JP3832775B2 - Styrenic resin molded product and method for producing the same - Google Patents

Styrenic resin molded product and method for producing the same Download PDF

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JP3832775B2
JP3832775B2 JP24605495A JP24605495A JP3832775B2 JP 3832775 B2 JP3832775 B2 JP 3832775B2 JP 24605495 A JP24605495 A JP 24605495A JP 24605495 A JP24605495 A JP 24605495A JP 3832775 B2 JP3832775 B2 JP 3832775B2
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weight
resin
molded product
styrene
parts
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JPH0985818A (en
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裕一 金山
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Mitsubishi Chemical Corp
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Mitsubishi Chemical Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、スチレン系樹脂成形品表面にベタイン系帯電防止剤を塗布する場合、特定の酸化防止剤を用いることによって、スチレン系樹脂成形品の諸物性を損なわずに、樹脂シートを熱成形工程により成形した黄変及び着色のないスチレン系樹脂成形品及びその製造方法に関するものである。
【0002】
【従来の技術】
スチレン系樹脂成形品には、酸化劣化を防止するために、酸化防止剤を加えてシート成形し、これを真空圧空成形等の熱成形法により成形した成形品が冷蔵庫、洗面化粧台等の家庭用品・工業用品に使用されている。
この成形品は、ほこりが付着しやすいので帯電防止剤を成型品表面に塗布している。
これら酸化防止剤や帯電防止剤は数多く知られているが、従来からベタイン系帯電防止剤は帯電防止効果・コスト面から幅広く使用されている。
ところがこのベタイン系帯電防止剤を後から塗布すると酸化防止剤の種類によっては、ベタイン系帯電防止剤と化学反応を引き起こし、高温暗所・高湿高温暗所に保持した場合、シート成形品表面が部分的に黄色に着色したりする欠点があった。
【0003】
【発明が解決しようとする課題】
本発明者は、上記状況において、ベタイン系帯電防止剤を用いた場合でも、黄変及び着色のないシート成形品を得るための方法につき検討した結果特定の酸化防止剤を選定することにより、この着色がなくなることを見い出した。
【0004】
【課題を解決するための手段】
すなわち、本発明の第一発明では、上記課題を解決するために、ゴム質重合体含有量が5〜30重量%、芳香族ビニル単量体含有量が30〜95重量%、シアン化ビニル単量体含有量が0〜50重量%、及びこれら単量体と共重合可能な他のビニル単量体含有量が0〜25重量%であるスチレン系樹脂から成形された樹脂シートを熱成形工程に付して成形品となした後、該成形品の表面にベタイン系帯電防止剤を塗布してなるスチレン系樹脂成形品において、前記樹脂シートを形成するスチレン系樹脂に、該樹脂100重量部に対して0.01重量部以上1.1重量部未満の下記式(I)〜(V)で示される酸化防止剤のうち1種又は2種以上を含有させてなることを特徴とするスチレン系樹脂成形品を提供するものである。
【0005】
【化6】

Figure 0003832775
【0006】
【化7】
Figure 0003832775
【0007】
【化8】
Figure 0003832775
【0008】
【化9】
Figure 0003832775
【0009】
【化10】
Figure 0003832775
【0011】
また、本発明は、スチレン系樹脂100重量部に対して、0.05〜1.0重量部の請求項1に記載の式(I)〜(V)で示される酸化防止剤を含有させてなることを特徴とする請求項1記載のスチレン系樹脂成形品を提供するものである。
【0012】
