JP3810514B2 - Double pipe for vehicle exhaust system - Google Patents

Double pipe for vehicle exhaust system Download PDF

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Publication number
JP3810514B2
JP3810514B2 JP09271297A JP9271297A JP3810514B2 JP 3810514 B2 JP3810514 B2 JP 3810514B2 JP 09271297 A JP09271297 A JP 09271297A JP 9271297 A JP9271297 A JP 9271297A JP 3810514 B2 JP3810514 B2 JP 3810514B2
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JP
Japan
Prior art keywords
pipe
outer tube
tube
exhaust system
exhaust
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP09271297A
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Japanese (ja)
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JPH10252456A (en
Inventor
卓弥 梶田
壽 三輪
正博 鬼頭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aisin Takaoka Co Ltd
Original Assignee
Aisin Takaoka Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP09271297A priority Critical patent/JP3810514B2/en
Publication of JPH10252456A publication Critical patent/JPH10252456A/en
Application granted granted Critical
Publication of JP3810514B2 publication Critical patent/JP3810514B2/en
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Expired - Fee Related legal-status Critical Current

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Description

【0001】
【発明の属する技術分野】
本発明は、自動車等の車両の排気系に配置されて使用される車両排気系用二重管に関する。
【0002】
【従来の技術】
自動車等の車両の排気系には、排気温度の低下を抑制するために外管内に内管を挿入した二重管が使用されており、例えば、エンジンからの排気ガスが流入する排気マニホルドに該二重管が使用された例として、特開平7−317540号公報に示すものが知られ、排気マニホルドからの排気ガスを触媒コンバータ等に導くフロントパイプに該二重管が使用された例として、実公平8−2415号公報に示すものが知られている。
【0003】
【発明が解決しようとする課題】
しかし、従来の二重管は、外管と内管との間に隙間が形成され、該両管面が平滑面から形成されているためエンジンからの排気ガスの脈動に起因して内管及び外管が膜振動し、排気騒音を発生させるという問題点を有している。
そこで、本発明は、上記問題点を解消するためになされたものであり、騒音の発生が少ない車両排気系用二重管を提供することを課題とする。
【0004】
【課題を解決するための手段】
本発明は、外管内に内管を挿入し、該外管と該内管との間に隙間を形成した車両排気系用二重管において、
該外管には角錐状の凸部が該外管の周方向及び軸方向に連続して繰り返されることにより凹凸が形成されて、全ての該凹凸には該内管の外周面と非平行な面のみを形成することを特徴とする。
【0005】
外管に角錐状の凸部が外管の周方向及び軸方向に連続して繰り返されることにより凹凸を形成すると、外管の剛性が高くなると共に、全ての凹凸には内管の外周面と非平行な面のみが形成されるため、排気ガスの脈動により内管が膜振動しても、外管の膜振動を抑制できる。
【0006】
【発明の実施の形態】
凹凸は、外管の所定部位にのみ形成されてもよく、内管と所定間隔を有する外管部位の全面に形成されてもよい。
凹凸形状は、一定形状の凹凸を繰り返す。
凹凸には外管の膜振動を抑制するために内管の外周面と非平行な面のみを形成する。
【0007】
【実施例】
以下、本発明のの実施例を図1〜5に基づいて説明する。
図1〜3に、本発明の車両排気系用二重管の第1実施例が示され、本実施例は、本発明の二重管を排気マニホルド1の分岐管2に適用したのである。
【0008】
