JP3820773B2 - Colored pencil lead - Google Patents
Colored pencil lead Download PDFInfo
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- JP3820773B2 JP3820773B2 JP29288298A JP29288298A JP3820773B2 JP 3820773 B2 JP3820773 B2 JP 3820773B2 JP 29288298 A JP29288298 A JP 29288298A JP 29288298 A JP29288298 A JP 29288298A JP 3820773 B2 JP3820773 B2 JP 3820773B2
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- Prior art keywords
- wax
- pencil lead
- colored pencil
- writing
- thermoplastic resin
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Description
【0001】
【発明の属する技術分野】
本発明は、少なくとも結合材に熱可塑性樹脂を使用し、その他体質材、ワックス、滑材、着色材を用い、乾燥や焼成することなく得られる、所謂、乾式製法により得られる色鉛筆芯に関するものである。
【0002】
【従来技術】
これまでの色鉛筆芯は、1種類もしくは複数種の有機結合材を組み合わせて使用し、タルクや炭酸カルシウム等の体質材、カルナバワックスやパラフィンワックス等のワックス、ステアリン酸カルシウム等の金属塩、各種無機系、有機系顔料などの着色材などを混ぜ、必要に応じて可塑剤や有機溶剤を使用して分散混練後、押出成形機などにより芯状に成形後必要に応じて乾燥処理を施す等して得られている。
【0003】
今日、これら色鉛筆芯の製法は、水や可塑剤及び有機系溶剤に可溶な熱可塑性樹脂を結合材として使用し、体質材、ワックス、滑材、着色材などを溶剤下で攪拌機などで混ぜ合わせ、溶剤の揮散する量を調整しながら3本ロ−ルで混練し、均一に分散させた後、これら溶剤の存在下で押出機などで所望する芯径に成型し、溶剤分を乾燥処理により完全に除去する湿式製法が主流である。
【0004】
この湿式製法にも、溶剤に水を使用したものと、ケトン等の有機溶剤を使用した二種類の製法がある。溶剤に水を使用した製法は、常温下で揮散し難い水を使用しており、芯に成形後、水分を完全に取り除くために、組成中のワックス成分が溶け出さない低い温度で数十時間を掛けての乾燥処理が必須となる。又、ケトン等の有機溶剤を使用した製法は、常温下で揮散蒸発し易い有機溶剤を使用しているので、乾燥は短時間で済むものの、揮発溶剤の回収設備や衛生上に問題があった。
【0005】
【発明が解決しようとする課題】
上記湿式製法に対して、熱可塑性樹脂を加熱溶融し混練後押出成形する乾式製法がある。この製法は、成形後に溶剤や可塑剤を除く必要がないので、成形後の状態で完成品となる。乾燥や熱処理を必要としない分工程が短くなり、又、環境及び衛生面からも好ましい製法であるが、体質材や着色材は熱可塑性樹脂の溶融による分散なので一般に高粘度になり易く、材料の分散が不均一で湿式製法で得られる色鉛筆芯に比べると品質の低いものとなりがちである。
【0006】
これら従来の乾式製法において、熱可塑性樹脂の溶融を促進させる目的で、補助的にワックス類を使用することが知られている。確かに、ワックス類を使用することで、樹脂の溶融温度を見掛け上低下させ材料粘度を低くして材料の分散を均一にすることにより、湿式製法で得られる色鉛筆芯と同程度の強度と発色性を有した色鉛筆芯を得ることができるが、筆記時のカス出が発生したり、筆記線が掠れてしまう等、総合的な品質ではまだ不十分なものであった。
【0007】
【課題を解決するための手段】
そこで本発明は、従来の乾式製法に基づく色鉛筆芯であって、結合材に熱可塑性樹脂を使用し、該熱可塑性樹脂の溶融温度を低下させるためのワックスを使用しても、強度と発色性が高く、筆記時のカス出の発生と筆記線の掠れを抑制した色鉛筆芯を提供することを目的とするもので、ある特定の二種類のワックスを併用することで、前述した課題を改善するに至ったものである。