さらに第二発明では、上記樹脂シートを熱成形して得られる成形品表面に、ベタイン系帯電防止剤を塗布することを特徴とする、スチレン系樹脂成形品の製造方法を提供するものである。
【0013】
【発明の実施の形態】
本発明におけるスチレン系樹脂は、上記ゴム質重合体含有量が5〜30重量%、芳香族ビニル単量体含有量が30〜95重量%、シアン化ビニル単量体含有量が0〜50重量%、及びこれら単量体と共重合可能な他のビニル単量体含量が0〜25重量%の範囲のもので構成される樹脂を言う。シアン化ビニル単量体含有量は、20〜45重量%の範囲が、好ましい。
【0014】
本発明におけるスチレン系樹脂のゴム質重合体としては、そのガラス転移温度が常温より低いものが対象となり、構成する単量体としては、ブタジエン、イソプレン、ジメチルブタジエン、クロロプレン、シクロペンジエンなどの共役ジエン単量体、2,5−ノルボルナジエン、1,4−シクロヘキサジエン、4−エチリデンノルボルネンなどの非共役ジエン単量体、スチレン、α−メチルスチレン、ビニルトルエン等の芳香族ビニル単量体、アクリロニトリルメタアクリロニトリルなどのシアン化ビニル単量体、メチルメタアクリレート、エチルアクリレート、ブチルアクリレートなどの(メタ)アクリル酸エステル単量体、エチレン、プロピレン、1−ブテン等のオレフィン単量体などが挙げられる。ゴム質重合体は、これら単量体を単独又は2種以上を反応させることによって、容易に製造することが出来る。2種以上の単量体よりなる共重合体は、ランダム共重合体、ブロック共重合体いずれであってもよい。また、ゴム質重合体を製造する場合には架橋用単量体として、少量の多官能性ビニル単量体を存在させて、共重合反応を行うことも可能である。この場合に用いる多官能性ビニル単量体としては、ジビニルベンゼン、エチレングリコールジメタクリレート、シアヌル酸トリアリル、アリルアクリレート、アリルメタクリレート、グリシジルアクリレートなどがある。
これらゴム質重合体を得るための単量体の重合方法は特に制限はなく、乳化重合、溶液重合などの公知の技術を用いうる。
また、スチレン系樹脂を製造する場合のゴム質重合体は、必ずしも一種類である必要はなく、別々に調整された二種類以上の混合物であってもよい。
【0015】
本発明におけるスチレン系樹脂の製造に用いられる単量体としては、芳香族ビニル単量体シアン化ビニル単量体、及び/又はこれらと共重合可能な他のビニル単量体とよりなる。
【0016】
芳香族ビニル単量体としては、スチレン、及び側鎖又は(及び)核置換スチレン(置換基は、低級アルキル基、低級アルコキシ基、トリフルオロメチル基、ハロゲン原子、その他)、例えばα−メチルスチレン、p−メチルスチレン、o−メチルスチレン、m−メチルスチレン、核ハロゲン化スチレン、α−、またはβ−ビニルナフタレン、その他、がある。これらは群内または群間で併用してもよい。
【0017】
シアン化ビニル単量体としては、アクリロニトリル、メタアクリロニトリル、α−クロロアクリロニトリル等がある。これらは一種又は二種以上の混合物であってもよい。
【0018】
また、上記単量体と共重合可能な他の単量体を少量併用してもよい。このような単量体としては、アクリル酸、メタアクリル酸と炭素数が1〜10の範囲の一価アルコールとのエステル、特にメチルメタアクリレート、その他がある。
【0020】
本発明におけるスチレン系樹脂の構成割合が上記の範囲を外れると、樹脂シートの熱成形が困難となり、また、得られるスチレン系樹脂成形品の機械的性質が劣ることとなる。
【0021】
本発明は、上記スチレン系樹脂100重量部に対して、0.01重量部以上1.1重量部未満の下記式(I)、(II)、(III)、(IV)、(V)で示される酸化防止剤を含有させてなるスチレン系樹脂成形品及びその製造方法である。
【0022】
【化11】
Figure 0003832775
(式中、tBuはターシャリーブチル基を示す。)
【0023】
【化12】
Figure 0003832775
(式中、tBuはターシャリーブチル基を示す。)
【0024】
【化13】
Figure 0003832775
(式中、tBuはターシャリーブチル基を示す。)
【0025】
【化14】
Figure 0003832775
【0026】
【化15】
Figure 0003832775
(式中、tBuはターシャリーブチル基を示す。)
【0027】
本発明における酸化防止剤は、上記構造式(I)〜(V)であり、一種又は二種以上添加してよく、これらの添加量はスチレン系樹脂組成物に対して0.01重量部〜1.1重量部未満で好ましくは0.05〜1.0重量部である。
添加量が0.01重量部未満では目的とする安定剤としての効果が得られず、1.1重量部以上と多くしても着色防止効果はそれほど顕著でない。
【0028】
