JP3854652B2 - Method for producing calcium hydroxide - Google Patents

Method for producing calcium hydroxide Download PDF

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Publication number
JP3854652B2
JP3854652B2 JP26053595A JP26053595A JP3854652B2 JP 3854652 B2 JP3854652 B2 JP 3854652B2 JP 26053595 A JP26053595 A JP 26053595A JP 26053595 A JP26053595 A JP 26053595A JP 3854652 B2 JP3854652 B2 JP 3854652B2
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Japan
Prior art keywords
calcium hydroxide
alcohol
water
aging machine
dry air
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JP26053595A
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JPH09110425A (en
Inventor
俊治 佐藤
実 横倉
浩之 西口
哲史 重巣
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Okutama Kogyo Co Ltd
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Okutama Kogyo Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、特に亜硫酸ガスのような硫黄酸化物、塩化水素やフッ化水素のようなハロゲン化水素、硫化水素などの酸性排ガスや、ゴミ焼却場や工場の酸性排ガスや酸性排液の中和・除去剤として好適に用いられる、反応活性に優れる水酸化カルシウムの製造方法に関するものである。
【0002】
【従来の技術】
従来、酸性排ガスの中和・除去剤として水酸化カルシウムが用いられているが、この水酸化カルシウムはSOxやハロゲン化水素との反応活性が低く、酸性排ガスに対してその2〜5倍当量という多量が必要になるのを免れない。
そこで、最近、反応活性に富む水酸化カルシウムの製造方法として、アルコールなどの有機溶媒を用いる方法が提案されている(例えば特公平6−8194号公報、特開平5−193997号公報)。
しかしながら、この方法は、反応熟成工程と真空やパージガスにより溶剤を除去する工程とを別々に行っているため、工程が煩雑となり、製造コストが高くなるという問題がある。
【0003】
【発明が解決しようとする課題】
本発明は、このような従来の欠点を克服し、反応活性に優れた水酸化カルシウムを簡単に効率よく連続的に製造する方法を提供することを目的としてなされたものである。
【0004】
【課題を解決するための手段】
本発明者らは、酸性排ガスなどとの反応活性に優れた水酸化カルシウムの工業的製造法を開発するために種々研究を重ねた結果、熟成機内に不活性ガス及び/又は乾燥空気を、その供給量、熟成機の内温、及び熟成機内の水酸化カルシウムの滞留時間を調整しながら、連続的に供給することにより、その目的を達成しうることを見出し、この知見に基づいて本発明を完成するに至った。
【0005】
すなわち、本発明は、乾式粉砕された酸化カルシウム、水及びアルコールの混合液を消化機で消化反応させ、得られた消化反応生成物を熟成機で熟成させ、水及びアルコールを気化させて除去することにより、連続的に水酸化カルシウムを製造する方法において、熟成機内に不活性ガス及び/又は乾燥空気を、その供給量、熟成機の内温及び熟成機内の消化反応生成物の滞留時間を調整しながら、連続的に供給し、水及びアルコールを気化させて除去することを特徴とする水酸化カルシウムの製造方法を提供するものである。
【0006】
【発明の実施の形態】
本発明において原料に用いる酸化カルシウムは乾式粉砕されたものであれば特に制限はないが、好ましくは石灰石をロータリーキルン炉、ベッケンバッハ炉、流動焙焼炉で焼成したのち、ケージミル、バイブローミル、ボールミル、ディスクミルなどの乾式粉砕機で粉砕し、篩分けなどで分級したものが挙げられる。
この乾式粉砕された酸化カルシウムは、通常20〜300μm、好ましくは20〜110μmの累積50%平均粒子径を有する。
【0007】
この酸化カルシウムを消化するのに用いられる消化液は、水とアルコールとの混合液である。水は清水が好ましいが、本発明の目的をそこなわない範囲で多少の不純分を含んでいても差し支えなく、工業用水で十分である。アルコールは、液状のものが好ましく、中でも沸点が水の沸点よりも低い低級アルコール、特にメタノール、エタノール、メタノール変成エタノール、イソプロピルアルコール変成エタノール、各種工業用アルコールが好ましい。消化液における水とアルコールの割合は、重量比で通常1:0.8〜1:3、好ましくは1:1.2〜1:2の範囲で選ばれる。水が多すぎると急激に消化反応が起こり、不均一な状態のまま消石灰となり、反応性の良い消石灰が得られないし、またアルコールが多すぎても消化反応が起こりにくくなり、またアルコールの気化に時間がかかる。