【0008】
即ち、本発明は、少なくとも結合材としての熱可塑性樹脂と、体質材と、ワックスと、滑材と、着色材とよりなり、乾式製法により得られる色鉛筆芯において、前記ワックスとしてモンタンワックスとパラフィンワックスとを181:19〜149:51の重量割合で併用した色鉛筆芯を要旨とするものである。
【0009】
以下、詳述する。
本発明で結合材として使用する熱可塑性樹脂は、基本的に押出成型が可能である樹脂であれば何でも良く、例えば、アクリルスチレン樹脂、アクリルスチレンブタジエン樹脂、ポリスチレン樹脂などのスチレン系樹脂、ポリメチルメタアクリレ−ト等のアクリル系樹脂、ポリエチレン樹脂、ポリプロピレン樹脂、そしてポリエチレンオキサイド樹脂、ヒドロキシプロピルアルコ−ル等の水溶性樹脂などを任意に使用でき、これら樹脂を単独もしくは組み合わせて使用することができるが、熱可塑性樹脂選定においては、樹脂以外に配合される素材が熱的に劣化しない素材を選ぶのも考慮に入れ、使用する樹脂はその溶融する温度域が180℃より低い温度で溶融するような樹脂を使用するのが好ましい。
【0010】
次に、本発明で使用するモンタンワックスは、分類上は天然ワックスの鉱物系ワックスに属され、原料である褐炭を有機溶剤で抽出しレジン質を取り除き、更に、硝酸やクロム酸などの酸で処理して得られるもので、グレ−ドとしてはSワックス、LPワックスなどがある。次に、これらワックスを更に高級アルコ−ルなどでエステル化したものや、アルコ−ル類で部分ケン化後に金属酸化物でケン化したもの等がある。前者の代表的なグレ−ドとしては、E、KPS、DPE各ワックス等があり、後者の代表的なグレ−ドとしては、O、OP、OM各ワックス等がある。
【0011】
上記モンタンワックスと併用して使用するパラフィンワックスは、原料である原油を減圧蒸留し軽質留分を取り出し冷却濾過し粗ロウを得、発汗または溶剤脱油をし、硫酸での洗浄後活性白土で処理して精製パラフィンワックスを得るもので、その構造はn-パラフィンを主成分とし若干のイソやシクロパラフィンを含むもので、分子量が300から500の汎用的なパラフィンワックスである。
【0012】
本発明は、前述の如く二種類のワックスをある割合で併用することで、従来乾式製法における色鉛筆芯の低強度、筆記時の筆記線の掠れ、カス出を格段に低減したものであり、パラフィンワックスの使用量はモンタンワックスの使用量1に対して0.10乃至0.35重量割合が好ましい。その理由は、0.10重量割合未満であると、強度や筆記時の掠れやカス出具合は解消されるが、芯は硬くなり発色性が低下することがあり、一方、0.35の重量割合を超えた使用量では強度が弱くなったり、筆記時の掠れやカス出が比較的多く発生する傾向にあるからである。又、これら両ワックスが色鉛筆芯の組成中占める割合は、結合材として使用される熱可塑性樹脂の使用量にもよるが、概ね1割程使用すれば、熱可塑性樹脂の溶融温度を下げさせるのに十分である。
【0013】
乾式製法で、且つ、ワックスを前述の如く使用する以外は、従来公知の素材を使用することができる。タルク、炭酸カルシウム、マイカ、窒化ホウ素などの各種体質材、ステアリン酸、ステアリン酸カルシウム、ステアリン酸リチウム、ステアリン酸亜鉛、N−ラウリルアスパラギン酸−β−ラウリルエステル等の各種滑材、そして有機系及び無機系の各種顔料などをヘンシルミキサ−等の適宜分散機で処理し、その際、材料を顆粒化させた後、押出機にて所定の芯径に加工する。尚、顆粒化の際には、粘度調整のために、必要に応じて使用する結合材の性状に合わせて、顆粒化する温度域で蒸発してしまうような水や有機溶剤もしくは可塑剤を適宜使用しても良い。
【0014】
【作用】
本発明において、従来の乾式製法に比較し、強度及び発色性の向上と筆記時のカス出と筆記線の掠れが改善された理由は以下のとおりと推察される。即ち、モンタンワックスは、結晶性の良いワックスで、押出成形時に結合材、体質材の配向性を阻害しないような板状に近い結晶形に再結晶するため、強度は向上し、筆記時のカス出や筆記線の掠れはなくなるという利点があるものの、結晶化したモンタンワックスが見掛け上体質化してしまい、着色材の隠蔽効果が失われ発色性が低下してしまうという欠点があるが、パラフィンワックスを併用すると、パラフィンワックスは、他の材料との相溶性が悪く、溶融後も芯体中に独立したマトリックスを形成し易く、筆記時の荷重でミクロ的な亀裂が生じ、その後連続的に亀裂が芯体中に走ることで、ブロック状の着色化した体質材が芯体より剥離し、見掛け上の摩耗量が多くなり、その結果、発色性が向上するものと推察される。