スチレン系樹脂に酸化防止剤構造式(I)〜(V)を添加するには通常の混合機、例えばリボンブレンダー・ヘンシェルミキサー・タンブラー等で混合後、押出機等で溶融混合する方法、或いは押出機等で溶融混合された樹脂に所定量の酸化防止剤構造式(I)〜(V)を添加する方法等がある。
【0029】
更に、各種の添加剤として、滑剤、可塑剤、安定剤等、例えば、ワックス、高級脂肪酸金属石鹸、光安定剤、紫外線吸収剤等を必要に応じて含有させることが出来る。
【0030】
上記酸化防止剤とスチレン系樹脂を溶融混合したペレットをシート化するには通常のシート製造装置で行うことが出来る。例えばTダイ法で押出温度は樹脂の粘度により160〜270℃の押出温度でシート板厚の0.5〜6.0mmのシートを任意に得る方法等がある。
シート熱成形法は真空成形・圧空成形・真空圧空成形等で、たとえば真空成形法の場合はシート表面で120〜180℃で、真空圧力は−600〜−760mmHg行う方法がある。
本発明で得られるスチレン系樹脂成形品としてのシート熱成形品には、冷蔵庫内箱、洗面化粧台等の家庭用部品・工業用部品がある。
【0031】
本発明のシート熱成形品で使用される帯電防止剤はベタイン系帯電防止剤で、例えば、ラウリル酢酸ベタイン等のカルボキシベタイン型のもの、アミノカルボン酸塩ベタイン型のもの等が挙げられる。塗布方法としては、スプレー塗布等が一般的でありベタイン系帯電防止剤を30〜250倍水溶液として、スプレーで1〜3回塗布する方法がある。
【0032】
【実施例】
下記の実施例及び比較例は、本発明をさらに具体的に説明するためのものである。本発明は、その要旨を超えない限り、以下の例に限定されるものではない。
【0033】
製造例1
グラフト重合体の製造
ポリブタジエンゴム乳化ラテックス、アクリロニトリル、スチレンを公知乳化重合により重合する際に、アクリロニトリル、スチレン量比を変えて、アクリロニトリル含有量の異なる、表1のグラフト重合体(A)及び(B)を得た。
【0034】
【表1】
Figure 0003832775
【0035】
製造例2
ポリアクリル酸ブチルラバー乳化重合ラテックス、アクリロニトリル、スチレンを公知の乳化重合法で、表2のグラフト共重合体(C)を得た。
【0036】
【表2】
Figure 0003832775
【0037】
製造例3
共重合体の製造
アクリロニトリル、スチレン等の単量体の組み合わせで、量比を変えて公知の懸濁重合により、表3のビーズ状共重合体(a)及び(b)を得た。
【0038】
【表3】
Figure 0003832775
【0039】
酸化防止剤
実施例及び比較例において使用した酸化防止剤を表4に示す。
【0040】
【表4】
Figure 0003832775
【0041】
【表5】
Figure 0003832775
【0042】
実施例1〜27
上記で製造したグラフト共重合体(A)、(B)及び(C)、ビーズ状共重合体(a)及び(b)を用い、表4の量比で配合し、これに酸化防止剤前記(I)〜(V)を一種又は二種以上加え、更に、顔料(酸化チタン)とマグネシウムステアレートを加えて後、通常のドラムブレンダーで20分攪拌後、スクリュー回転数150rpm、押出温度220℃の条件下で二軸押出機で混練し、スチレン系樹脂ペレットを得た。
このペレットを、日立造船産業(株)製SHT90シート製造装置を用いて、押出温度230℃、スクリュー回転数60rpmの条件下で巾400mm×長さ700mm×厚さ2.4mmの白色シートを成形した。
【0043】
次に、この成形した白色シートを(株)浅野研究所製FC−4APA−W型全自動汎用真空成型機でヒーター電圧200V、加熱時間60秒の条件下で200mm角×深さ50mmの箱を製造した。
この箱体内面に、1%ラウリル酢酸ベタイン水溶液を、ハケで2回塗布し常温で3時間乾燥した。
ベタイン系帯電防止剤を塗布した内箱スチレン系樹脂成形品をアルミホイルで包み、50℃及び70℃の暗所恒温槽で、10日間保持し、スガ試験機製SMカラーコンピューターで試験前後の色調を測色しΔEを求め着色度とした。
この結果を実施例1〜27として、表5に示す。
【0044】
【表6】
Figure 0003832775
【0045】
実施例28〜49
上記で製造したグラフト共重合体(A)、(B)及び(C)、ビーズ状共重合体(a)、(b)を用い、表3の量比で配合し、これに酸化防止剤前記(I)〜(V)を一種又は二種以上加え、更に、顔料(酸化チタン)とマグネシウムステアレートを加えて後、通常のドラムブレンダーで20分攪拌後、スクリュー回転数150rpm、押出温度220℃の条件下で二軸押出機で混練し、スチレン系樹脂ペレットを得た。
このペレットを、日立造船産業(株)製SHT90シート製造装置を用いて、押出温度230℃、スクリュー回転数60rpmの条件下で巾400mm×長さ700mm×厚さ2.4mmの白色シートを成形した。
【0046】
