JP3816731B2 - Toilet seat or toilet lid position detection device - Google Patents

Toilet seat or toilet lid position detection device Download PDF

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Publication number
JP3816731B2
JP3816731B2 JP2000249413A JP2000249413A JP3816731B2 JP 3816731 B2 JP3816731 B2 JP 3816731B2 JP 2000249413 A JP2000249413 A JP 2000249413A JP 2000249413 A JP2000249413 A JP 2000249413A JP 3816731 B2 JP3816731 B2 JP 3816731B2
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JP
Japan
Prior art keywords
toilet
toilet lid
damper
toilet seat
oil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP2000249413A
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Japanese (ja)
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JP2001087166A (en
Inventor
浩之 岩下
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aisin Corp
Nidec Instruments Corp
Original Assignee
Aisin Seiki Co Ltd
Nidec Sankyo Corp
Aisin Corp
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Priority to JP2000249413A priority Critical patent/JP3816731B2/en
Publication of JP2001087166A publication Critical patent/JP2001087166A/en
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  • Fluid-Damping Devices (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は便器自動化の構成に係わり、より具体的には自動化にともなう便座または便蓋の開閉検出機構に関する。
【0002】
【従来の技術】
従来より水洗便器に対する自動化が進み、暖房便座、温水洗浄便座、便座・便蓋の自動開閉装置などが装備されるようになった。ところが、これらの機能を常時作動させておくことはエネルギーの浪費となるから、便器を使用しないときは具備された機能を低レベルにおくか、停止させることが望ましい。そこで便蓋の閉止は、便器が使用されていないときを判断する一つの表象であるとして、便蓋が閉止位置であることを検知する手段が要求されてきた。
【0003】
この直接的な手段として、便蓋側に操作片や永久磁石などの作用部材を設け、便器側には操作片に対してマイクロスイッチを、また永久磁石に対してはリードスイッチまたはホールICなどの感応部材を装着して、便蓋が閉止している信号を発生させる手段が考えられる。ところが、便蓋と便座の取付けにおける相対位置の不安定さや取扱いによる経時変化があり、また通常のマイクロスイッチは水場周りには適しないのでこれらの手段は信頼性に欠ける。
【0004】
ところが各種の付帯機能を備える大抵の便器には弱者に対する安全面から便座・便蓋が静かに開閉するように便座・便蓋の回動軸に直結するダンパー機構が備えられており、機械構成による確実さから、このダンパー機構に便蓋の閉止を検知する手段を適用すると好適であることが知られている。
【0005】
【発明が解決しようとする課題】
しかしながら、便蓋に閉止検知部材を適用している従来のダンパー機構は機械式ダンパーで、スイッチ機構やリード線引出し部等を密封する必要もなかったが、機械式ダンパーは部品点数が多いため、コストが高く、また大きなスペースを必要とするため、最近の小型化された温水便座の用途には要求に答えられなくなってきている。
一方、オイル式ダンパーは、緩衝性能にすぐれ保守管理が機械式ダンパーより小型化できるが、便蓋閉止を検知するスイッチ機構をダンパー内に設けると、リード線の引出し部分のオイル漏れに対するシール性の確保がコストアップを招き、また信頼性を損なう要因となる。このため、オイル式ダンパーに便蓋の閉止を確認する検知部材を適用した公知例はない。
【0006】
そこで本発明の目的は、緩衝性能にすぐれ保守管理が容易なオイル式ダンパーに装着する信頼性に優れた便座または便蓋の位置検出装置を提供することである。
【0007】
【課題を解決するための手段】
上記の目的を達成するために、本発明に係わる便座または便蓋の位置検出装置は、便座または便蓋の開閉を制御するオイルダンパーに、便座または便蓋の開閉位置を検出するセンサーを設けた。このセンサーとして、前記オイルダンパーのローターに永久磁石を埋設し、磁気検出部材を前記オイルダンパーのケースに外装して、非接触で前記永久磁石の位置を検出するようにした。また、前記磁気検出部材を後付け可能に構成した。更に前記ケース内にはオイルが満たされていて、前記ローターには上記ケース内に内設された出力軸を中心に上記オイル内で回転し、前記永久磁石は上記ローターの軸方向端面に設けられ、前記磁気検出部材は上記ケースの上記ローターの軸方向端面に設けた。
【0008】
【発明の実施の形態】
以下に本発明に係わる便座または便蓋の位置検出装置の実施の形態を図面に基づいて説明する。図1は本発明に係わる便蓋の位置検出装置を適用したオイルダンパー10の一実施例を示す。図において、12は便座開閉軸、14は便蓋開閉軸で、便蓋開閉軸14が便座開閉軸12を貫通する二重構造に構成され、それぞれ便座および便蓋の回動軸に直結して、各々独立に回動することができる。
