性体3Aの形状が相異し、柱状体4のみで金具1の幅をくるんで固着されており、互いに連結されていない、もしくは金具幅のみで連結されている。したがって、円弧状に、より容易に成形できる
【0015】
また、図3には、弾性体3Bの柱状体4Bの形状が前記実施形態に比べ幅を広く、3本で形成した実施形態が示されている。
【0016】
次に製造方法について説明する。
まず、図4に示す金具1が板状で螺子挿入孔2A、2B等が、例えばブランクピアス加工される(金具加工工程)。
【0017】
そして、図5に示すように、その板状の金具1が複数個、図示の例では11枚、それぞれ成形型10に挿入され、板状の面を対向した形で並べられて弾性体3の成形が行われ、金具1と弾性体3とが一体に形成される(弾性体成形工程)。
【0018】
こうして図6に示すように、金具1と弾性体3とが一体に成形された状態Dで型10から取り出され、図1に示した所定形状に把持部分Hが成形されて完成する。
【0019】
この製造方法は、図7または図8に示すような弾性体3C、3Dの形状が一体化されたクリップC4、C5の成形に対しても適用できる。
【0020】
【発明の効果】
本発明は以上説明したように構成され、以下に示す効果を奏する。
(1) 多数個を同時に成形できるので生産性が向上する。
(2) 柱状の弾性体が金具をくるんで成形した場合には、接着を必要としない。
(3) 弾性体は互いに隙間を有する複数の柱状体で形成され、小さな管径に対しても曲げに伴う応力の発生が小さく容易に成形できる。特に、柱状体の内径側を幅狭に形成すれば干渉が防止でき、より小径に対応できる。
(4) 把持部分の成形が後加工であるので種々の管径や支持寸法の相異したクリップに対応できる。
【図面の簡単な説明】
【図1】本発明の一実施形態を示す斜視図。
【図2】本発明の別の実施形態を示す斜視図。
【図3】本発明のさらに別の実施形態を示す斜視図。
【図4】弾性体成形前の金具の形状を示す平面図。
【図5】弾性体の成形状態を説明する図。
【図6】弾性体を成形した状態を示す斜視図。
【図7】本発明の製造方法によって製造するクリップの他の例を示す斜視図。
【図8】本発明の製造方法によって製造するクリップのさらに他の例を示す斜視図。
【図9】従来のクリップを示す斜視図。
【図10】図9の金具を示す斜視図。
【図11】従来の被覆の成形を説明する図。
【符号の説明】
1、1A・・・金具
2A、2B・・・螺子挿入孔
3、3A〜3D・・・弾性体
4・・・柱状体
8・・・被覆
10、20・・・成形型
H・・・把持部分
S1、S2・・・支持部分
[0001]
BACKGROUND OF THE INVENTION
The present invention includes a gripping part for gripping a gripped body, which is one or a plurality of wirings or piping, on a metal fitting formed of a strip-shaped metal plate through an elastic body, and a support part that is fixed to a support at an end thereof. The present invention relates to a formed wiring / piping clip and a manufacturing method thereof.
[0002]
[Prior art]
An example of a conventional wiring / piping clip is indicated by C0 in FIG. A metal fitting 1A formed of a strip-shaped steel plate is provided with support portions S1 and S2 by providing screw insertion holes 2A and 2B for fixing to a support body (not shown), for example, a frame, at both ends thereof. The covered portion is provided with an elastic covering 8 to form a gripping portion H for gripping the wiring or piping. The support portions S1 and S2 at both ends are manufactured in a state of being opened by a springback, and are closely attached to each other by tightening screws when they are fixed to the support, thereby gripping the wiring or piping.
[0003]
In such a conventional clip C0, first, the metal fitting 1A shown in FIG. 10 is formed, and a plurality of metal fittings 1A in the illustrated example are inserted into the mold 20 as shown in FIG. The elastic coating 8 was molded.
Thus, since the conventional clip C0 covers the elastic body after the metal fitting 1A is molded, a large number of clips cannot be inserted into the mold 20 at once due to the shape of the clip C0, and there is a difficulty in reducing the cost by taking a large number. It was.
[0004]
[Problems to be solved by the invention]
Accordingly, it is an object of the present invention to provide a wiring / piping clip and a method of manufacturing the same, which can be molded into a large number of elastic bodies at a time and can be easily manufactured.
[0005]
[Means for Solving the Problems]
According to the method for manufacturing a wiring / piping clip of the present invention, a gripping part (H) for gripping a gripped body via an elastic body (3) on a metal fitting (1) formed of a strip-shaped metal plate, and both ends thereof In the manufacturing method of the clip for wiring and piping in which a pair of support portions (S1, S2) fixed to the support is formed on the part, a metal fitting processing step for processing the plate-shaped rectangular metal fitting (1), and the metal fitting ( An elastic body molding step of integrally molding an elastic body (3) in which a plurality of 1) are arranged in a mold with their surfaces facing each other, and the metal fitting (1) is wrapped in the width direction in the mold (10); The metal fitting (1) integrally molded with the elastic body is taken out from the mold and the metal fitting (1) is bent to form one support (S2), and the metal fitting (1) integrally molded with the elastic body. Grip in which the grip part (H) is curved in advance before being attached to the gripped body And a forming step.