次に、この成形した白色シートを(株)浅野研究所製FC−4APA−W型全自動汎用真空成型機でヒーター電圧200V、加熱時間60秒の条件下で200mm角×深さ50mmの箱を製造した。
この箱体内面に、1%ラウリル酢酸ベタイン水溶液を、ハケで2回塗布し常温で3時間乾燥した。
1%ラウリル酢酸ベタイン水溶液を塗布したスチレン系樹脂成形品である箱体を塗料用退色試験機(スガ試験機製)で24時間照射した。
ベタイン系帯電防止剤を塗布し塗料用退色試験機で照射した、内箱スチレン系樹脂成形品をアルミホイルで包み、70℃の暗所恒温槽で、7日間保持し、スガ試験機製SMカラーコンピューターで試験前後の色調を測色しΔEを求め着色度とした。
この結果を実施例28〜49として表6に示す。
【0047】
【表7】
Figure 0003832775
【0048】
比較例1〜26
本発明で特定する以外の表4の酸化防止剤を使用し、実施例1〜27と同様にして評価を行い、結果を表7に示した。
なお、表5〜7中、実施例及び比較例の、パーセント、部は重量基準による。変色度ΔE値は、2未満が実使用上問題がない範囲で、2以上になると最終製品として実質的に許容できない値である。
【0049】
【表8】
Figure 0003832775
【0050】
【発明の効果】
本発明は、以上説明したとおりであり、次のように特別に顕著な効果を奏し、その産業上の利用価値は極めて大である。即ち、本発明方法によれば、ベタイン系帯電防止剤を塗布したスチレン系樹脂成形品において特定の酸化防止剤を含有させることにより、酸化劣化を招くことがなく、成形品を高温暗所、高湿高温暗所に保持した場合、シート成形品表面が部分的に黄色に着色したり変色したりすることが実質的になく、変色度(ΔE)が格別に小さくなるという効果を奏する。[0001]
BACKGROUND OF THE INVENTION
In the present invention, when a betaine antistatic agent is applied to the surface of a styrene-based resin molded product, a specific antioxidant is used, so that the resin sheet is thermoformed without impairing various physical properties of the styrene-based resin molded product. The present invention relates to a styrenic resin molded article which is molded by the above-described method without yellowing and coloring and a method for producing the same.
[0002]
[Prior art]
In order to prevent oxidative deterioration, styrene-based resin molded products are made into sheets by adding an antioxidant, and the molded products are molded by thermoforming methods such as vacuum and pressure molding, and are used in households such as refrigerators and vanities. Used for goods and industrial goods.
Since this molded product easily adheres to dust, an antistatic agent is applied to the surface of the molded product.
Although many of these antioxidants and antistatic agents are known, betaine antistatic agents have been widely used from the viewpoint of antistatic effect and cost.
However, if this betaine antistatic agent is applied later, depending on the type of antioxidant, it may cause a chemical reaction with the betaine antistatic agent. There was a drawback that it was partially colored yellow.