【0009】
便座開閉軸12は便座ダンパー16によって回動が制御され、便蓋開閉軸14の回動は便蓋ダンパー18に制御されている。20は便座ダンパー16のオイル室で便座開閉軸12の胴部22がダンパーローターを構成している。24は便蓋ダンパー18のオイル室でダンパーローター26が便蓋開閉軸14の先端に装着され、便蓋開閉軸14と同軸で一体に旋回する。
【0010】
便蓋ダンパーローター26の便蓋開閉軸14の延在する方向と反対側の端面に有底の凹部28を穿設し、磁極の方向が回転軸と平行になるように永久磁石30を嵌入して埋設する。便蓋ダンパーローター26とともに旋回する永久磁石30の外面は常にダンパーケース32の内面に摺接しているから、脱落する惧れはないが、耐油性接着剤で固定してもよい。永久磁石はフェライトマグネット、フェライト系ゴムマグネットなどが好適に適用できる。便蓋ダンパーローター26の凹部28は、図2に永久磁石30の形状寸法に一致させてモールド成形による角形の凹部が示されているが、円板状の磁石に対応する円形凹部をドリル加工またはエンドミル加工で仕上げてもよい。
【0011】
34は便座ダンパーオイル室20と便蓋ダンパーオイル室24とを仕切る隔壁で、便座ダンパーケース36および便蓋ダンパーケース32との接合部にはシール材35が充填され外界と液密に遮断されている。また隔壁34は円筒内面で便座開閉軸12の一端部および便座ダンパーローター22を軸支しており、この摺接部分にはオイル漏れを防止するOリング38が配設されている。
【0012】
このようにして、ダンパー機構を含み永久磁石30を埋設した便座ダンパーローター22は、有底の便座ダンパーケース36内にオイルとともに液密に封止される。また、便座開閉軸12の他端部は便座ダンパーケース36の内面に軸支されOリング39,40で同様に封止されているので、オイルダンパー10のオイル室20,24内に封入されたオイルが漏れることはない。
【0013】
図2に示すように、42は基板44に接着材で固定されたホールICで、便座(図示しない)の閉止位置と想定される角度に位置する永久磁石30と便座ダンパーケース36の底壁46を挟んで対向させ、底壁46の外面に密接させて配設することができる。基板44は、便蓋ダンパーオイル室24を2室に分割する2箇所の仕切壁48に、オイル室24に連通しないように盲穴49を穿設し、小ネジ50を螺入して固定することができる。従って、永久磁石30とホールIC42との関係は、オイル漏れを心配することなく確保することができる。
【0014】
図2において、基板44にはリード端子回路52が印刷され、リード端子53にリード線54が半田付けされて、リード線54の反対側はコネクター55に接続される。このようにして、便蓋の閉止位置では永久磁石30がホールIC42の近接位置に回動しているから、ホールIC42からHレベルの信号が出力される。一方、便蓋が開かれている便器使用中は、永久磁石30がホールIC42から離間位置に回動しているので、ホールIC42の出力信号はLレベルとなる。
【0015】
従って、この差を検出することにより、便器使用の有無が判別でき、例えば、暖房便座において、便器が使用されておらず便蓋が閉止されているときは、暖房便座が便蓋に覆われて放熱が少ないから、ホールIC42の出力信号Hによって電熱の出力を余熱程度の低レベルに抑制し、使用中を示すホールIC42の出力信号Lで所定の温熱レベルにする。このような手段が電力消費の節約に有効であることはいうまでもない。ホールIC42の代わりにリードスイッチやMR素子を使用することができる。
【0016】
使用者の体重差やカバー使用の有無など、使用状態によって便座の位置が偏倚すると、便座に当接する便蓋の閉止位置がこれに連動して最初に設定した便蓋の閉止位置が移動するから、ホールIC42をこの変動範囲が許容できる感度に設定し、さらにこの変動範囲を逸脱する場合にホールIC42の位置が調整できるように基板44の取付孔は回動方向に長孔にしておくことが望ましい。
【0017】
【発明の効果】
以上説明したように、本発明に係わる便座または便蓋の位置検出装置を装着した便器のオイルダンパーによれば、ローターに永久磁石を埋設し、ダンパーケースの外部からホールICで磁場を検出するようにしたので、オイルダンパーのシール性を損なうことなく非接触で便座または便蓋の位置検出ができる。
【0018】
また、便蓋が開いているか、閉じているかを検出することにより、着座センサーとして機能させることができるから、便蓋が閉じているときは、温水洗浄便座が使用できないようにすることができる。
【0019】
さらに、便蓋が開いているか閉じているかを検出することにより、便蓋が閉じているときは、暖房便座の放熱が少ないため、ヒーターは弱くてよく、便蓋位置検出装置によりこのヒーターの強弱を調節して節電に寄与することができる。
【図面の簡単な説明】
【図1】本発明に係わる便蓋の位置検出装置を装着したオイルダンパーの一実施例を一部断面にして図示した平面図である。
【図2】図1の2−2線に沿った側面図で、一部を断面で示してある。
【符号の説明】
10 オイルダンパー
14 便蓋開閉軸
18 便蓋ダンパー
24 便蓋ダンパーオイル室
26 便蓋ダンパーローター
28 凹部
30 永久磁石
32 便蓋ダンパーケース
42 ホールIC
44 基板
46 底壁
54 リード線
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a toilet automation configuration, and more specifically, to an opening / closing detection mechanism for a toilet seat or toilet lid accompanying the automation.
[0002]
[Prior art]
