JP3819741B2 - Electromagnetic fuel injection valve - Google Patents

Electromagnetic fuel injection valve Download PDF

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Publication number
JP3819741B2
JP3819741B2 JP2001219807A JP2001219807A JP3819741B2 JP 3819741 B2 JP3819741 B2 JP 3819741B2 JP 2001219807 A JP2001219807 A JP 2001219807A JP 2001219807 A JP2001219807 A JP 2001219807A JP 3819741 B2 JP3819741 B2 JP 3819741B2
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Japan
Prior art keywords
valve
valve stem
stem element
fuel injection
electromagnetic fuel
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JP2001219807A
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Japanese (ja)
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JP2003035236A (en
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幹弘 石井
学 東海林
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Keihin Corp
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Keihin Corp
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Description

【0001】
【発明の属する技術分野】
本発明は,主として内燃機関の燃料供給系に使用される電磁式燃料噴射弁に関し,特に,弁孔及びこの弁孔の内端に連なる円錐状の弁座とガイド孔とを有する弁座部材と,この弁座部材の他端部に一端部を結合する弁ハウジングと,この弁ハウジングの他端部に結合される固定コアと,この固定コアに対向するように前記弁ハウジングに軸方向移動可能に収容される可動コア,前記弁座と協働して前記弁孔を開閉する鋼球製の弁体,並びにこれら可動コア及び弁体間を一体に連結する弁ステムからなる弁組立体とを備え,前記弁組立体には,前記弁体の外周及び前記弁ステムの外周に,軸方向に間隔を置いて,前記弁座部 材のガイド孔にガイドされる第1及び第2摺動軸部を形成した電磁式燃料噴射弁の改良に関する。
【0002】
【従来の技術】
かゝる電磁式燃料噴射弁は,例えば特開昭56−107956号公報の第1図に開示されているように,既に知られている。
【0003】
【発明が解決しようとする課題】
かゝる電磁式燃料噴射弁の弁組立体における,弁座と協働する弁体と,弁ハウジングに当接する弁ステムとは,何れも耐摩耗性を付与する必要から高硬度材で構成することが望ましいが,両者を共に高硬度材製とした場合,両者をレーザビーム又は電子ビームによる溶接で能率良く強固に結合しようとすると,その溶接部に割れがしばしば発生する。それは,上記溶接により高硬度材が再焼き入れの状態となって大きな歪みを発生することが主な原因と考えられる。
【0004】
本発明は,かゝる事情に鑑みてなされたもので,弁組立体の耐摩耗性を要求される部分には高硬度材を使用しながら,割れを発生さることなく,弁組立体の構成部材相互をレーザビーム又は電子ビームにより結合することを可能にした,前記電磁式燃料噴射弁を提供することを目的とする。
【0005】
【課題を解決するための手段】
上記目的を達成するために,本発明は,弁孔及びこの弁孔の内端に連なる円錐状の弁座とガイド孔とを有する弁座部材と,この弁座部材の他端部に一端部を結合する弁ハウジングと,この弁ハウジングの他端部に結合される固定コアと,この固定コアに対向するように前記弁ハウジングに軸方向移動可能に収容される可動コア,前記弁座と協働して前記弁孔を開閉する鋼球製の弁体,並びにこれら可動コア及び弁体間を一体に連結する弁ステムからなる弁組立体とを備え,前記弁組立体には,前記弁体の外周及び前記弁ステムの外周に,軸方向に間隔を置いて,前記弁座部材のガイド孔にガイドされる第1及び第2摺動軸部を形成した電磁式燃料噴射弁電磁式燃料噴射弁において,前記弁ステムを,前記弁体と同材の高硬度材製であって,前記第2摺動軸部及びその第2摺動軸部から前記弁座側に向かって突出する位置決め軸部を一体に有すると共に前記可動コアに一端を結合する第1弁ステム要素と,前記弁体よりも低硬度材製であって前記第1弁ステム要素の位置決め軸部及び前記弁体端をレーザビーム又は電子ビームによる溶接で結合する第2弁ステム要素とで構成し,その各部の溶接に際しては前記第2弁ステム要素側から入熱することにより溶接結合して前記弁組立体を構成したことを第1の特徴とする。
【0006】
この第1の特徴によれば,弁組立体における弁体及び第1弁ステム要素を高硬度材製とすることで,それらの耐摩耗性を高めることができる。しかも,高硬度材製の第1弁ステム要素及び弁体間に低硬度材製の第2弁ステム要素を介在させ,それらをレーザ溶接又はビームによる溶接で結合したので,その溶接に際しては低硬度材製の第2弁ステム要素側から入熱することにより,高硬度材製の第1弁ステム要素及び弁体の再焼き入れ状態を回避すると共に,各溶接部に多少とも発生する歪みを低硬度材製の第2弁ステム要素に吸収させ,各溶接部での割れの発生を防ぐことができる。また、第1弁ステム要素に位置決め軸部が設けられるので、第2弁ステム要素と結合するときの位置決めを容易に行うことができる。その結果,耐久性の高い弁組立体を能率よく製造することができる。
【0007】
また本発明は,第1の特徴に加えて,前記第2弁ステム要素には,前記第1弁ステム要素と同軸上で仮止めすべく前記位置決め軸部が圧入嵌合される位置決め孔を形成し,第1及び第2弁ステム要素の溶接に際しては,前記レーザビーム又は電子ビームの照射点を前記第1及び第2弁ステム要素の境界線よりも第2弁ステム要素側にオフセットして入熱し ,第2弁ステム要素の溶け込みにより結合するようにしたことを第2の特徴とする。
【0008】
この第2の特徴によれば,第1及び第2弁ステム要素の溶接に先立って,それぞれの位置決め軸部及び位置決め孔を相互に圧入することにより,両弁ステム要素の高い同軸精度を維持しつゝ,次の溶接作業を容易に行うことができ,弁組立体の精度向上に寄与し得る。そして、溶接は、低硬度材製の第2弁ステム要素側から入熱することにより行われるので,溶け込みが比較的緩徐に行われることになり、前述したように溶接割れの発生を防ぐことができる。
【0009】
さらに本発明は,第1又は第2の特徴に加えて,前記弁座部材のガイド孔が,前記弁座と同軸上で間隔を置いて並ぶ第1及び第2ガイド孔からなり,前記第1及び第2摺動軸部がこれら第1及び第2ガイド孔に摺動自在に嵌合するようにされていて,これら第1及び第2摺動軸部の外周に燃料の流通部それぞれ設けられていることを第3の特徴とする。
【0010】
この第3の特徴によれば,第1及び第2摺動軸を弁座部材の第1及び第2ガイド孔に沿って摺動させることにより,弁組立体の開閉姿勢を適正に維持することができ,それと相俟って弁ハウジングに対する第1弁ステム要素の当接により適正な開弁ストロークを得ることができる。しかも,第1摺動軸部を有する弁体,及び第2摺動軸部を有する第1弁ステム要素は,何れも高硬度材製であるので,それらの耐摩耗性が高く,弁組立体の耐久性の向上に大いに寄与し得る。
【0011】
さらにまた本発明は,第1〜第3の特徴の何れかに加えて,前記第1弁ステム要素及び可動コアの対向部相互圧入及びかしめにより結合されていることを第4の特徴とする。
【0012】
この第4の特徴によれば,可動コアの磁気特性を変動させることなく,第1弁ステム要素及び可動コアの結合を強固に行うことができる。
【0013】
