JP3849056B2 - Support mechanism and tilting method of vertical injection device provided with tilting means - Google Patents

Support mechanism and tilting method of vertical injection device provided with tilting means Download PDF

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Publication number
JP3849056B2
JP3849056B2 JP2002113369A JP2002113369A JP3849056B2 JP 3849056 B2 JP3849056 B2 JP 3849056B2 JP 2002113369 A JP2002113369 A JP 2002113369A JP 2002113369 A JP2002113369 A JP 2002113369A JP 3849056 B2 JP3849056 B2 JP 3849056B2
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Japan
Prior art keywords
injection device
support
heating cylinder
injection
nozzle touch
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JP2002113369A
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JP2003305749A (en
Inventor
裕司 山本
吉人 宮本
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Nissei Plastic Industrial Co Ltd
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Nissei Plastic Industrial Co Ltd
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Priority to JP2002113369A priority Critical patent/JP3849056B2/en
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Description

【0001】
【発明の属する技術分野】
この発明は、機台上の可動盤に下向きに立設した射出装置を回動傾斜する手段を備えた竪型射出装置の支持機構と傾斜方法に関するものである。
【0002】
【発明が解決しようとする課題】
可動盤上に立設した複数本の案内ロッドに、ロック機構を設けたブラケットを挿通し、そのブラケットに射出ブラケット本体の両端を、偏心位置のボルトにより回動自在に軸支すると共にボルトにより固定して、ブラケットにより射出ブラケット本体を案内ロッドに昇降自在に設け、そのブラケットをスクリュ交換時にロック機構により案内ロッドに固着し、固定ボルトを外して射出ブラケット本体を自由状態となしたのち、可動盤との間に設けたノズルタッチシリンダを伸長して、偏心位置のボルトを支点に射出ブラケット本体を下側のスクリュ内装の加熱筒と共に回動して傾斜し、スクリュ交換を行えるようにした竪型射出成形機は既に知られている。
【0003】
このような成形機でスクリュ交換を行うには、常に昇降移動している射出ブラケット本体を、スクリュ交換時に案内ロッドにブラケットを固定するロック機構が必要であり、またスクリュ交換に際して固定ボルトの取外し以外にもロック機構による固定操作を要するなどの課題を有する。
【0004】
この発明の目的は、支持ピンにより軸承した射出装置のノズルタッチ装置による上昇移動を側部で制限し、そこに生ずる偶力により射出装置を回動傾斜して、加熱筒内の清掃やスクリュ交換等を容易に行え得る新たな傾斜手段を備えた竪型射出装置の支持機構と傾斜方法とを提供することにある。
【0005】
【課題を解決するための手段】
上記目的によるこの発明の竪型射出支持機構は、 可動盤上の左右に一対ずつ立設した支持ロッドと、一対の支持ロッド間の可動盤上に立設したノズルタッチ装置と、一対の支持ロッドに挿通して架設し、ノズルタッチ装置の作動ロッドと連結して昇降自在に設けた両側の支持部材と、その支持部材の両方に加熱筒保持体の両側を支持ピンによりそれぞれ回動自在に軸承して、スクリュ内装の加熱筒を下向きに設けた射出装置と、その射出装置を支持部材に固定するボルトと、射出装置と可動盤との側部にわたり着脱自在に設けられて、ノズルタッチ装置による射出装置の上昇を制限するとともに、作動ロッドの伸長力により支持ピンを支点とする偶力を発生させて、加熱筒先端が可動盤外に位置するところまで射出装置を回動傾斜する索条とからなる、というものである。
【0006】
この発明の傾斜方法は、上記竪型射出装置の支持機構において、上記射出装置を上記ボルトを外して加熱筒保持体を支持ピンを中心に回動自在となしたのち、射出装置と可動盤の側部とにわたり所要長さの上記索条を掛け設けて、上記ノズルタッチ装置の作動ロッドの伸長により射出装置を上昇し、その上昇を索条の長さにより制限するとともに、作動ロッドの伸長力により支持ピンを支点とする偶力を発生させ、その偶力により射出装置を加熱筒先端が可動盤外に位置するところまで傾斜してなる、というものである。
【0007】
上記構成では、回動自在に軸承した射出装置と可動盤との側部に、索条の両端を掛け設けるフック等を設けておき、必要に応じて索条を射出装置と可動盤とにわたり掛け設け、射出装置の固定を解除してノズルタッチ装置を伸長作動するだけで、射出装置を自然に回動傾斜することができ、これにより加熱筒先端が可動盤から外れるので、その傾斜位置に射出装置を固定して、加熱筒先端のノズル及び内部のスクリュの着脱作業を安全に行うことができる。また垂直復帰も固定を解除してノズルタッチ装置を縮小作動するだけでよいから、操作も簡単に済むようになる。
