JP3836686B2 - Propulsion drilling equipment capable of split collection - Google Patents

Propulsion drilling equipment capable of split collection Download PDF

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JP3836686B2
JP3836686B2 JP2001128737A JP2001128737A JP3836686B2 JP 3836686 B2 JP3836686 B2 JP 3836686B2 JP 2001128737 A JP2001128737 A JP 2001128737A JP 2001128737 A JP2001128737 A JP 2001128737A JP 3836686 B2 JP3836686 B2 JP 3836686B2
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outer shell
propulsion
hood
excavator
shell tube
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JP2002322896A5 (en
JP2002322896A (en
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幸二 川原
武 橋本
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進和技術開発株式会社
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Description

【0001】
【発明の属する技術分野】
本発明は、前端部の回転する掘削刃によって地中を掘削し、後端に推進管を接続して地中に押し込むように推進させて地中管を構築する分割回収ができる推進掘削装置に関する。
【0002】
【従来の技術】
従来において、推進掘削装置によって地中管を構築し、目的地点まで到達した後の後処理には、次のようなものがある。まず、到達地点が大きな立坑である場合には、推進掘削装置をつり上げるようにして回収することができる。次に、到達地点が人孔又は既設管のような場合において開口が小さいため、推進掘削装置の外殻管を地中管として残し、推進掘削装置の脱着自在な部分は取りはずして除去する。人孔又は既設管・推進管等を通して外部に持ち出せない掘削刃が取り付けられるカッターアームや隔壁板などは、人孔等を通る大きさになるよう溶断して小さな部品にして除去する。さらに外殻管の内側に装置され、取りはずしが困難なものは、所定の高さ以上に内側に向って突出しないよう溶断除去する。その後、外殻管内側にコンクリートを打設して地中管として使用する。
また、到達地点が人孔又は既設管であるような狭い場所において、推進掘削装置の外殻管を除去するならば、人孔又は既設管に外殻管が突出するように推進管を推進させながら、外殻管の人孔又は既設管への突出部分を溶断して除去する。この際には、外殻管の位置に推進させた推進管がくるようにする。
このように、到達地点が人孔等狭い場所の場合には、溶断を行って装置等を除去しなければならないため施工コストが非常に高いものになっていた。また、溶断による除去作業には非常に時間と手間がかかっていた。
これに対し、カッターアームと隔壁盤を除く推進機本体を人孔等が通過できる大きさに分解し、外殻管を地中管として残すものがある。
しかし、この場合においても、カッターアームや隔壁盤は溶断除去しなければならず、コストと手間がかかり、また、再利用のためには必ず外殻管・カッターアーム・隔壁盤を用意しなければならず、コストがかかっていた。
近年では、工期の短縮・付近の生活環境や交通環境への配慮から到達地点に大きな立坑を設けることが困難であり、この状況がさらに深刻化すると考えられるため、人孔等からの推進掘削装置の撤去作業は重要な問題となっていた。
【0003】
【発明が解決しようとする課題】
本発明が解決しようとする課題は、従来のこれらの問題点を解消し、回収用の到達立坑を築造しなくても人孔等より推進掘削装置の回収ができ、回収した推進掘削装置の再利用を可能にし、コストと工期を大きく低減でき、作業も容易にする分割回収ができる推進掘削装置を提供することにある。
【0004】
【課題を解決するための手段】
かかる課題を解決した本発明の構成は、
1) 筒状の外殻管の前方に筒状のフードを設け、このフードの前方に掘削刃を有する回転掘削部を配置し、フードが複数のフード板の連結で分解可能に構成され、前記回転掘削部も脱着自在に取り付けられ、しかも筒状のフードは、外殻管の前端部に設けた隔壁板の前方に設け、隔壁板は扇状の面板を直線辺部分を重ね合わせて連結して円盤状に形成されるようにし、かつ直線辺部分を重ね合わせる連結部分が回転軸用の開口を設ける隔壁板の中心付近から所定距離偏心した位置となる構造にし、目的地点まで掘削した後にフードと回転掘削部を分解し回収できることを特徴とする分割回収ができる推進掘削装置
2) 筒状の外殻管が軸方向に複数の外殻部材を脱着自在に連結した構造にして外殻管を再利用可能な状態で分割し回収できるようにした前記1)に記載の分割回収ができる推進掘削装置
3) 外殻部材が、所定の曲率で湾曲した板状部材の端部に掘削機本体内部に向って突出したフランジを有する構造にし、複数の外殻部材をフランジ面を合わせてボルトの締結で脱着自在に連結するようにした前記1)又は2)いずれかに記載の分割回収ができる推進掘削装置
4) 回転掘削部が、回転軸に脱着自在に取り付けられる中央部と、中央部から四方に伸び掘削刃を多数有するカッターアームからなる構造であり、少なくとも対向する2つのカッターアームが前記中央部に脱着自在に取り付けられるようにした前記1)〜3)いずれかに記載の分割回収ができる推進掘削装置
にある。
【0005】
【作用】
本発明では、装置先端の回転掘削部を回転させ、回転掘削部の掘削刃で地中を掘削する。装置後端には推進管を接続し、推進管の後端を地中に推し込むようにして推進させる。このようにして地中管を構築して推進掘削装置が人孔又は既設管等の目的地点に到達したならば、まず、推進掘削装置の先端の回転掘削部は脱着自在に回転軸に取り付けられているので、回転掘削部を再利用可能な状態で取り外し除去する。次に脱着自在に設けたフードを取り外し、複数のフード板を分解して除去する。次に、推進掘削装置の外殻管の前端部に外部と掘削機本体とを閉鎖する隔壁盤を取り外し複数の面板に分解して除去し、隔壁板とフードと回転掘削部を分解し回収する。