尚,前記燃料の流通部は,後述する本発明の実施例中の第1及び第2面取り部18,18に対応する。
【0014】
【発明の実施の形態】
本発明の実施の形態を,添付図面に示す本発明の一実施例に基づいて以下に説明する。
【0015】
図1は本発明の一実施例に係る内燃機関用電磁式燃料噴射弁の縦断面図,図2は図1の弁組立体周辺部(図1の2部)の拡大図,図3は同弁組立体の分解縦断面図,図4は図2の4部拡大図,図5は図2の5部拡大図である。
【0016】
先ず,図1及び図2において,内燃機関用電磁式燃料噴射弁Iのケーシング1は,円筒状の弁ハウジング2(磁性体)と,この弁ハウジング2の下端部に液密に結合される有底円筒状の弁座部材3と,弁ハウジング2の上端に環状のスペーサ4を挟んで液密に結合される円筒状の固定コア5とから構成される。
【0017】
スペーサ4は,非磁性金属,例えばステンレス鋼製であり,その両端面に弁ハウジング2及び固定コア5が突き当てられて液密に全周溶接される。
【0018】
弁座部材3及び弁ハウジング2の対向端部には,第1嵌合筒部3a及び第2嵌合筒部2aがそれぞれ形成される。そして第1嵌合筒部3aが第2嵌合筒部2a内にストッパプレート6と共に圧入され,ストッパプレート6は,弁ハウジング2と弁座部材3間で挟持される。その際,特に,弁座部材3及びストッパプレート6は,耐摩耗性の必要からマルテンサイト系ステンレス鋼(例えばJIS SUS440C)で構成される。その後,第1嵌合筒部3aの外周面と第2嵌合筒部2aの端面とに挟まれる隅部の全周にわたりレーザ溶接又はビーム溶接を施すことにより,弁ハウジング2及び弁座部材3が相互に液密に結合される。
【0019】
弁座部材3は,その下端面に開口する弁孔7と,この弁孔7の内端に連なる円錐状の弁座8と,この弁座8の大径部に連なっていて弁座8と同軸の円筒状の第1ガイド孔9と,この第1ガイド孔9から上方に離れてそれと同軸に並ぶ円筒状の第2ガイド孔9とを備えている。
【0020】
弁座部材3の下端面には,上記弁孔7と連通する複数の燃料噴孔11を有する鋼板製のインジェクタプレート10が液密に全周溶接される。
【0021】
弁ハウジング2,弁座部材3及びスペーサ4内には,固定コア5,弁座8及びストッパプレート6と協働する弁組立体Vが収容される。
【0022】
図2及び図3に示すように,この弁組立体Vは,固定コア5の下端面に対向する可動コア12と,弁座8に着座し得る鋼球製の弁体16と,これら可動コア12及び弁体16間を一体的に連結する弁ステム15とから構成される。またその弁ステム15は,可動コア12に結合される第1弁ステム要素15aと,この第1弁ステム要素15a及び弁体16間を連結する第弁ステム要素15とで構成される。その際,第1弁ステム要素15a及び弁体16は,耐摩耗性の必要から高硬度材,例えばマルテンサイト系ステンレス鋼(JIS SUS440C)で構成され,それとは反対に,第2弁ステム要素15bは,低硬度材,例えばフェライト系ステンレス鋼(JIS SUS410L)で構成される。
【0023】
弁体16の外周面には,前記第1ガイド孔9に摺動自在に嵌合する第1摺動軸部17と,この第1摺動軸部17の外周にあって燃料の流通を可能にする複数の第1面取り部18とが形成される。また第1弁ステム要素15aは,大径の連結軸部40と,この連結軸部40の下端に第1頸部41を介して連なるストッパフランジ42と,このストッパフランジ42の下端に第2頸部43を介して連なる第2摺動軸部17と,この第摺動軸部17 の下端面に突設される小径の位置決め軸部44とを同軸に配して構成される。そして連結軸部40を可動コア12の下端面に形成された連結孔45に圧入した後,可動コア12の下端周縁部12aを第1頸部41に向かってかしめることにより,第1弁ステム要素15a及び可動コア12は一体に結合される。
【0024】
ストッパフランジ42は,第1頸部41を前記ストッパプレート6のU字状切欠き6aに挿入することにより,ストッパフランジ42の下面に対置される。
【0025】
第2摺動軸部17は,前記弁座部材3の第2ガイド孔9に摺動自在に嵌合され,その外周面には,燃料の流通を可能にする複数の第2面取り部18が形成される。
【0026】
第2弁ステム要素15bには,その上端面に開口する有底の位置決め孔46と,その下端面に開口する円錐状の位置決め凹部47とが形成される。そして位置決め孔46に第1弁ステム要素15aの位置決め軸部44を圧入して仮止めした後,その圧入周縁部にレーザ溶接又はビーム溶接を施すことにより,第1及び第2弁ステム要素15a,15bは相互に一体に結合される。また位置決め凹部47には弁体16の球面の一部を係合した後,係合周縁部にレーザ溶接又はビーム溶接を施すことにより,第2弁ステム要素15b及び弁体16は相互に一体に結合される。
【0027】
図4に示すように,レーザ溶接又はビームによる第1及び第2弁ステム要素15a,15b間の溶接に際しては,該ビームBの照射点Pを,第1及び第2弁ステム要素15a,15bの境界線より低硬度材製の第2弁ステム要素15b側にオフセットし,該ビームBによる溶け込みWが低硬度材製の第2弁ステム要素15bから高硬度材製の第1弁ステム要素15a側に広がるようにすると良い。
【0028】
また図5に示すように,レーザ溶接又はビームによる第2弁ステム要素15b及び弁体16間の溶接に際しても,該ビームBの照射点Pを,第2弁ステム要素15b及び弁体16の境界線より低硬度材製の第2弁ステム要素15b側にオフセットし,該ビームBによる溶け込みWが低硬度材製の第2弁ステム要素15bから高硬度材製の弁体16側に広がるようにすると良い。
【0029】
このようにすると,高硬度材製の第1弁ステム要素15a及び弁体16では,ビームBによる直接の入熱を受けないため,溶け込みが比較的緩徐に行われることになり,したがって再焼き入れ状態が抑えられ,また多少とも発生する歪みは低硬度材製の第2弁ステム要素15bが吸収してくれることで,溶接部の割れの発生を防ぐことができる。
【0030】
尚,第1及び第2摺動軸部17,17及び第1及び第2面取り部18,18の加工は,上記各部の溶接作業の完了後に行う方が,弁組立体Vの高精度確保の上に望ましい。
【0031】
再び図1及び図2において,ストッパプレート6及びストッパフランジ42間には,弁体16の閉弁時,即ち弁座8への着座時,弁体16の開弁ストロークに対応する間隙gが設けられる。一方,固定コア5及び可動コア12間には,弁体16の開弁時,即ち弁体16が弁座8から離座したときでも,両コア5,12の当接を避けるに足る間隙が設けられる。
【0032】
固定コア5は,弁ハウジング2内と連通する中空部21を有しており,その中空部21に,可動コア12を弁体16の閉じ方向,即ち弁座8への着座方向に付勢するコイル状の弁ばね22と,この弁ばね22の上端を支承するパイプ状のリテーナ23とが収容される。
【0033】
その際,可動コア12の上端面には,弁ばね22の下端部を受容する位置決め凹部24が形成される。また弁ばね22のセット荷重は,リテーナ23の中空部21への圧入深さによって調整される。
【0034】
固定コア5の上端には,パイプ状のリテーナ23を介して固定コア5の中空部21に連通する燃料入口25を持つ入口筒26が一体に連設され,その燃料入口25に燃料フィルタ27が装着される。
【0035】
スペーサ4及び固定コア5の外周にはコイル組立体28が嵌装される。このコイル組立体28は,スペーサ4及び固定コア5外周面に嵌合するボビン29と,これに巻装されるコイル30とからなっており,このコイル組立体28を囲繞するコイルハウジング31の一端部が弁ハウジング2の外周面に溶接により結合される。
【0036】
コイルハウジング31,コイル組立体28及び固定コア5は合成樹脂製の被覆体32内に埋封され,この被覆体32の中間部には,前記コイル30に連なる接続端子33を備えたカプラ34が一体に連設される。
【0037】
この被覆体32から下方に露出した弁ハウジング2の外周には,被覆体32の下端に当接する合成樹脂製のシール位置決め環36が嵌合される。また弁座部材3の前端部には合成樹脂製のキャップ35が弾力的に嵌着され,このキャップ35とシール位置決め環36との間において弁座部材3の外周面に密接するOリング37が装着される。このOリング37は,この電磁式燃料噴射弁Iを図示しないエンジンの吸気マニホールドの燃料噴射弁取り付け孔に装着したとき,その取り付け孔の内周面に密接するようになっている。
【0038】
次に,この実施例の作用について説明する。
【0039】
