JP3830437B2 - Bag making and packaging machine - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a bag making and packaging machine, and more particularly to a bag making and packaging machine having a function of attaching a manufactured bag to a band.
[0002]
[Prior art]
BACKGROUND ART A bag making and packaging machine exists as an apparatus that fills a bag with an article to be packaged such as a snack while making the bag while making the bag. For example, in a vertical bag making and packaging machine called a pillow wrapping machine, a packaging material that is a sheet-like film is formed into a cylindrical shape by a former and a tube, and a vertical edge is overlapped by a vertical sealing mechanism. Is sealed (thermally welded) to form a cylindrical packaging material. Then, the tubular packaging material that finally becomes a bag is filled with an article to be packaged from the tube, and is heat sealed across the upper end portion of the bag and the lower end portion of the succeeding bag by a horizontal sealing mechanism below the tube. Then, the center of the heat seal part (lateral seal part) is cut with a cutter.
[0003]
It has been proposed that such a bag making and packaging machine be added with a function of fixing the manufactured bag to the belt (see, for example, Patent Documents 1 to 3). In the devices disclosed therein, the bag is fixed to the band with a little space. In this way, a plurality of bags wrapping snacks and the like can be easily displayed by suspending the end of the belt at a retail store or the like.
[0004]
Patent Document 1 discloses an apparatus in which a bag is fixed to a belt simultaneously with heat sealing of upper and lower ends of the bag by a horizontal sealing mechanism. Patent Document 2 discloses an apparatus for fixing a manufactured bag to a belt after moving the bag in the horizontal direction. Furthermore, Patent Document 3 discloses a device for fixing a manufactured bag to a belt after moving the bag directly below.
[0005]
[Patent Document 1]
JP-T 9-508879
[0006]
[Patent Document 2]
U.S. Pat. No. 3,864,895
[0007]
[Patent Document 3]
International Publication No. 98/52823 Pamphlet
[0008]
[Problems to be solved by the invention]
In the device disclosed in Patent Document 2, the cylindrical packaging material is fed from the top to the bottom, and the bag whose upper and lower ends are sealed by the horizontal sealing mechanism is moved in the horizontal direction before being fixed to the belt. ing. That is, the bag is received in the lower space of the horizontal seal mechanism, and the bag is moved horizontally. The bag is fixed to the band at a position apart from the lateral seal mechanism in a plane.
[0009]
However, in this way, a configuration is adopted in which the bag in which the cylindrical packaging material is transported from top to bottom and the upper and lower ends are sealed by the horizontal sealing mechanism is moved in the horizontal direction perpendicular to the direction that has been transported so far. Therefore, it is difficult for the apparatus disclosed in Patent Document 2 to perform continuous high-speed bag making. That is, in such an apparatus, intermittent bag making and bag fixing to the band are performed, and the number of bags that can be manufactured per unit time is reduced.
[0010]
On the other hand, in the apparatus disclosed in Patent Document 3, a bag that has been transported from top to bottom and manufactured by a lateral seal mechanism is moved directly below without changing the direction of movement from top to bottom. The bag is fixed to the band at a height position considerably below the mechanism. Therefore, unlike the device of Patent Document 2, it seems that continuous and high-speed bag-making operation can be performed.
[0011]
However, since the manufactured bag is configured to be moved directly below and fixed to the belt, in the device of Patent Document 3, in order to ensure high speed, a mechanism for fixing the bag to the belt and a lateral seal mechanism are provided. It is necessary to ensure a large distance in the height direction. This is because if this distance is short, there is a possibility that the two bags interfere when the next bag is manufactured while the previous bag is fixed to the belt. In view of this, in the apparatus of Patent Document 3, the mechanism for fixing the bag to the belt is arranged considerably below the lateral seal mechanism. Therefore, the apparatus of patent document 3 has become an apparatus with a large height dimension as a whole.
[0012]
The subject of this invention is providing the bag making packaging machine which can perform bag making at high speed, and the height dimension as an apparatus is suppressed.
[0013]
[Means for Solving the Problems]
The bag making and packaging machine according to claim 1 includes a bag making portion and an attachment portion. The bag making unit manufactures a bag filled with products. The attachment part has a moving mechanism. This moving mechanism is a bag manufactured by the bag making unit, Provided diagonally forward when viewed from the bag transported from the bag making unit, away from the bag holding position in the bag making unit by a distance greater than the maximum bag thickness in the bag thickness direction and shorter than the bag length in the bag longitudinal direction. Up to the fixed position It has a moving mechanism to move, Straight to the fixing position After moving, attach the bag to the band.
[0014]
Here, the movement mechanism of the attachment part moves the bag manufactured by the bag making part diagonally downward. As described above, since the bag moving direction is slanted, the movement of the bag in a series of operations from the manufacture of the bag to the attachment of the bag to the belt in the attachment portion can be made smooth. Thereby, even when the manufacture of the bag in the bag making portion is performed at a high speed, the attachment of the bag in the attachment portion is less likely to be hindered.
[0015]
In addition, here, the moving mechanism of the attachment part moves the bag manufactured by the bag making part obliquely downward rather than directly below. For this reason, when not making it interfere with a previous bag when the next bag is manufactured from a bag making part, the movement distance along the vertical direction of the bag by a moving mechanism can be reduced. For example, if the bag is long in the vertical direction and small in thickness, moving the bag directly below requires at least a movement distance that is the length of the bag in the vertical direction. If the bag is shifted in plan by the size, no interference occurs even if the next bag overlaps the previous bag in the vertical direction. Thus, in the bag making and packaging machine according to claim 1, even when the bags are continuously made at a high speed, a structure that can avoid the interference between the previous bag and the next bag is provided by the bag by the moving mechanism. This can be realized while reducing the movement distance along the vertical direction.
[0016]
A bag making and packaging machine according to claim 2 is the bag making and packaging machine according to claim 1, wherein the bag making unit discharges the produced bag downward. The moving mechanism moves the bag to a position where the bag attached to the band does not interfere with the bag discharged from the bag making unit next time.
Here, it is reliably suppressed that the bag attached to the belt body at the attachment portion interferes with the next bag discharged from the bag making portion.
