JP3848081B2 - Combustion device - Google Patents

Combustion device Download PDF

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Publication number
JP3848081B2
JP3848081B2 JP2000390230A JP2000390230A JP3848081B2 JP 3848081 B2 JP3848081 B2 JP 3848081B2 JP 2000390230 A JP2000390230 A JP 2000390230A JP 2000390230 A JP2000390230 A JP 2000390230A JP 3848081 B2 JP3848081 B2 JP 3848081B2
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JP
Japan
Prior art keywords
dimension
spark rod
burner head
discharge
tip
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JP2000390230A
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Japanese (ja)
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JP2002195557A (en
Inventor
茂雄 近藤
明和 高橋
誠 新部
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Corona Corp
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Corona Corp
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Description

【0001】
【発明の属する技術分野】
本発明はファンヒータ等の暖房機や給湯機、温水ボイラーに用いられる燃焼装置に関し、特に燃料ガスに点火用の火花を飛ばすスパークロッドに関するものである。
【0002】
【従来の技術】
従来よりこの種の気化式燃焼装置は、有底筒状の気化器1にその側壁から燃料噴射ノズル6を内部に向けて設け、気化器1に埋設されたシーズヒータ2の加熱によって気化器1に噴霧された燃料を気化し、バーナヘッド9の炎孔10から噴出される燃料の気化ガスに、スパークロッド14’(図3中に一点鎖線で示した。)とバーナヘッド9との間で高圧放電することで点火していた。
【0003】
【発明が解決しようとする課題】
ところが、この従来のものは、スパークロッド先端14’aとバーナヘッド9間の寸法Aを放電限界寸法C以下に設定し、スパークロッド先端14’a以外の部分(直線部14’b)とバーナヘッド9と電気的に導通した熱回収部12との間の寸法B’を放電限界寸法C以上離すようにスパークロッド14’を配置して、スパークロッド先端14’a以外の部分からは放電させずにスパークロッド14’の先端のみから確実に放電するようにしていたので、長期間の使用により繰り返し放電されることでスパークロッド14’の先端が消耗し、バーナヘッド9との間の寸法Aが放電限界寸法C以上に離れてしまって放電せずに点火ミスが発生してしまうものであった。
【0004】
このようなスパークロッド14’の先端の消耗によるスパークロッド14’自体の部品寿命は、燃焼機器自体の製品寿命よりも早く訪れるため、消耗時にはスパークロッド14’の部品交換という手間が必要であり、ユーザーや修理業者に負担を掛けることとなってしまうものであった。
【0005】
【課題を解決するための手段】
この発明はこの点に着目し上記課題を解決するため、請求項1では特にその構成を、複数の炎孔を有したバーナヘッドと、前記炎孔近傍で前記バーナヘッドと導電可能に設けられた補助被放電部と、前記バーナヘッドとの間で点火用の火花を発生させるスパークロッドと、前記スパークロッドに高電圧を印加するイグナイタとを備え、前記スパークロッドを、スパークロッド先端と前記バーナヘッドとの間の寸法Aを放電限界寸法C以下になるよう配置すると共に、前記スパークロッド先端以外の部分の少なくとも一部と前記補助被放電部との間の寸法Bを前記放電限界寸法C以下で且つ前記寸法A以上になるように配置し、通常は前記スパークロッド先端部と前記バーナヘッドとの間の寸法Aの位置で放電点火すると共に、バーナヘッド先端消耗時に前記スパークロッド先端以外の部分の少なくとも一部と前記補助被放電部との間の寸法Bの位置で放電点火可能としたものとした。
【0006】
これにより、スパークロッド先端が消耗して、バーナヘッドとの間の寸法Aが放電限界寸法C以上となってしまった場合でも、スパークロッド先端以外の部分とバーナヘッドと導電可能に設けられた補助被放電部との間の寸法Bが放電限界寸法C以下に設定されているため、スパークロッド先端以外の部分から補助被放電部に放電して点火することができる。
【0007】
また、請求項2では、前記バーナヘッドの上流側に液体燃料を気化する気化器を備えると共に、前記補助被放電部を、前記気化器に伝熱可能に接続され燃焼火炎から熱を前記気化器に回収する熱回収部で構成したものとした。
【0008】
これにより、熱回収部を補助被放電部として利用するので、新たに補助被放電部を設ける必要がないものである。
【0009】
【発明の実施の形態】
次に、本発明に係る一実施形態を図面に基づいて説明する。
【0010】
1は有底筒状の気化器であり、2はこの気化器1を液体燃料の気化可能な温度まで加熱するシーズヒータで、気化器1の上部に略環状に埋設されている。3はバーナケース4に送風して燃焼用一次空気と燃焼用二次空気を供給する燃焼ファンで、バーナケース4内の気化器1の側壁に開口されたベンチュリ状の一次空気取入口5から気化器1内に燃焼用一次空気を供給し、バーナケース4上面の気化器1周囲から二次空気を噴出するものである。6は前記燃焼一次空気取入口5を介して前記気化器1内部へ向けられて設けられた燃料噴射ノズルで、7はこの燃料噴射ノズル6に燃料を圧送する燃料ポンプである。8は油受け皿で、図示しない燃料タンクから一定液面に維持されるよう燃料供給を受けているものである。
【0011】