The automation of flush toilets has been progressing, and heating toilet seats, warm water flush toilet seats, and automatic opening / closing devices for toilet seats and toilet lids have come to be equipped. However, since it is a waste of energy to always operate these functions, it is desirable to keep the functions provided at a low level or to stop them when the toilet is not used. Therefore, the closing of the toilet lid is one representation for judging when the toilet is not in use, and a means for detecting that the toilet lid is in the closed position has been required.
[0003]
As a direct means, an operation member such as an operation piece or a permanent magnet is provided on the toilet lid side, a micro switch is provided for the operation piece on the toilet side, and a reed switch or a Hall IC is provided for the permanent magnet. A means for attaching a sensitive member and generating a signal indicating that the toilet lid is closed is conceivable. However, there is instability of the relative position in attaching the toilet lid and the toilet seat and changes with time due to handling, and since ordinary microswitches are not suitable around the water field, these means lack reliability.
[0004]
However, most toilets equipped with various incidental functions are equipped with a damper mechanism that is directly connected to the pivot of the toilet seat / toilet lid so that the toilet seat / toilet lid can be opened and closed quietly for safety against the weak, depending on the machine configuration. It is known that it is preferable to apply means for detecting the closure of the toilet lid to the damper mechanism because of certainty.
[0005]
[Problems to be solved by the invention]
However, the conventional damper mechanism that applies the closing detection member to the toilet lid is a mechanical damper, and it is not necessary to seal the switch mechanism or the lead wire drawer part, but the mechanical damper has a large number of parts, Due to the high cost and the large space required, it has become impossible to meet the demands of recent miniaturized hot water toilet seats.
Oil dampers, on the other hand, are superior in shock-absorbing performance and can be maintained in a smaller size than mechanical dampers.However, if a switch mechanism that detects the closure of the toilet lid is installed in the damper, it has a sealing property against oil leakage at the lead wire drawer. Securing increases the cost and becomes a factor that impairs reliability. For this reason, there is no known example in which a detection member for confirming the closure of the toilet lid is applied to the oil damper.
[0006]
SUMMARY OF THE INVENTION An object of the present invention is to provide a highly reliable toilet seat or toilet lid position detecting device that is mounted on an oil damper that has excellent buffer performance and is easy to maintain.