[0017]
The bag making and packaging machine according to claim 3 is the bag making and packaging machine according to claim 1 or 2, wherein the attachment portion further includes a fixing mechanism for attaching the bag moved by the moving mechanism to the belt body. Yes. The bag making and packaging machine further includes a band roll, a band transport unit, and a remaining amount detection unit. The band roll rolls out the band. The band transport unit transports the band fed from the band roll to the fixing mechanism. The remaining amount detection unit detects the remaining amount of the band remaining on the band roll.
[0018]
Here, the belt fed out from the belt roll is transported to the fixing mechanism by the belt transport unit. Then, the bag that has been moved by the moving mechanism is attached to the belt that has been transported to the fixing mechanism by a method such as adhesion or welding. Here, the remaining amount of the band remaining on the band roll is detected by the remaining amount detection unit, which is convenient for an operator who performs work such as replacement of the band roll.
[0019]
The remaining amount detection unit may detect an end mark attached to the band roll, may detect a thickness of a predetermined portion of the band roll, or may detect the band fed from the band roll. The presence may be detected by a photoelectric sensor, or the tension of the band fed from the band roll may be detected. By detecting at least one of these, the remaining amount of the band remaining on the band roll can be detected.
[0020]
A bag making and packaging machine according to claim 4 is the bag making and packaging machine according to claim 3, further comprising a tension adjusting mechanism. This tension adjusting mechanism is a mechanism for keeping the state of tension of the band conveyed by the band conveying unit within a predetermined range.
Here, since the tension of the belt body is maintained within a predetermined range by the tension adjusting mechanism, the operation of attaching the bag to the belt body by the fixing mechanism of the attachment portion is stabilized, and the trouble that the bag does not adhere to the belt body is reduced. Can do.
[0021]
A bag making and packaging machine according to a fifth aspect is the bag making and packaging machine according to the third or fourth aspect, wherein the belt transport unit transports the plurality of belts to the fixing mechanism. And the adhering mechanism puts a bag on the plurality of belts.
Here, a plurality of belts are conveyed to the fixing mechanism, and bags are put on these belts. For example, two belts are conveyed to the fixing mechanism in a state of being arranged in parallel, and a bag is welded to both of the two belts. For this reason, even if a bag is not attached to one band, the object of attaching the bag to the band is achieved if the bag is attached to the other band. Moreover, when a bag is attached to a plurality of belts, the degree of adhesion of the bag to the belts increases.
[0022]
In addition, instead of a plurality of strips, it may be possible to transport a single strip having a width corresponding to them to the fixing mechanism. However, a plurality of thin strips may be used as compared to transporting a thick strip. The conveyance is more advantageous from the viewpoint of suppressing meandering during conveyance of the band.
A bag making and packaging machine according to claim 6 is the bag making and packaging machine according to any one of claims 1 to 5, opposite to a side attached to a bag body discharged downward from the bag making portion. The space on the side is open. And a movement mechanism moves a bag to the side attached to a belt. The bag making and packaging machine further includes a bag discharging unit with a belt. The bag-attached bag discharging portion discharges the bag attached to the belt body by the attaching portion to the side opposite to the side attached to the belt body.
[0023]
A bag making and packaging machine according to a seventh aspect includes a bag making portion and an attachment portion. The bag making unit manufactures a bag filled with products. The attachment part has a moving mechanism. This moving mechanism is manufactured by the bag-making unit, and moves the bag that has moved downward in the substantially vertical direction. From the holding position of the bag in the bag making section to the fixing position provided obliquely below the maximum thickness of the bag in the thickness direction of the bag and a distance shorter than the length of the bag in the longitudinal direction of the bag It has a moving mechanism to move, Straight to the fixing position After moving, attach the bag to the band.
[0024]
DETAILED DESCRIPTION OF THE INVENTION
[Overview]
A side view and a front view of a vertical bag making and packaging machine 1 according to an embodiment of the present invention are shown in FIGS. 1 and 2. The bag making and packaging machine 1 is a machine that manufactures a bag by covering food such as potato chips (here, potato chips) with a film and sealing the cylindrical film vertically and horizontally. The bag making and packaging machine 1 has a function of attaching the manufactured bag to a strip (band).
[0025]
In principle, the potato chips are dropped from the weighing machine 2 provided above the bag making and packaging machine 1 by a predetermined amount.
The bag making and packaging machine 1 includes a bag making section 10, a film roll holding section 22, a strip mounting section 30, a strip transport section 41, a strip roll holding section 42, a transport conveyor 85, and a control section 90 (FIG. 11). For example). Each part except for the conveyor 85 is fixed or supported by the frame 6 supported by the four legs 5, and most of the parts are covered by the casing 7 for safety.
[0026]
[Film roll holder 22]
The film roll holding unit 22 holds a film roll 22a that feeds the sheet-like film F to the former 13a of the bag making unit 10 to be described later. The film roll 22a is obtained by winding a film F. The film F fed out from the film roll 22a is kept in a predetermined range by a dancer roller or the like, and loosening and meandering during conveyance are suppressed.
[0027]
Further, a film remaining amount detection sensor 23 (see FIG. 11) for detecting the remaining amount of the film F wound around the film roll 22a is disposed in the vicinity of the film roll holding unit 22.
[Bag making part 10]
As shown in FIG. 3, the bag-making unit 10 includes a forming mechanism 13 that forms a film F that is fed in a sheet shape into a tubular shape, and a tubular film F (hereinafter referred to as a tubular film). A pull-down belt mechanism 14 that conveys downward, a vertical seal mechanism 15 that vertically seals the overlapping portion of the tubular film, and a horizontal seal that seals the upper and lower ends of the bag B by horizontally sealing the tubular film. And a mechanism 17.
[0028]
<Molding mechanism 13>
The forming mechanism 13 includes a tube 13b and a former 13a. The tube 13b is a cylindrical member, and the upper and lower ends are open. Potato chips C weighed by the weighing machine 2 are put into the opening at the upper end of the tube 13b. The former 13a is disposed so as to surround the tube 13b. The shape of the former 13a is such that the sheet-like film F fed from the film roll 22a is formed into a cylindrical shape when passing between the former 13a and the tube 13b. Further, the tube 13b and the former 13a of the forming mechanism 13 can be replaced according to the size of the bag to be manufactured.