隔壁盤が、扇状の面板の直線辺部分を重ね合わせ連結するので、連結取り外しで容易に隔壁盤の分解・組立てができるようにし、かつ、連結部分が隔壁盤の中心から偏心するようにして回転軸用の開口を避けるようにして隔壁盤の強度を確保する
筒状の外殻管が軸方向に複数の外殻部材を脱着自在に連結したものは、推進掘削装置が目的地点に到達し、隔壁板、フード、回転掘削部及び他の推進機本体を分解回収した後に、残った筒状の外殻管を軸方向に分解して複数の外殻部材として小さい開口からでも回収する。
外殻部材が湾曲した板状部材の端部にフランジを設けた構造にしたものは、湾曲した板状部材の端部に設けたフランジを別の板状部材のフランジに面を合わせるようにし、フランジをボルトナットの締結で連結して分解可能な外殻管を構成する。
回転掘削部が、中央部に対向して脱着自在にカッターアームを取り付けた構造にしたものは、中央部から略四方に伸びるカッターアームの対向する2つのカッターアームを取り外し、小さな開口からでも回収する。
【0006】
【発明の実施の形態】
筒状の外殻管の内部に装置する掘削機本体は、外殻管に脱着自在に取り付けられるのが好ましく、また、掘削機本体は人孔等を通過できる大きさに分解できるものが好ましい。
ボルトで取り付けるものには、ボルトとナットで取り付けるものや、一方の部材にねじ溝を設けて、ボルトを取り付けるものや、一方の部材に埋め込みナットを設けてボルトを取り付けるものがあり、必要な取付強度やコストなどから決めればよい。
推進管にはヒューム管や鉄管があるが、どちらを用いてもよく、用途・目的から決めればよい。
【0007】
【実施例】
本発明の実施例について図面を参照して具体的に説明する。
図1〜10に示す実施例は、隔壁板が扇状の面板をボルトの連結で構成し、筒状の外殻管が円周方向及び軸方向に複数の外殻部材を脱着自在に連結した構造にし、外殻部材が湾曲した板状部材の端にフランジを有する構造にした分割回収ができる推進掘削装置の例である。
図中、1は推進掘削装置、2は外殻管、3は板状外殻部材、3aはフランジ、3bはボルト止め部、4は外殻管、5は板状外殻部材、5aはフランジ、5bはボルト止め部、6は隔壁盤、7は面板、7aは重ね合わせ部、7bは取り込み穴、7dはボルト止め部、8は面板、8aは重ね合わせ部、8cはボルト止め部、9はギアボックス、10は回転軸、11は減速機、12は電動機、15はフード、16はフード板、16aはフランジ、16bはボルト止め部、18は排泥管、19は修正ジャッキ、20は制御装置、21は回転掘削部、22は中央部、22aは取付部、22bはボルト取付部、23は固定のカッターアーム、23aは掘削刃、24は脱着自在のカッターアーム、24aは掘削刃、24bはボルト取付部、25は推進管、30は人孔である。
図1は、実施例の分割回収ができる推進掘削装置の説明図である。
図2は、実施例の分割回収ができる推進掘削装置の正面図である。
図3は、実施例の分割回収ができる推進掘削装置の断面図である。
図4は、実施例の分割回収ができる推進掘削装置の回転掘削部の説明図である。
図5は、実施例の分割回収ができる推進掘削装置の回転掘削部の説明図である。
図6は、実施例の分割回収ができる推進掘削装置の外殻管の説明図である。
図7は、実施例の分割回収ができる推進掘削装置のフードの説明図である。
図8は、実施例の分割回収ができる推進掘削装置を分割回収する状態を示す説明図である。
図9は、実施例の分割回収ができる推進掘削装置を分割回収する状態を示す説明図である。
図10は、実施例の分割回収ができる推進掘削装置の外殻管の板状外殻部材の説明図である。
【0008】
実施例の推進掘削装置1は、図1〜10に示すようにまず、筒状の外殻管2,4は、湾曲した板状材である板状外殻部材3,5の端部に、掘削機本体内部に向って突出するように立設させたフランジ3a,5aを設け、この板状外殻部材3,5をフランジの面を合わせるようにし、ボルトナットで締結して連結する。この際には板状外殻部材3を軸方向、円周方向に連結して外殻管2を形成し、板状外殻部材5を軸方向、円周方向に連結して外殻管4を形成する。
このように形成した外殻管2,4を修正ジャッキ19で連結し、推進掘削装置1の外殻管として使用する。
次に隔壁盤6は、図3に示すように略半円状の面板7,8で構成する。
面板7は、略半円状で、中央部に回転軸用切り欠き(図示せず)を設け、中央から偏心した位置に取り込み穴7bを設ける。さらに、半円状の直線辺部分には、直線辺に沿って薄い部分を設けて重ね合わせ部7aとする。重ね合わせ部7aの薄い部分は、面板7の約半分の厚みとなるようにする。重ね合わせ部7aには、ボルトを取り付けるためのボルト用穴を多数設けてボルト止め部7dとする。次に、面板8を設ける。面板8は略半円状で、中央部に回転軸用切り欠き(図示せず)を設け、半円状の直線辺部分には薄い部分を設けて重ね合わせ部8aとする。重ね合わせ部8aには、ボルトを取り付けるためのボルト用穴を多数設けてボルト止め部8cを設ける。
また、面板7,8の半円状は、重ね合わせ部7a,8aを重ね合わせた際に円盤状になるようにし、重ね合わせ部7a,8aを円盤状の中心を通る直線から所定距離偏心させるようにする。
この面板7,8を重ね合わせ部7a,8aを重ね合わせるようにし、ボルト止め部7d,8cにボルトを止めるようにして隔壁盤6を形成し、外殻管2の最も前方の板状外殻部材3の最も前方のフランジ3aの円周状に配置されたものにボルトで取り付ける。これにより隔壁板6が外殻管2の先端部分に取り付けられることになる。
次に、隔壁板6の回転軸用切り欠き(図示せず)を合わせるようにして形成される開口から先端に向って回転軸10が突出するようにギアボックス9を隔壁板6の掘削機内部側に取り付ける。次に、回転軸10を駆動するための電動機12、減速機11を脱着自在に設ける。
次に隔壁盤6の取り込み穴7bの掘削機内部側に排泥管18を脱着自在に設け、さらに外殻管2,4の内部には制御装置20等を脱着自在に設ける。
【0009】
次に、円筒形状のフード15を設ける。フード15は、まず円筒を円周方向に分割した形状の複数のフード板16にフランジ16aを分割部分に設け、フランジ16aにボルト止め部16bを設け、このフード板16のフランジ16aを合わせるようにしてボルト止めでフード板16を連結してフード15を構成する。
このフード15を隔壁板6の先端側にボルトで脱着自在に取り付ける。