【0008】
【発明の実施の形態】
図に示す実施形態は、油圧作動のノズルタッチ装置を備えた竪型射出装置の支持機構を示すものである。
【0009】
図中1機台(図は省略)の上方に位置する可動盤で、その上面の左右に射出装置2の支保台3が座板3aを設置して対設てある。この支保台3は座板3aの上に並設した一対の支板3bの頂部に台板3cを横架したものからなり、その座板3cの上面の左右両側に支持ロッド4が一対ずつ平行に立設してある。この支持ロッド4には射出装置2の支持部材6が一対の支持ロッドごとに昇降自在に挿通して水平に架設してある。
【0010】
また各支板3bの間の台板3cには、油圧シリンダ5aと、その内部のピストンに連結した作動ロッド5bとからなる左右一対のノズルタッチ装置5が、作動ロッド5bを支持ロッド間に位置させて縦長に取り付けてあり、その作動ロッド5bの先端を上記支持部材6に連結して、該支持部材6を射出装置2と一緒に昇降自在に支持し、作動ロッド5bの縮小によりノズルタッチが、また伸長により上昇が行えるようにしてある。
【0011】
上記射出装置2は、スクリュ7を内装した加熱筒8を下側中央に備える加熱筒保持体9と、その両側に縦に一体形成した射出シリンダ10及び射出ピストン11と、その射出ピストン11のロッド上端に連結して加熱筒保持体9の上部に配設した射出ブロック12と、射出ブロック12に設置して内部の回転伝動部材(図は省略)を介しスクリュ7と連結した油圧モータ13とからなる。
【0012】
上記加熱筒保持体9の両側上部と、上記支持部材6の内側とには軸承孔が凹してあり、その軸承孔に嵌合した支持ピン14により、加熱筒保持体を左右の支持部材6に軸承して、可動盤上に射出装置2を回転自在に支持している。また軸承孔を中心とする周囲には複数のボルト孔が設定間隔ごとに穿設してあり、各ボルト孔に螺着したボルト15により、射出装置2を垂直又は傾斜固定することができるようにしてある。
【0013】
また加熱筒保持体9の背面と、その直下の可動盤側面とには、図2以下に示すように、フック部材16,17が設けてあり、そのフック部材16,17にワイヤロープやチェーン等による索条18の両端を掛け止めて、索条18により上記ノズルタッチ装置5による射出装置2の上昇を側部にて制限することができるようにしてある。なお、図中19は射出ブロック12に連結して加熱筒保持体9に挿通した背面両側のガイドロッドである。
【0014】
次に上記支持機構における射出装置2の回動傾斜について説明すると、スクリュ7の清掃又は交換が必要となったときに、先ず射出装置2を固定しているボルト15を外して、射出装置2を前後方向に自由状態となしたのち、射出装置2と可動盤1のフック部材16,17に、予め備えた設定長さの索条18を掛け設ける。かかる準備の後にノズルタッチ装置5の作動ロッド5bを緩速で伸長作動して射出装置2を上昇する。
【0015】
射出装置2が索条18により制限を受ける高さまで達すると、索条18により加熱筒支持体9の側部が引っ張られて、支持ピン14を支点とする偶力が伸長しつつある作動ロッド5bにより発生する。その偶力により射出装置2は作動ロッド5bが伸長を停止するまで背面側に回動して傾斜する。この傾斜により加熱筒先端が可動盤1の前面側に弧を描いて移動するので、その先端が可動盤外に傾斜位置したところで伸長を停止する。そこで射出装置2を取り外したボルト15により再固定して傾斜位置を保つ。
【0016】
このように、必要に応じて索条18を可動盤1と射出装置2とにわたり掛け設け、ノズルタッチ装置5を伸長作動するだけで、自由状態となした射出装置2が回動傾斜して、加熱筒先端が可動盤外に傾斜位置するので、特別な操作を要することなく傾斜作業を簡単に行うことができる。また不要時の索条18はフック部材17に巻付けておくか、或いは図では省略するが、可動盤背面に巻取リールを取付け、そこに巻付けて収納することもできるなどのことから、索条18が成形作業の邪魔となるようなこともない。
【0017】
また傾斜も加熱筒8の長さによりある程度の差はあるが、先端が可動盤外に位置する程度の角度(例えば15°)で済むので、その角度前後であれば傾斜による射出装置2の反転も起こり難く、傾斜後はボルト15により固定して安全を確保できるので、ノズルタッチ装置5の誤作動による作業中の危険も防止することができる。
【0018】
さらに図示のノズルタッチ装置5は油圧作動によるものであるが、ボールねじ軸とボールナット部材とによる電動式ノズルタッチ装置でも同様に採用し得るので電動モータを駆動源とする竪型射出装置にも応用することができる。
【図面の簡単な説明】
【図1】 この発明に係る傾斜手段を備えた竪型射出装置の半断縦断正面図である。
【図2】 同上の索条取付け前の上部横断平面図である。
【図3】 同上の側面図である。
【図4】 射出装置の傾斜時の側面図である。
【符号の説明】
1 可動盤
2 射出装置
3 支保台
4 支持ロッド
5 ノズルタッチ装置
5b 作動ロッド
6 支持部材
7 スクリュ
8 加熱筒
9 加熱筒支持体
10 射出シリンダ
11 射出ピストン
12 射出ブロック
13 油圧モータ
14 支持ピン
15 ボルト
16,17 フック部材
18 索条
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a support mechanism and a tilting method for a vertical injection apparatus provided with means for rotating and tilting an injection apparatus standing downward on a movable platen on a machine base.