[0003]
[Problems to be solved by the invention]
As a result of studying a method for obtaining a sheet molded article without yellowing and coloring even when using a betaine antistatic agent in the above situation, the present inventor has selected this by selecting a specific antioxidant. I found that there was no coloration.
[0004]
[Means for Solving the Problems]
That is, in the first invention of the present invention , in order to solve the above problems, the rubbery polymer content is 5 to 30% by weight, the aromatic vinyl monomer content is 30 to 95% by weight , vinyl cyanide. Thermoforming a resin sheet formed from a styrene resin having a monomer content of 0 to 50% by weight and a content of other vinyl monomers copolymerizable with these monomers of 0 to 25% by weight In a styrene resin molded product obtained by applying a betaine antistatic agent to the surface of the molded product after being processed into a molded product, the resin is added to the styrene resin forming the resin sheet by 100 wt. One or more antioxidants represented by the following formulas (I) to (V) in an amount of 0.01 parts by weight or more and less than 1.1 parts by weight based on 1 part by weight are styrene-based A resin molded product is provided.
[0005]
[Chemical 6]
Figure 0003832775
[0006]
[Chemical 7]
Figure 0003832775
[0007]
[Chemical 8]
Figure 0003832775
[0008]
[Chemical 9]
Figure 0003832775
[0009]
[Chemical Formula 10]
Figure 0003832775
[0011]
Moreover, this invention contains 0.05-1.0 weight part of antioxidant shown by Formula (I)-(V) of Claim 1 with respect to 100 weight part of styrene resin. The styrenic resin molded product according to claim 1 is provided.
[0012]
Furthermore, the second invention provides a method for producing a styrene resin molded product , characterized in that a betaine antistatic agent is applied to the surface of a molded product obtained by thermoforming the resin sheet.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Styrene resin definitive to the present invention, the rubber polymer content of 5 to 30 wt%, the aromatic vinyl monomer content of 30 to 95 wt%, the vinyl cyanide monomer content 0-50 It refers to a resin composed of a resin having a content in the range of 0 to 25% by weight and other vinyl monomers copolymerizable with these monomers . The content of vinyl cyanide monomer is preferably in the range of 20 to 45% by weight .
[0014]
The rubbery polymer of the styrenic resin in the present invention is one whose glass transition temperature is lower than room temperature, and the constituent monomers are conjugates such as butadiene, isoprene, dimethylbutadiene, chloroprene, cyclopentene, etc. Non-conjugated diene monomers such as diene monomers, 2,5-norbornadiene, 1,4-cyclohexadiene, 4-ethylidene norbornene, aromatic vinyl monomers such as styrene, α-methylstyrene, vinyltoluene, acrylonitrile Examples thereof include vinyl cyanide monomers such as methacrylonitrile, (meth) acrylic acid ester monomers such as methyl methacrylate, ethyl acrylate and butyl acrylate, and olefin monomers such as ethylene, propylene and 1-butene. The rubbery polymer can be easily produced by reacting these monomers alone or in combination of two or more. The copolymer composed of two or more monomers may be either a random copolymer or a block copolymer. In the case of producing a rubbery polymer, it is also possible to carry out a copolymerization reaction in the presence of a small amount of a polyfunctional vinyl monomer as a crosslinking monomer. Examples of the polyfunctional vinyl monomer used in this case include divinylbenzene, ethylene glycol dimethacrylate, triallyl cyanurate, allyl acrylate, allyl methacrylate, and glycidyl acrylate.
There are no particular restrictions on the method of polymerizing the monomers to obtain these rubbery polymers, and known techniques such as emulsion polymerization and solution polymerization can be used.
Moreover, the rubber polymer in the case of manufacturing a styrene resin does not necessarily need to be one type, and may be a mixture of two or more types adjusted separately.
[0015]
The monomer used for the production of the styrenic resin in the present invention comprises an aromatic vinyl monomer, a vinyl cyanide monomer, and / or another vinyl monomer copolymerizable therewith.
[0016]
Examples of the aromatic vinyl monomer include styrene, and side chain or (and) nucleus-substituted styrene (substituents include a lower alkyl group, a lower alkoxy group, a trifluoromethyl group, a halogen atom, and the like) such as α-methylstyrene. , P-methylstyrene, o-methylstyrene, m-methylstyrene, nuclear halogenated styrene, α- or β-vinylnaphthalene, and the like. These may be used in combination or within groups.