次に、回転掘削部21を設ける。図4,5に示すように回転掘削部21は回転軸10に脱着自在に取り付けられる構造の中央部22に180°対向するように外周側に伸びる形状のカッターアーム23を固定させて設け、カッターアーム23と略直交し、180°対向するように外周側に短く伸びる形状の取付部22aを中央部22に固定させて設け、この2つの取付部22aにボルト取付部24bを有するカッターアーム24をボルトで脱着自在に取り付ける。カッターアーム23,24にはそれぞれ掘削刃23a,24aを設ける。この回転掘削部21をフード15の前方に位置するよう回転軸10に取り付ける。
【0010】
本実施例の推進掘削装置1を使用して地中管の構築を行うには、発進立坑より、電動機12の駆動を減速機11,ギアボックスで伝達して回転させた回転掘削部21で掘削して推進掘削装置1を発進させ、推進掘削装置1の後端には推進管25を接続し、推進管25の後端を図示しない推進装置で地中に押し込むようにして、推進掘削装置1と推進管25を推進させる。推進管25は推進装置で推進にあわせて次々に継ぎ足すようにして延長する。このようにして地中管を構築し、推進掘削装置1が図8(a,b)に示すように目的地点である人孔30に到達したならば、回転掘削部21,フード15を人孔30内に突出するように推進させる。
次に、回転掘削部21を、図4,5に示すようにボルト取付部22b,24bの取り外しで2つのカッターアーム24を取り外し狭い人孔を通せるようにし、人孔より外部に搬出し回収する。
次に、フード15を隔壁盤6からボルトを取り外して脱離させ、フード15を複数のフード板16にボルトを取り外して分解し、人孔より外部に搬出して回収する。
次に、隔壁盤6を外殻管2からボルトの取り外しで脱離させ、隔壁盤6からギアボックス9,減速機11,電動機12,排泥管18をボルトの取り外しで脱離させ、さらにギアボックス9から減速機11,電動機12をボルトの取り外しで脱離させ、排泥管18をボルトの取り外しで複数に分割して、人孔より外部に搬出して回収する。また、制御装置なども外殻管2,4の内周から取り外して人孔より外部に搬出し回収する。
次に、外殻管2をボルトの取り外しで、円周方向、軸方向に分割するように複数の板状外殻部材3に分解し、人孔より外部に搬出し回収する。
次に、外殻管2の長さの分、推進させ、さらに、外殻管4をボルト取り外しで円周方向、軸方向に分割するように複数の板状外殻部材5に分解し、人孔より外部に搬出し回収する。次に、外殻管4の長さの分、推進させ、人孔と推進管との接続処理を行い、地中管構築を終了する。
【0011】
回収した推進掘削装置1は、板状外殻部材3のフランジ3a面を合わせてボルトで取り付けて外殻管2を再形成し、板状外殻部材5のフランジ5a面を合わせてボルトで取り付けて外殻管4を再形成して修正ジャッキ19で外殻管2と外殻管4を連結し、面板7と面板8を重ね合わせ部7a,8aをボルトで取り付けるようにして隔壁盤6を再形成し、隔壁盤6を外殻管2の前端にボルトで取り付ける。次に、隔壁盤6の外殻管内部側にギアボックス9,減速機11,電動機12,排泥管18をボルトで再度取り付ける。次に、フード板16のフランジ16aの面を合わせるようにしてフード15を再形成し、隔壁盤6の前方にフード15をボルトで取り付け、カッターアーム24を取付部22aに再度取り付けた回転掘削部21をギアボックス9を隔壁盤6に取り付けることで隔壁盤6から前方に突出する回転軸10に取り付けて、推進掘削装置1を再構成して再使用できるようにする。
このように本実施例の推進掘削装置1は、到達地点が人孔及び既設管のような狭い開口の場合でも外殻管、隔壁盤、フード、回転掘削部に至るまで全ての各部を分解回収でき、回収した部品を再組立後再使用でき、大幅に施工コストを低減させることができる。また、回収用の立坑を設ける必要もなく、溶断の必要もなく作業を容易にでき、工期の短縮も行うことができる。尚、推進掘削装置1が構築した推進管を介して本装置部品を回収することもできる。
【0012】
【発明の効果】
本発明によれば、回収用の到達立坑を築造しなくても人孔及び既設管より推進掘削装置の回収ができ、回収した推進掘削装置の再利用を可能にし、コストと工期を大きく低減でき、作業も容易にできる。
隔壁盤が扇状の面板の直線辺部分を重ね合わせて連結するので、さらに容易に分解・再使用ができさらに工期の短縮、コストの低減ができる。
状の外殻管が軸方向に複数の外殻部材を脱着自在に連結したものは、外殻管をコストを抑制して人孔等から回収できるようにし、さらに施工コストを低減できるようにする。
外殻部材が湾曲した板状部材の端部にフランジを設けた構造にしたものは、さらにコストを抑制し、かつ容易に作業できる。
回転掘削部が、中央部に対向して脱着自在にカッターアームを取り付けた構造にしたものは、さらに確実に、人孔等のように狭い開口から推進掘削装置を回収・再利用できるようにする。
【図面の簡単な説明】
【図1】実施例の分割回収ができる推進掘削装置の説明図である。
【図2】実施例の分割回収ができる推進掘削装置の正面図である。
【図3】実施例の分割回収ができる推進掘削装置の断面図である。
【図4】実施例の分割回収ができる推進掘削装置の回転掘削部の説明図である。
【図5】実施例の分割回収ができる推進掘削装置の回転掘削部の説明図である。
【図6】実施例の分解回収ができる推進掘削装置の外殻管の説明図である。
【図7】実施例の分割回収ができる推進掘削装置のフードの説明図である。
【図8】実施例の分割回収ができる推進掘削装置を分割回収する状態を示す説明図である。
【図9】実施例の分割回収ができる推進掘削装置を分割回収する状態を示す説明図である。
【図10】実施例の分割回収ができる推進掘削装置の外殻管の板状外殻部材の説明図である。
【符号の説明】
1 推進掘削装置
2 外殻管
3 板状外殻部材
3a フランジ
3b ボルト止め部
4 外殻管
5 板状外殻部材
5a フランジ
5b ボルト止め部
6 隔壁盤
7 面板
7a 重ね合わせ部
7b 取り込み穴
7d ボルト止め部
8 面板
8a 重ね合わせ部
8c ボルト止め部
9 ギアボックス
10 回転軸
11 減速機
12 電動機
15 フード
16 フード板
16a フランジ
16b ボルト止め部
18 排泥管
19 修正ジャッキ
20 制御装置
21 回転掘削部
22 中央部
22a 取付部
22b ボルト取付部
23 (固定の)カッターアーム
23a 掘削刃
24 (脱着自在の)カッターアーム
24a 掘削刃
24b ボルト取付部
25 推進管