図2に示すようにコイル30を消磁した状態では,弁ばね22の付勢力で可動コア12及び弁体16が前方に押圧され,弁体16を弁座8に着座させている。したがって,燃料フィルタ27及び入口筒26を通してケーシング1内に供給された高圧燃料がケーシング1内に待機する。
【0040】
コイル30を通電により励磁すると,それにより生ずる磁束が固定コア5,コイルハウジング31,弁ハウジング2及び可動コア12を順次走り,その磁力により可動コア12が弁体16と共に固定コア5に吸引され,弁座8が開放されるので,ケーシング1内の高圧燃料が弁ステム15の第2面取り部18及び弁体16の第1面取り部18を経て弁孔7を通過し,燃料噴孔11からエンジンの吸気弁に向かって噴射される。このとき,弁組立体Vのストッパフランジ42が弁ハウジング2に固着したストッパプレート6に当接することにより,弁体16の開弁ストロークが規定される。
【0041】
コイル30を再び消磁状態に戻すと,弁組立体Vは弁ばね22の付勢力をもって図2の状態に復帰し,弁体16を弁座8に着座させて,燃料の噴射を停止する。
【0042】
この間,弁組立体Vは,第1及び第2摺動軸部17,17を弁座部材3の第1及び第2ガイド孔9,9に沿って摺動させることにより,開閉姿勢を適正に維持するので,弁座8の開閉を的確に行い,開弁時間に応じて燃料噴射量を正確に制御することができる。
【0043】
しかも,弁座8,第1及び第2ガイド孔9,9を有する弁座部材3,第1摺動軸部17を有する弁体16,第2摺動軸部17及びストッパフランジ42を有する第1弁ステム要素15a,並びにストッパプレート6は,全て高硬度材製であるので,それらの耐摩耗性が高く,弁組立体Vの適正な開閉姿勢及び開弁ストロークを長期にわたり維持することができる。
【0044】
さらに,高硬度材製の第1弁ステム要素15a及び弁体16間に低硬度材製の第2弁ステム要素15bを介在させ,それらを前述のようなレーザ溶接又はビームによる溶接により結合したので,高硬度材製の第1弁ステム要素15a及び弁体16の再焼き入れ状態を回避すると共に,各溶接部に発生する歪みを低硬度材製の第2弁ステム要素15bに吸収させることで,各溶接部での割れの発生を防ぐことができる。
【0045】
また第1及び第2弁ステム要素15a,15bの溶接に際しては,予めそれぞれの位置決め軸部44及び位置決め孔46を相互に圧入して仮止めするので,両弁ステム要素15a,15bの高い同軸精度を維持しつゝ,その溶接作業を容易に行うことができる。その結果,溶接強度が高く且つ高精度の弁組立体Vを提供し得る。
【0046】
さらにまた第1弁ステム要素15a及び可動コア12は,それぞれの対向面に形成した位置決め軸部44及び位置決め孔46の圧入と,可動コア12の下端周縁部のかしめとにより相互に結合されるので,可動コア12の磁気特性を変動させることなく,両者の結合を強固なものとすることができる。
【0047】
本発明は上記実施例に限定されるものではなく,その要旨を逸脱しない範囲で種々の設計変更が可能である
【0048】
【発明の効果】
以上のように本発明の第1の特徴によれば,弁孔及びこの弁孔の内端に連なる円錐状の弁座とガイド孔とを有する弁座部材と,この弁座部材の他端部に一端部を結合する弁ハウジングと,この弁ハウジングの他端部に結合される固定コアと,この固定コアに対向するように前記弁ハウジングに軸方向移動可能に収容される可動コア,前記弁座と協働して前記弁孔を開閉する鋼球製の弁体,並びにこれら可動コア及び弁体間を一体に連結する弁ステムからなる弁組立体とを備え,前記弁組立体には,前記弁体の外周及び前記弁ステムの外周に,軸方向に間隔を置いて,前記弁座部材のガイド孔にガイドされる第1及び第2摺動軸部を形成した電磁式燃料噴射弁電磁式燃料噴射弁において,前記弁ステムを,前記弁体と同材の高硬度材製であって,前記第2摺動軸部及びその第2摺動軸部から前記弁座側に向かって突出する位置決め軸部を一体に有すると共に前記可動コアに一端を結合する第1弁ステム要素と,前記弁体よりも低硬度材製であって前記第1弁ステム要素の位置決め軸部及び前記弁体端をレーザビーム又は電子ビームによる溶接で結合する第2弁ステム要素とで構成し,その各部の溶接に際しては前記第2弁ステム要素側から入熱することにより溶接結合して前記弁組立体を構成したので,弁組立体における弁体及び,ストッパフランジを有する第1弁ステム要素を高硬度材製とすることにより,それらの耐摩耗性を高めることができる。しかも,高硬度材製の第1弁ステム要素及び弁体間に低硬度材製の第2弁ステム要素を介在させ,それらをレーザ溶接又はビームによる溶接で結合したので,その溶接に際しては低硬度材製の第2弁ステム要素側から入熱することにより,高硬度材製の第1弁ステム要素及び弁体の再焼き入れ状態を回避すると共に,各溶接部に多少とも発生する歪みを低硬度材製の第2弁ステム要素に吸収させ,各溶接部での割れの発生を防ぐことができる。また、第1弁ステム要素に位置決め軸部が設けられるので、第2弁ステム要素と結合するときの位置決めを容易に行うことができる。その結果,耐久性の高い弁組立体を能率よく製造することができる。
【0049】
また本発明の第2の特徴によれば,第1の特徴に加えて,前記第2弁ステム要素には,前記第1弁ステム要素と同軸上で仮止めすべく前記位置決め軸部が圧入嵌合される位置決め孔を形成し,第1及び第2弁ステム要素の溶接に際しては,前記レーザビーム又は電子ビームの照射点を前記第1及び第2弁ステム要素の境界線よりも第2弁ステム要素側にオフセットして入熱し,第2弁ステム要素の溶け込みにより結合するようにしたので,第1及び第2弁ステム要素の溶接に先立って,それぞれの位置決め軸部及び位置決め孔を相互に圧入することにより,両弁ステム要素の高い同軸精度を維持しつゝ,次の溶接作業を容易に行うことができ,弁組立体の精度向上に寄与し得る。そして、溶接は、低硬度材製の第2弁ステム要素側から入熱することにより行われるので,溶け込みが比較的緩徐に行われることになり、前述したように溶接割れの発生を防ぐことができる。
【0050】
さらに本発明の第3の特徴によれば,第1又は第2の特徴に加えて,前記弁座部材のガイド孔が,前記弁座と同軸上で間隔を置いて並ぶ第1及び第2ガイド孔からなり,前記第1及び第2摺動軸部がこれら第1及び第2ガイド孔に摺動自在に嵌合するようにされていて,これら第1及び第2摺動軸部の外周に燃料の流通部それぞれ設けられているので,第1及び第2摺動軸を弁座部材の第1及び第2ガイド孔に沿って摺動させることにより,弁組立体の開閉姿勢を適正に維持することができ,それと相俟ってストッパプレートに対するストッパフランジの当接により適正な開弁ストロークを得ることができる。しかも,第1摺動軸部を有する弁体,第2摺動軸及びストッパフランジを有する第1弁ステム要素は,何れも高硬度材製であるので,それらの耐摩耗性が高く,弁組立体の耐久性向上に大いに寄与し得る。
【0051】
さらにまた本発明の第4の特徴によれば,第1〜第3の特徴の何れかに加えて,前記第1弁ステム要素及び可動コアの対向部相互を圧入及びかしめにより結合したので,可動コアの磁気特性を変動させることなく,第1弁ステム要素及び固定コアの結合を強固に行うことができる。
【図面の簡単な説明】
【図1】 本発明の一実施例に係る内燃機関用電磁式燃料噴射弁の縦断面図。
【図2】 図1の弁組立体周辺部(図1の2部)の拡大図。
【図3】 同弁組立体の分解縦断面図。
【図4】 図2の4部拡大図。
【図5】 図2の5部拡大図。
【符号の説明】
I・・・・・電磁式燃料噴射弁
V・・・・・弁組立体
2・・・・・弁ハウジング
3・・・・・弁座部材
5・・・・・固定コア
6・・・・・ストッパプレート
7・・・・・弁孔
8・・・・・弁座
・・・・第1ガイド孔
・・・・第2ガイド孔
12・・・・可動コア
15・・・・弁ステム
15a・・・第1弁ステム要素
15b・・・第2弁ステム要素
16・・・・弁体
17 ・・・第1摺動軸部
17 ・・・第2摺動軸部
・・・燃料の流通部(第1面取り部)
・・・燃料の流通部(第2面取り部)
42・・・・ストッパフランジ
44・・・・位置決め軸部
46・・・・位置決め孔