9は気化器1の上部に載置固定された有天筒状のバーナヘッドで、このバーナヘッド9の側壁には多数の炎孔10が開口されていると共に、この側壁内周に密接して整流アミ11が設けられている。12はバーナヘッド9の外周に間隔を有して立設されたリング状の熱回収部(補助被放電部)で、燃焼熱を気化器1へ熱伝導して回収し燃焼中のシーズヒータ2の入力を軽減するものである。13は気化器1の外周に取り付けられ気化器1の温度を検出する温度センサで、制御装置(図示せず)に接続されて気化器1が燃料の気化が可能な温度に達したかどうかを検出する。尚、前記バーナヘッド9と前記熱回収部12と前記バーナケース4と前記気化器1とは絶縁されることなく電気的に導通状態に接続されているものである。
【0012】
14は気化器1の温度が燃料の気化が可能な温度に達したら制御装置により駆動されて点火を行うスパークロッドで、碍子15を介してバーナケース4と電気的に絶縁されて配設されていると共に、高電圧を発生するイグナイタ16と接続されイグナイタアース17はバーナヘッド9と導通されたバーナケース4に接続されているものである。
【0013】
このスパークロッド14はその直線部14aを前記熱回収部12から放電限界寸法C以下の寸法Bだけ離間して熱回収部12上を炎孔へ向けて延出し、先端部14bを斜め下方へ向けてバーナヘッド9に近づくように配置され、先端部14bとバーナヘッド9の間の寸法Aは前記熱回収部12とスパークロッド14の直線部14aとの間の寸法Bよりも短く設定されている。
【0014】
ここで、放電距離と放電電圧の関係は図2に示すように比例関係にあり、この一実施形態での放電電圧は約18kVで、具体的な寸法を例示すると、スパークロッド先端部14bとバーナヘッド9との間の最短寸法Aは4mm、スパークロッド直線部14bと熱回収部12との間の最短寸法Bは7mm、そしてこの一実施形態の放電限界寸法Cは10mmである。
【0015】
尚、ここで図3に一点鎖線で示した14’は従来例の欄で説明した如く従来のスパークロッドで、この従来例の具体的な寸法を例示すると、スパークロッド先端部14’bとバーナヘッド9との間の最短寸法Aは4mm、スパークロッド直線部14’bと熱回収部12との間の最短寸法Bは、放電限界寸法Cの10mmより大きい15mmである。
【0016】
次に、予熱が開始されてシーズヒータ2がONされた後、気化器1に取付られた温度センサ13が燃料の気化が可能な温度に達したことを検出すると、制御装置は燃焼ファン3及び燃料ポンプ7を駆動開始し、燃料噴射ノズル6から気化器1内に噴射された燃料が気化器1内面に衝突して気化し、燃焼空気と混合した混合ガスとなって炎孔10からバーナヘッド9外方へ噴出し、イグナイタ16を駆動して最短寸法であるスパークロッド14の先端部14aとバーナヘッド9との間の寸法Aの位置で放電火花により点火される。
【0017】
そして、機器の使用が長期に渡ると、スパークロッド14は自らの放電と燃焼火炎の影響により先端部14bが消耗して図1に一点鎖線で示したように短くなってしまう。そして、スパークロッド先端部14bとバーナヘッド9との間の最短寸法Aが、スパークロッド直線部14aと熱回収部12との間の最短寸法Bよりも長くなると、点火時にはスパークロッド直線部14aと熱回収部12との間の最短寸法Bの位置で放電して点火される。
【0018】
このようにスパークロッド14の先端部14bが消耗し短くなって、スパークロッド先端部14bとバーナヘッド9との間の最短寸法Aの位置で放電しなくなっても、スパークロッド直線部14aと熱回収部12との間の最短寸法Bの位置で放電されるため、スパークロッド14自体の部品寿命が格段に延びて長くなり、ほぼ燃焼機具自体の製品寿命までの耐久性が確保できて部品交換の手間を省くことができ、ユーザーに余計な負担を掛けることがないものである。
【0019】
【発明の効果】
以上のように、この発明によれば、スパークロッド先端が消耗して放電限界距離以上になっても、他の部分で放電点火されるため、スパークロッド自体の部品寿命が格段に延びて長くなり、ほぼ燃焼機具自体の製品寿命までの耐久性が確保できて部品交換の手間を省くことができ、スパークロッドの消耗による点火不良に起因したサービスコールをなくすことができるという非常に優れた効果を有するものである。
【図面の簡単な説明】
【図1】本発明の一実施形態の概略構成図。
【図2】同一実施形態での放電距離と放電電圧の関係を示す図。
【図3】同一実施形態と従来例との違いを説明する図。
【符号の説明】
1 気化器
9 バーナヘッド
12 熱回収部(補助被放電部)
14 スパークロッド
14a スパークロッド直線部
14b スパークロッド先端部
16 イグナイタ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a combustion apparatus used in a heater such as a fan heater, a hot water heater, and a hot water boiler, and more particularly, to a spark rod that blows an ignition spark to a fuel gas.
[0002]
[Prior art]
Conventionally, this type of vaporization type combustion apparatus is provided with a fuel injection nozzle 6 facing the inside from a side wall of a bottomed cylindrical vaporizer 1 and heating the sheathed heater 2 embedded in the vaporizer 1. The fuel sprayed in the gas is vaporized, and the vaporized gas of the fuel ejected from the flame hole 10 of the burner head 9 is converted between the spark rod 14 ′ (shown by a one-dot chain line in FIG. 3) and the burner head 9. I was ignited by high pressure discharge.
[0003]