30 人孔
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a propulsion excavator capable of split collection in which an underground pipe is constructed by excavating underground with a rotating excavating blade at a front end, and connecting a propulsion pipe to a rear end and pushing it into the ground. .
[0002]
[Prior art]
Conventionally, post-processing after constructing an underground pipe by a propulsion excavator and reaching a destination point includes the following. First, when the arrival point is a large shaft, the propulsion excavator can be lifted and collected. Next, since the opening is small when the arrival point is a human hole or an existing pipe, the outer shell pipe of the propulsion excavator is left as an underground pipe, and the removable part of the propulsion excavator is removed and removed. A cutter arm, a partition plate, or the like to which a drilling blade that cannot be taken out to the outside through a human hole or an existing pipe / propulsion pipe is melted and cut into small parts so as to pass through the human hole or the like is removed. Further, those which are installed inside the outer shell tube and are difficult to remove are melted and removed so as not to protrude inward beyond a predetermined height. After that, concrete is placed inside the outer shell pipe and used as an underground pipe.
Also, if the outer shell tube of the propulsion excavator is removed in a narrow place where the arrival point is a human hole or an existing tube, the propelling tube is propelled so that the outer tube protrudes into the human hole or the existing tube. However, the protruding portion of the outer shell pipe to the human hole or the existing pipe is melted and removed. At this time, the propelling pipe propelled to the position of the outer shell pipe is made to come.
As described above, when the arrival point is a narrow place such as a human hole, the construction cost is very high because the apparatus or the like must be removed by fusing. Also, the removal work by fusing takes a lot of time and effort.
On the other hand, there is a type in which the main body of the propulsion unit excluding the cutter arm and the bulkhead is disassembled into a size that allows a human hole or the like to pass, and the outer shell pipe is left as an underground pipe.
However, even in this case, the cutter arm and the bulkhead must be removed by fusing, which is costly and troublesome, and the outer shell tube, cutter arm, and bulkhead must be prepared for reuse. It was costly.
In recent years, it is difficult to set up a large shaft at the destination point due to the shortening of the construction period and consideration of the living environment and traffic environment in the vicinity, and this situation is thought to become more serious. The removal work was an important issue.