[0029]
<Pull-down belt mechanism 14>
The pull-down belt mechanism 14 is a mechanism for adsorbing and transporting the tubular film wound around the tube 13b downward. As shown in FIG. 3, belts 14c are provided on both the left and right sides of the tube 13b. In the pull-down belt mechanism 14, the belt 14c having an adsorption function is rotated by the driving roller 14a and the driven roller 14b to carry the cylindrical film downward. In FIG. 3, a roller drive motor that rotates the drive roller 14a and the like is not shown.
[0030]
<Vertical seal mechanism 15>
The vertical sealing mechanism 15 is a mechanism that heats and vertically seals the overlapping portion of the cylindrical film wound around the tube 13b against the tube 13b with a constant pressure. The vertical sealing mechanism 15 is located on the front side of the tube 13b, and has a heater and a heater belt that is heated by the heater and contacts an overlapping portion of the tubular film.
[0031]
<Horizontal seal mechanism 17>
The horizontal sealing mechanism 17 is disposed below the forming mechanism 13, the pull-down belt mechanism 14, and the vertical sealing mechanism 15. The lateral seal mechanism 17 has a pair of seal jaws (seal members) 51 that incorporate a heater (see FIG. 4). The pair of seal jaws 51 are respectively positioned on the front side and the rear side of the tubular film, and as shown in FIG. 1 and FIG. 4, etc., swivel so as to draw a substantially D-shaped trajectory T that is symmetrical in the longitudinal direction. . In the middle of turning, the tubular film is sandwiched in a state where the pair of sealing jaws 51 are pressed against each other, and pressure and heat are applied to the portions of the tubular film that are the upper and lower ends of the bag to seal. The sealing jaw 51 located on the front side of the tubular film is supported by the shaft 17c so as to rotate about the shaft 17c. The shaft 17c rotates by the operation of the turning motor 17a (see FIG. 11), and horizontally moves back and forth through the ball screw mechanism (not shown) by the operation of the shaft moving motor 17b. Similarly, the seal jaw 51 located on the rear side of the tubular film also rotates by the operation of the turning motor 17a and horizontally moves back and forth by the operation of the shaft moving motor 17b. Thus, the locus T of the substantially D-shaped sealing jaw 51 is realized by the pair of sealing jaws 51 rotating and moving horizontally. Further, the pressure when the pair of sealing jaws 51 sandwich the cylindrical film is adjusted by torque control of the shaft moving motor 17b.
[0032]
A cutter (not shown) is built in one of the pair of sealing jaws 51. This cutter plays a role of separating the bag B and the subsequent cylindrical film at the center position in the height direction of the horizontal seal portion by the seal jaw 51.
12 and 13 show a lateral sealing operation by the pair of sealing jaws 51. FIG. In the example of the horizontal sealing operation shown in FIG. 12, the sealing jaw 51 that has swung sandwiches the cylindrical film at the point P10 (see FIGS. 12A and 12B), and moves in the downward direction without changing the cylindrical shape. Pressure and heat are applied to the film, and the tubular film is released from the nipping at point P11 (see FIGS. 12 (c) and 12 (d)). In other words, the seal jaw 51 applies pressure and heat to the tubular film while moving downward at the same speed as that of the tubular film from the point P10 to the point P11, and performs horizontal sealing. And it cut | disconnects with a cutter and the bag B is discharged | emitted below by cancelling | pinching the cylindrical film which became the bag B in the point P11 (refer FIG. 9).
[0033]
FIG. 13 shows another example of the horizontal sealing operation. Here, the sealing jaw 51 turns while drawing a substantially D-shaped trajectory T2 different from the trajectory T. The sealing jaw 51 that has swiveled sandwiches the tubular film at a point P12 that is lower than the above-described point P10 (see FIGS. 13A and 13B), and moves downward as it is in the tubular shape. Pressure and heat are applied to the film, and the tubular film is released from the point P11 and separated from each other (see FIGS. 13C and 13D). That is, the seal jaw 51 applies a pressure and heat to the tubular film while performing a horizontal seal while moving downward at the same speed as the tubular film from the point P12 to the point P11. And it cut | disconnects with a cutter and the bag B is discharged | emitted below by cancelling | pinching the cylindrical film which became the bag B in the point P11.
[0034]
In the bag making and packaging machine 1, the sealing time is changed according to the size of the bag B to be manufactured, the material of the film F to be used, and the like. This change in the sealing time is mainly a change in the time during which the pair of sealing jaws 51 sandwich the upper and lower end portions of the bag B, and the cylindrical film in which the pair of sealing jaws 51 becomes the bag B is used. This can be done by shifting the point at which nipping starts and the point at which nipping of the tubular film is released. Here, as shown in FIGS. 12 and 13, the sealing time is changed by shifting the height position of the point at which the pair of sealing jaws 51 starts to sandwich the tubular film that becomes the bag B. Control is performed to keep the height position (release position) of the point at which the sealing jaw 51 releases the pinching of the tubular film that forms the bag B constant. That is, as shown in FIGS. 4, 12, and 13, the point at which the pair of seal jaws 51 releases the cylindrical film that forms the bag B is the bottom of the pair of seal jaws 51 while holding the cylindrical film. Regardless of the distance traveled, the point P11 is fixed.
[0035]
[Strip mounting part 30]
The strip attachment portion 30 performs an attachment operation in which the produced bag B is gripped at a position where the seal jaw 51 of the lateral seal mechanism 17 is released, and the bag B is moved obliquely downward and welded to the strip S. The strip attachment part 30 includes a holding mechanism 31, a moving mechanism 32, and a fixing mechanism 33.