【0008】
酸化カルシウムと消化液中の水の使用割合は、重量比で通常1:0.3〜1:2、好ましくは1:0.3〜1:1.0の範囲で選ばれる。酸化カルシウムが多すぎると水酸化カルシウム中に一部酸化カルシウムが残留するし、また水が多すぎると水分が残り、凝集してしまう。
【0009】
酸化カルシウムと消化液はよく混合して消化反応に付すのが好ましく、例えば両者を所定割合でそれぞれ混合機に供給し、混合機中で均質に混合し、得られた混合物、通常懸濁液を消化機に供給し、消化反応を行うのが好ましい。この混合処理は通常45℃以下、好ましくは30℃以下の温度で行われる。混合処理温度が45℃を超えると急激に反応が起こり、粘度が上昇し、そのため均一に混合することが困難になる。混合機としては、すき刃型ミキサー、単一パドルスクリューミキサー、二重パドルスクリューミキサーなどが挙げられる。
【0010】
消化反応条件としては、反応温度が通常70〜120℃、好ましくは75〜110℃、反応時間が5〜180分、好ましくは10〜120分の範囲で選ばれる。
【0011】
消化機の消化反応生成物は次いで熟成機に供給される。また、熟成機には不活性ガス及び/又は乾燥空気が連続的に供給される。不活性ガスとしては、例えば窒素、アルゴンなどが用いられる。熟成機内への不活性ガス及び/又は乾燥空気の供給は、その供給量、熟成機の内温及び熟成機内の消化反応生成物の滞留時間を調整しながら行われる。
【0012】
この調整は、好ましくは、不活性ガス及び/又は乾燥空気の熟成機への供給量については消化反応生成物中の水酸化カルシウム1kg当たり5〜120リットル、好ましくは10〜80リットル、熟成機の内温については、80〜110℃、熟成機内の消化反応生成物の滞留時間については5〜60分、好ましくは10〜50分とすることによって行われる。
【0013】
このような熟成機の内温を保持するには、熟成機に付設したジャケットを加熱蒸気で満たすのが好ましく、実際にはジャケットに加熱蒸気を導通するのが実用的である。
【0014】
このようにして水及びアルコールの気化、除去が行われる。この処理は連続的に行うのが好ましく、例えば不活性ガス及び/又は乾燥空気の供給を熟成機下部より行い、不活性ガス及び/又は乾燥空気、粉塵、水及びアルコールを、消化機上部及び/又は熟成機上部に設けたバグフィルターのような濾過集塵装置で濾過集塵し、ダストを分離捕集する方法などが挙げられる。
【0015】
らに、バグフィルターのような濾過集塵装置を通過した水及びアルコール、不活性ガス及び/又は乾燥空気は、水及びアルコールと不活性ガス及び/又は乾燥空気に分離し、水及びアルコールは消化液として再利用し、不活性ガス及び/又は乾燥空気はエアードライヤーを通過後に熟成機に供給するのが好ましい。水及びアルコールを不活性ガス及び/又は乾燥空気と分離するには、好ましくは凝縮機を用いて水及びアルコールを凝縮させるのがよい。
以上、本発明の水酸化カルシウムの製造方法について詳述したが、その1実施態様を系統図で図1に示す。
【0016】
【発明の効果】
本発明方法によれば、反応活性に優れた水酸化カルシウムが簡単に効率よく連続的に得られ、生成水酸化カルシウム中の水及びアルコールの含有率を大幅に低減させることができ、不活性ガス及び/又は乾燥空気の吹き込みによりアルコールの分圧が下がり、アルコールが気化しやすくなり、アルコールを高率で回収することができ、原価低減に役立つという顕著な効果を奏する。
【0017】
【実施例】
次に実施例によって本発明をさらに詳細に説明するが、本発明はこれらの例によって何ら限定されるものではない。
【0018】
実施例1
ロータリーキルン炉で焼成し、ケージミルで乾式粉砕し、エアセパレータで粗粒を除去した酸化カルシウム(累積50%平均粒子径:75μm)100重量部をスクリューフィーダーで、また水とエタノールの混合消化液(59重量%:25℃)90重量部を定量ポンプでそれぞれ混合機に供給し、よく撹拌混合した。この混合物を加熱用ジャケット付き消化機に供給するとともに、消化機内が100℃になるようにジャケットに加熱蒸気を導通して加熱し、30分間消化反応させた。得られた消化反応生成物を加熱用ジャケット付き熟成機に供給するとともに、熟成機内が100℃になるようにジャケットに加熱蒸気を導通して加熱し、窒素ガスを消石灰1kg当たり30リットルの割合で熟成機下部(入り口温度:窒素ガス温度25℃)より供給し、熟成機内での滞留時間が30分となるように熟成させ、水及びエタノールを気化させ、熟成機上部に設けたバグフィルターで水及びアルコール、粉塵、不活性ガス及び/又は乾燥空気を吸引し、濾過集塵し、ダストを分離捕集することにより水酸化カルシウム乾燥粉体を得た。得られた水酸化カルシウムの含水率及びアルコール含有量を表1に示す。
【0019】
実施例2
熟成機内の温度を110℃、窒素ガスの供給量を40リットル、熟成機の滞留時間を15分にした以外は実施例1と同様にして水酸化カルシウム乾燥粉体を得た。得られた水酸化カルシウムの含水率及びアルコール含有量を表1に示す。
【0020】
実施例3
窒素ガスに代えて、窒素ガスと乾燥空気の混合物(重量比80:20)を用いた以外は実施例2と同様にして水酸化カルシウム乾燥粉体を得た。得られた水酸化カルシウムの含水率及びアルコール含有量を表1に示す。