[0003]
[Problems to be solved by the invention]
The problem to be solved by the present invention is to solve these conventional problems and to recover the propulsion excavator from a human hole or the like without constructing a recovery shaft. It is an object of the present invention to provide a propulsion excavator that can be divided, can be used, can be greatly reduced in cost and work period, and can be easily collected.
[0004]
[Means for Solving the Problems]
The configuration of the present invention that solves this problem is as follows.
1) A cylindrical hood is provided in front of a cylindrical outer shell tube, a rotary excavation part having an excavation blade is arranged in front of the hood, and the hood is configured to be disassembled by connecting a plurality of hood plates. The rotary excavation part is also detachably attached , and the cylindrical hood is provided in front of the partition plate provided at the front end portion of the outer shell tube, and the partition plate is formed by connecting fan-shaped face plates with overlapping straight side portions. The connecting portion that overlaps the straight side portions is formed in a disc shape, and has a structure that is decentered by a predetermined distance from the vicinity of the center of the partition plate that provides the opening for the rotating shaft. Propulsion excavator capable of split collection characterized by being able to disassemble and collect the rotary excavation part 2) A cylindrical outer shell tube is structured in such a manner that a plurality of outer shell members are detachably connected in the axial direction, and the outer shell tube is reused. So that you can divide and collect in the available state The propulsion excavator 3) that can be divided and collected as described in 1) above has a structure in which the outer shell member has a flange protruding toward the inside of the excavator body at the end of a plate-like member curved with a predetermined curvature, wherein the plurality of outer shell member so as to detachably connected with the fastening bolt combined flange surface 1) or 2) propulsion excavating device 4 can split recovered according to any) rotating drilling unit, the rotary shaft A center part detachably attached to the center part and a cutter arm having a large number of excavating blades extending in all directions from the center part, wherein at least two opposing cutter arms are detachably attached to the center part. It exists in the propulsion excavator which can perform the division | segmentation collection | recovery in any one of 1) -3) .
[0005]
[Action]
In the present invention, the rotary excavation part at the tip of the apparatus is rotated, and the ground is excavated by the excavation blade of the rotary excavation part. A propulsion pipe is connected to the rear end of the apparatus and propelled so that the rear end of the propulsion pipe is pushed into the ground. When the underground pipe is constructed in this way and the propulsion excavator reaches the target point such as a manhole or an existing pipe, the rotary excavator at the tip of the propulsion excavator is first detachably attached to the rotary shaft. Therefore, the rotary excavation part is removed and removed in a reusable state. Next, the removable hood is removed, and the plurality of hood plates are disassembled and removed. Next, remove the bulkhead board that closes the outside and the excavator body at the front end of the outer shell tube of the propulsion excavator, disassemble and remove it into multiple faceplates, and disassemble and collect the bulkhead board, the hood, and the rotary excavator .
Partition wall panel is, since the linked superimposed straight side portions of the fan-shaped faceplate, easily to allow disassembly and assembly of the partition wall panel in consolidated removal and coupling parts so as to offset from the center of the partition plate The strength of the partition board is secured by avoiding the opening for the rotating shaft .
In the case where a cylindrical outer shell pipe is connected to a plurality of outer shell members in an axial direction, the propulsion excavator reaches the target point, and the partition plate, hood, rotary excavator and other propulsion unit main bodies are disassembled. After the recovery, the remaining cylindrical outer shell tube is disassembled in the axial direction and recovered as a plurality of outer shell members even from small openings.
The outer shell member has a structure in which a flange is provided at the end of the curved plate member, and the flange provided at the end of the curved plate member is aligned with the flange of another plate member, An outer shell tube that can be disassembled is configured by connecting flanges by fastening bolts and nuts.
When the rotary excavation part has a structure in which a cutter arm is attached so as to be detachable facing the central part, the two opposing cutter arms of the cutter arm extending from the central part to approximately four directions are removed and recovered even from a small opening. .
[0006]
DETAILED DESCRIPTION OF THE INVENTION
The excavator body installed in the cylindrical outer shell tube is preferably detachably attached to the outer shell tube, and the excavator body preferably has a size that can be disassembled into a human hole or the like.
There are bolts and nuts to be installed, bolts and nuts are installed on one member, bolts are installed, and bolts are embedded on one member and bolts are installed. You may decide from strength and cost.
There are fume pipes and iron pipes for propulsion pipes, either of which can be used, and it can be determined from the application and purpose.
[0007]
【Example】
Embodiments of the present invention will be specifically described with reference to the drawings.
The embodiment shown in FIGS. 1 to 10 has a structure in which a partition plate is formed by connecting a fan-shaped face plate with bolts, and a cylindrical outer shell tube is detachably connected to a plurality of outer shell members in the circumferential direction and the axial direction. FIG. 2 is an example of a propulsion excavator that can perform divided recovery with a structure having a flange at the end of a plate-like member having a curved outer shell member.
In the figure, 1 is a propulsion excavator, 2 is a shell tube, 3 is a plate-like shell member, 3a is a flange, 3b is a bolting portion, 4 is a shell tube, 5 is a plate-like shell member, and 5a is a flange. 5b is a bolting part, 6 is a partition board, 7 is a face plate, 7a is an overlapping part, 7b is an intake hole, 7d is a bolting part, 8 is a face plate, 8a is an overlapping part, 8c is a bolting part, 9 Is a gear box, 10 is a rotating shaft, 11 is a speed reducer, 12 is an electric motor, 15 is a hood, 16 is a hood plate, 16a is a flange, 16b is a bolt stop, 18 is a mud pipe, 19 is a correction jack, Control device, 21 is a rotary excavation part, 22 is a central part, 22a is an attachment part, 22b is a bolt attachment part, 23 is a fixed cutter arm, 23a is an excavation blade, 24 is a detachable cutter arm, 24a is an excavation blade, 24b is a bolt mounting part, 25 is a propulsion pipe, 3 It is a human hole.