【0015】
以下に、本発明を実施例に基づき説明するが、本発明は下記各実施例に何ら限定されるものではない。尚、以下に「部」とあるのは重量部を意味する。
【0016】
【実施例】
<実施例1>
ポリスチレン樹脂(結合材) 280部
タルク(体質材) 1050部
ステアリン酸カルシウム(滑剤) 214部
赤色顔料(着色材) 256部
モンタンワックス(グレ−ド;E) 165部
パラフィンワックス 35部
上記配合組成物をヘンシルミキサ−に入れて分散、混練し、顆粒化した材料を直径30ミリメートルのスクリュ−押出機を用い180℃以下で成形し、芯径2ミリメートルの赤色の色鉛筆芯を得た。
【0017】
<実施例2〜5>
実施例1において、モンタンワックスとパラフィンワックスの使用量を各々181:19(重量割合;1:0.11)170:30(重量割合;1:0.18)、160:40(重量割合;1:0.25)、149:51(重量割合;1:0.34)、と各々変えた以外は実施例1と同様とし芯径2ミリメートルの赤色の色鉛筆芯を得た。
【0018】
<比較例1>
実施例1において、パラフィンワックスを使用せず、そのパラフィンワックスの使用量をモンタンワックスに加え、ワックスを全てモンタンワックスとした以外は実施例1と同様とし芯径2ミリメートルの赤色の色鉛筆芯を得た。
【0019】
<比較例2>
実施例1において、モンタンワックスを使用せず、その使用量をパラフィンワックスに加え、ワックスを全てパラフィンワックスとした以外は実施例1と同様とし芯径2ミリメートルの赤色の色鉛筆芯を得た。
【0020】
<比較例3>
カルボキシメチルセルロ−ス 140部 タルク 1360部 合成木ろう 200部 赤色顔料 300部 水 2000部上記配合組成物をニ−ダで混練分散後、2本ロ−ルで混練しながら水分を調整し、この混練物をペレット化して直径30ミリメートルのスクリュ−押出機で成形後、50℃で60時間乾燥して水分を除去し、直径2ミリメートルの赤色の色鉛筆芯を得た。
【0021】
<比較例4〜7>
実施例1において、モンタンワックスとパラフィンワックスの使用量を各々(モンタンワックス:パラフィンワックス=)190:10(重量割合;1:0.53)、182:18(重量割合;1:0.09)、148:52(重量割合;1:0.35)、140:60(重量割合;1:0.43)と各々変えた以外は実施例1と同様とし芯径2ミリメートルの赤色の色鉛筆芯を得た。
【0022】
以上各例で得られた色芯の曲げ強さ(単位MPa)と発色性の代用特性としての濃度(単位D)をJIS S 6005に基づいて測定し、筆記時のカス出発生具合(単位mg)は上質紙に濃度測定試験で使用するレコ−ド式画線機にて荷重300g、筆記角度75°、ピッチ0.5の条件で約5m筆記した際に発生した重量を、筆記線の掠れ発生具合は前記画線紙の任意の場所をビデオマイクロスコ−プで60倍に拡大したものを撮影し、写真上に1ミリメートル方眼のトレ−シングペ−パ−をあて、着色されている部分の面積(S1)と着色されていない部分の面積(S2)の比(S1/S2)から筆記線上の摩耗粉の被覆率(単位%)を任意の3点を測定した平均値より求めた。尚、被覆率の値が大きいほど掠れが少ないことを意味する。以上測定した結果を表1に示す。
【0023】
【表1】
【0024】
【発明の効果】
上表のように、本発明によれば、乾式製法で得られる色鉛筆芯であっても、モンタンワックスとパラフィンワックスを併用したので、強度、濃度、筆記時のカス出や筆記線の掠れ具合などが格段に改良された色鉛筆芯を提供することができる。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a colored pencil lead obtained by a so-called dry process using at least a thermoplastic resin as a binder, and using other extender, wax, lubricant, and coloring material, without drying or baking. is there.