【0021】
比較例
熟成機内の温度を75℃、窒素ガスの供給量を50リットルにした以外は実施例1と同様にして水酸化カルシウム乾燥粉体を得た。得られた水酸化カルシウムの含水率及びアルコール含有量を表1に示す。
【0022】
【表1】

Figure 0003854652
【0023】
これより、熟成機での好適条件に欠ける比較例では水及びアルコールの含有率が製品とするには高いのに対し、本発明の実施例ではいずれもこれらの含有率が比較例の数分の1に低減されることが分る。
【図面の簡単な説明】
【図1】 本発明方法の実施態様を示す系統図。[0001]
BACKGROUND OF THE INVENTION
The present invention neutralizes acidic exhaust gases such as sulfur oxides such as sulfurous acid gas, hydrogen halides such as hydrogen chloride and hydrogen fluoride, hydrogen sulfide, acidic exhaust gases and wastewater from garbage incinerators and factories. -It is related with the manufacturing method of the calcium hydroxide excellent in reaction activity used suitably as a removal agent.
[0002]
[Prior art]
Conventionally, calcium hydroxide has been used as a neutralizing / removing agent for acidic exhaust gas, but this calcium hydroxide has a low reaction activity with SOx and hydrogen halide and is 2 to 5 times equivalent to that of acidic exhaust gas. It is inevitable that a large amount is required.
Therefore, recently, as a method for producing calcium hydroxide rich in reaction activity, a method using an organic solvent such as alcohol has been proposed (for example, Japanese Patent Publication No. 6-8194 and Japanese Patent Application Laid-Open No. H5-193997).
However, this method has a problem that the reaction aging step and the step of removing the solvent by vacuum or purge gas are performed separately, and thus the process becomes complicated and the manufacturing cost increases.
[0003]
[Problems to be solved by the invention]
The present invention has been made for the purpose of providing a method for easily and efficiently continuously producing calcium hydroxide excellent in reaction activity, overcoming such conventional drawbacks.
[0004]
[Means for Solving the Problems]
The present inventors have conducted various researches to develop an industrial production method of calcium hydroxide having excellent reaction activity with acidic exhaust gas and the like, and as a result, inert gas and / or dry air is introduced into the aging machine. It was found that the purpose can be achieved by continuously supplying while adjusting the supply amount, the internal temperature of the aging machine, and the residence time of the calcium hydroxide in the aging machine. It came to be completed.