FIG. 1 is an explanatory diagram of a propulsion excavator that can perform divided collection according to an embodiment.
FIG. 2 is a front view of the propulsion excavator capable of division collection according to the embodiment.
FIG. 3 is a cross-sectional view of the propulsion excavator capable of division recovery according to the embodiment.
FIG. 4 is an explanatory diagram of a rotary excavation unit of the propulsion excavator that can perform divided collection according to the embodiment.
FIG. 5 is an explanatory diagram of the rotary excavation unit of the propulsion excavator that can perform divided collection according to the embodiment.
FIG. 6 is an explanatory diagram of the outer shell tube of the propulsion excavator capable of division collection according to the embodiment.
FIG. 7 is an explanatory diagram of a hood of a propulsion excavator that can perform divided collection according to the embodiment.
FIG. 8 is an explanatory diagram showing a state in which the propulsion excavator capable of division collection according to the embodiment is divided and collected.
FIG. 9 is an explanatory diagram showing a state in which the propulsion excavator capable of division collection according to the embodiment is divided and collected.
FIG. 10 is an explanatory diagram of a plate-like outer shell member of the outer shell tube of the propulsion excavator capable of division recovery according to the embodiment.
[0008]
In the propulsion excavator 1 of the embodiment, as shown in FIGS. 1 to 10, first, the cylindrical outer shell pipes 2 and 4 are attached to the end portions of the plate-like outer shell members 3 and 5 which are curved plate-like materials. The flanges 3a and 5a are provided so as to protrude toward the inside of the excavator main body, and the plate-like outer shell members 3 and 5 are aligned with the surface of the flange, and are connected by fastening with bolts and nuts. At this time, the plate-shaped outer shell member 3 is connected in the axial direction and the circumferential direction to form the outer shell tube 2, and the plate-shaped outer shell member 5 is connected in the axial direction and the circumferential direction to connect the outer shell tube 4. Form.
The outer shell pipes 2 and 4 formed in this way are connected by a correction jack 19 and used as the outer shell pipe of the propulsion excavator 1.
Next, the partition board 6 is composed of substantially semicircular face plates 7 and 8 as shown in FIG.
The face plate 7 is substantially semicircular, and is provided with a notch (not shown) for a rotating shaft at the center, and an intake hole 7b at a position eccentric from the center. Further, the semicircular straight side portion is provided with a thin portion along the straight side to form the overlapping portion 7a. The thin portion of the overlapping portion 7a is made to be about half the thickness of the face plate 7. The overlapping portion 7a is provided with a large number of bolt holes for attaching bolts to form bolt fixing portions 7d. Next, the face plate 8 is provided. The face plate 8 is substantially semicircular and is provided with a notch for rotation shaft (not shown) at the center, and a thin portion is provided on the semicircular linear side portion to form the overlapping portion 8a. The overlapping portion 8a is provided with a bolt fixing portion 8c by providing a large number of bolt holes for attaching bolts.
The semicircular shape of the face plates 7 and 8 is formed into a disk shape when the overlapping portions 7a and 8a are overlapped, and the overlapping portions 7a and 8a are decentered by a predetermined distance from a straight line passing through the center of the disk shape. Like that.
The face plates 7 and 8 are overlapped with the overlapping portions 7 a and 8 a, and the partition board 6 is formed so as to stop the bolts at the bolt fastening portions 7 d and 8 c, and the frontmost plate-like outer shell of the outer shell tube 2 is formed. The member 3 is attached to the foremost flange 3a of the member 3 with a bolt. Thereby, the partition plate 6 is attached to the tip portion of the outer shell tube 2.
Next, the gear box 9 is placed inside the excavator of the partition plate 6 so that the rotation shaft 10 protrudes from the opening formed by aligning the notch (not shown) for the rotation shaft of the partition plate 6 to the tip. Install on the side. Next, an electric motor 12 and a speed reducer 11 for driving the rotary shaft 10 are detachably provided.
Next, the sludge pipe 18 is detachably provided on the inside of the excavator of the intake hole 7b of the partition board 6, and the control device 20 is detachably provided inside the outer shell pipes 2 and 4.
[0009]
Next, a cylindrical hood 15 is provided. In the hood 15, first, a plurality of hood plates 16 having a shape obtained by dividing the cylinder in the circumferential direction are provided with flanges 16a at the divided portions, and bolts 16b are provided on the flanges 16a, and the flanges 16a of the hood plates 16 are aligned. The hood 15 is configured by connecting the hood plate 16 with bolts.
The hood 15 is detachably attached to the front end side of the partition plate 6 with bolts.
Next, the rotary excavation part 21 is provided. As shown in FIGS. 4 and 5, the rotary excavation part 21 is provided with a cutter arm 23 having a shape extending to the outer peripheral side so as to be opposed to the central part 22 of the structure that is detachably attached to the rotary shaft 10, and is provided with a cutter. A mounting portion 22a having a shape that is substantially orthogonal to the arm 23 and extends to the outer peripheral side so as to face 180 ° is fixed to the central portion 22, and a cutter arm 24 having a bolt mounting portion 24b on the two mounting portions 22a is provided. Removably attach with bolts. The cutter arms 23 and 24 are provided with excavation blades 23a and 24a, respectively. The rotary excavator 21 is attached to the rotary shaft 10 so as to be positioned in front of the hood 15.