[0002]
[Problems to be solved by the invention]
A bracket with a lock mechanism is inserted into a plurality of guide rods standing on the movable platen, and both ends of the injection bracket body are pivotally supported by the eccentric bolts and fixed with bolts. The bracket is fixed to the guide rod by the lock mechanism when the screw is replaced, and the fixing bracket is removed to free the injection bracket body. The nozzle touch cylinder provided in between is extended, and the injection bracket body rotates with the heating cylinder in the lower screw interior with the eccentric bolt as a fulcrum, so that the screw can be replaced. Injection molding machines are already known.
[0003]
In order to replace the screw with such a molding machine, it is necessary to provide a locking mechanism that fixes the bracket that is constantly moving up and down to the guide rod when replacing the screw, and other than removing the fixing bolt when replacing the screw. In addition, there is a problem that a fixing operation by a lock mechanism is required.
[0004]
The object of the present invention is to restrict the upward movement by the nozzle touch device of the injection device supported by the support pin at the side, and to rotate and incline the injection device by a couple generated there, to clean the inside of the heating cylinder and replace the screw It is an object of the present invention to provide a support mechanism and a tilting method for a vertical injection apparatus provided with a new tilting means that can easily perform the above-described tilting method.
[0005]
[Means for Solving the Problems]
The vertical injection support mechanism of the present invention according to the above object includes a pair of support rods standing on the left and right on the movable plate, a nozzle touch device standing on the movable plate between the pair of support rods, and a pair of support rods inserted through and bridged, and both sides of the support member which is provided vertically movable in conjunction with the operating rod of the nozzle touch apparatus, journaled freely respectively rotated by both sides supporting pins of the heating cylinder retention member on both of the support members An injection device provided with a screw-inner heating cylinder facing downward, a bolt for fixing the injection device to the support member, and a detachable portion provided between the side of the injection device and the movable plate, and by a nozzle touch device A rope that limits the ascent of the injection device and generates a couple with the support pin as a fulcrum by the extension force of the actuating rod to rotate and incline the injection device until the tip of the heating cylinder is located outside the movable platen. It consists of.
[0006]
Gradient method of the invention, the support mechanism of the vertical injection apparatus, after the injection device has no rotatable about the support pins heating cylinder holder by removing the bolt, the injection unit and the movable platen The above-mentioned rope of the required length is hung over the side part, the injection device is raised by the extension of the operating rod of the nozzle touch device, the rise is limited by the length of the rope, and the extension force of the operating rod Thus, a couple is generated with the support pin as a fulcrum, and the couple causes the injection device to be inclined until the tip of the heating cylinder is located outside the movable platen.
[0007]
In the above configuration, hooks or the like for hanging the ends of the rope are provided on the side portions of the injection device and the movable plate that are pivotally supported, and the rope is hung over the injection device and the movable plate as necessary. By simply releasing and fixing the injection device and extending the nozzle touch device, the injection device can be naturally rotated and tilted. As a result, the tip of the heating cylinder is detached from the movable platen, so that the injection is made at the inclined position. The apparatus can be fixed and the nozzle at the tip of the heating cylinder and the internal screw can be safely attached and detached. In addition, since the vertical return need only be released and the nozzle touch device can be reduced, the operation can be simplified.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
The embodiment shown in the figure shows a support mechanism of a vertical injection device provided with a hydraulically actuated nozzle touch device.