[0007]
[Means for Solving the Problems]
To achieve the above object, the position detecting device of the toilet seat or toilet lid according to the present invention, the oil damper for controlling the opening and closing of the toilet seat or toilet lid, provided with a sensor for detecting the open and closed positions of the toilet seat or toilet lid . As this sensor, a permanent magnet was embedded in the rotor of the oil damper, and a magnetic detection member was externally mounted on the case of the oil damper to detect the position of the permanent magnet in a non-contact manner. Further, the magnetic detection member can be retrofitted. Further, the case is filled with oil, and the rotor rotates in the oil around an output shaft provided in the case, and the permanent magnet is provided on an axial end surface of the rotor. The magnetic detection member is provided on the axial end surface of the rotor of the case.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of a toilet seat or toilet lid position detecting device according to the present invention will be described below with reference to the drawings. FIG. 1 shows an embodiment of an oil damper 10 to which a toilet lid position detecting device according to the present invention is applied. In the figure, 12 is a toilet seat opening / closing axis, 14 is a toilet lid opening / closing axis, and the toilet lid opening / closing axis 14 has a double structure penetrating the toilet seat opening / closing axis 12 and is directly connected to the rotation axis of the toilet seat and the toilet lid, respectively. , Each can rotate independently.
[0009]
The rotation of the toilet seat opening / closing shaft 12 is controlled by a toilet seat damper 16, and the rotation of the toilet lid opening / closing shaft 14 is controlled by a toilet lid damper 18. Reference numeral 20 denotes an oil chamber of the toilet seat damper 16, and a body portion 22 of the toilet seat opening / closing shaft 12 constitutes a damper rotor. 24 is an oil chamber of the toilet lid damper 18, and a damper rotor 26 is attached to the tip of the toilet lid opening / closing shaft 14, and rotates coaxially and integrally with the toilet lid opening / closing shaft 14.
[0010]
A bottomed recess 28 is formed in the end surface of the toilet lid damper rotor 26 opposite to the direction in which the toilet lid opening / closing shaft 14 extends, and a permanent magnet 30 is fitted so that the magnetic pole direction is parallel to the rotation axis. Buried. Since the outer surface of the permanent magnet 30 that swivels together with the toilet lid damper rotor 26 is always in sliding contact with the inner surface of the damper case 32, there is no possibility of falling off, but it may be fixed with an oil-resistant adhesive. As the permanent magnet, a ferrite magnet, a ferrite rubber magnet, or the like can be suitably applied. The concave portion 28 of the toilet lid damper rotor 26 is a square concave portion formed by molding so as to match the shape and dimension of the permanent magnet 30 in FIG. 2, but the circular concave portion corresponding to the disk-shaped magnet is drilled or processed. You may finish by an end mill process.
[0011]
34 is a partition wall that partitions the toilet seat damper oil chamber 20 and the toilet lid damper oil chamber 24. The joint between the toilet seat damper case 36 and the toilet lid damper case 32 is filled with a sealing material 35 and is liquid-tightly blocked from the outside. Yes. The partition wall 34 has a cylindrical inner surface and pivotally supports one end of the toilet seat opening / closing shaft 12 and the toilet seat damper rotor 22, and an O-ring 38 for preventing oil leakage is disposed at the sliding contact portion.
[0012]
In this manner, the toilet seat damper rotor 22 including the damper mechanism and having the permanent magnet 30 embedded therein is liquid-tightly sealed together with oil in the bottomed toilet seat damper case 36. Further, the other end portion of the toilet seat opening / closing shaft 12 is pivotally supported on the inner surface of the toilet seat damper case 36 and is similarly sealed by O-rings 39 and 40, so that it is enclosed in the oil chambers 20 and 24 of the oil damper 10. Oil does not leak.
[0013]
As shown in FIG. 2, reference numeral 42 denotes a Hall IC fixed to the substrate 44 with an adhesive. The permanent magnet 30 and the bottom wall 46 of the toilet seat damper case 36 are positioned at an angle assumed to be a closed position of a toilet seat (not shown). Can be disposed so as to face each other and in close contact with the outer surface of the bottom wall 46. The base plate 44 has a blind hole 49 formed in two partition walls 48 that divide the toilet lid damper oil chamber 24 into two chambers so as not to communicate with the oil chamber 24, and a small screw 50 is screwed in and fixed. be able to. Therefore, the relationship between the permanent magnet 30 and the Hall IC 42 can be ensured without worrying about oil leakage.
[0014]
In FIG. 2, the lead terminal circuit 52 is printed on the substrate 44, the lead wire 54 is soldered to the lead terminal 53, and the opposite side of the lead wire 54 is connected to the connector 55. In this manner, since the permanent magnet 30 is rotated to the position adjacent to the Hall IC 42 at the toilet lid closing position, an H level signal is output from the Hall IC 42. On the other hand, during use of the toilet with the toilet lid open, since the permanent magnet 30 is rotated away from the Hall IC 42, the output signal of the Hall IC 42 is at L level.