[0017]
Examples of the vinyl cyanide monomer include acrylonitrile, methacrylonitrile, α-chloroacrylonitrile and the like. These may be one kind or a mixture of two or more kinds.
[0018]
Moreover, you may use a small amount of the other monomer copolymerizable with the said monomer. Such monomers include esters of acrylic acid, methacrylic acid and monohydric alcohols having 1 to 10 carbon atoms, especially methyl methacrylate, and others.
[0020]
When the constituent ratio of the styrene resin in the present invention is out of the above range, it becomes difficult to thermoform the resin sheet, and the mechanical properties of the resulting styrene resin molded product are inferior.
[0021]
The present invention relates to the following formulas (I), (II), (III), (IV), and (V) that are 0.01 parts by weight or more and less than 1.1 parts by weight with respect to 100 parts by weight of the styrenic resin. It is a styrene-based resin molded article containing the indicated antioxidant and a method for producing the same.
[0022]
Embedded image
Figure 0003832775
(In the formula, tBu represents a tertiary butyl group.)
[0023]
Embedded image
Figure 0003832775
(In the formula, tBu represents a tertiary butyl group.)
[0024]
Embedded image
Figure 0003832775
(In the formula, tBu represents a tertiary butyl group.)
[0025]
Embedded image
Figure 0003832775
[0026]
Embedded image
Figure 0003832775
(In the formula, tBu represents a tertiary butyl group.)
[0027]
The antioxidant in the present invention is the above structural formulas (I) to (V), and may be added singly or in combination of two or more, and these addition amounts are 0.01 parts by weight to the styrene resin composition. Less than 1.1 parts by weight, preferably 0.05 to 1.0 part by weight.
If the addition amount is less than 0.01 parts by weight, the effect as the intended stabilizer cannot be obtained, and even if it is increased to 1.1 parts by weight or more, the anti-coloring effect is not so remarkable.
[0028]
In order to add antioxidant structural formulas (I) to (V) to a styrenic resin, after mixing with an ordinary mixer such as a ribbon blender, a Henschel mixer, a tumbler, etc., melt mixing with an extruder or the like, or extrusion There is a method of adding a predetermined amount of antioxidant structural formulas (I) to (V) to a resin melt-mixed by a machine or the like.
[0029]
Furthermore, as various additives, a lubricant, a plasticizer, a stabilizer, and the like, for example, wax, higher fatty acid metal soap, light stabilizer, ultraviolet absorber, and the like can be contained as necessary.
[0030]
In order to form a pellet obtained by melting and mixing the antioxidant and the styrene resin, it can be carried out with a normal sheet manufacturing apparatus. For example, in the T-die method, there is a method of arbitrarily obtaining a sheet having a sheet thickness of 0.5 to 6.0 mm at an extrusion temperature of 160 to 270 ° C. depending on the viscosity of the resin.
The sheet thermoforming method is vacuum forming, pressure forming, vacuum pressure forming or the like. For example, in the case of the vacuum forming method, there is a method in which the sheet surface is 120 to 180 ° C. and the vacuum pressure is −600 to −760 mmHg.
The sheet thermoformed product as the styrenic resin molded product obtained in the present invention includes household parts and industrial parts such as a refrigerator inner box and a vanity.
[0031]
The antistatic agent used in the sheet thermoformed product of the present invention is a betaine antistatic agent, and examples thereof include carboxybetaine type such as lauryl acetate betaine, aminocarboxylate betaine type and the like. As a coating method, spray coating or the like is generally used, and there is a method in which a betaine antistatic agent is applied 30 to 250 times in an aqueous solution and applied by spraying 1 to 3 times.
[0032]
【Example】
The following examples and comparative examples are provided to further illustrate the present invention. The present invention is not limited to the following examples as long as the gist thereof is not exceeded.