[0005]
That is, in the present invention, a dry pulverized mixture of calcium oxide, water and alcohol is digested with a digester, and the resulting digestion reaction product is aged with an aging machine, and water and alcohol are vaporized and removed. By adjusting the supply amount of the inert gas and / or dry air in the aging machine, the internal temperature of the aging machine, and the residence time of the digestion reaction product in the aging machine in the method of continuously producing calcium hydroxide However, the present invention provides a method for producing calcium hydroxide characterized in that it is continuously supplied and water and alcohol are vaporized and removed.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Calcium oxide used as a raw material in the present invention is not particularly limited as long as it is dry pulverized, but preferably calcined limestone in a rotary kiln furnace, Beckenbach furnace, fluid roasting furnace, then cage mill, vibro mill, ball mill, disk Examples thereof include those pulverized by a dry pulverizer such as a mill and classified by sieving.
This dry-milled calcium oxide has a cumulative 50% average particle size of usually 20 to 300 μm, preferably 20 to 110 μm.
[0007]
The digestive fluid used to digest this calcium oxide is a mixture of water and alcohol. The water is preferably fresh water, but may contain some impurities as long as the object of the present invention is not impaired, and industrial water is sufficient. The alcohol is preferably in a liquid state, and among them, lower alcohols having a boiling point lower than that of water, particularly methanol, ethanol, methanol-modified ethanol, isopropyl alcohol-modified ethanol, and various industrial alcohols are preferable. The ratio of water and alcohol in the digestive fluid is usually selected in the range of 1: 0.8 to 1: 3, preferably 1: 1.2 to 1: 2, by weight. If there is too much water, a digestive reaction will occur abruptly, slaked lime will remain in a non-uniform state, and reactive slaked lime will not be obtained. take time.
[0008]
The use ratio of calcium oxide and water in the digestive fluid is usually selected in the range of 1: 0.3 to 1: 2, preferably 1: 0.3 to 1: 1.0 by weight. If there is too much calcium oxide, some calcium oxide will remain in the calcium hydroxide, and if there is too much water, moisture will remain and agglomerate.
[0009]
It is preferable to mix the calcium oxide and the digestion solution well before subjecting them to digestion reaction.For example, both are supplied to the mixer at a predetermined ratio and mixed uniformly in the mixer, and the resulting mixture, usually a suspension, is added. It is preferable to supply to a digester and perform a digestion reaction. This mixing treatment is usually performed at a temperature of 45 ° C. or lower, preferably 30 ° C. or lower. When the mixing treatment temperature exceeds 45 ° C., the reaction rapidly occurs and the viscosity increases, so that it becomes difficult to mix uniformly. Examples of the mixer include a plow blade mixer, a single paddle screw mixer, and a double paddle screw mixer.
[0010]
As digestion reaction conditions, the reaction temperature is usually 70 to 120 ° C., preferably 75 to 110 ° C., and the reaction time is 5 to 180 minutes, preferably 10 to 120 minutes.
[0011]
The digestion reaction product of the digester is then fed to the aging machine. The aging machine is continuously supplied with inert gas and / or dry air. For example, nitrogen or argon is used as the inert gas. The inert gas and / or dry air is supplied into the aging machine while adjusting the supply amount, the internal temperature of the aging machine, and the residence time of the digestion reaction product in the aging machine.
[0012]
This adjustment is preferably performed with respect to the amount of inert gas and / or dry air supplied to the aging machine, 5 to 120 liters per kg of calcium hydroxide in the digestion reaction product, preferably 10 to 80 liters. The internal temperature is 80 to 110 ° C., and the residence time of the digestion reaction product in the aging machine is 5 to 60 minutes, preferably 10 to 50 minutes.
[0013]
In order to maintain such an internal temperature of the aging machine, it is preferable to fill a jacket attached to the aging machine with heating steam, and it is practical to conduct heating steam through the jacket.
[0014]
In this way, water and alcohol are vaporized and removed. This treatment is preferably performed continuously. For example, the inert gas and / or dry air is supplied from the lower part of the aging machine, and the inert gas and / or dry air, dust, water and alcohol are supplied to the upper part of the digester and / or. Alternatively, there may be mentioned a method of filtering and collecting with a filtering dust collecting device such as a bag filter provided at the upper part of the aging machine, and separating and collecting the dust.