[0006]
The elastic body forming step includes a plurality of plate-shaped molds (1) that have a recess in which the metal fitting (1) and the elastic body material are accommodated, one more than the number of metal fittings (1) to be elastically molded. 10) It is preferable to arrange the metal fittings in the interior. .
[0007]
Further, the elastic body is formed in a plurality of columnar bodies (4) extending in the width direction of the metal fitting (1) and enclosing the metal fitting, and a gap is provided between the columnar bodies (4) adjacent to each other. preferable.
[0008]
Therefore, according to the present invention, the elastic body can be formed by arranging the metal plate on the mold so that the plate-like surfaces of the metal fittings face each other, so that a large number of molds can be formed at a time with a small mold.
In addition, the elastic body that grips the object to be gripped is formed of a plurality of columnar bodies, and a gap is provided between adjacent columnar bodies, so that the gripped portion can be easily formed into an arc shape, and the elastic body can be stressed. Can be reduced. Further, it is preferable to form a narrower width on the side of the object to be gripped, that is, on the inner side than the metal fittings of the columnar body because it can cope with a smaller diameter.
And since formation of a grip part is the last process, it can respond to various kinds of clips from which a pipe diameter and a support size differed from an elastic body formation state.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 shows a clip C1 according to an embodiment of the present invention. The metal fitting 1 formed of a strip-shaped steel plate is provided with screw insertion holes 2A and 2B for fixing to a support body (not shown) at both ends thereof to form support portions S1 and S2. The screw insertion hole 2A shown in the figure is a long hole and can be adjusted, but it need not be a long hole.
[0010]
An elastic body 3 which will be described later is integrally formed in the gripping portion indicated by symbol H, and the molded shape is formed in an arc shape in accordance with the outer shape of the wiring or pipe which is the gripped body (not shown). This is performed after the elastic body 3 is integrally formed.
[0011]
Further, both end support portions S1 and S2 of the metal fitting 1 are formed in a state of being opened by a springback, and are brought into close contact with each other by tightening a screw when fixed to the support body, thereby gripping the object to be grasped.
[0012]
The elastic body 3 has a prismatic shape extending in the width direction of the metal fitting 1 formed of a strip-shaped steel plate, and is composed of a plurality of, in the illustrated example, six columnar bodies 4 formed around the edge of the metal fitting 1. In the embodiment of FIG. 1, these columnar bodies 4 are connected to each other by a connecting portion 5. And the to-be-held body side, ie, the inside, from the connecting portion 5 is narrowed in the circumferential direction as it approaches the to-be-held body, and is formed so that it can be easily formed into an arc shape.
[0013]
It should be noted that it is preferable to provide the metal fitting 1 with a hole 6 as shown in FIG. 4 because the elastic body 3 and the metal fitting 1 are firmly fixed and the columnar body 4 of the elastic body 3 is connected to each other.
[0014]
In the embodiment shown in FIG. 2, the shape of the elastic body 3 </ b> A is different, and is fixed around the width of the metal fitting 1 only by the columnar body 4, and is not connected to each other or connected only by the metal fitting width. Therefore, it can be more easily formed into an arc shape.
FIG. 3 shows an embodiment in which the shape of the columnar body 4B of the elastic body 3B is wider than that of the above-described embodiment and is formed by three.
[0016]
Next, a manufacturing method will be described.
First, the metal fitting 1 shown in FIG. 4 is plate-shaped, and the screw insertion holes 2A, 2B and the like are subjected to, for example, blank piercing (metal fitting process).
[0017]
Then, as shown in FIG. 5, a plurality of the plate-like metal fittings 1, 11 in the example shown, are inserted into the mold 10, and the plate-like surfaces are arranged facing each other to form the elastic body 3. Molding is performed to integrally form the metal fitting 1 and the elastic body 3 (elastic body molding step).
[0018]
In this way, as shown in FIG. 6, the metal fitting 1 and the elastic body 3 are taken out from the mold 10 in a state D in which the metal fitting 1 and the elastic body 3 are integrally formed, and the gripping portion H is formed into a predetermined shape shown in FIG.
[0019]
This manufacturing method can also be applied to molding of clips C4 and C5 in which the shapes of the elastic bodies 3C and 3D are integrated as shown in FIG. 7 or FIG.
[0020]
【The invention's effect】
The present invention is configured as described above and has the following effects.
(1) Productivity is improved because a large number can be molded simultaneously.
(2) When a columnar elastic body is formed by wrapping a metal fitting, no adhesion is required.