[0002]
[Prior art]
The conventional colored pencil lead uses a combination of one or more organic binders, build materials such as talc and calcium carbonate, waxes such as carnauba wax and paraffin wax, metal salts such as calcium stearate, various inorganic types Mixing colorants such as organic pigments, dispersing and kneading using plasticizers and organic solvents as necessary, forming into a core with an extrusion molding machine, etc., and drying as necessary Has been obtained.
[0003]
Today, these color pencil lead manufacturing methods use a thermoplastic resin soluble in water, plasticizers and organic solvents as a binder, and mix build materials, waxes, lubricants, coloring materials, etc. under a solvent with a stirrer. In addition, kneading with three rolls while adjusting the amount of solvent to evaporate, uniformly dispersing, then forming into the desired core diameter with an extruder in the presence of these solvents, and drying the solvent The mainstream is a wet process that completely removes the material.
[0004]
There are two types of wet processes, one using water as a solvent and the other using an organic solvent such as ketone. The manufacturing method using water as the solvent uses water that does not easily volatilize at room temperature, and after molding to the core, in order to completely remove the moisture, the wax component in the composition is at a low temperature that does not dissolve for several tens of hours It is essential to perform the drying process. In addition, the production method using an organic solvent such as ketone uses an organic solvent that easily evaporates at room temperature. .
[0005]
[Problems to be solved by the invention]
In contrast to the wet manufacturing method, there is a dry manufacturing method in which a thermoplastic resin is heated and melted and kneaded and then extruded. In this manufacturing method, it is not necessary to remove the solvent and the plasticizer after molding, so that a finished product is obtained after molding. The process that does not require drying or heat treatment is shortened, and it is a preferable production method from the viewpoint of environment and hygiene, but the extender material and coloring material are generally dispersed by melting of the thermoplastic resin, so it generally tends to have a high viscosity. Compared to a colored pencil lead that is non-uniformly dispersed and obtained by a wet process, the quality tends to be low.
[0006]
In these conventional dry processes, it is known to use auxiliary waxes for the purpose of promoting the melting of the thermoplastic resin. Certainly, by using waxes, the melting temperature of the resin is apparently lowered, and the material viscosity is lowered to make the dispersion of the material uniform. Although a colored pencil lead having the property can be obtained, the overall quality is still insufficient, such as occurrence of residue during writing or the writing line being blurred.
[0007]
[Means for Solving the Problems]
Therefore, the present invention is a colored pencil lead based on a conventional dry manufacturing method, and even if a thermoplastic resin is used as a binder and a wax for lowering the melting temperature of the thermoplastic resin is used, the strength and color developability. It is intended to provide a colored pencil lead that is high and suppresses the occurrence of dregling during writing and curling of the writing line, and improves the above-mentioned problems by using two specific types of wax together Has been reached.
[0008]
That is, the present invention provides at least a thermoplastic resin as a binder, an extender, a wax, a lubricant, and a colorant, and in a colored pencil core obtained by a dry process , montan wax and paraffin wax as the wax. And a color pencil lead in combination with a weight ratio of 181: 19 to 149: 51 .
[0009]
Details will be described below.