[Problems to be solved by the invention]
However, in this prior art, the dimension A between the spark rod tip 14'a and the burner head 9 is set to the discharge limit dimension C or less, and the portion other than the spark rod tip 14'a (the straight portion 14'b) and the burner are set. The spark rod 14 'is disposed so that the dimension B' between the head 9 and the heat recovery unit 12 that is electrically conducted is separated from the discharge limit dimension C by more than the discharge limit dimension C, and discharge is performed from a portion other than the spark rod tip 14'a. Since the discharge is surely performed only from the tip of the spark rod 14 ′, the tip of the spark rod 14 ′ is consumed due to repeated discharge over a long period of use, and the dimension A between the burner head 9 However, it was separated beyond the discharge limit dimension C, and an ignition error occurred without discharging.
[0004]
The life of the parts of the spark rod 14 ′ itself due to the consumption of the tip of the spark rod 14 ′ comes earlier than the product life of the combustion device itself. This would put a burden on the user and repair shop.
[0005]
[Means for Solving the Problems]
The present invention focuses on this point and solves the above problems. In particular, in claim 1, the structure is provided so as to be electrically conductive with the burner head having a plurality of flame holes and in the vicinity of the flame holes. A spark rod that generates sparks for ignition between the auxiliary discharged part and the burner head; and an igniter that applies a high voltage to the spark rod, wherein the spark rod includes a spark rod tip and the burner head. The dimension B between the auxiliary discharge part and at least a part of the portion other than the spark rod tip is less than or equal to the discharge limit dimension C. In addition, it is arranged so as to be equal to or larger than the dimension A, and normally, discharge ignition is performed at a position of the dimension A between the spark rod tip and the burner head, and the burner head tip Said the at least part of the portion other than the spark rod end that said to allow the firing at the position of the dimension B between the auxiliary the discharge portion during exhaustion.
[0006]
As a result, even when the spark rod tip is consumed and the dimension A between the burner head and the discharge limit dimension C is greater than or equal to the discharge limit dimension C, the portion other than the spark rod tip and the burner head can be electrically connected. Since the dimension B between the discharge part and the discharge target part is set to be equal to or less than the discharge limit dimension C, the auxiliary discharge part can be discharged and ignited from a part other than the tip of the spark rod.