[0010]
In order to construct the underground pipe using the propulsion excavator 1 of the present embodiment, excavation is performed by the rotary excavation unit 21 that transmits the drive of the electric motor 12 by the reduction gear 11 and the gear box from the start shaft. Then, the propulsion excavator 1 is started, the propulsion pipe 25 is connected to the rear end of the propulsion excavator 1, and the rear end of the propulsion pipe 25 is pushed into the ground by a propulsion apparatus (not shown). And the propulsion pipe 25 is propelled. The propulsion pipe 25 is extended by the propulsion device so as to be added one after another according to the propulsion. When the underground pipe is constructed in this way and the propulsion excavator 1 reaches the target hole 30 as shown in FIGS. 8A and 8B, the rotary excavation unit 21 and the hood 15 are connected to the human hole. Protrused to protrude into 30.
Next, as shown in FIGS. 4 and 5, the rotary excavation portion 21 is removed by removing the bolt attachment portions 22b and 24b so that the two cutter arms 24 can be removed and a narrow human hole can be passed through. To do.
Next, the hood 15 is detached from the partition board 6 by removing the bolts, and the hood 15 is disassembled by removing the bolts from the plurality of hood plates 16, and is taken out from the human holes and collected.
Next, the bulkhead board 6 is detached from the outer shell tube 2 by removing the bolts, the gear box 9, the speed reducer 11, the electric motor 12, and the waste mud pipe 18 are detached from the bulkhead board 6 by removing the bolts, and further the gears are removed. The speed reducer 11 and the electric motor 12 are detached from the box 9 by removing the bolts, and the drainage pipe 18 is divided into a plurality of parts by removing the bolts, and is taken out from the manhole and collected. Also, the control device and the like are removed from the inner circumference of the outer shells 2 and 4 and are taken out from the manhole and collected.
Next, the outer shell tube 2 is disassembled into a plurality of plate-shaped outer shell members 3 so as to be divided in the circumferential direction and the axial direction by removing the bolts, and are taken out from the human holes and collected.
Next, the outer shell tube 2 is propelled by the length, and further, the outer shell tube 4 is disassembled into a plurality of plate-like outer shell members 5 so as to be divided in the circumferential direction and the axial direction by removing bolts. Unload from the hole and collect. Next, the outer shell tube 4 is propelled by the length, the connection process between the manhole and the propulsion tube is performed, and the underground pipe construction is completed.
[0011]
The recovered propulsion excavator 1 reassembles the outer shell tube 2 by fitting the flange 3a surface of the plate-shaped outer shell member 3 with bolts and reattaches the flange 5a surface of the plate-shaped outer shell member 5 with bolts. Then, the outer shell tube 4 is reformed, and the outer shell tube 2 and the outer shell tube 4 are connected by the correction jack 19, and the face plate 7 and the face plate 8 are overlapped with each other so that the portions 7a and 8a are attached with bolts. Then, the partition board 6 is attached to the front end of the outer shell tube 2 with bolts. Next, the gear box 9, the speed reducer 11, the electric motor 12, and the mud pipe 18 are reattached to the inner side of the outer shell pipe of the partition board 6 with bolts. Next, the hood 15 is reformed so that the surfaces of the flanges 16a of the hood plate 16 are aligned, the hood 15 is attached to the front of the partition board 6 with bolts, and the cutter arm 24 is attached to the attachment portion 22a again. 21 is attached to the rotating shaft 10 that protrudes forward from the partition board 6 by attaching the gear box 9 to the partition board 6 so that the propulsion excavator 1 can be reconfigured and reused.
As described above, the propulsion excavator 1 of this embodiment disassembles and recovers all the parts from the outer shell pipe, the partition board, the hood, and the rotary excavation part even when the arrival point is a narrow opening such as a human hole and an existing pipe. The collected parts can be reused after reassembly, and the construction cost can be greatly reduced. Further, there is no need to provide a recovery shaft, no need for fusing, the work can be facilitated, and the construction period can be shortened. In addition, this apparatus component can also be collect | recovered via the propulsion pipe | tube constructed | assembled by the propulsion excavator 1. FIG.
[0012]
【The invention's effect】
According to the present invention, the propulsion excavator can be recovered from the manhole and the existing pipe without constructing a recovery shaft, and the recovered propulsion excavator can be reused, greatly reducing the cost and construction period. Work can be done easily.
Since the partition board overlaps and connects the straight side portions of the fan-shaped face plate, it can be further easily disassembled and reused, and the construction period can be shortened and the cost can be reduced.
A cylindrical outer shell tube with a plurality of outer shell members detachably connected in the axial direction allows the outer shell tube to be recovered from human holes, etc., with reduced costs, so that construction costs can be reduced. To do.
A structure in which a flange is provided at the end of a plate-like member having a curved outer shell member can further reduce the cost and can be easily operated.
When the rotary excavation part is structured so that the cutter arm is attached to the central part so as to be detachable, the propulsion excavator can be recovered and reused through a narrow opening such as a human hole. .
[Brief description of the drawings]
FIG. 1 is an explanatory diagram of a propulsion excavator that can perform divided collection according to an embodiment.