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an electromagnetic fuel injection valve mainly used for a fuel supply system of an internal combustion engine, and in particular, a valve seat member having a valve hole and a conical valve seat and a guide hole connected to the inner end of the valve hole ; The valve housing has one end connected to the other end of the valve seat member, a fixed core connected to the other end of the valve housing, and is movable in the axial direction to the valve housing so as to face the fixed core. A valve core made of a steel ball that opens and closes the valve hole in cooperation with the valve seat, and a valve stem that integrally connects the movable core and the valve body. provided, the valve assembly, the outer periphery and the outer periphery of the valve stem of the valve body, axially spaced, first and second sliding shaft which is guided by the guide hole of the valve seat member The present invention relates to an improvement of an electromagnetic fuel injection valve having a portion .
[0002]
[Prior art]
Such an electromagnetic fuel injection valve is already known as disclosed in, for example, FIG. 1 of JP-A-56-107956.
[0003]
[Problems to be solved by the invention]
In Such an electromagnetic fuel injection valve of the valve assembly, a valve body cooperating with the valve seat, the valve stem you abuts against the valve housing, both high hardness material to the need of imparting abrasion resistance However, if both are made of high-hardness materials, cracks often occur in the welded portion if both are to be efficiently and firmly joined by laser beam or electron beam welding. The main reason for this is thought to be that the high-hardness material becomes re-quenched due to the above-mentioned welding and generates a large strain.
[0004]
The present invention has been made in view of the mentioned circumstances, the portion that requires wear resistance of the valve assembly while using the high hardness material without the occurrence of cracks, the valve assembly It is an object of the present invention to provide an electromagnetic fuel injection valve capable of coupling the constituent members of each other by a laser beam or an electron beam.
[0005]
[Means for Solving the Problems]
In order to achieve the above object, the present invention provides a valve seat member having a valve hole , a conical valve seat connected to the inner end of the valve hole, and a guide hole, and one end portion at the other end portion of the valve seat member. A valve core that couples to the other end of the valve housing, a movable core that is accommodated in the valve housing so as to be axially movable so as to face the fixed core, and the valve seat. A valve body made of a steel ball that operates to open and close the valve hole and a valve stem that integrally connects the movable core and the valve body, the valve assembly including the valve body An electromagnetic fuel injection valve in which first and second sliding shaft portions guided by guide holes in the valve seat member are formed on the outer periphery of the valve stem and the outer periphery of the valve stem at an axial interval. in the valve, the valve stem, a high hardness material made of the valve body and the timber, before A first valve stem element for coupling at one end to said movable core which has integrally a positioning shaft portion which projects toward the valve seat side from the second sliding shaft portion and the second sliding shaft portion, the valve body which is made of low-hardness material than, constituted by a second valve stem element that binds both ends by welding with a laser beam or an electron beam to the positioning shaft portion and the valve body of the first valve stem element, each section thereof The first feature is that the valve assembly is constructed by welding by heat input from the second valve stem element side during welding .