[0007]
According to a second aspect of the present invention, a vaporizer for vaporizing liquid fuel is provided on the upstream side of the burner head, and the auxiliary discharged part is connected to the vaporizer so as to be able to conduct heat, and heat is emitted from a combustion flame to the vaporizer. It was configured with a heat recovery unit that recovered.
[0008]
Thereby, since the heat recovery unit is used as the auxiliary discharged part, it is not necessary to newly provide the auxiliary discharged part.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Next, an embodiment according to the present invention will be described with reference to the drawings.
[0010]
Reference numeral 1 denotes a bottomed cylindrical vaporizer. Reference numeral 2 denotes a sheathed heater for heating the vaporizer 1 to a temperature at which liquid fuel can be vaporized. The sheathed heater is embedded in the upper part of the vaporizer 1 in a substantially annular shape. Reference numeral 3 denotes a combustion fan that blows air to the burner case 4 and supplies primary combustion air and secondary combustion air, and is vaporized from a venturi-shaped primary air intake 5 that is opened in the side wall of the vaporizer 1 in the burner case 4. Combustion primary air is supplied into the vessel 1 and secondary air is ejected from around the vaporizer 1 on the upper surface of the burner case 4. Reference numeral 6 denotes a fuel injection nozzle provided to the inside of the carburetor 1 through the combustion primary air intake 5. Reference numeral 7 denotes a fuel pump that pumps fuel to the fuel injection nozzle 6. An oil receiving tray 8 receives fuel from a fuel tank (not shown) so as to be maintained at a constant liquid level.
[0011]
A burner head 9 is mounted on and fixed to the upper portion of the carburetor 1, and a plurality of flame holes 10 are opened on the side wall of the burner head 9, and the inner periphery of the side wall is in close contact with the burner head 9. A rectifying net 11 is provided. Reference numeral 12 denotes a ring-shaped heat recovery section (auxiliary discharge target section) standing upright on the outer periphery of the burner head 9 and recovering the combustion heat by conducting it to the vaporizer 1 and recovering it. The input of is reduced. A temperature sensor 13 is attached to the outer periphery of the carburetor 1 to detect the temperature of the carburetor 1 and is connected to a control device (not shown) to determine whether the carburetor 1 has reached a temperature at which fuel can be vaporized. To detect. The burner head 9, the heat recovery part 12, the burner case 4, and the vaporizer 1 are electrically connected without being insulated.
[0012]
Reference numeral 14 denotes a spark rod which is ignited by being driven by a control device when the temperature of the carburetor 1 reaches a temperature at which fuel can be vaporized. The spark rod is electrically insulated from the burner case 4 via an insulator 15. In addition, the igniter ground 17 connected to the igniter 16 that generates a high voltage is connected to the burner case 4 that is electrically connected to the burner head 9.
[0013]
The spark rod 14 has its linear portion 14a spaced apart from the heat recovery portion 12 by a dimension B that is equal to or less than the discharge limit C, and extends on the heat recovery portion 12 toward the flame hole, with the tip portion 14b facing obliquely downward. The dimension A between the tip 14b and the burner head 9 is set to be shorter than the dimension B between the heat recovery part 12 and the straight part 14a of the spark rod 14. .
[0014]
Here, the relationship between the discharge distance and the discharge voltage is proportional as shown in FIG. 2, and the discharge voltage in this embodiment is about 18 kV. As a specific example, the spark rod tip 14b and the burner are illustrated. The shortest dimension A between the head 9 is 4 mm, the shortest dimension B between the spark rod straight part 14b and the heat recovery part 12 is 7 mm, and the discharge limit dimension C of this embodiment is 10 mm.
[0015]
Here, reference numeral 14 'shown in FIG. 3 by a one-dot chain line is a conventional spark rod as described in the section of the conventional example, and the specific dimensions of this conventional example are illustrated. The shortest dimension A between the head 9 is 4 mm, and the shortest dimension B between the spark rod linear portion 14 ′ b and the heat recovery unit 12 is 15 mm, which is larger than 10 mm of the discharge limit dimension C.
[0016]
Next, after the preheating is started and the sheathed heater 2 is turned on, when the temperature sensor 13 attached to the carburetor 1 detects that the fuel vaporization temperature has been reached, the control device detects the combustion fan 3 and The drive of the fuel pump 7 is started, and the fuel injected into the carburetor 1 from the fuel injection nozzle 6 collides with the inner surface of the carburetor 1 and is vaporized to become a mixed gas mixed with the combustion air and from the flame hole 10 to the burner head. 9 is ejected outward, and the igniter 16 is driven to ignite by a discharge spark at a position of a dimension A between the tip 14a of the spark rod 14 and the burner head 9, which is the shortest dimension.