[0033]
Production Example 1
Production of Graft Polymer When polymerizing polybutadiene rubber emulsion latex, acrylonitrile, and styrene by known emulsion polymerization, the ratio of acrylonitrile and styrene is changed to change the acrylonitrile content, and the graft polymers (A) and (B) in Table 1 )
[0034]
[Table 1]
Figure 0003832775
[0035]
Production Example 2
A graft copolymer (C) shown in Table 2 was obtained from polybutyl acrylate rubber emulsion polymerization latex, acrylonitrile and styrene by a known emulsion polymerization method.
[0036]
[Table 2]
Figure 0003832775
[0037]
Production Example 3
Production of Copolymers Bead-like copolymers (a) and (b) shown in Table 3 were obtained by a known suspension polymerization with a combination of monomers such as acrylonitrile and styrene and varying the quantity ratio.
[0038]
[Table 3]
Figure 0003832775
[0039]
Antioxidants used in the antioxidant examples and comparative examples are shown in Table 4.
[0040]
[Table 4]
Figure 0003832775
[0041]
[Table 5]
Figure 0003832775
[0042]
Examples 1-27
Using the graft copolymers (A), (B) and (C) produced above, and the bead-shaped copolymers (a) and (b), they are blended in the quantitative ratios shown in Table 4, and the antioxidants Add one or two or more of (I) to (V), add a pigment (titanium oxide) and magnesium stearate, and then stir for 20 minutes with a normal drum blender. Then, screw rotation speed 150 rpm, extrusion temperature 220 ° C. The mixture was kneaded with a twin-screw extruder under the above conditions to obtain styrene resin pellets.
Using this pellet, a white sheet having a width of 400 mm × a length of 700 mm × a thickness of 2.4 mm was molded under the conditions of an extrusion temperature of 230 ° C. and a screw rotation speed of 60 rpm using an SHT90 sheet manufacturing apparatus manufactured by Hitachi Zosen Sangyo Co., Ltd. .
[0043]
Next, the white sheet thus formed was converted into a 200 mm square x 50 mm deep box with a heater voltage of 200 V and a heating time of 60 seconds using an FC-4APA-W type fully-automatic general-purpose vacuum forming machine manufactured by Asano Laboratory. Manufactured.
A 1% lauryl acetate betaine aqueous solution was applied twice by brush to the inner surface of the box and dried at room temperature for 3 hours.
Inner box styrene resin molded product coated with betaine antistatic agent is wrapped in aluminum foil, held in a constant temperature bath at 50 ° C and 70 ° C for 10 days, and the color tone before and after the test with SM color computer made by Suga Test Instruments The color was measured to obtain ΔE, which was used as the coloring degree.
The results are shown in Table 5 as Examples 1-27.
[0044]
[Table 6]
Figure 0003832775
[0045]
Examples 28-49
Using the graft copolymers (A), (B) and (C) produced above, and the bead-shaped copolymers (a), (b), they are blended in the quantitative ratios shown in Table 3, and the antioxidants Add one or two or more of (I) to (V), add a pigment (titanium oxide) and magnesium stearate, and then stir for 20 minutes with a normal drum blender. Then, screw rotation speed 150 rpm, extrusion temperature 220 ° C. The mixture was kneaded with a twin-screw extruder under the above conditions to obtain styrene resin pellets.
Using this pellet, a white sheet having a width of 400 mm × a length of 700 mm × a thickness of 2.4 mm was molded under the conditions of an extrusion temperature of 230 ° C. and a screw rotation speed of 60 rpm using an SHT90 sheet manufacturing apparatus manufactured by Hitachi Zosen Sangyo Co., Ltd. .
[0046]
Next, the white sheet thus formed was converted into a 200 mm square x 50 mm deep box with a heater voltage of 200 V and a heating time of 60 seconds using an FC-4APA-W type fully-automatic general-purpose vacuum forming machine manufactured by Asano Laboratory. Manufactured.
A 1% lauryl acetate betaine aqueous solution was applied twice by brush to the inner surface of the box and dried at room temperature for 3 hours.
A box, which is a styrene resin molded product coated with a 1% lauryl acetate betaine aqueous solution, was irradiated with a fading tester for paint (manufactured by Suga Test Instruments) for 24 hours.
Inner box styrenic resin molded product, coated with betaine antistatic agent and irradiated with paint fading tester, wrapped in aluminum foil, kept in 70 ° C dark constant temperature bath for 7 days, SM color computer made by Suga Test Instruments Then, the color tone before and after the test was measured, and ΔE was obtained as the coloring degree.
