JP3839610B2 - Piping method of resin pipe for ice production - Google Patents
Piping method of resin pipe for ice production Download PDFInfo
- Publication number
- JP3839610B2 JP3839610B2 JP06080399A JP6080399A JP3839610B2 JP 3839610 B2 JP3839610 B2 JP 3839610B2 JP 06080399 A JP06080399 A JP 06080399A JP 6080399 A JP6080399 A JP 6080399A JP 3839610 B2 JP3839610 B2 JP 3839610B2
- Authority
- JP
- Japan
- Prior art keywords
- resin
- resin pipe
- pipe
- pitch
- bent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
Description
【0001】
【発明が属する技術分野】
本発明は、氷製造用の伝熱管として用いられる樹脂管の配管方法に関する。
【0002】
【従来技術】
最近、氷の製造工程では伝熱管として、図1に示すように樹脂管aをジグザグ状に折り曲げたものが用いられている。
【0003】
【発明が解決しようとする課題】
氷の製造工程では、冷媒が通される伝熱管は周囲の水が凝固するときの圧力で変形しがちで、変形すると、管内抵抗が増し、冷媒の流れが悪くなる。樹脂管は金属管に比べ、変形したときの復元力が大きいこと、一本の管を折り曲げ加工することが可能であり、折り曲げ加工も比較的容易であることなどの利点を有する反面、周囲の水が凝固するときの圧力で変形し易いこと、熱伝導が悪いため樹脂管を密に配置する必要があることなどの難点があり、後者の点について対処すべく図1に示すものにおいて、樹脂管aのピッチpを小さくして密に配置しようとすると、両端の折曲部bでの曲率半径rを小さくせねばならないが、折曲部bでの曲率半径rを小さくすればする程、管が偏平に変形して管内抵抗が増し、氷の膨張による変形と相俟って冷媒の流れがより一層悪くなる。また曲率半径の小さな折曲部を形成するのは座屈を起こし易い。
【0004】
本発明は、伝熱管に樹脂管を使用したことによる上記の問題を解消しようとするもので、氷製造用樹脂管の配管方法を提供することを目的とする。
【0005】
【課題の解決手段】
請求項1記載の発明は、熱交換の伝熱管として用いられる樹脂管の配管方法であって、樹脂管をジグザグにピッチPで一定巾形成したのち折り返し、片側に隣接する樹脂管との間隔dが1/2〜1/4ピッチPとなるようにピッチPで、かつ折曲部がずれて重なるように形成する折り返し作業を1〜複数回繰り返して樹脂管の間隔が1/2〜1/4Pとなるように形成することを特徴とする。
【0006】
樹脂管を螺旋状に折り曲げた場合、一端の折曲部は曲率半径を大にできるものゝ、他端の折曲部は曲率半径が小となり、曲率半径の小さな折曲部は管が偏平となって圧力損失が増す、という問題があり、また熱交換前の入側と熱交換後の出側とでは冷媒又は熱媒の温度が異なって温度分布が不均一となる。
【0007】
これに対し請求項1記載の発明の配管方法によると、両端の折曲部の曲率半径を大にし、またジグザグに一定巾形成しては折り返すことにより温度分布を均一化することができる。
【0008】
請求項2記載の発明は、樹脂管の別の配管方法に関するもので、請求項1記載の発明において、折曲部の曲率半径を樹脂管のピッチより大にして膨らませた形状にしたことを特徴とする。
【0009】
上記発明の配管方法によると、折曲部の曲率半径を樹脂管のピッチより更に大きくすることができる。
【0010】
【発明の実施の形態】
図2は、図3に示すように樹脂管1をジグザグに折曲部2の曲率半径Rが図1に示すジグザグに折り曲げた樹脂管aの折曲部bの曲率半径rと同一となるようにピッチPで一定巾L形成したのち折り返し、片側に隣接する樹脂管との間隔dが1/3Pとなるように同一ピッチPで折曲部がずれて重なるように形成し、始端に達してから更に折り返し(図4)、一往復半させて両隣の樹脂管の間隔dが1/3Pとなるように形成したもので、折曲部2での樹脂管1の重なりを2個とし、始端と終端をそれぞれ縦向き(紙面と直交する方向)に一定の間隔を存して配置されたヘッダー3、4に連結している。図2において矢印は、樹脂管1を流れる冷媒又は熱媒の流れ方向を示す。
【0011】
各ヘッダー3、4はそれぞれ図5に示すように、樹脂管の接続口5を上下方向に一定間隔で有し、各接続口5に上述するようにジグザグに折曲加工された樹脂管の始端或いは終端がそれぞれ接続され、ジグザグに折り曲げた樹脂管が多段に積層されるようになっている。
【0012】
図6は、ジグザグに折曲加工された樹脂管の別の例を示すもので、図2に示すように、樹脂管の間隔dを1/3Pとし、折曲部の曲率半径をRとした樹脂管において、折曲部の曲率半径をRより大のR´として折曲部が互いに接し、重ならないように形成したものである。上記各実施形態によると、折曲部での樹脂管同士の重なりは2個になり、重なりが最小限となって嵩張りを少なくすることができる。
上記各実施形態によると、折曲部での樹脂管同士の重なりは2個になり、重なりが最小限となって嵩張りを少なくすることができる。
【0013】
【発明の効果】
本発明によると、樹脂管をジグザグに一定巾形成したのち折り返すことにより両端の折曲部の曲率半径を共に大にして隣接する管のピッチを小さくし、管と密に配置することができると共に、偏平部を少なくし、圧力損失を少なくできるほか、温度分布を均一化することができる。また請求項2記載の発明のように、折曲部を径大にして膨らませ、かつずれて重なるように形成すれば、隣接する管のピッチをより小さくして管を密に配置することができる。