[0006]
According to the first feature, by the valve body及beauty first valve stem element in the valve assembly and hardened materials made, it is possible to increase their abrasion resistance. In addition, the second valve stem element made of low hardness material is interposed between the first valve stem element made of high hardness material and the valve body, and they are joined by laser welding or beam welding. Heat input from the side of the second valve stem element made of material avoids re-quenching of the first valve stem element made of high-hardness material and the valve body and reduces distortion that occurs somewhat at each weld. It can be absorbed by the second valve stem element made of a hard material to prevent cracking at each weld. Further, since the positioning shaft portion is provided on the first valve stem element, positioning when coupled with the second valve stem element can be easily performed. As a result, a highly durable valve assembly can be efficiently manufactured.
[0007]
The present invention, in addition to the first feature, forming said the second valve stem element, said first valve stem component and positioning hole into which the positioning shaft portion so as to temporarily fixed coaxially is press-fitted When welding the first and second valve stem elements, the irradiation point of the laser beam or electron beam is offset from the boundary line of the first and second valve stem elements toward the second valve stem element side. A second feature is that the second valve stem elements are heated and connected by melting .
[0008]
According to the second feature, prior to the welding of the first and second valve stem elements, the respective positioning shaft portions and the positioning holes are pressed into each other to maintain high coaxial accuracy of both valve stem elements. In other words, the following welding operations can be easily performed, which can contribute to improving the accuracy of the valve assembly. And since welding is performed by inputting heat from the second valve stem element side made of a low hardness material, the penetration is performed relatively slowly, and the occurrence of weld cracks can be prevented as described above. it can.
[0009]
Further, according to the present invention, in addition to the first or second feature, the guide hole of the valve seat member includes first and second guide holes arranged coaxially with the valve seat at a distance from each other. and the second sliding shaft portion have been adapted to slidably fitted to the first and second guide holes, provided fuel flow part respectively to the first and the outer periphery of the second sliding shaft This is a third feature.
[0010]
According to the third feature, the opening and closing posture of the valve assembly is properly maintained by sliding the first and second sliding shaft portions along the first and second guide holes of the valve seat member. In combination with this, an appropriate valve opening stroke can be obtained by contact of the first valve stem element with the valve housing. Moreover, the valve body having a first sliding shaft, and a first valve stem element having a second sliding shaft portion, because both are made of hardened materials, their abrasion resistance is high, the valve assembly It can greatly contribute to the improvement of durability.
[0011]
Furthermore, the present invention is characterized in that, in addition to any of the first to third features, the opposed portions of the first valve stem element and the movable core are coupled to each other by press-fitting and caulking. .
[0012]
According to the fourth feature, the first valve stem element and the movable core can be firmly coupled without changing the magnetic characteristics of the movable core.
[0013]
The fuel circulation portion corresponds to first and second chamfered portions 18 1 and 18 2 in an embodiment of the present invention described later.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below based on one embodiment of the present invention shown in the accompanying drawings.
[0015]
FIG. 1 is a longitudinal sectional view of an electromagnetic fuel injection valve for an internal combustion engine according to an embodiment of the present invention, FIG. 2 is an enlarged view of the valve assembly peripheral part (part 2 of FIG. 1) of FIG. 1, and FIG. 4 is an exploded longitudinal sectional view of the valve assembly, FIG. 4 is an enlarged view of a part 4 in FIG. 2, and FIG. 5 is an enlarged view of a part 5 in FIG.
[0016]
First, in FIGS. 1 and 2, the casing 1 of the electromagnetic fuel injection valve I for an internal combustion engine is liquid-tightly coupled to a cylindrical valve housing 2 (magnetic material) and a lower end portion of the valve housing 2. The valve seat member 3 has a bottom cylindrical shape, and a cylindrical fixed core 5 that is liquid-tightly coupled to the upper end of the valve housing 2 with an annular spacer 4 interposed therebetween.
[0017]
The spacer 4 is made of a non-magnetic metal such as stainless steel, and the valve housing 2 and the fixed core 5 are abutted on both end faces of the spacer 4 and are welded all around the liquid.
[0018]
A first fitting tube portion 3a and a second fitting tube portion 2a are formed at opposite ends of the valve seat member 3 and the valve housing 2, respectively. The first fitting cylinder 3a is press-fitted together with the stopper plate 6 into the second fitting cylinder 2a, and the stopper plate 6 is sandwiched between the valve housing 2 and the valve seat member 3. At that time, in particular, the valve seat member 3 and the stopper plate 6 are made of martensitic stainless steel (for example, JIS SUS440C) because of the need for wear resistance. After that, by performing laser welding or beam welding over the entire circumference of the corner sandwiched between the outer peripheral surface of the first fitting tube portion 3a and the end surface of the second fitting tube portion 2a, the valve housing 2 and the valve seat member 3 Are liquid-tightly coupled to each other.
[0019]
The valve seat member 3 includes a valve hole 7 opened at a lower end surface thereof, a conical valve seat 8 connected to the inner end of the valve hole 7, and a valve seat 8 connected to a large diameter portion of the valve seat 8. a first guide hole 9 1 coaxial cylindrical, and a cylindrical second guide hole 9 of 2 arranged from the first guide hole 9 1 coaxially therewith away upwards.
[0020]
A steel plate injector plate 10 having a plurality of fuel injection holes 11 communicating with the valve hole 7 is welded to the lower end surface of the valve seat member 3 in a liquid-tight manner.
[0021]
In the valve housing 2, the valve seat member 3 and the spacer 4, a valve assembly V which cooperates with the fixed core 5, the valve seat 8 and the stopper plate 6 is accommodated.
[0022]
As shown in FIGS. 2 and 3, the valve assembly V includes a movable core 12 that faces the lower end surface of the fixed core 5, a steel ball valve body 16 that can be seated on the valve seat 8, and these movable cores. 12 and a valve stem 15 integrally connecting the valve body 16. The valve stem 15 includes a first valve stem element 15 a coupled to the movable core 12, and a second valve stem element 15 b that connects the first valve stem element 15 a and the valve body 16. At this time, the first valve stem element 15a and the valve body 16 are made of a hard material such as martensitic stainless steel (JIS SUS440C) because of the necessity of wear resistance, and on the contrary, the second valve stem element 15b. Is made of a low hardness material such as ferritic stainless steel (JIS SUS410L).
[0023]
The outer peripheral surface of the valve body 16, a first sliding shaft 17 1 slidably fitted in the first guide hole 9 1, the fuel be in the first outer circumference of the sliding shaft portion 17 1 1 a plurality of first chamfered portion 18 to allow the flow is formed. The first valve stem element 15a includes a large-diameter connecting shaft portion 40, a stopper flange 42 connected to the lower end of the connecting shaft portion 40 via a first neck portion 41, and a second neck portion connected to the lower end of the stopper flange 42. a second sliding shaft portion 17 2 continuous through the part 43, configured by arranging a small-diameter positioning shaft portion 44 projecting from the lower end surface of the second sliding shaft portion 17 2 coaxially. Then, after the connecting shaft portion 40 is press-fitted into the connecting hole 45 formed in the lower end surface of the movable core 12, the lower end peripheral portion 12 a of the movable core 12 is caulked toward the first neck portion 41, thereby the first valve stem. Element 15a and movable core 12 are joined together.