FIG. 2 is a front view of a propulsion excavator capable of divided collection according to an embodiment.
FIG. 3 is a cross-sectional view of a propulsion excavator capable of divided collection according to an embodiment.
FIG. 4 is an explanatory diagram of a rotary excavation unit of a propulsion excavator capable of divided collection according to an embodiment.
FIG. 5 is an explanatory diagram of a rotary excavation unit of a propulsion excavator capable of divided collection according to an embodiment.
FIG. 6 is an explanatory diagram of an outer shell tube of a propulsion excavator that can be disassembled and recovered according to an embodiment.
FIG. 7 is an explanatory diagram of a hood of a propulsion excavator that can perform divided collection according to an embodiment.
FIG. 8 is an explanatory diagram showing a state in which a propulsion excavator capable of divided collection according to an embodiment is divided and collected.
FIG. 9 is an explanatory diagram showing a state in which a propulsion excavator capable of divided collection according to an embodiment is divided and collected.
FIG. 10 is an explanatory diagram of a plate-like outer shell member of an outer shell tube of a propulsion excavator capable of division recovery according to an embodiment.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Propulsion excavator 2 Outer shell tube 3 Plate-shaped outer shell member 3a Flange 3b Bolt stop part 4 Outer shell tube 5 Plate-shaped outer shell member 5a Flange 5b Bolt stop part 6 Partition board 7 Face plate 7a Overlapping part 7b Intake hole 7d Bolt Stop part 8 Face plate 8a Overlapping part 8c Bolt stop part 9 Gear box 10 Rotating shaft 11 Reducer 12 Motor 15 Hood 16 Hood plate 16a Flange 16b Bolt stop part 18 Mud pipe 19 Correction jack 20 Control device 21 Rotary excavation part 22 Center Portion 22a mounting portion 22b bolt mounting portion 23 (fixed) cutter arm 23a drilling blade 24 (removable) cutter arm 24a drilling blade 24b bolt mounting portion 25 propulsion pipe 30 human hole

Claims (4)

筒状の外殻管の前方に筒状のフードを設け、このフードの前方に掘削刃を有する回転掘削部を配置し、フードが複数のフード板の連結で分解可能に構成され、前記回転掘削部も脱着自在に取り付けられ、しかも筒状のフードは、外殻管の前端部に設けた隔壁板の前方に設け、隔壁板は扇状の面板を直線辺部分を重ね合わせて連結して円盤状に形成されるようにし、かつ直線辺部分を重ね合わせる連結部分が回転軸用の開口を設ける隔壁板の中心付近から所定距離偏心した位置となる構造にし、目的地点まで掘削した後にフードと回転掘削部を分解し回収できることを特徴とする分割回収ができる推進掘削装置。A cylindrical hood is provided in front of the cylindrical outer shell tube, a rotary excavating part having a drilling blade is arranged in front of the hood, and the hood is configured to be disassembled by connecting a plurality of hood plates. Part is also detachably attached , and the cylindrical hood is provided in front of the partition plate provided at the front end of the outer shell tube. In addition, the connecting portion that overlaps the straight side portions is a position that is eccentric from the vicinity of the center of the partition plate that provides the opening for the rotating shaft by a predetermined distance , and after excavating to the destination point, rotating excavation with the hood Propulsion excavator capable of split collection, characterized in that the part can be disassembled and collected. 筒状の外殻管が軸方向に複数の外殻部材を脱着自在に連結した構造にして外殻管を再利用可能な状態で分割し回収できるようにした請求項1に記載の分割回収ができる推進掘削装置。 2. The divided collection according to claim 1, wherein a cylindrical outer shell tube has a structure in which a plurality of outer shell members are detachably connected in an axial direction so that the outer shell tube can be divided and collected in a reusable state. Propulsion drilling rig that can. 外殻部材が、所定の曲率で湾曲した板状部材の端部に掘削機本体内部に向って突出したフランジを有する構造にし、複数の外殻部材をフランジ面を合わせてボルトの締結で脱着自在に連結するようにした請求項1又は2いずれかに記載の分割回収ができる推進掘削装置。 The outer shell member has a structure that has a flange projecting toward the inside of the excavator body at the end of the plate-like member that is curved with a predetermined curvature, and the outer shell members can be attached and detached by fastening bolts with the flange surfaces aligned. A propulsion excavator capable of split collection according to any one of claims 1 and 2, wherein the propulsion excavator is capable of being divided and collected. 回転掘削部が、回転軸に脱着自在に取り付けられる中央部と、中央部から四方に伸び掘削刃を多数有するカッターアームからなる構造であり、少なくとも対向する2つのカッターアームが前記中央部に脱着自在に取り付けられるようにした請求項1〜3いずれかに記載の分割回収ができる推進掘削装置。 The rotary excavation part is composed of a central part that is detachably attached to the rotary shaft, and a cutter arm that extends from the central part in four directions and has a large number of excavation blades. At least two opposing cutter arms are detachable from the central part. A propulsion excavator capable of split collection according to any one of claims 1 to 3 .
JP2001128737A 2001-04-26 2001-04-26 Propulsion drilling equipment capable of split collection Expired - Fee Related JP3836686B2 (en)

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JP4745274B2 (en) * 2007-03-29 2011-08-10 株式会社奥村組 Divertable shield excavator skin plate
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JP5475521B2 (en) * 2010-03-30 2014-04-16 三菱重工メカトロシステムズ株式会社 Tunnel excavator
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