【図面の簡単な説明】
【図1】従来のジグザグに折り曲げた樹脂管を示す図。
【図2】本発明に係わる樹脂管の概略平面図。
【図3】図2に示す樹脂管の形成過程を示す概略平面図。
【図4】図2に示す樹脂管の別の形成過程を示す概略平面図。
【図5】ヘッダーに接続される樹脂管の概略図。
【図6】本発明に係る別の樹脂管の概略平面図。
【符号の説明】
1・・樹脂管
2・・折曲部
3、4・・ヘッダー
5・・接続口[0001]
[Technical field to which the invention belongs]
The present invention relates to a method for piping a resin tube used as a heat transfer tube for ice production.
[0002]
[Prior art]
Recently, in a manufacturing process of ice, as a heat transfer tube, a resin tube a bent in a zigzag shape as shown in FIG. 1 is used.
[0003]
[Problems to be solved by the invention]
In the ice manufacturing process, the heat transfer tube through which the refrigerant passes tends to be deformed by the pressure at which the surrounding water solidifies, and if deformed, the resistance in the tube increases and the flow of the refrigerant deteriorates. Resin pipes have advantages such as greater resilience when deformed compared to metal pipes, the ability to bend a single pipe, and relatively easy to bend. In order to cope with the latter point, the resin shown in FIG. 1 has a difficulty in that it is easily deformed by the pressure when water is solidified, and heat conduction is poor, and it is necessary to arrange resin pipes closely. If the pitch p of the tube a is made small and densely arranged, the radius of curvature r at the bent portions b at both ends must be reduced. However, the smaller the radius of curvature r at the bent portions b, The pipe is deformed flat, the resistance in the pipe is increased, and the refrigerant flow is further deteriorated in combination with the deformation due to the expansion of ice. Forming a bent portion with a small radius of curvature tends to buckle.
[0004]
An object of the present invention is to solve the above-mentioned problem caused by using a resin pipe as a heat transfer pipe, and to provide a piping method for a resin pipe for ice production.
[0005]
[Means for solving problems]
The invention according to claim 1 is a method of piping a resin tube used as a heat transfer tube for heat exchange, wherein the resin tube is formed in a zigzag with a constant width at a pitch P and then folded, and the distance d between the resin tube adjacent to one side is d. Is repeated at least once a plurality of times so that the bent portion is overlapped with the pitch P so that the pitch P becomes 1/2 to 1/4 pitch P, and the interval between the resin pipes is 1/2 to 1 / It is formed so as to be 4P .