[0024]
The stopper flange 42 is opposed to the lower surface of the stopper flange 42 by inserting the first neck portion 41 into the U-shaped notch 6 a of the stopper plate 6.
[0025]
The second sliding shaft portion 17 2, the valve seat member 3 and the second guide hole 9 2 slidably fitted in the, in its outer peripheral surface, the second chamfered portion more to allow the flow of fuel 18 2 is formed.
[0026]
The second valve stem element 15b is formed with a bottomed positioning hole 46 opened at its upper end surface and a conical positioning recess 47 opened at its lower end surface. And after stopping by press-fitting the position-decided Me shank 44 of the first valve stem element 15a provisional positioning holes 46, by performing laser welding or beam welding in the press-fitting the periphery, the first and second valve stem element 15a and 15b are integrally connected to each other. Further, after engaging a part of the spherical surface of the valve body 16 with the positioning recess 47, laser welding or beam welding is applied to the peripheral edge of the engagement so that the second valve stem element 15b and the valve body 16 are integrated with each other. Combined.
[0027]
As shown in FIG. 4, in welding between the first and second valve stem elements 15a and 15b by laser welding or a beam, the irradiation point P of the beam B is set to the first and second valve stem elements 15a and 15b. The second valve stem element 15b made of a low hardness material is offset from the boundary line toward the second valve stem element 15b made of a low hardness material, and the penetration W by the beam B is changed from the second valve stem element 15b made of a low hardness material to the first valve stem element 15a side made of a high hardness material. It is better to spread it.
[0028]
Further, as shown in FIG. 5, also in welding between the second valve stem element 15b and the valve body 16 by laser welding or a beam, the irradiation point P of the beam B is defined as the boundary between the second valve stem element 15b and the valve body 16. The second valve stem element 15b made of low hardness material is offset from the line toward the second valve stem element 15b side, so that the penetration W by the beam B spreads from the second valve stem element 15b made of low hardness material to the valve body 16 side made of high hardness material. Good.
[0029]
In this case, the first valve stem element 15a and the valve body 16 made of a hard material are not subjected to direct heat input by the beam B, so that the melting is performed relatively slowly, and therefore, re-quenching is performed. The state is suppressed, and the distortion that occurs more or less is absorbed by the second valve stem element 15b made of a low-hardness material, thereby preventing the weld from cracking.
[0030]
The first and second sliding shaft portions 17 1 , 17 2 and the first and second chamfered portions 18 1 , 18 2 are processed after the completion of the welding operation of each of the above parts. Desirable for ensuring high accuracy.
[0031]
1 and 2 again, a gap g corresponding to the valve opening stroke of the valve element 16 is provided between the stopper plate 6 and the stopper flange 42 when the valve element 16 is closed, that is, when the valve element 16 is seated. It is done. On the other hand, there is a gap between the fixed core 5 and the movable core 12 to avoid contact between the cores 5 and 12 even when the valve body 16 is opened, that is, when the valve body 16 is separated from the valve seat 8. Provided.
[0032]
The fixed core 5 has a hollow portion 21 communicating with the inside of the valve housing 2, and the movable core 12 is urged in the hollow portion 21 in the closing direction of the valve body 16, that is, in the seating direction on the valve seat 8. A coiled valve spring 22 and a pipe-shaped retainer 23 that supports the upper end of the valve spring 22 are accommodated.
[0033]
At this time, a positioning recess 24 for receiving the lower end portion of the valve spring 22 is formed on the upper end surface of the movable core 12. The set load of the valve spring 22 is adjusted by the press-fitting depth of the retainer 23 into the hollow portion 21.
[0034]
An inlet cylinder 26 having a fuel inlet 25 communicating with the hollow portion 21 of the fixed core 5 via a pipe-shaped retainer 23 is integrally connected to the upper end of the fixed core 5, and a fuel filter 27 is connected to the fuel inlet 25. Installed.
[0035]
A coil assembly 28 is fitted on the outer periphery of the spacer 4 and the fixed core 5. The coil assembly 28 includes a bobbin 29 fitted to the outer peripheral surfaces of the spacer 4 and the fixed core 5 and a coil 30 wound around the bobbin 29. A coil housing 31 surrounding the coil assembly 28 is provided. One end is joined to the outer peripheral surface of the valve housing 2 by welding.
[0036]
Coil housing 31, the coil assembly 28 and the fixed core 5 is embedded in the synthetic resin of the cover 32, the intermediate portion of the covering member 32, a coupler 34 which example Bei connection terminal 33 connected to the coil 30 It is connected continuously.
[0037]
A seal positioning ring 36 made of synthetic resin that contacts the lower end of the covering body 32 is fitted to the outer periphery of the valve housing 2 exposed downward from the covering body 32. A synthetic resin cap 35 is elastically fitted to the front end of the valve seat member 3, and an O-ring 37 that is in close contact with the outer peripheral surface of the valve seat member 3 is interposed between the cap 35 and the seal positioning ring 36. Installed. The O-ring 37 is in close contact with the inner peripheral surface of the mounting hole when the electromagnetic fuel injection valve I is mounted in a fuel injection valve mounting hole of an intake manifold (not shown) of the engine.
[0038]
Next, the operation of this embodiment will be described.
[0039]
As shown in FIG. 2, when the coil 30 is demagnetized, the movable core 12 and the valve body 16 are pressed forward by the urging force of the valve spring 22, and the valve body 16 is seated on the valve seat 8. Therefore, the high-pressure fuel supplied into the casing 1 through the fuel filter 27 and the inlet cylinder 26 stands by in the casing 1.
[0040]
When the coil 30 is energized by energization, the magnetic flux generated by the coil 30 sequentially travels through the fixed core 5, the coil housing 31, the valve housing 2, and the movable core 12, and the magnetic core is attracted to the fixed core 5 together with the valve body 16 by the magnetic force. since the valve seat 8 is opened, the high pressure fuel in the casing 1 passes through the second chamfered portion 18 2 and the first chamfered portion 18 first valve hole 7 through the valve body 16 of the valve stem 15, the fuel injection holes 11 From the engine toward the intake valve of the engine. At this time, when the stopper flange 42 of the valve assembly V abuts against the stopper plate 6 fixed to the valve housing 2, the valve opening stroke of the valve body 16 is defined.
[0041]
When the coil 30 is returned to the demagnetized state again, the valve assembly V is returned to the state shown in FIG. 2 by the urging force of the valve spring 22, the valve body 16 is seated on the valve seat 8, and the fuel injection is stopped.
[0042]
During this time, the valve assembly V is opened and closed by sliding the first and second sliding shaft portions 17 1 and 17 2 along the first and second guide holes 9 1 and 9 2 of the valve seat member 3. Since the posture is properly maintained, the valve seat 8 can be accurately opened and closed, and the fuel injection amount can be accurately controlled according to the valve opening time.