[0036]
<Holding mechanism 31>
The holding mechanism 31 has a holding point P1 (see FIG. 9) on the basis of the fixing point P11 at which the sealing jaw 51 of the lateral sealing mechanism 17 releases the holding of the bag B, and the upper side of the left and right sides of the bag B. Each is gripped and held by a gripping arm 31b (see FIG. 6) that wraps around from both the front and rear sides. The holding point P1 is determined at a position lower than the fixed point P11 by a predetermined distance, and is always constant like the fixed point P11. That is, the holding point P1 is always at the same position even if the size of the bag B or the material of the film F is changed.
[0037]
As shown in FIG. 6, the holding mechanism 31 is a pair of left and right symmetrical mechanisms, and is incorporated in a main body 31a, two gripping arms 31b arranged on the upper side of the main body 31a, and the main body 31a. A holding air cylinder (not shown) and a fixing portion 31c fixed to the moving mechanism 32 described later are provided. The grip arm 31b is supported by the main body 31a so as to rotate about a vertical rotation axis arranged in parallel in the front-rear direction. The holding air cylinder built in the main body 31a is supplied with high-pressure air from a high-pressure air supply unit (not shown) through an on-off valve. When the holding air cylinder is actuated, the two gripping arms 31b are rotated in the directions indicated by the dotted lines in FIG. 6 so that the tip end grips the side portion of the bag B from both the front and rear sides. The pair of holding mechanisms 31 arranged separately on the left and right sides are controlled at the same timing, and both the left and right sides of the bag B are simultaneously gripped by a total of four gripping arms 31b.
[0038]
<Movement mechanism 32>
The moving mechanism 32 moves the holding mechanism 31 so that the bag B moves from the holding point P1 to a fixing point P2 (see FIGS. 4 and 9) described later. That is, the moving mechanism 32 moves the bag B from the holding point P1 to the fixing point P2 by moving the holding mechanism 31 that holds the bag B. Accordingly, the moving mechanism 32 allows the bag B (see the upper bag B in FIG. 4) attached to the strip S to be discharged from the lateral seal mechanism 17 downward (the upper portion in FIG. 9). The bag B is moved to a position where it does not interfere with the bag B).
[0039]
When the bag B discharged downward from the lateral seal mechanism 17 interferes with the bag B attached to the strip S, the lateral seal operation in the bag making section 10 (lateral seal mechanism 17) becomes unstable. In order to avoid such interference, here, the holding point P1 and the fixing point P2 are shifted in the front-rear direction. Specifically, the holding point P1 and the fixing point P2 are shifted in the front-rear direction by a predetermined distance in consideration of the maximum thickness of the bag to be handled (the size of the bag in the front-rear direction), the posture of the bag B at the time of attachment, and the like. ing.
[0040]
The moving mechanism 32 mainly includes a rail 72 whose upper and lower ends are fixed by a fixing member 71, a slide member 73 movable along the rail 72, a support member 74 fixed to the slide member 73, and a link member. 75, a rotating member 76, pulleys 66 to 70, belts 66a to 69a, and a rotating shaft 76a.
[0041]
As shown in FIG. 4, the fixing member 71 (not shown in FIG. 5) is fixed to a pair of left and right side wall plates 30a fixed to the frame 6 so that the upper and lower portions of the rail 72 do not move. It is fixed in place.
The rail 72 is inclined from the upper front side to the lower lower side in a side view, and supports the slide member 73 via a linear bush.
[0042]
As will be described later, the slide member 73 is mechanically interlocked with the movement of the seal jaw 51 of the lateral seal mechanism 17 and repeats the reciprocating movement obliquely along the rail 72 in a side view. The slide member 73 is a pair of left and right members, and connecting rods 79a and 79b are spanned between both members.
A support member 74 is fixed to the slide member 73 via connecting rods 79a and 79b. The support member 74 is a pair of left and right members, and extends obliquely forward on the upper side. Each upper end portion fixes the fixing portion 31 c of the holding mechanism 31. Therefore, the slide member 73, the support member 74, and the holding mechanism 31 are similarly repeatedly moved obliquely (up and down and back and forth).
[0043]
One end of the link member 75 is pin-supported at the lower end 73 a of the slide member 73. The other end of the link member 75 is pin-supported by the rotation end portion 76 b of the rotation member 76. When the rotating member 76 rotates according to the rotation of the rotating shaft 76a fixed at the center of rotation, the link member 75 assumes the posture shown in FIG. 4 or the posture shown in FIG. Will be lowered or raised diagonally.
[0044]
The left and right rotating shafts 76a that rotate the pair of left and right rotating members 76 are rotated by the rotation of the pulleys 67 and 70, respectively. As shown in FIGS. 5 and 7, the pulley 67 rotates in conjunction with the rotation of the pulley 66 via a belt 66 a. The pulley 66 is fixed to a shaft 17c that rotates the seal jaw 51 of the lateral seal mechanism 17, and is rotated by the power of the turning motor 17a (see FIG. 11) of the lateral seal mechanism 17 that rotates the shaft 17c. Is. That is, the pulley 67 fixed to the right rotation shaft 76 a is rotated by the power of the turning motor 17 a of the lateral seal mechanism 17. Further, the pulley 70 fixed to the left rotation shaft 76a also rotates in conjunction with the pulley 67 via the pulleys 68 and 69, the belts 67a and 69a, and the connecting shaft 68a. Therefore, the left and right rotating shafts 76 a that rotate the rotating member 76 and move the slide member 73 obliquely are rotated by the power of the turning motor 17 a of the lateral seal mechanism 17, and are mechanically affected by the movement of the seal jaw 51. Will be linked to.
[0045]
With this configuration, the moving mechanism 32 causes the holding mechanism 31 to be below the sealing jaw 51 as shown in FIG. 9 immediately before releasing the bag B manufactured by the sealing jaw 51 of the lateral sealing mechanism 17. Until the bag B is manufactured, the holding mechanism 31 is positioned in the vicinity of the fixing mechanism 33 as shown in FIG.