[0006]
When the resin tube is bent in a spiral shape, the bent portion at one end can have a large radius of curvature, the bent portion at the other end has a small radius of curvature, and the bent portion with a small radius of curvature has a flat tube. Thus, there is a problem that the pressure loss increases, and the temperature of the refrigerant or the heat medium is different between the inlet side before heat exchange and the outlet side after heat exchange, resulting in uneven temperature distribution.
[0007]
On the other hand, according to the piping method of the first aspect of the invention, it is possible to make the temperature distribution uniform by increasing the radius of curvature of the bent portions at both ends, and forming a constant width in a zigzag and turning it back.
[0008]
The invention according to
[0009]
According to the piping method of the said invention, the curvature radius of a bending part can be made still larger than the pitch of a resin pipe.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
2, as shown in FIG. 3, the curvature radius R of the
[0011]
As shown in FIG. 5, each header 3, 4 has resin pipe connection ports 5 at regular intervals in the vertical direction, and each connection port 5 is bent into a zigzag manner as described above. Alternatively, the terminal ends are connected to each other, and resin tubes bent in a zigzag are stacked in multiple stages.
[0012]
FIG. 6 shows another example of the resin pipe bent into a zigzag. As shown in FIG. 2, the interval d of the resin pipe is 1 / 3P, and the radius of curvature of the bent portion is R. In the resin pipe, the radius of curvature of the bent portion is set to R ′ larger than R so that the bent portions are in contact with each other and do not overlap. According to each said embodiment, the overlap of the resin tubes in a bending part will be two, and overlap can be minimized and bulkiness can be decreased.
According to each said embodiment, the overlap of the resin tubes in a bending part will be two, and overlap can be minimized and bulkiness can be decreased.
[0013]
【The invention's effect】
According to the present invention, a resin tube is formed in a zigzag with a certain width and then folded to increase the radius of curvature of the bent portions at both ends, thereby reducing the pitch of adjacent tubes and arranging them closely with the tube. Besides, the flat part can be reduced, the pressure loss can be reduced, and the temperature distribution can be made uniform. Further, as in the second aspect of the invention, if the bent portion is enlarged to have a large diameter and is formed so as to be displaced and overlapped with each other, the pitch of adjacent tubes can be made smaller and the tubes can be arranged densely. .
[Brief description of the drawings]
FIG. 1 is a view showing a conventional resin tube bent in a zigzag.
FIG. 2 is a schematic plan view of a resin pipe according to the present invention.
3 is a schematic plan view showing a process of forming the resin pipe shown in FIG.
4 is a schematic plan view showing another process of forming the resin pipe shown in FIG.
FIG. 5 is a schematic view of a resin pipe connected to a header.
FIG. 6 is a schematic plan view of another resin pipe according to the present invention.
[Explanation of symbols]
1 ・ ・ Resin pipe 2 ・ ・ Bent part 3 ・ 4 ・ ・ Header 5 ・ ・ Connection
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP06080399A JP3839610B2 (en) | 1999-03-08 | 1999-03-08 | Piping method of resin pipe for ice production |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP06080399A JP3839610B2 (en) | 1999-03-08 | 1999-03-08 | Piping method of resin pipe for ice production |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2000258094A JP2000258094A (en) | 2000-09-22 |
JP3839610B2 true JP3839610B2 (en) | 2006-11-01 |
Family
ID=13152869
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Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP06080399A Expired - Lifetime JP3839610B2 (en) | 1999-03-08 | 1999-03-08 | Piping method of resin pipe for ice production |
Country Status (1)
Country | Link |
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JP (1) | JP3839610B2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101380078B1 (en) * | 2008-03-07 | 2014-04-01 | 엘지전자 주식회사 | Return tube and heat exchanger comprising the same |
KR20190032106A (en) * | 2017-09-19 | 2019-03-27 | 엘지전자 주식회사 | Heat exchanger |
-
1999
- 1999-03-08 JP JP06080399A patent/JP3839610B2/en not_active Expired - Lifetime
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Publication number | Publication date |
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JP2000258094A (en) | 2000-09-22 |
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