The thermoplastic resin used as the binder in the present invention is basically any resin that can be extruded. For example, styrene resins such as acrylic styrene resin, acrylic styrene butadiene resin, polystyrene resin, polymethyl Acrylic resins such as methacrylate, polyethylene resins, polypropylene resins, and water-soluble resins such as polyethylene oxide resins and hydroxypropyl alcohols can be arbitrarily used. These resins can be used alone or in combination. However, in selecting a thermoplastic resin, it is also possible to select a material that is not thermally deteriorated as a material other than the resin, and the resin used melts at a temperature range lower than 180 ° C. It is preferable to use such a resin.
[0010]
Next, the Montan wax used in the present invention belongs to the classification of a natural wax, a mineral wax, and the raw material lignite is extracted with an organic solvent to remove the resinous material, and further with an acid such as nitric acid or chromic acid. Examples of grades that can be obtained by processing include S wax and LP wax. Next, these waxes are further esterified with higher alcohols or the like, or those partially saponified with alcohols and then saponified with metal oxides. The former representative grades include E, KPS, and DPE waxes, and the latter representative grades include O, OP, and OM waxes.
[0011]
The paraffin wax used in combination with the above-mentioned montan wax is obtained by distilling crude oil as a raw material under reduced pressure, taking out a light fraction, cooling and filtering to obtain a coarse wax, sweating or solvent deoiling, and washing with sulfuric acid in activated clay. A purified paraffin wax is obtained by treatment, and its structure is a general-purpose paraffin wax having a molecular weight of 300 to 500, which contains n-paraffin as a main component and contains some iso and cycloparaffin.
[0012]
As described above, the present invention is a combination of two kinds of waxes in a certain ratio, which has reduced the strength of the colored pencil lead in the conventional dry method, the wrinkling of writing lines at the time of writing, and the dripping out of the paraffin. The amount of the wax used is preferably 0.10 to 0.35 weight percent with respect to the amount of montan wax used 1. The reason for this is that if it is less than 0.10% by weight, the strength and wrinkle at the time of writing and the amount of residue appearing are eliminated, but the core may become hard and the color developability may decrease, while the weight of 0.35 This is because if the amount exceeds the ratio, the strength tends to be weak, and there is a tendency that a relatively large amount of wrinkles and scumming occurs during writing. The proportion of these waxes in the composition of the colored pencil lead also depends on the amount of thermoplastic resin used as the binder, but if used approximately 10%, the melting temperature of the thermoplastic resin is lowered. Enough.
[0013]
Conventionally known materials can be used except for the dry manufacturing method and using wax as described above. Various materials such as talc, calcium carbonate, mica, boron nitride, various lubricants such as stearic acid, calcium stearate, lithium stearate, zinc stearate, N-lauryl aspartic acid-β-lauryl ester, and organic and inorganic Various pigments of the system are treated with an appropriate disperser such as a Hensyl mixer. At that time, the material is granulated and then processed into a predetermined core diameter with an extruder. When granulating, in order to adjust the viscosity, water, an organic solvent or a plasticizer that will evaporate in the granulating temperature range is appropriately used according to the properties of the binder to be used. May be used.
[0014]
[Action]
In the present invention, compared with the conventional dry process, the reason why the strength and color developability are improved, and the occurrence of dregs and writing lines at the time of writing is improved is as follows. In other words, montan wax is a wax with good crystallinity and recrystallizes into a plate-like crystal shape that does not impair the orientation of the binder and extender during extrusion molding. Although there is an advantage that there is no blurring of the lines and writing lines, the crystallized montan wax apparently becomes a constitution, and there is a disadvantage that the coloring effect is lost because the hiding effect of the coloring material is lost, but the paraffin wax When used in combination, paraffin wax has poor compatibility with other materials, and can easily form an independent matrix in the core even after melting. It is presumed that the block-shaped colored material is peeled off from the core body by running into the core body, the apparent wear amount increases, and as a result, the color developability is improved.
[0015]
Hereinafter, the present invention will be described based on examples, but the present invention is not limited to the following examples. In the following, “parts” means parts by weight.
[0016]
【Example】
<Example 1>
Polystyrene resin (binding material) 280 parts Talc (extreme material) 1050 parts Calcium stearate (lubricant) 214 parts Red pigment (coloring material) 256 parts Montan wax (grade; E) 165 parts Paraffin wax 35 parts The material that was dispersed, kneaded and granulated in a Hensyl mixer was molded at 180 ° C. or lower using a screw extruder having a diameter of 30 mm to obtain a red colored pencil core having a core diameter of 2 mm.