<Fixing mechanism 33>
The fixing mechanism 33 welds the bag B to the strip S at a fixing point P2 below and behind the holding point P1. As shown in FIGS. 5 and 8, the fixing mechanism 33 mainly includes a heater 33a, a pressing cylinder 33b, and a pressing body 33c. The heater 33a is a normally energized heater having a maximum temperature of about 200 ° C. The pressing cylinder 33b is supplied with high-pressure air from the above-described high-pressure air supply unit via an on-off valve, and the head 63 rises obliquely by operation. The head 63 supports the distal end portion of the pressing body 33 c via the connecting member 62. Therefore, the reciprocating motion of the head 63 of the pressing cylinder 33b is replaced with the turning motion of the pressing body 33c. The pressing body 33c is pin-supported at its rear end portion by a fixed shaft 61, and revolves by a predetermined angle so that the front end portion contacts or separates from the heater 33a (see the dotted line in FIG. 8).
[0046]
Although the illustration of the bag B is omitted in FIG. 8, the fixing mechanism 33 is in a state where the strip S and the laterally sealed upper end portion of the bag B exist between the heater 33 a and the pressing body 33 c (see FIG. 4). ), The strip S and the bag B are sandwiched between the pressing body 33c and the heater 33a based on a command from the control unit 90. Here, when the air in the pressing cylinder 33b is extracted, the pressing body 33c is configured to apply pressure toward the heater 33a, and the upper end of the bag B is pressed against the strip S for a time of about 200 msec. Thereby, the upper end part of the bag B is welded to the strip S.
[0047]
[Strip roll holder 42]
The strip roll holding unit 42 holds a strip roll 42 a for supplying the strip S to the space above the heater 33 a of the fixing mechanism 33. The strip roll 42a is formed by winding the strip S.
Further, a strip remaining amount detection sensor 43 (see FIG. 11) for detecting the remaining amount of the strip S remaining on the strip roll 42a is disposed in the vicinity of the strip roll holding portion 42. The strip remaining amount detection sensor 43 is a photoelectric sensor that detects whether or not the strip S remains on the strip roll 42a by detecting the presence of the strip S fed out from the strip roll 42a. The detection result by the strip remaining amount detection sensor 43 is sent to the control unit 90.
[0048]
[Strip transport section 41]
The strip transport unit 41 transports the strip S fed from the strip roll 42 a to the fixing mechanism 33. The strip transport unit 41 includes a transport motor 41a, a drive belt 41b, drive rollers 41c and 41d, and a plurality of rollers. A driving portion composed of the conveying motor 41 a, the driving belt 41 b, and the driving rollers 41 c and 41 d is provided in the vicinity of the fixing mechanism 33. When the rotation of the rotation shaft of the conveying motor 41a is transmitted to the driving rollers 41c and 41d via the driving belt 41b, the strip S hung on the driving rollers 41c and 41d is sent above the heater 33a of the fixing mechanism 33. Go. Along with this, the strip roll 42a that feeds the strip S to the drive rollers 41c and 41d by a plurality of rollers feeds the strip S wound one after another by rotating.
[0049]
The transport motor 41a for transporting the strip S is a servo motor. The control unit 90 to be described later captures the feed amount by taking the pulse of the transport motor 41a and controls the feed amount of the strip S.
Further, the tension of the strip S fed out from the strip roll 42 a to the fixing mechanism 33 and conveyed is adjusted by the tension adjusting mechanism 44. As shown in FIG. 10, the tension adjusting mechanism 44 includes two rollers 44a and 44b that are rotatably supported by a fixing member 6a fixed to the frame 6, and a rear end portion 44d that is rotatably supported by the fixing member 6a. The arm member 44c extends downward in the front, and the roller 44f is pivotally supported by the tip end portion 44e of the arm member 44c. By passing the strip S over the three rotors 44a, 44f and 44b in order, the arm member 44c and the roller 44f pull the strip S with a predetermined force, and the tension of the strip S is maintained within a predetermined range. . Thereby, the looseness and meandering of the strip S are suppressed.
[0050]
Further, in order to be able to form a cut or a hole in the strip S sent from the strip transport unit 41 to the fixing mechanism 33, it is between the driving roller 41c of the strip transport unit 41 and the heater 33a of the fixing mechanism 33. Is provided with a cutter 45 and a punch 46 (see FIG. 8). The cutter 45 can form a cut 45a in the strip S as shown in FIG. The punch 46 can form a hole 46a in the strip S as shown in FIG. The cutter 45 and the punch 46 are disposed on the upstream side in the transport direction of the strip S with respect to the heater 33a and the pressing body 33c of the fixing mechanism 33.
[0051]
[Conveyor 85]
The transport conveyor 85 discharges a series of bags B whose upper ends are welded to the strip S as shown in FIG. As shown in FIG. 11, the conveyor 85 is continuously operated at a constant speed by a conveyor motor 85a (can be operated intermittently).
[0052]
[Control unit 90]
The control unit 90 controls a motor, an air cylinder, a heater, and the like of each unit based on the setting content input by the user of the bag making and packaging machine 1 on the touch panel display 91. As shown in FIG. 11, the control unit 90 includes a roller driving motor for the pull-down belt mechanism 14, a heater for the vertical sealing mechanism 15, a turning motor 17 a for the horizontal sealing mechanism 17, a shaft moving motor 17 b and a built-in cutter, and a holding mechanism 31. The holding cylinder, the heater 33a and the pressing cylinder 33b of the fixing mechanism 33, the conveying motor 41a of the strip conveying unit 41, the cutter 45, the punch 46, the conveying motor 85a of the conveying conveyor 85, and the like are controlled. In addition, detection results are input to the control unit 90 from the film remaining amount detecting sensor 23, the strip remaining amount detecting sensor 43, and the like.
[0053]
The user can use the touch panel display 91 to determine the size of the bag B to be manufactured, the number of bags B to be manufactured per unit time, whether to attach the bag B to the strip S, and the quantity of the group of bags B to be attached to the strip S. The setting items such as the mounting pitch of the bag B with respect to the strip S and the distance between the group of bags B and the group of bags B are input.
Next, the control of the control unit 90 related to attaching the bag B manufactured by the bag making unit 10 and discharged downward from the lateral seal mechanism 17 to the strip S will be described.