(3) The elastic body is formed of a plurality of columnar bodies having gaps between each other, and can be easily molded with little generation of stress accompanying bending even for a small tube diameter. In particular, if the inner diameter side of the columnar body is formed narrow, interference can be prevented and a smaller diameter can be accommodated.
(4) Since the formation of the grip portion is post-processing, it can be used for clips having various pipe diameters and different support dimensions.
[Brief description of the drawings]
FIG. 1 is a perspective view showing an embodiment of the present invention.
FIG. 2 is a perspective view showing another embodiment of the present invention.
FIG. 3 is a perspective view showing still another embodiment of the present invention.
FIG. 4 is a plan view showing the shape of a metal fitting before forming an elastic body.
FIG. 5 is a diagram illustrating a molded state of an elastic body.
FIG. 6 is a perspective view showing a state where an elastic body is molded.
FIG. 7 is a perspective view showing another example of a clip manufactured by the manufacturing method of the present invention.
FIG. 8 is a perspective view showing still another example of a clip manufactured by the manufacturing method of the present invention.
FIG. 9 is a perspective view showing a conventional clip.
10 is a perspective view showing the metal fitting of FIG. 9;
FIG. 11 is a view for explaining molding of a conventional coating.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1, 1A ... Metal fittings 2A, 2B ... Screw insertion hole 3, 3A-3D ... Elastic body 4 ... Columnar body 8 ... Cover 10, 20 ... Mold H ... Gripping Part S1, S2 ... support part

Claims (3)

帯状の金属板で形成した金具(1)に弾性体(3)を介して被把持体を把持する把持部分(H)と、その両端部に支持体に固着する一対の支持部分(S1、S2)とを形成した配線・配管用クリップの製造方法において、板状の長方形の金具(1)を加工する金具加工工程と、その金具(1)を複数個その表面を対向して型内に並べ、成形型(10)内において金具(1)をその幅方向に包んだ弾性体(3)を一体に成形する弾性体成形工程と、その弾性体を一体成形した金具(1)を成形型から取出し金具(1)を折り曲げて一方の支持体(S2)を形成する支持体形成工程と、その弾性体を一体成形した金具(1)の把持部分(H)を被把持体への取り付け前に予め湾曲形成する把持部形成工程と、を有することを特徴とする配線・配管用クリップの製造方法。  A gripping part (H) for gripping a gripped body via an elastic body (3) on a metal fitting (1) formed of a band-shaped metal plate, and a pair of support parts (S1, S2) fixed to the support at both ends thereof In the manufacturing method of the wiring / pipe clip formed with a metal plate), a metal fitting processing step for processing the plate-shaped rectangular metal fitting (1), and a plurality of the metal fittings (1) arranged in the mold with their surfaces facing each other. An elastic body molding step of integrally molding the elastic body (3) in which the metal fitting (1) is wrapped in the width direction in the mold (10), and the metal fitting (1) integrally molding the elastic body from the mold A support body forming step of forming the one support body (S2) by bending the take-out metal fitting (1), and before attaching the gripping portion (H) of the metal fitting (1) integrally molded with the elastic body to the gripped body Wiring / piping characterized by having a gripping portion forming step for forming a curve in advance Method of manufacturing a clip. 前記弾性体形成工程は、前記金具(1)および弾性体材料が収納される凹所を有し、弾性体成形される金具(1)の数より1枚多い複数の板状成形型(10)内に金具を並べて行う請求項1の配線・配管用クリップの製造方法。The elastic body forming step includes a plurality of plate-shaped molds (10) having a recess in which the metal fitting (1) and the elastic material are accommodated, one more than the number of metal fittings (1) to be elastically molded. The manufacturing method of the clip for wiring and piping of Claim 1 performed by arranging a metal fitting in the inside. 前記弾性体を金具(1)の幅方向に伸びその金具を包んだ複数の柱状体(4)に形成し、互いに隣接する柱状体(4)との間に隙間を設けて行う請求項1または2の配線・配管用クリップの製造方法。The elastic body is formed in a plurality of columnar bodies (4) extending in the width direction of the metal fitting (1) and enclosing the metal fitting, and a gap is provided between adjacent columnar bodies (4). 2. Manufacturing method of clip for wiring and piping.
JP14803799A 1999-05-27 1999-05-27 Wiring / piping clip and manufacturing method thereof Expired - Lifetime JP3856595B2 (en)

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KR101060597B1 (en) 2011-03-31 2011-08-31 주식회사 시코 Pipe connector with connecting press circle plate integrated
KR101356133B1 (en) 2011-06-28 2014-01-28 주식회사 시코 pipe connector with connecting press circle plate integrated
KR101356131B1 (en) 2011-06-28 2014-01-28 주식회사 시코 separating type pipe connector with connecting press circle plate integrated
KR101356135B1 (en) 2011-06-28 2014-01-28 주식회사 시코 cross type pipe connector with connecting press circle plate integrated

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