[0015]
Et al of water and alcohol such has passed through the filtration dust collector as bag filter, an inert gas and / or dry air is separated into water and alcohol and an inert gas and / or dry air, water and alcohol It is preferably reused as digestive liquid, and the inert gas and / or dry air is preferably supplied to the aging machine after passing through the air dryer. In order to separate the water and alcohol from the inert gas and / or dry air, the water and alcohol are preferably condensed using a condenser.
As mentioned above, although the manufacturing method of the calcium hydroxide of this invention was explained in full detail, the one embodiment is shown in FIG. 1 with a systematic diagram.
[0016]
【The invention's effect】
According to the method of the present invention, calcium hydroxide excellent in reaction activity can be obtained simply and efficiently continuously, the content of water and alcohol in the produced calcium hydroxide can be greatly reduced, and inert gas And / or the partial pressure of alcohol falls by blowing in dry air, it becomes easy to vaporize alcohol, alcohol can be collect | recovered at a high rate, and there exists a remarkable effect of helping cost reduction.
[0017]
【Example】
EXAMPLES Next, although an Example demonstrates this invention further in detail, this invention is not limited at all by these examples.
[0018]
Example 1
100 parts by weight of calcium oxide (cumulative 50% average particle size: 75 μm) calcined in a rotary kiln oven, dry pulverized in a cage mill, and coarse particles removed with an air separator were mixed with a screw feeder and a mixed digestion solution of water and ethanol (59 (Weight%: 25 ° C.) 90 parts by weight were respectively supplied to the mixers by a metering pump and mixed well with stirring. While supplying this mixture to the digester with a jacket for a heating, it heated by letting a steam flow through a jacket so that the inside of a digester might be 100 degreeC, and it was made to digest reaction for 30 minutes. The obtained digestion reaction product is supplied to a maturing machine with a jacket for heating, and heated by passing steam through the jacket so that the inside of the maturing machine is 100 ° C., and nitrogen gas is supplied at a rate of 30 liters per kg of slaked lime. It is supplied from the lower part of the aging machine (inlet temperature: nitrogen gas temperature 25 ° C), aged so that the residence time in the aging machine is 30 minutes, water and ethanol are vaporized, and water is passed through the bag filter provided at the upper part of the aging machine Then, alcohol, dust, inert gas and / or dry air was sucked, filtered and collected, and dust was separated and collected to obtain dry calcium hydroxide powder. Table 1 shows the water content and alcohol content of the obtained calcium hydroxide.
[0019]
Example 2
A calcium hydroxide dry powder was obtained in the same manner as in Example 1 except that the temperature in the aging machine was 110 ° C., the supply amount of nitrogen gas was 40 liters, and the residence time of the aging machine was 15 minutes. Table 1 shows the water content and alcohol content of the obtained calcium hydroxide.
[0020]
Example 3
A calcium hydroxide dry powder was obtained in the same manner as in Example 2 except that instead of nitrogen gas, a mixture of nitrogen gas and dry air (weight ratio 80:20) was used. Table 1 shows the water content and alcohol content of the obtained calcium hydroxide.
[0021]
Comparative Example A dry calcium hydroxide powder was obtained in the same manner as in Example 1 except that the temperature in the aging machine was 75 ° C. and the supply amount of nitrogen gas was 50 liters. Table 1 shows the water content and alcohol content of the obtained calcium hydroxide.
[0022]
[Table 1]
Figure 0003854652
[0023]
From this, in comparative examples lacking suitable conditions in the aging machine, the content of water and alcohol is high to make a product, whereas in the examples of the present invention, these contents are all a few minutes of the comparative examples. It can be seen that it is reduced to 1.
[Brief description of the drawings]
FIG. 1 is a system diagram showing an embodiment of the method of the present invention.