[0054]
<Control of attachment of bag B to strip S>
The strip attachment portion 30 attaches the bag B to the strip S by three operations: a holding operation of the bag B by the holding mechanism 31, a moving operation of the bag B by the moving mechanism 32, and a sealing operation by the fixing mechanism 33.
In the holding operation of the bag B by the holding mechanism 31, the control unit 90 operates the holding cylinder immediately before the pair of sealing jaws 51 releases the pinched state of the bag B so that the left and right side portions of the bag B are moved to the four sides. It is gripped by the book gripping arm 31b.
[0055]
The movement operation of the bag B by the movement mechanism 32 is mechanically performed by the power of the turning motor 17a of the lateral seal mechanism 17 as described above.
In the sealing operation by the fixing mechanism 33, the pressing cylinder 33b is controlled to press the pressing body 33c against the heater 33a that is always energized. As a result, the strip S and the upper end of the bag B are sandwiched between the pressing body 33c and the heater 33a, and the bag B is welded to the strip S by the heat of the heater 33a and the pressure by the pressing body 33c. The timing of this pressing (the timing of welding) coincides when the bag B is moved to the fixing point P2 by the moving mechanism 32. Further, the control unit 90 adjusts the temperature of the heater 33a, the pressing force by the pressing body 33c, and the time for which the pressing body 33c is pressed against the heater 33a, so that the degree of fixation of the bag B to the strip S is within an appropriate range. It is adjusted to enter.
[0056]
Of the three operations described above, the holding operation and the adhering operation can be performed regardless of the movement of the bag making unit 10, and the moving operation is performed in accordance with the movement of the lateral seal mechanism 17 of the bag making unit 10. Are linked to each other.
<Strip transport control, cutter and punch control>
The strip transport unit 41 includes the number of bags B manufactured per unit time input and set by the user, the number of groups of bags B attached to the strip S, the mounting pitch of the bags B with respect to the strip S, the group of bags B, Based on the distance between the group of bags B and the like, the transport motor 41a is controlled. As described above, the control unit 90 grasps the feed amount by taking the pulse of the transport motor 41a and controls the feed amount of the strip S. Further, the control unit 90 controls the operation of making the cut 45 a in the strip S by the cutter 45 and the operation of opening the hole 46 a in the strip S by the punch 46 in accordance with the conveyance of the strip S.
[0057]
The quantity of the group of bags B attached to the strip S is a quantity that becomes a display unit when exhibited in a retail store, and is, for example, 6 in the example shown in FIG.
The mounting pitch of the bag B with respect to the strip S is the distance between adjacent bags B in a group of bags B, and the strip between the time when the bag B is sealed to the strip S and the time when the next bag B is sealed to the strip S This corresponds to the distance (transport pitch) that S travels. The controller 90 controls the transport motor 41a so that the strips S are regularly and intermittently transported so that the transport pitch is constant.
[0058]
The distance between a group of bags B and a group of bags B is such that after the last bag B of the group of bags B is sealed to the strip S, the first bag B of the next group of bags B is sealed. This corresponds to the distance traveled by the strip S. This distance is normally set longer than the above-mentioned transport pitch. A slit 45a by the cutter 45 and a hole 46a by the punch 46 are formed in the long span portion S2 of the strip S between the group of bags B and the group of bags B (see FIG. 14). In addition, in the short span part S1 of the strip S formed with a normal conveyance pitch, the cut | interruption by the cutter 45 and the hole by the punch 46 are not normally formed.
[0059]
The strip S to which the bag B is attached is brought into a state shown in FIG. 14, for example, by such transport control of the strip S and control of the cutter 45 and the punch 46. In these retail outlets, etc., the strips S are cut using the cuts 45a to divide each group of bags B (six bags) into holes in the store using holes 46a. A strip S with a group of bags B can be suspended.
[0060]
<Attachment control at the time of measurement failure and stripping control of strip transport operation>
When receiving a measurement failure signal from the weighing machine 2, the control unit 90 continues the operation of the bag making unit 10 in order to ensure high speed, but has been manufactured by filling potato chips C of measurement failure. The bag B is not attached to the strip S, but is sorted out. At this time, a part of the attaching operation and the strip conveying operation are temporarily not performed.
[0061]
Of the attaching operations, the moving operation that is mechanically interlocked with the movement of the lateral seal mechanism 17 of the bag-making unit 10 is continuously performed, but the holding operation and the fixing operation are not performed. That is, for the poorly measured bag B, the holding mechanism 31 is moved to the holding point P1 by the moving mechanism 32, but the holding mechanism 31 does not operate and the bag B is not held. For this reason, the poorly weighed bag B is produced and discharged downward from the lateral seal mechanism 17 and then falls directly below. This bag B is distributed to the left or right by a distribution device (not shown). The sorting device prevents the bag B from being placed on the conveyor 85 by applying force to the bag B from the side by air or a sorting member and moving the bag B left or right.
[0062]
Further, the fixing operation by the fixing mechanism 33 is stopped in response to the holding mechanism 31 not holding the poorly measured bag B, so that unnecessary heat and pressure are not applied to the strip S. Further, the intermittent conveyance of the strip S by the strip conveyance unit 41 is also stopped at the timing when the poorly weighed bag B comes so that the attachment pitch of the bags B does not deviate.
[0063]
[Features of bag making and packaging machine 1]
(1)
In the bag making and packaging machine 1, the bag B manufactured by the bag making unit 10 is attached to the strip S at the strip attaching unit 30. Thus, in this bag making packaging machine 1 provided with the strip attachment part 30 separately from the bag making part 10, here, by the power from the turning motor 17a which is a power source for the lateral seal of the bag B, The moving operation by the moving mechanism 32 is performed in the mounting operation of the strip mounting portion 30. For this reason, the moving operation by the moving mechanism 32 is mechanically interlocked with the movement of the bag making unit 10 (lateral seal mechanism 17). For this reason, there is almost no possibility that the movement operation is shifted with respect to the movement of the bag making unit 10 due to a control error or the like, and the attachment mistake or attachment failure of the bag B to the strip S is reduced.