図1に示すように、エンジンの排気側ポート(図示せず)に固定される流入側フランジ3には、エンジン(図示せず)からの排気ガスが流入する4本の分岐管2の一端が接続され、該4本の分岐管2の他端は4本が集合すると共に、筒状の集合管4の一端に接続され、集合管4の他端には流出側フランジ5が接続されている。
【0009】
図2に示すように、分岐管2は、外管6内に内管7を挿入した二重管から形成され、外管6の両端部(流入側フランジ3側の外管端部6aのみ示す)は縮径し、内管7の両端部(流入側フランジ3側の内管端部7aのみ示す)と外管6の両端部(流入側フランジ3側の外管端部6aのみ示す)とがそれぞれ接合すると共に、外管6の両端部(流入側フランジ3側の外管端部6aのみ示す)間に配置された外管本体6bと内管7との間に隙間12が形成されている。
【0010】
上流側の外管端部6aと内管端部7aとは接合部位がスポット溶接8されると共に外管端部6aが流入側フランジ3に全周溶接9されている。
下流側の外管端部(図示せず)と内管端部(図示せず)とは溶接されず摺動可能に形成され、外管端部(図示せず)と集合管4とが溶接(図示せず)されている。
【0011】
図2〜3に示すように、外管本体6bには、角錐状の凸部10が外管本体6bの周方向及び軸方向に連続して繰り返され、凹凸11が形成されている。全ての凹凸11には、内管7の外周面と非平行な面のみが形成されている。
【0012】
エンジンの排気側ポート(図示せず)から分岐管2に排気ガスが流入すると、排気ガスの脈動に伴って分岐管2の内管7が膜振動し、放射音が発生し、外管6に伝播されるが、凹凸11が形成された外管6は剛性が高いと共に、全ての凹凸11には内管7の外周面と非平行な面のみが形成されているため、外管本体6bの膜振動が抑制され、外管本体6bから外部に放射される排気騒音を小さくすることができる。本実施例では、外管本体6bに凹凸11を形成しない場合に比較して排気騒音が5db低下した。また、外管本体6bと内管7との間に隙間が形成されているので、排気熱が内管7から外管本体6bに伝達されにくく、昇温に伴う外管本体6bの剛性低下が抑制され、車両が長時間走行しても外管本体6bから外部に放射される排気騒音を小さくすることができる。
【0013】
図4〜5に、本発明の車両排気系用二重管の第2実施例が示され、本実施例は、本発明の二重管を排気マニホルドと触媒コンバータとの間に介設されたフロントパイプ20に適用したものである。
図4に示すように、フロントパイプ20は、本管21と、本管21の両端部21a、21bと接続した上流側フランジ22、下流側フランジ23とから形成されている。
図5に示すように、本管21は、外管24に内管25を挿入した二重管から形成されている。
【0014】
外管24の両端部(上流側フランジ22側の外管端部24aのみ示す)は縮径し、内管25の両端部(上流側フランジ22側の内管端部25aのみ示す)と外管24の両端部(上流側フランジ22側の外管端部24aのみ示す)とがそれぞれ接合すると共に、外管24の両端部(上流側フランジ22側の外管端部24aのみ示す)間に配置する外管本体24bと内管25との間には隙間29が形成されている。
上流側の外管端部24aと内管端部25aとは接合部位がスポット溶接26されると共に、該外管端部24aが上流側フランジ22に全周溶接27されている。
下流側の外管端部(図示せず)と内管端部(図示せず)とは溶接されず摺動可能に形成され、外管端部(図示せず)と下流側フランジ23とが全周溶接(図示せず)されている。
【0015】
外管24の外管本体24bには第1実施例と同様の凹凸28が形成され、本実施例のフロントパイプ20においても第1実施例の排気マニホルド1と同様の作用効果を奏する。
【0016】
【発明の効果】
本発明によれば、外管内に内管を挿入し、該外管と該内管との間に隙間を形成した車両排気系用二重管において、該外管には角錐状の凸部が該外管の周方向及び軸方向に連続して繰り返されることにより凹凸を形成したので、該外管の剛性が高くなると共に、全ての該凹凸には該内管の外周面と非平行な面のみが形成されて、該外管の膜振動を抑制できるため、該外管から外部に放射される排気騒音が小さくなり、走行時における車両の静粛性が向上する。また、該外管と内管との間に隙間が形成されているので、排気熱が該内管から外管に伝達されにくく、昇温に伴う該外管の剛性低下が抑制され、車両が長時間走行しても該外管から外部に放射される排気騒音を小さくすることができ、車両の静粛性が維持される。
【図面の簡単な説明】
【図1】本発明の車両排気系用二重管を排気マニホルドの分岐管に適用した図である。
【図2】排気マニホルドの分岐管の部分断面図である。
【図3】排気マニホルドの分岐管の表面の部分拡大図である。
【図4】本発明の車両排気系用二重管をフロントパイプに適用した図である。
【図5】フロントパイプの部分断面図である。
【符号の説明】
6 外管
6b 外管本体
7 内管
11 凹凸
24 外管
24b 外管本体
25 内管
28 凹凸
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a vehicle exhaust system double pipe that is used in an exhaust system of a vehicle such as an automobile.