The results are shown in Table 6 as Examples 28 to 49.
[0047]
[Table 7]
Figure 0003832775
[0048]
Comparative Examples 1-26
Evaluations were made in the same manner as in Examples 1 to 27 using the antioxidants in Table 4 other than those specified in the present invention, and the results are shown in Table 7.
In Tables 5 to 7, percentages and parts of Examples and Comparative Examples are based on weight. The discoloration degree ΔE value is a value which is substantially unacceptable as a final product when it is 2 or more within a range where there is no problem in practical use when it is less than 2.
[0049]
[Table 8]
Figure 0003832775
[0050]
【The invention's effect】
The present invention is as described above, and has a particularly remarkable effect as follows, and its industrial utility value is extremely large. That is, according to the method of the present invention, by including a specific antioxidant in a styrene resin molded article coated with a betaine antistatic agent, the molded article can be placed in a high-temperature dark place with a high temperature without causing oxidative deterioration. When kept in a humid high temperature dark place, the surface of the sheet molded product is substantially not yellowed or discolored partially, and there is an effect that the discoloration degree (ΔE) is remarkably reduced.

Claims (3)

ゴム質重合体含有量が5〜30重量%、芳香族ビニル単量体含有量が30〜95重量%、シアン化ビニル単量体含有量が0〜50重量%、及びこれら単量体と共重合可能な他のビニル単量体含有量が0〜25重量%であるスチレン系樹脂から成形された樹脂シートを熱成形工程に付して成形品となした後、該成形品の表面にベタイン系帯電防止剤を塗布してなるスチレン系樹脂成形品において、前記樹脂シートを形成するスチレン系樹脂に、該樹脂100重量部に対して0.01重量部以上1.1重量部未満の下記式(I)〜(V)で示される酸化防止剤のうち1種又は2種以上を含有させてなることを特徴とするスチレン系樹脂成形品。
Figure 0003832775
Figure 0003832775
Figure 0003832775
Figure 0003832775
Figure 0003832775
The rubbery polymer content is 5-30% by weight, the aromatic vinyl monomer content is 30-95% by weight, the vinyl cyanide monomer content is 0-50% by weight, A resin sheet molded from a styrene-based resin having a content of other polymerizable vinyl monomers of 0 to 25% by weight is subjected to a thermoforming process to form a molded product, and then betaine is formed on the surface of the molded product. In the styrenic resin molded product formed by applying an antistatic agent, the styrenic resin forming the resin sheet has a formula of 0.01 parts by weight or more and less than 1.1 parts by weight with respect to 100 parts by weight of the resin. A styrene-based resin molded article comprising one or more of the antioxidants represented by (I) to (V).
Figure 0003832775
Figure 0003832775
Figure 0003832775
Figure 0003832775
Figure 0003832775
スチレン系樹脂100重量部に対して、0.05〜1.0重量部の請求項1に記載の式(I)〜(V)で示される酸化防止剤を含有させてなることを特徴とする請求項1記載のスチレン系樹脂成形品。  The antioxidant represented by the formulas (I) to (V) according to claim 1 is contained in an amount of 0.05 to 1.0 part by weight based on 100 parts by weight of the styrene resin. The styrene resin molded article according to claim 1. 請求項1記載の樹脂シートを熱成形して得られる成形品表面に、ベタイン系帯電防止剤を塗布することを特徴とする、スチレン系樹脂成形品の製造方法。  A method for producing a styrene-based resin molded product, comprising applying a betaine antistatic agent to a surface of a molded product obtained by thermoforming the resin sheet according to claim 1.
JP24605495A 1995-09-25 1995-09-25 Styrenic resin molded product and method for producing the same Expired - Fee Related JP3832775B2 (en)

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JPH02145637A (en) * 1988-11-29 1990-06-05 Asahi Chem Ind Co Ltd Rubber-modified styrenic resin composition having improved slidability
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JPH05222256A (en) * 1992-02-14 1993-08-31 Asahi Denka Kogyo Kk Rubber-reinforced styrenic resin composition
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