[0064]
(2)
In the bag making and packaging machine 1, the bag B produced by the moving mechanism 32 that is mechanically interlocked with the movement of the lateral seal mechanism 17 at the most downstream side of the bag making unit 10 is moved downward rather than horizontally. It is moved diagonally backward while moving. As described above, since the movement direction of the bag B is inclined, the movement of the bag B is performed in a series of operations from the manufacture of the bag B to the attachment of the bag B to the strip S in the fixing mechanism 33 of the strip attachment portion 30. It is smooth. For this reason, even when the manufacture of the bag B in the bag making unit 10 is performed at a high speed (for example, set so as to manufacture 120 or 150 bags B per minute), the manufactured bag is moved directly below and stripped. As in the case of attaching a bag to the bag B, the attachment of the bag B is less likely to be hindered.
[0065]
In addition, here, the bag B manufactured by the bag making unit 10 is moved diagonally downward rather than directly below. For this reason, even when the next bag B is manufactured from the lateral seal mechanism 17 of the bag-making unit 10 and is discharged downward, it does not interfere with the previous bag B. That is, since the bag B is shifted in the front-rear direction, which is the thickness direction of the bag B, and the bag B is sealed to the strip S at the fixing point P2 that is planarly shifted from the point P11 where the manufacturing is completed, The bag B manufactured first and sealed by the strip S does not interfere with the bag B manufactured next and discharged downward from the lateral seal mechanism 17. And since it is comprised so that interference may be avoided by moving the bag B not diagonally downward but diagonally downward, the movement distance along the vertical direction of the bag B by the moving operation of the moving mechanism 32 can be reduced. Yes. In other words, if it is attempted to avoid interference while moving the bag B directly below, a movement distance of at least the vertical length (height dimension) of the bag B is required, but here the bag B is moved diagonally downward. Therefore, the vertical distance between the point P11 where the manufacturing is completed and the holding point P1 and the fixing point P2 is shorter than the vertical length of the bag B. Thereby, the height dimension of the bag making packaging machine 1 whole can be made small.
[0066]
Further, since the moving mechanism 32 is configured to move the bag B obliquely downward without horizontally moving, the seal jaw 51 that draws a substantially D-shaped trajectory T in the horizontal seal mechanism 17 and its accessories and the bag B Interference with the holding mechanism 31 for gripping can also be avoided.
(3)
In the bag making and packaging machine 1, the holding operation by the holding mechanism 31 and the sealing operation by the fixing mechanism among the attaching operations of the strip attaching portion 30 are different from the power source (the holding cylinder and the pressing force) of the bag making portion 10. Cylinder 33b) is provided. That is, the control unit 90 can temporarily prevent the holding operation and the sealing operation in the strip attachment unit 30 from being interlocked with the movement of the bag making unit 10.
[0067]
When the control unit 90 receives a measurement failure signal from the weighing machine 2, the control unit 90 continues the operation of the bag making unit 10 to ensure high speed, but is manufactured by filling the potato chips C with measurement failure. With respect to the bag B, the holding operation and the sealing operation to the strip S are controlled not to be performed. This prevents the poorly weighed bag B from being attached to the strip S.
[0068]
(4)
In the bag making and packaging machine 1, as shown in FIG. 14, a long span portion S2 is formed in the strip S between a group of bags B and a next group of bags B at a normal conveyance pitch, and the long span portion S2 On the other hand, a cut 45 a is formed by the cutter 45. If the strip S is completely cut by the cutter 45, it is assumed that the handling of the plurality of bags B attached to the strip S is hindered, but here, only the cut 45a is formed and the cutting is not performed. Therefore, the bag B attached to the strip S can be continuously handled in the subsequent process.
[0069]
Further, since the hole 46a can be formed in the strip S by the punch 46, it is easy to suspend the strip S to which the bag B is attached at the shipping destination of the bag B attached to the strip S. Become.
(5)
A bag B is attached to the strip S transported by the strip transport section 41 by the heater 33a and the pressing body 33c of the fixing mechanism 33. The strip S to which the bag B is attached is then sent to the subsequent process by the transport conveyor 85. Therefore, if the cutter or punch is disposed on the downstream side of the fixing mechanism 33, a mechanism for holding the strip S when the cut is formed by the cutter is required further downstream of the cutter or punch.
[0070]
In view of this, here, the cutter 45 and the punch 46 are arranged on the upstream side of the fixing mechanism 33, and the driving rollers 41 c and 41 d of the strip conveying unit 41 hold the strip S when the cutter 45 cuts the strip S. To play a role.
(6)
In the bag making and packaging machine 1, pressure and heat are applied to the upper and lower ends of the bag B while the pair of sealing jaws 51 of the lateral seal mechanism 17 move downward in the bag making unit 10. As a result, the bag B whose end is laterally sealed is gripped and moved by the holding mechanism 31 that reciprocally moves back and forth at the strip mounting portion 30.
[0071]
For such movement and holding operation of the holding mechanism 31, the pair of sealing jaws 51 of the lateral sealing mechanism 17 are controlled so as to release the manufactured bag B at a certain height position. Specifically, regardless of the size of the bag B and the type of the film F, the sealing jaw 51 is controlled to release the holding of the bag B at the point P11 that is a fixed point. Correspondingly, the strip mounting portion 30 has a configuration in which the holding point P1 that holds the bag B is fixed by the holding mechanism 31 and the holding mechanism 31 is moved with respect to the holding point P1 that is always fixed. ing. For this reason, the structure of the strip attachment part 30, especially the structure of the moving mechanism 32 and the control of the moving mechanism 32 are simple, and the attachment mistake with respect to the strip S of the bag B is also reduced.
[0072]
Note that in conventional bag making and packaging machines that exist in the past (those that do not have a strip mounting function), the point at which the sealing jaws press against each other to start lateral sealing is often constant, and the size of the bag The end point of the horizontal seal is controlled so as to shift up and down when the above changes.
[Modification]
(A)
In the above embodiment, when receiving a measurement failure signal from the weighing machine 2, the bag-making unit 10 continues to operate in order to ensure high speed while being filled with potato chips C with measurement failure. The bag B is controlled not to perform a holding operation or a sealing operation to the strip S.