[0043]
Moreover, the valve seat 8, the first and second guide holes 9 1, 9 2 valve seat member 3 having a first sliding shaft part 17 first valve body 16 having a second sliding shaft portion 17 2 and the stopper flange the first valve stem element 15a having 42 and stopper plate 6, because all is made high hardness materials, high their abrasion resistance, cotton proper closing position and valve opening stroke of the valve assembly V in the long-term Can be maintained.
[0044]
Further, the second valve stem element 15b made of low hardness material is interposed between the first valve stem element 15a made of high hardness material and the valve body 16, and they are coupled by laser welding or beam welding as described above. By avoiding the re-quenched state of the first valve stem element 15a and the valve body 16 made of a high hardness material, the second valve stem element 15b made of a low hardness material absorbs distortion generated in each welded portion. , It is possible to prevent the occurrence of cracks in each weld.
[0045]
Further, when the first and second valve stem elements 15a and 15b are welded, the respective positioning shaft portions 44 and the positioning holes 46 are press-fitted into each other and temporarily fixed, so that the high coaxial accuracy of both valve stem elements 15a and 15b is achieved. This makes it possible to easily perform the welding operation. As a result, the valve assembly V having high welding strength and high accuracy can be provided.
[0046]
Furthermore, the first valve stem element 15a and the movable core 12 are coupled to each other by press-fitting of the positioning shaft portion 44 and the positioning hole 46 formed on the respective opposing surfaces and caulking of the lower peripheral edge of the movable core 12. The coupling between the two can be made strong without changing the magnetic characteristics of the movable core 12.
[0047]
The present invention is not limited to the above embodiment, and various design changes can be made without departing from the scope of the invention .
[0048]
【The invention's effect】
As described above, according to the first feature of the present invention, the valve seat member having the valve hole, the conical valve seat connected to the inner end of the valve hole, and the guide hole, and the other end portion of the valve seat member. A valve housing coupled to one end of the valve housing, a fixed core coupled to the other end of the valve housing, a movable core accommodated in the valve housing so as to be axially movable so as to face the fixed core, the valve A valve body made of a steel ball that opens and closes the valve hole in cooperation with a seat, and a valve assembly that integrally connects the movable core and the valve body, the valve assembly includes: An electromagnetic fuel injection valve solenoid having first and second sliding shaft portions formed in the outer periphery of the valve body and the outer periphery of the valve stem at axial intervals and guided by guide holes in the valve seat member. in formula fuel injection valve, the valve stem, a high hardness material made of the valve body and the timber A first valve stem element for coupling at one end to the movable core and having a second sliding shaft portion and the second sliding shaft portion integrally positioning shaft portion which projects toward the valve seat side, the valve than the body be made of a low hardness material, constituted by a second valve stem element that binds both ends by welding with a laser beam or an electron beam to the positioning shaft portion and the valve body of the first valve stem element, the When welding each part, the valve assembly is configured by welding and joining by applying heat from the second valve stem element side . Therefore, the valve body in the valve assembly and the first valve stem element having the stopper flange are raised. The wear resistance can be enhanced by using a hard material. In addition, the second valve stem element made of low hardness material is interposed between the first valve stem element made of high hardness material and the valve body, and they are joined by laser welding or beam welding. Heat input from the side of the second valve stem element made of material avoids re-quenching of the first valve stem element made of high-hardness material and the valve body and reduces distortion that occurs somewhat at each weld. It can be absorbed by the second valve stem element made of a hard material to prevent cracking at each weld. Further, since the positioning shaft portion is provided on the first valve stem element, positioning when coupled with the second valve stem element can be easily performed. As a result, a highly durable valve assembly can be efficiently manufactured.
[0049]
According to a second aspect of the present invention, in addition to the first feature, wherein the second valve stem element, the positioning shaft portion so as to temporarily fixed at the first valve stem element and coaxially press-fitted When the first and second valve stem elements are welded, the irradiation point of the laser beam or the electron beam is set to be higher than the boundary line of the first and second valve stem elements. Since the heat is input by offsetting to the element side and the second valve stem element is melted and joined , the positioning shaft and the positioning hole are press-fitted into each other prior to welding of the first and second valve stem elements. By doing so, while maintaining the high coaxial accuracy of both valve stem elements, the next welding operation can be easily performed, which can contribute to the improvement of the accuracy of the valve assembly. And since welding is performed by inputting heat from the second valve stem element side made of a low hardness material, the penetration is performed relatively slowly, and the occurrence of weld cracks can be prevented as described above. it can.
[0050]
Further, according to the third feature of the present invention, in addition to the first or second feature, the first and second guides in which the guide hole of the valve seat member is arranged coaxially with the valve seat at a distance from each other. consists hole, said first and second sliding shaft portion have been adapted to slidably fitted to the first and second guide holes, the first and the outer periphery of the second sliding shaft since fuel flow part are respectively provided, by sliding along the first and second sliding shaft to the first and second guide hole of the valve seat member, properly opening and closing position of the valve assembly In combination with this, an appropriate valve opening stroke can be obtained by the contact of the stopper flange with the stopper plate. Moreover, since the valve body having the first sliding shaft portion, the second sliding shaft and the first valve stem element having the stopper flange are all made of a hard material, their wear resistance is high, and the valve assembly This can greatly contribute to the improvement of solid durability.
[0051]
Furthermore, according to the fourth feature of the present invention, in addition to any of the first to third features, the opposing portions of the first valve stem element and the movable core are coupled by press-fitting and caulking. The first valve stem element and the fixed core can be firmly coupled without changing the magnetic characteristics of the core.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view of an electromagnetic fuel injection valve for an internal combustion engine according to an embodiment of the present invention.
FIG. 2 is an enlarged view of the periphery of the valve assembly in FIG. 1 (part 2 in FIG. 1).
FIG. 3 is an exploded vertical sectional view of the valve assembly.