[0017]
When the device is used for a long period of time, the spark rod 14 is shortened as shown by a one-dot chain line in FIG. When the shortest dimension A between the spark rod tip 14b and the burner head 9 becomes longer than the shortest dimension B between the spark rod straight part 14a and the heat recovery part 12, the spark rod straight part 14a and It is discharged and ignited at the position of the shortest dimension B between it and the heat recovery unit 12.
[0018]
Thus, even if the tip 14b of the spark rod 14 is consumed and shortened and no discharge occurs at the position of the shortest dimension A between the spark rod tip 14b and the burner head 9, the spark rod linear portion 14a and heat recovery are performed. Since the discharge is performed at the position of the shortest dimension B with respect to the portion 12, the life of the spark rod 14 itself is significantly extended and lengthened, and the durability up to the product life of the combustor itself can be ensured. This saves time and does not place an extra burden on the user.
[0019]
【The invention's effect】
As described above, according to the present invention, even if the tip of the spark rod is consumed and exceeds the discharge limit distance, the discharge is ignited at other portions, so the life of the spark rod itself is significantly extended and lengthened. , The durability of the combustor itself up to the end of its product life can be ensured, the labor of replacing parts can be saved, and the service call caused by poor ignition due to the consumption of the spark rod can be eliminated. It is what you have.
[Brief description of the drawings]
FIG. 1 is a schematic configuration diagram of an embodiment of the present invention.
FIG. 2 is a diagram showing a relationship between a discharge distance and a discharge voltage in the same embodiment.
FIG. 3 is a diagram for explaining a difference between the same embodiment and a conventional example.
[Explanation of symbols]
1 Vaporizer 9 Burner head 12 Heat recovery part (auxiliary discharge part)
14 Spark rod 14a Spark rod linear portion 14b Spark rod tip 16 Igniter

Claims (2)

複数の炎孔を有したバーナヘッドと、前記炎孔近傍で前記バーナヘッドと導電可能に設けられた補助被放電部と、前記バーナヘッドとの間で点火用の火花を発生させるスパークロッドと、前記スパークロッドに高電圧を印加するイグナイタとを備え、前記スパークロッドを、スパークロッド先端と前記バーナヘッドとの間の寸法Aを放電限界寸法C以下になるよう配置すると共に、前記スパークロッド先端以外の部分の少なくとも一部と前記補助被放電部との間の寸法Bを前記放電限界寸法C以下で且つ前記寸法A以上になるように配置し、通常は前記スパークロッド先端部と前記バーナヘッドとの間の寸法Aの位置で放電点火すると共に、バーナヘッド先端消耗時に前記スパークロッド先端以外の部分の少なくとも一部と前記補助被放電部との間の寸法Bの位置で放電点火可能としたことを特徴とする燃焼装置。A burner head having a plurality of flame holes, an auxiliary discharged part provided to be conductive with the burner head in the vicinity of the flame hole, and a spark rod for generating an ignition spark between the burner head, An igniter that applies a high voltage to the spark rod, and the spark rod is arranged such that a dimension A between the spark rod tip and the burner head is equal to or less than a discharge limit dimension C, and other than the spark rod tip The dimension B between at least a part of the auxiliary discharge part and the auxiliary discharged part is arranged so as to be not more than the discharge limit dimension C and not less than the dimension A. Usually, the spark rod tip part and the burner head Discharge ignition at a position of dimension A between, and at least a part of the portion other than the spark rod tip when the burner head tip is consumed and the auxiliary discharge target portion Combustion apparatus being characterized in that to allow the firing at the position of the dimension B between. 前記バーナヘッドの上流側に液体燃料を気化する気化器を備えると共に、前記補助被放電部を、前記気化器に伝熱可能に接続され燃焼火炎から熱を前記気化器に回収する熱回収部で構成したことを特徴とする請求項1記載の燃焼装置。A heat recovery unit that includes a vaporizer that vaporizes liquid fuel upstream of the burner head, and that is connected to the auxiliary discharger so that heat can be transferred to the vaporizer and recovers heat from a combustion flame to the vaporizer. The combustion apparatus according to claim 1, which is configured.
JP2000390230A 2000-12-22 2000-12-22 Combustion device Expired - Fee Related JP3848081B2 (en)

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