[0073]
Such a control avoids the trouble of attaching the poorly measured bag B to the strip S. However, since the operation of the bag making part 10 is not stopped, the movement mechanism 32 of the strip attaching part 30 linked to this does not stop. The movement operation is continued.
If there is a possibility that this moving operation may interfere with the movement of a sorting device (not shown) that sorts the poorly measured bags B, for example, the power of the turning motor 17a of the lateral seal mechanism 17 is used as the strip mounting portion 30. It is also conceivable that a power cut-off mechanism is installed in a power path linked to the moving operation in order to cut off the power when no mounting operation by the strip mounting portion 30 is required.
[0074]
(B)
In the above-described embodiment, the photoelectric strip remaining amount detection sensor 43 that detects the presence of the strip S fed out from the strip roll 42a is used. Instead, an end mark attached to the strip roll 42a is detected. It is also possible to use a sensor that detects the thickness of a predetermined portion of the strip roll 42a, a sensor that detects the tension of the strip S fed out from the strip roll 42a, and the like.
[0075]
(C)
In the above embodiment, the bag B is attached to one strip S and a plurality of bags B are sent out to the subsequent process in the state shown in FIG. 14, but as shown in FIG. It is also possible to configure the strip transport unit 41 and the fixing mechanism 33 so that the bag B is attached to the two strips S11 and S12.
[0076]
(D)
In the above embodiment, the holding mechanism 31 that holds both the left and right sides of the bag B by the holding arm 31b is adopted, but a holding mechanism that holds the bag B using a suction unit or the like is used instead of the holding arm 31b. It is also possible to do.
[0077]
【The invention's effect】
In the present invention, since the bag moving direction is slanted, the movement of the bag in a series of operations from the manufacture of the bag to the attachment of the bag to the belt body in the attachment portion can be made smooth. Thereby, even when the manufacture of the bag in the bag making portion is performed at a high speed, the attachment of the bag in the attachment portion is less likely to be hindered.
[0078]
In addition, by moving the bag diagonally downward instead of directly below, a structure that can avoid interference between the previous bag and the next bag even when the bag is continuously made at a high speed is a bag by a moving mechanism. This can be realized while reducing the movement distance along the vertical direction.
[Brief description of the drawings]
FIG. 1 is a side view of a bag making and packaging machine according to an embodiment of the present invention.
FIG. 2 is a front view of a bag making and packaging machine.
FIG. 3 is a schematic perspective view of a bag making unit.
FIG. 4 is a schematic side view of a strip mounting portion and a strip transport portion.
FIG. 5 is a schematic front view of a strip attachment portion and a strip conveyance portion.
FIG. 6 is a schematic perspective view of a holding mechanism.
FIG. 7 is a diagram showing a power transmission path of a moving mechanism.
FIG. 8 is a diagram showing a structure related to driving of a pressing body of a fixing mechanism.
FIG. 9 is a schematic side view showing one state of a strip attachment portion and a strip conveyance portion.
FIG. 10 is a side view of a tension adjustment mechanism.
FIG. 11 is a control block diagram.
FIG. 12 is a view showing the movement of the sealing jaw of the lateral sealing mechanism.
FIG. 13 is a view showing another movement of the sealing jaw of the lateral sealing mechanism.
FIG. 14 is a perspective view showing a state of a bag attached to a strip.
FIG. 15 is a perspective view showing a state of a bag attached to a strip in a modified example.
[Explanation of symbols]
1 Bag making and packaging machine
10 Bag making part
30 Strip mounting part
31 Holding mechanism
32 Movement mechanism
33 Adhering mechanism
41 Strip transport section (band transport section)
42a Strip roll (band roll)
43 Strip remaining amount detection sensor (remaining amount detection unit)
44 Tension adjustment mechanism
85 Conveyor (Bag discharge unit with belt)
90 Control unit
B bag
C Potato Chips (Product)
F film
S strip

Claims (7)

A bag making section for producing a bag filled with products;
The bag manufactured by the bag making part is not less than the maximum thickness of the bag in the thickness direction of the bag and shorter than the length of the bag in the longitudinal direction of the bag from the holding position of the bag in the bag making part. And a moving mechanism that moves to a fixing position provided obliquely forward when viewed from the bag that has been conveyed from the bag-making unit, and the bag is moved linearly to the fixing position by the moving mechanism. A mounting part to be attached to the belt,
Equipped with bag making and packaging machine. The bag making part discharges the produced bag downward,
The moving mechanism moves the bag to a position where the bag attached to the belt does not interfere with the bag discharged from the bag making unit,
The bag making and packaging machine according to claim 1. The attachment portion further includes a fixing mechanism for attaching the bag that has been moved by the moving mechanism to the belt,
A belt roll for feeding out the belt,
A belt transport unit that transports the belt fed from the belt roll to the fixing mechanism;
A remaining amount detecting unit for detecting the remaining amount of the band remaining on the band roll;
The bag making and packaging machine according to claim 1, further comprising:   The bag making and packaging machine according to claim 3, further comprising a tension adjusting mechanism for maintaining a state of tension of the band conveyed by the band conveying unit within a predetermined range. The belt transport unit transports a plurality of belts to the fixing mechanism,
The fixing mechanism attaches a bag to a plurality of belts,
The bag making and packaging machine according to claim 3 or 4. The space opposite to the side attached to the belt body of the bag discharged downward from the bag making part is open,
The moving mechanism moves the bag to the side attached to the belt,
A bag discharging part with a band for discharging the bag attached to the band by the mounting part to the side opposite to the side attached to the band;
The bag making and packaging machine according to any one of claims 1 to 5. A bag making section for producing a bag filled with products;
The bag manufactured by the bag-making unit and moved downward in a substantially vertical direction from the holding position of the bag in the bag-making unit to a thickness direction of the bag or more than the maximum thickness of the bag and the longitudinal direction of the bag A moving mechanism for moving to a fixing position provided obliquely below and separated by a distance shorter than the length of the bag, and after moving linearly to the fixing position by the moving mechanism, the bag is used as a band. A mounting portion to be attached;
A bag making and packaging machine.

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