[0015]
Therefore, by detecting this difference, it is possible to determine whether or not the toilet bowl is used. For example, in a heating toilet seat, when the toilet bowl is not used and the toilet lid is closed, the heating toilet seat is covered with the toilet lid. Since there is little heat radiation, the output signal H of the Hall IC 42 suppresses the output of electric heat to a low level that is about the amount of residual heat, and the output signal L of the Hall IC 42 that indicates in-use indicates a predetermined thermal level. Needless to say, such means is effective in saving power consumption. Instead of the Hall IC 42, a reed switch or an MR element can be used.
[0016]
If the position of the toilet seat is biased depending on the usage state, such as the weight difference of the user or whether or not the cover is used, the closing position of the toilet lid that comes into contact with the toilet seat moves in conjunction with this, The Hall IC 42 is set to a sensitivity that allows the fluctuation range, and the mounting hole of the substrate 44 is elongated in the rotation direction so that the position of the Hall IC 42 can be adjusted when the fluctuation range is deviated. desirable.
[0017]
【The invention's effect】
As described above, according to the toilet oil damper equipped with the toilet seat or toilet lid position detection device according to the present invention, a permanent magnet is embedded in the rotor, and the magnetic field is detected by the Hall IC from the outside of the damper case. Therefore, the position of the toilet seat or the toilet lid can be detected in a non-contact manner without impairing the sealing performance of the oil damper.
[0018]
Moreover, since it can be made to function as a seating sensor by detecting whether the toilet lid is open or closed, when the toilet lid is closed, the warm water flush toilet seat can be disabled.
[0019]
Furthermore, when the toilet lid is closed by detecting whether the toilet lid is open or closed, the heater may be weak because the heating toilet seat has little heat dissipation, and the toilet lid position detector detects the strength of this heater. Can be adjusted to contribute to power saving.
[Brief description of the drawings]
FIG. 1 is a plan view showing, in partial cross section, an embodiment of an oil damper equipped with a toilet lid position detecting device according to the present invention.
FIG. 2 is a side view taken along line 2-2 of FIG. 1, and a part thereof is shown in cross section.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Oil damper 14 Toilet lid opening-and-closing axis 18 Toilet lid damper 24 Toilet lid damper oil chamber 26 Toilet lid damper rotor 28 Recess 30 Permanent magnet 32 Toilet lid damper case 42 Hall IC
44 Substrate 46 Bottom wall 54 Lead wire

Claims (2)

便座または便蓋の開閉を制御するオイルダンパーに、便座または便蓋の開閉位置を検出するセンサーを設け、前記センサーとして、前記オイルダンパーのローターに永久磁石を埋設し、磁気検出部材を前記オイルダンパーのケースに外装して、非接触で前記永久磁石の位置を検出するように構成し、かつ前記ケース内にはオイルが満たされていて、前記ローターには上記ケース内に内設された出力軸を中心に上記オイル内で回転し、前記永久磁石は上記ローターの軸方向端面に設けられ、前記磁気検出部材は上記ケースの上記ローターの軸方向端面に設けたことを特徴とする便座または便蓋の位置検出装置。 The oil damper that controls opening and closing of the toilet seat or toilet lid is provided with a sensor that detects the opening and closing position of the toilet seat or toilet lid. As the sensor, a permanent magnet is embedded in the rotor of the oil damper, and the magnetic detection member is used as the oil damper. The case is configured to detect the position of the permanent magnet in a non-contact manner, and the case is filled with oil, and the rotor has an output shaft provided in the case. A toilet seat or toilet lid, wherein the permanent magnet is provided on an axial end surface of the rotor, and the magnetic detection member is provided on an axial end surface of the rotor of the case. Position detector. 前記磁気検出部材を後付け可能に構成したことを特徴とする請求項1記載の便座または便蓋の位置検出装置。The position detection device for a toilet seat or toilet lid according to claim 1, wherein the magnetic detection member is configured to be retrofitted.
JP2000249413A 2000-08-21 2000-08-21 Toilet seat or toilet lid position detection device Expired - Fee Related JP3816731B2 (en)

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