[0002]
[Prior art]
In an exhaust system of a vehicle such as an automobile, a double pipe in which an inner pipe is inserted into an outer pipe is used in order to suppress a decrease in exhaust temperature. For example, an exhaust manifold into which exhaust gas from an engine flows is connected to the exhaust pipe. As an example in which a double pipe is used, the one shown in Japanese Patent Application Laid-Open No. 7-317540 is known. As an example in which the double pipe is used for a front pipe that leads exhaust gas from an exhaust manifold to a catalytic converter or the like, What is shown in Japanese Patent Publication No. 8-2415 is known.
[0003]
[Problems to be solved by the invention]
However, in the conventional double pipe, a gap is formed between the outer pipe and the inner pipe, and both the pipe surfaces are formed of a smooth surface. The outer tube has a problem that the membrane vibrates and generates exhaust noise.
Therefore, the present invention has been made to solve the above problems, and an object of the present invention is to provide a vehicle exhaust system double pipe that generates less noise.
[0004]
[Means for Solving the Problems]
The present invention relates to a vehicle exhaust system double pipe in which an inner pipe is inserted into an outer pipe and a gap is formed between the outer pipe and the inner pipe.
The outer tube is formed with irregularities by repeating pyramidal convex portions continuously in the circumferential direction and the axial direction of the outer tube, and all the irregularities are not parallel to the outer peripheral surface of the inner tube. Only the surface is formed .
[0005]
When forming irregularities by protrusions pyramid the outer tube is repeated continuously in the circumferential direction and the axial direction of the outer tube, the outer peripheral surface of the inner Rutotomoni rigidity of the outer tube is high and all the irregularities tube and since only non-parallel faces are formed, even if the inner tube vibrates film by pulsation of the exhaust gas can be suppressed membrane vibration of the outer tube.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
The unevenness may be formed only at a predetermined portion of the outer tube, or may be formed on the entire surface of the outer tube portion having a predetermined distance from the inner tube.
Concave-convex shape, to repeat the unevenness of the fixed shape.
Irregularities are you form only the outer peripheral surface and a non-parallel surfaces of the inner tube in order to suppress membrane vibration of the outer tube.
[0007]
【Example】
Hereinafter, embodiments of the present invention will be described with reference to FIGS.
1-3, a first embodiment of a vehicle exhaust system for the double tube of the present invention is shown, this embodiment than it was also applied to the double pipe to the branch pipes 2 of the exhaust manifold 1 of the present invention .
[0008]
As shown in FIG. 1, the inflow side flange 3 fixed to the exhaust side port (not shown) of the engine has one end of four branch pipes 2 into which exhaust gas from the engine (not shown) flows. The other end of the four branch pipes 2 are connected together and connected to one end of the cylindrical collecting pipe 4. The other end of the collecting pipe 4 is connected to the outflow side flange 5. .
[0009]
As shown in FIG. 2, the branch pipe 2 is formed of a double pipe in which an inner pipe 7 is inserted into the outer pipe 6, and both end portions of the outer pipe 6 (only the outer pipe end portion 6 a on the inflow side flange 3 side are shown). ) Is reduced in diameter, both ends of the inner pipe 7 (only the inner pipe end 7a on the inflow side flange 3 side) and both ends of the outer pipe 6 (only the outer pipe end 6a on the inflow side flange 3 side) are shown. And a gap 12 is formed between the outer tube main body 6b and the inner tube 7 disposed between both ends of the outer tube 6 (only the outer tube end 6a on the inflow flange 3 side is shown). Yes.
[0010]
The upstream outer pipe end portion 6a and the inner pipe end portion 7a are spot-welded 8 at the joint portion, and the outer pipe end portion 6a is welded to the inflow side flange 3 all around.
The downstream outer pipe end (not shown) and the inner pipe end (not shown) are slidably formed without welding, and the outer pipe end (not shown) and the collecting pipe 4 are welded. (Not shown).
[0011]
As shown in FIGS. 2-3, the pyramid-shaped convex part 10 is repeated continuously in the circumferential direction and axial direction of the outer pipe | tube main body 6b, and the unevenness | corrugation 11 is formed in the outer pipe | tube main body 6b. Only the surface that is not parallel to the outer peripheral surface of the inner tube 7 is formed on all the irregularities 11.