Claims (7)

乾式粉砕された酸化カルシウム、水及びアルコールの混合液を消化機で消化反応させ、得られた消化反応生成物を熟成機で熟成させ、水及びアルコールを気化させて除去することにより、連続的に水酸化カルシウムを製造する方法において、内温80〜110℃に保った熟成機内に不活性ガス及び/又は乾燥空気を、その供給量、熟成機の内温及び熟成機内の消化反応生成物の滞留時間を調整しながら、連続的に供給し、水及びアルコールを気化させて除去することを特徴とする水酸化カルシウムの製造方法。A mixture of dry pulverized calcium oxide, water and alcohol is digested with a digester, and the resulting digestion reaction product is aged with a maturing machine, and water and alcohol are vaporized and removed continuously. In the method for producing calcium hydroxide, inert gas and / or dry air is supplied into an aging machine maintained at an internal temperature of 80 to 110 ° C. , the supply amount thereof, the internal temperature of the aging machine, and the retention of digestion reaction products in the aging machine. A method for producing calcium hydroxide, characterized in that water and alcohol are vaporized and removed continuously while adjusting time. 混合機で混合後に消化機で消化反応を行う請求項1記載の水酸化カルシウムの製造方法。  The method for producing calcium hydroxide according to claim 1, wherein the digestion reaction is carried out in a digester after mixing in a mixer. 不活性ガス及び/又は乾燥空気の供給量を消化反応生成物中の水酸化カルシウム1kg当たり5〜120リットルに、熟成機内の消化反応生成物の滞留時間を5〜60分にそれぞれ調整する請求項1又は2記載の水酸化カルシウムの製造方法。The supply amount of inert gas and / or dry air is adjusted to 5 to 120 liters per kg of calcium hydroxide in the digestion reaction product, and the residence time of the digestion reaction product in the aging machine is adjusted to 5 to 60 minutes, respectively. A method for producing calcium hydroxide according to 1 or 2. 熟成機の内温が80110℃に保持されるように、熟成機に付設したジャケットを加熱蒸気で満たす請求項1、2又は3記載の水酸化カルシウムの製造方法。The method for producing calcium hydroxide according to claim 1, 2 or 3, wherein the jacket attached to the aging machine is filled with heated steam so that the internal temperature of the aging machine is maintained at 80 to 110 ° C. 水及びアルコールの除去を連続的に行う請求項1ないし4のいずれかに記載の水酸化カルシウムの製造方法。  The method for producing calcium hydroxide according to any one of claims 1 to 4, wherein water and alcohol are continuously removed. 不活性ガス及び/又は乾燥空気の供給を熟成機下部より行い、不活性ガス及び/又は乾燥空気、粉塵、水及びアルコールを、消化機上部及び/又は熟成機上部に設置された濾過集塵装置で濾過集塵し、ダストを分離捕集する請求項1ないし5のいずれかに記載の水酸化カルシウムの製造方法。  A filtration dust collector that supplies inert gas and / or dry air from the lower part of the aging machine and installs inert gas and / or dry air, dust, water, and alcohol at the upper part of the digester and / or the upper part of the aging machine. The method for producing calcium hydroxide according to any one of claims 1 to 5, wherein the dust is collected by filtration and the dust is separated and collected. 濾過集塵装置を通過した水及びアルコール、不活性ガス及び/又は乾燥空気を、水及びアルコールと不活性ガス及び/又は乾燥空気に分離し、水及びアルコールは消化液として再利用し、不活性ガス及び/又は乾燥空気はエアードライヤーを通過後に熟成機に供給する請求項1ないし6のいずれかに記載の水酸化カルシウムの製造方法。  Water and alcohol, inert gas and / or dry air that has passed through the filter dust collector are separated into water and alcohol and inert gas and / or dry air, and the water and alcohol are reused as digestive fluid and inert. The method for producing calcium hydroxide according to any one of claims 1 to 6, wherein the gas and / or dry air is supplied to the aging machine after passing through the air dryer.
JP26053595A 1995-10-06 1995-10-06 Method for producing calcium hydroxide Expired - Fee Related JP3854652B2 (en)

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CN110078389A (en) * 2019-06-17 2019-08-02 邓金营 A kind of high response and high-specific surface area calcium hydroxide raw powder's production technology

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JP2014125423A (en) * 2012-12-27 2014-07-07 Tosoh Corp Method of manufacturing calcium hydroxide aqueous suspension

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110078389A (en) * 2019-06-17 2019-08-02 邓金营 A kind of high response and high-specific surface area calcium hydroxide raw powder's production technology

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