4 is an enlarged view of part 4 in FIG. 2;
FIG. 5 is an enlarged view of part 5 in FIG. 2;
[Explanation of symbols]
I ... Electromagnetic fuel injection valve V ... Valve assembly 2 ... Valve housing 3 ... Valve seat member 5 ... Fixed core 6 ... · Stopper plate 7 ··· Valve hole 8 ··· Valve seat 9 1 ··· First guide hole 9 2 ··· Second guide hole 12 ··· movable core 15 ··· · Valve stem 15a · · · first valve stem element 15b · · · second valve stem element 16 · · · valve body
17 1 ... First sliding shaft
17 2 ... 2nd sliding shaft part 1 8 1 ... Flowing part of fuel (first chamfered part)
1 8 2 ... Fuel distribution part (second chamfer)
42 ... Stopper flange 44 ... Positioning shaft part 46 ... Positioning hole

Claims (4)

弁孔(7)及びこの弁孔(7)の内端に連なる円錐状の弁座(8)とガイド孔(9 ,9 )とを有する弁座部材(3)と,この弁座部材(3)の他端部に一端部を結合する弁ハウジング(2)と,この弁ハウジング(2)の他端部に結合される固定コア(5)と,この固定コア(5)に対向するように前記弁ハウジング(2)に軸方向移動可能に収容される可動コア(12),前記弁座(8)と協働して前記弁孔(7)を開閉する鋼球製の弁体(16),並びにこれら可動コア(12)及び弁体(16)間を一体に連結する弁ステム(15)からなる弁組立体(V)とを備え,前記弁組立体(V)には,前記弁体(16)の外周及び前記弁ステム(15)の外周に,軸方向に間隔を置いて,前記弁座部材(3)のガイド孔(9 ,9 )にガイドされる第1及び第2摺動軸部(17 ,17 を形成した電磁式燃料噴射弁において,
前記弁ステム(15)を,
前記弁体(16)と同材の高硬度材製であって,前記第2摺動軸部(17 )及びその第2摺動軸部(17 )から前記弁座(8)側に向かって突出する位置決め軸部(44)を一体に有すると共に前記可動コア(12)に一端を結合する第1弁ステム要素(15a)と,
前記弁体(16)よりも低硬度材製であって前記第1弁ステム要素(15a)の位置決め軸部(44)及び前記弁体(16)端をレーザビーム(B)又は電子ビームによる溶接で結合する第2弁ステム要素(15b)とで構成し,
その各部の溶接に際しては前記第2弁ステム要素(15b)側から入熱することにより溶接結合して前記弁組立体(V)を構成したことを特徴とする電磁式燃料噴射弁。
A valve seat member (3) having a valve hole (7), a conical valve seat (8) connected to the inner end of the valve hole (7), and guide holes (9 1 , 9 2 ), and the valve seat member A valve housing (2) having one end connected to the other end of (3), a fixed core (5) connected to the other end of the valve housing (2), and facing the fixed core (5) A valve body made of a steel ball that opens and closes the valve hole (7) in cooperation with the movable core (12) accommodated in the valve housing (2) so as to be axially movable and the valve seat (8) 16), as well as these movable core (12) and the valve body (16) and a valve assembly comprising a valve stem (15) connecting together (V) between said valve assembly (V), wherein Guide holes (9 1 , 9 2 ) of the valve seat member (3) are spaced axially around the outer periphery of the valve body (16) and the outer periphery of the valve stem (15). In the electromagnetic fuel injection valve formed with the first and second sliding shaft portions (17 1 , 17 2 ) guided by
Said valve stem (15),
The valve body (16) is made of the same material as the hard material, and the second slide shaft portion (17 2 ) and the second slide shaft portion (17 2 ) are disposed on the valve seat (8) side. A first valve stem element (15a) integrally having a positioning shaft portion (44) projecting toward the end and having one end coupled to the movable core (12);
Which is made of low-hardness material than the valve body (16), the positioning shaft portion of the first valve stem element (15a) (44) and the laser beam both end to said valve body (16) (B) or electronic A second valve stem element (15b) joined by welding with a beam,
The electromagnetic fuel injection valve is characterized in that the valve assembly (V) is configured by welding and joining the respective parts by welding from the second valve stem element (15b) side .
請求項1記載の電磁式燃料噴射弁において,
前記第2弁ステム要素(15b)には,前記第1弁ステム要素(15a)と同軸上で仮止めすべく前記位置決め軸部(44)が圧入嵌合される位置決め孔(46)を形成し,第1及び第2弁ステム要素(15a,15b)の溶接に際しては,前記レーザビーム(B)又は電子ビームの照射点(P)を前記第1及び第2弁ステム要素(15a,15b)の境界線よりも第2弁ステム要素(15b)側にオフセットして入熱し,第2弁ステム要素(15b)の溶け込み(W)により結合するようにしたことを特徴とする電磁式燃料噴射弁。
The electromagnetic fuel injection valve according to claim 1,
Wherein the second valve stem element (15b), forming the first valve stem element (15a) and the positioning hole into which the positioning shaft portion so as to temporarily fixed coaxially (44) is press-fitted (46) In the welding of the first and second valve stem elements (15a, 15b), the irradiation point (P) of the laser beam (B) or electron beam is set to the first and second valve stem elements (15a, 15b). An electromagnetic fuel injection valve characterized in that heat is input by being offset to the second valve stem element (15b) side with respect to the boundary line, and the second valve stem element (15b) is coupled by melting (W) .
請求項1又は2記載の電磁式燃料噴射弁において,
前記弁座部材(3)のガイド孔(9 ,9 )が,前記弁座(8)と同軸上で間隔を置いて並ぶ第1及び第2ガイド孔(9,9からなり,前記第1及び第2摺動軸部(17 ,17 )がこれら第1及び第2ガイド孔(9,9)に摺動自在に嵌合するようにされていて,これら第1及び第2摺動軸部(17,17)の外周に燃料の流通部(18,18それぞれ設けられていることを特徴とする電磁式燃料噴射弁。
The electromagnetic fuel injection valve according to claim 1 or 2,
Guide hole of the valve seat member (3) (9 1, 9 2) comprises a first and a second guide hole the valve seat (8) arranged at intervals coaxially (9 1, 9 2) the first and second sliding shaft portion (17 1, 17 2) have been adapted to slidably fitted to the first and second guide holes (9 1, 9 2), these first An electromagnetic fuel injection valve characterized in that fuel circulation portions (18 1 , 18 2 ) are respectively provided on the outer circumferences of the first and second sliding shaft portions (17 1 , 17 2 ).
請求項1〜3の何れかに記載の電磁式燃料噴射弁において,
前記第1弁ステム要素(15a)及び可動コア(12)の対向部相互圧入及びかしめにより結合されていることを特徴とする電磁式燃料噴射弁。
The electromagnetic fuel injection valve according to any one of claims 1 to 3,
Electromagnetic fuel injection valve, wherein the opposing portions mutually the first valve stem element (15a) and the movable core (12) is coupled by press-fitting and caulking.
JP2001219807A 2001-07-19 2001-07-19 Electromagnetic fuel injection valve Expired - Fee Related JP3819741B2 (en)

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US8662472B2 (en) 2008-07-07 2014-03-04 Keihin Corporation Electromagnetic fuel injection valve
DE102004038867B4 (en) * 2003-09-25 2017-10-12 Denso Corporation Fuel injection valve

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US7614604B2 (en) 2004-03-09 2009-11-10 Keihin Corporation Electromagnetic fuel injection valve
JP2014152695A (en) * 2013-02-08 2014-08-25 Hitachi Automotive Systems Ltd Fuel injection valve
WO2018003559A1 (en) * 2016-07-01 2018-01-04 日立オートモティブシステムズ株式会社 Fuel injection valve
JP6797697B2 (en) * 2017-01-11 2020-12-09 日立オートモティブシステムズ株式会社 Manufacturing method of fuel injection valve and fuel injection valve
JP6888146B1 (en) * 2020-03-27 2021-06-16 日立Astemo株式会社 Direct injection fuel injection valve

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DE102004038867B4 (en) * 2003-09-25 2017-10-12 Denso Corporation Fuel injection valve
US8662472B2 (en) 2008-07-07 2014-03-04 Keihin Corporation Electromagnetic fuel injection valve

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