[0009]
1 machine Taichung diagram (figure omitted) in the movable platen located above the,支保base 3 of the injection device 2 on the left and right sides of the upper surface thereof are to set pairs by installing a seat plate 3a. The支保board 3 is made from those laterally placed with the top base plate 3c of the pair of support plates 3b which is arranged on the seat plate 3a, the support rod 4 in pairs on the right and left sides of the upper surface of the seat plate 3c Stands in parallel. This is the support rod 4 are bridged horizontally supporting member 6 of the injection device 2 is inserted vertically movably into each pair of support rods.
[0010]
A pair of left and right nozzle touch devices 5 including a hydraulic cylinder 5a and an operation rod 5b connected to a piston inside the support plate 3c between the support plates 3b are positioned between the support rods. The tip of the actuating rod 5b is connected to the support member 6 so that the support member 6 can be moved up and down together with the injection device 2, and the nozzle touch is reduced by reducing the actuating rod 5b. Also, it can be lifted by extension.
[0011]
The injection device 2 includes a heating cylinder holder 9 having a heating cylinder 8 with a screw 7 in the lower center, an injection cylinder 10 and an injection piston 11 integrally formed vertically on both sides thereof, and a rod of the injection piston 11. An injection block 12 connected to the upper end and disposed on the upper portion of the heating cylinder holder 9, and a hydraulic motor 13 installed on the injection block 12 and connected to the screw 7 via an internal rotation transmission member (not shown). Become.
[0012]
Both sides the upper portion of the heating cylinder retention member 9, on the inner side of the support member 6 is Yes and concave is journalled hole, the support pin 14 fitted to the Bearing hole, the heating cylinder retention member 9 left and right support members 6, the injection device 2 is rotatably supported on the movable platen. In addition, a plurality of bolt holes are formed at set intervals around the bearing hole, so that the injection device 2 can be fixed vertically or inclined by bolts 15 screwed into the respective bolt holes. It is.
[0013]
Further, as shown in FIG. 2 and subsequent figures, hook members 16 and 17 are provided on the back surface of the heating cylinder holder 9 and the side surface of the movable plate immediately below, and the hook members 16 and 17 have wire ropes, chains, and the like. The rope 18 is hooked at both ends so that the rise of the injection device 2 by the nozzle touch device 5 can be restricted at the side by the rope 18. In the figure, reference numeral 19 denotes guide rods on both sides of the back surface that are connected to the injection block 12 and inserted through the heating cylinder holder 9 .
[0014]
Next, the rotation inclination of the injection device 2 in the support mechanism will be described. When the screw 7 needs to be cleaned or replaced, the bolt 15 that fixes the injection device 2 is first removed, and the injection device 2 is removed. After the free state in the front-rear direction, the rope 18 having a set length provided in advance is hung on the hook members 16 and 17 of the injection device 2 and the movable platen 1. After such preparation, the operation rod 5b of the nozzle touch device 5 is extended at a slow speed to raise the injection device 2.
[0015]
When the injection device 2 reaches a height that is restricted by the rope 18, the side of the heating cylinder support 9 is pulled by the rope 18, and the operating rod 5 b whose couple with the support pin 14 as a fulcrum is expanding. Caused by. Due to the couple, the injection device 2 rotates and tilts to the back side until the operating rod 5b stops extending. Since the tip of the heating cylinder moves in an arc on the front side of the movable platen 1 due to this inclination, the extension stops when the tip is inclined to the outside of the movable platen. Therefore, the inclined position is maintained by re-fixing the injection device 2 with the bolt 15 from which the injection device 2 has been removed.
[0016]
In this way, the rope 18 is hung across the movable platen 1 and the injection device 2 as necessary, and the injection device 2 that is in a free state is rotated and inclined simply by extending the nozzle touch device 5. Since the tip of the heating cylinder is inclined to the outside of the movable platen, the tilting operation can be easily performed without requiring a special operation. In addition, the rope 18 when not needed is wound around the hook member 17, or although not shown in the figure, a take-up reel can be attached to the back of the movable plate, and it can be wound around and stored. The rope 18 does not interfere with the molding operation.
[0017]
In addition, the inclination also varies to some extent depending on the length of the heating cylinder 8. However, the angle of the tip is positioned outside the movable plate (for example, 15 °). Since it is difficult to occur and it is possible to secure safety by fixing with the bolt 15 after tilting, it is possible to prevent danger during operation due to malfunction of the nozzle touch device 5.
[0018]
Further, although the illustrated nozzle touch device 5 is hydraulically operated, it can be similarly applied to an electric nozzle touch device using a ball screw shaft and a ball nut member. Can be applied.
[Brief description of the drawings]
FIG. 1 is a half-cut longitudinal front view of a vertical injection device provided with a tilting means according to the present invention.