[0017]
<Examples 2 to 5>
In Example 1, the amounts of montan wax and paraffin wax used were 181: 19 (weight ratio; 1: 0.11), 170: 30 (weight ratio; 1: 0.18), and 160: 40 (weight ratio; 1), respectively. : 0.25), 149: 51 (weight ratio; 1: 0.34), except that each was changed to obtain a red colored pencil lead having a core diameter of 2 millimeters.
[0018]
<Comparative Example 1>
In Example 1, a paraffin wax was not used, the amount of the paraffin wax used was added to the montan wax, and a red colored pencil lead with a core diameter of 2 mm was obtained in the same manner as in the example 1 except that the wax was all montan wax. It was.
[0019]
<Comparative example 2>
In Example 1, a red colored pencil lead having a core diameter of 2 millimeters was obtained in the same manner as in Example 1 except that montan wax was not used, the amount used was added to paraffin wax, and the wax was all paraffin wax.
[0020]
<Comparative Example 3>
Carboxymethyl cellulose 140 parts Talc 1360 parts Synthetic wood wax 200 parts Red pigment 300 parts Water 2000 parts The above blended composition is kneaded and dispersed with a kneader, and the moisture is adjusted while kneading with two rolls. The kneaded product was pelletized and molded with a screw extruder having a diameter of 30 mm, and then dried at 50 ° C. for 60 hours to remove moisture, thereby obtaining a red colored pencil lead having a diameter of 2 mm.
[0021]
<Comparative Examples 4-7>
In Example 1, the amounts of montan wax and paraffin wax used were (montan wax: paraffin wax =) 190: 10 (weight ratio: 1: 0.53), 182: 18 (weight ratio; 1: 0.09) 148: 52 (weight ratio; 1: 0.35) and 140: 60 (weight ratio; 1: 0.43), respectively, except that a red colored pencil lead with a core diameter of 2 mm was used. Obtained.
[0022]
As described above, the bending strength (unit MPa) of the color core obtained in each example and the concentration (unit D) as a substitute characteristic of color development were measured based on JIS S 6005, and the amount of occurrence of residue at the time of writing (unit: mg) ) Shows the weight generated when writing on approximately 5m on high-quality paper under the conditions of a load 300g, a writing angle of 75 ° and a pitch of 0.5 on a record type drawing machine used in the density measurement test. The state of occurrence is taken by magnifying an arbitrary part of the drawing paper 60 times with a video microscope, applying a 1 mm square tracing paper on the photograph, From the ratio (S1 / S2) of the area (S1) to the area (S2) of the uncolored portion, the coverage (unit%) of the wear powder on the writing line was determined from the average value obtained by measuring three arbitrary points. In addition, it means that there is so little twist that the value of a coverage is large. The measurement results are shown in Table 1.
[0023]
[Table 1]
[0024]
【The invention's effect】
As shown in the above table, according to the present invention, even in the case of a colored pencil lead obtained by a dry process, since montan wax and paraffin wax are used in combination, strength, concentration, scumming during writing and the degree of wrinkling of the writing line, etc. it is possible to provide a color pencil leads which are remarkably improved.
Claims (1)
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JP29288298A JP3820773B2 (en) | 1998-09-30 | 1998-09-30 | Colored pencil lead |
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JP29288298A JP3820773B2 (en) | 1998-09-30 | 1998-09-30 | Colored pencil lead |
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JP2000104004A JP2000104004A (en) | 2000-04-11 |
JP3820773B2 true JP3820773B2 (en) | 2006-09-13 |
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CA2767216A1 (en) | 2009-07-18 | 2011-01-27 | J.S. Staedtler Gmbh & Co. Kg | Writing substance for writing, drawing and/or painting tools |
KR101307839B1 (en) | 2012-08-30 | 2013-09-12 | 병 용 오 | A colored pencil lead and the manufacturing method which is erased by water |
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