FIG. 2 is a top cross-sectional plan view before the cable is attached.
FIG. 3 is a side view of the above.
FIG. 4 is a side view of the injection device when tilted.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Movable board 2 Injection apparatus 3 Support stand 4 Support rod 5 Nozzle touch apparatus 5b Actuation rod 6 Support member 7 Screw 8 Heating cylinder 9 Heating cylinder support body 10 Injection cylinder 11 Injection piston 12 Injection block 13 Hydraulic motor 14 Support pin 15 Bolt 16 , 17 Hook member 18

Claims (2)

可動盤1上の左右に一対ずつ立設した支持ロッド4と
一対の支持ロッド間の可動盤上に立設したノズルタッチ装置5と
一対の支持ロッドに挿通して架設し、ノズルタッチ装置の作動ロッド5bと連結して昇降自在に設けた両側の支持部材と、
その支持部材6の両方に加熱筒保持体の両側を支持ピン14によりそれぞれ回動自在に軸承して、スクリュ内装の加熱筒を下向きに設けた射出装置と、
その射出装置2を支持部材6に固定するボルト15と、
射出装置と可動盤との側部にわたり着脱自在に設けられて、ノズルタッチ装置による射出装置の上昇を制限するとともに、作動ロッド5bの伸長力により支持ピン14を支点とする偶力を発生させて、加熱筒先端が可動盤外に位置するところまで射出装置を回動傾斜する索条18とからなることを特徴とする傾斜手段を備えた竪型射出装置の支持機構。
A pair of support rods 4 standing on the left and right of the movable platen 1;
A nozzle touch device 5 erected on a movable plate between a pair of support rods ;
Support members 6 on both sides that are inserted through a pair of support rods, are connected to the operation rod 5b of the nozzle touch device 5 , and are provided so as to be movable up and down;
An injection device 2 in which both sides of the heating cylinder holder 9 are rotatably supported by both of the support members 6 by support pins 14 and the heating cylinder 8 inside the screw is provided downward,
A bolt 15 for fixing the injection device 2 to the support member 6;
Coupled to the side of the injection device 2 and the movable plate 1 so as to be detachable, the rise of the injection device 2 by the nozzle touch device 5 is restricted, and the couple force with the support pin 14 as a fulcrum by the extension force of the operating rod 5b And a support 18 for the vertical injection device provided with the tilting means, characterized by the fact that the heating cylinder 8 includes a cable 18 that rotates and tilts the injection device 2 until the tip of the heating cylinder 8 is located outside the movable platen 1. .
請求項1に記載の竪型射出装置の支持機構において、上記射出装置上記ボルト15を外して加熱筒保持体9を支持ピン14を中心に回動自在となしたのち、射出装置と可動盤の側部とにわたり所要長さの上記索条18を掛け設けて、上記ノズルタッチ装置の作動ロッド5bの伸長により射出装置を上昇し、その上昇を索条18の長さにより制限するとともに、作動ロッド5bの伸長力により支持ピン14を支点とする偶力を発生させ、その偶力により射出装置を加熱筒先端が可動盤外に位置するところまで傾斜してなることを特徴とする竪型射出装置の傾斜方法。In the support mechanism of the vertical injection apparatus according to claim 1, after the injection device 2 without rotatable about the support pins 14 to the heating cylinder retention member 9 by removing the bolt 15, an injection device 2 The above-mentioned rope 18 having a required length is hung over the side of the movable platen 1 and the injection device 2 is lifted by the extension of the operating rod 5b of the nozzle touch device 5 , and the rise is caused by the length of the rope 18. In addition to being limited, a couple force with the support pin 14 as a fulcrum is generated by the extension force of the actuating rod 5b , and the injection device 2 is tilted by the couple force until the tip of the heating cylinder 8 is located outside the movable platen 1. A tilting method of a vertical injection device characterized by the above.
JP2002113369A 2002-04-16 2002-04-16 Support mechanism and tilting method of vertical injection device provided with tilting means Expired - Fee Related JP3849056B2 (en)

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JP4636977B2 (en) * 2005-09-09 2011-02-23 東洋機械金属株式会社 Total height adjustment method of vertical injection molding machine
CN103624918B (en) * 2013-10-30 2015-11-25 宁波长飞亚塑料机械制造有限公司 A kind of rotary type injection device of full electric injection molding machine
JP6360085B2 (en) * 2016-01-29 2018-07-18 ファナック株式会社 Mounting stand for injection device and injection molding device
WO2019109201A1 (en) * 2017-12-04 2019-06-13 王邦枝 Plastic injection mechanism of plastic injection apparatus

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