[0012]
When exhaust gas flows into the branch pipe 2 from the exhaust port (not shown) of the engine, the inner pipe 7 of the branch pipe 2 vibrates with the pulsation of the exhaust gas, and radiated sound is generated. since it is propagated, the outer tube 6 the unevenness 11 is formed, together with high rigidity, only the outer peripheral surface and a non-parallel surfaces of the inner tube 7 to all irregularities 11 are formed, an outer tube main body 6b Therefore, the exhaust noise radiated from the outer tube main body 6b to the outside can be reduced. In this example, the exhaust noise was reduced by 5 db as compared with the case where the irregularities 11 were not formed on the outer tube main body 6b. In addition, since a gap is formed between the outer tube main body 6b and the inner tube 7, exhaust heat is not easily transmitted from the inner tube 7 to the outer tube main body 6b, and the rigidity of the outer tube main body 6b is reduced as the temperature rises. Even if the vehicle travels for a long time, the exhaust noise radiated to the outside from the outer tube main body 6b can be reduced.
[0013]
4 to 5 show a second embodiment of the double pipe for a vehicle exhaust system of the present invention. In this embodiment, the double pipe of the present invention is interposed between an exhaust manifold and a catalytic converter. This is applied to the front pipe 20.
As shown in FIG. 4, the front pipe 20 is formed of a main pipe 21, an upstream flange 22 and a downstream flange 23 connected to both end portions 21 a and 21 b of the main pipe 21.
As shown in FIG. 5, the main pipe 21 is formed of a double pipe in which an inner pipe 25 is inserted into an outer pipe 24.
[0014]
Both ends of the outer pipe 24 (only the outer pipe end 24a on the upstream flange 22 side is reduced), both ends of the inner pipe 25 (only the inner pipe end 25a on the upstream flange 22 side) and the outer pipe are reduced. 24 both ends (only the outer pipe end 24a on the upstream flange 22 side is shown) are joined, and arranged between both ends (only the outer pipe end 24a on the upstream flange 22 side is shown) of the outer pipe 24. A gap 29 is formed between the outer tube main body 24 b and the inner tube 25.
The joint portion of the upstream outer tube end 24a and the inner tube end 25a is spot-welded 26, and the outer tube end 24a is welded 27 to the upstream flange 22 on the entire circumference.
The outer pipe end (not shown) and the inner pipe end (not shown) on the downstream side are formed to be slidable without being welded, and the outer pipe end (not shown) and the downstream flange 23 are formed. All-around welding (not shown) is performed.
[0015]
The outer tube main body 24b of the outer tube 24 has the same unevenness 28 as that of the first embodiment, and the front pipe 20 of this embodiment also has the same function and effect as the exhaust manifold 1 of the first embodiment.
[0016]
【The invention's effect】
According to the present invention, in a vehicle exhaust system double pipe in which an inner pipe is inserted into an outer pipe and a gap is formed between the outer pipe and the inner pipe, the outer pipe has a pyramid-shaped convex portion. since the formation of the irregularities by repeated continuously in the circumferential direction and the axial direction of the outer tube, a high rigidity of the outer tube Rutotomoni, and non-parallel outer peripheral surface of the inner tube in all uneven Since only the surface is formed and the membrane vibration of the outer pipe can be suppressed, the exhaust noise radiated from the outer pipe to the outside is reduced, and the quietness of the vehicle during traveling is improved. Further, since the gap is formed between the outer tube and the inner tube, the exhaust heat is hardly transmitted to the outer tube from the inner tube, the stiffness reduction of the outer tube due to the Atsushi Nobori is suppressed, the vehicle even traveling long it is possible to reduce the exhaust noise emitted to the outside from the outer tube, the quietness of the vehicle is maintained.
[Brief description of the drawings]
FIG. 1 is a diagram in which a vehicle exhaust system double pipe of the present invention is applied to a branch pipe of an exhaust manifold.
FIG. 2 is a partial cross-sectional view of a branch pipe of an exhaust manifold.
FIG. 3 is a partially enlarged view of the surface of the branch pipe of the exhaust manifold.
FIG. 4 is a diagram in which a vehicle exhaust system double pipe of the present invention is applied to a front pipe.
FIG. 5 is a partial cross-sectional view of a front pipe.
[Explanation of symbols]
6 Outer tube 6b Outer tube body 7 Inner tube 11 Unevenness 24 Outer tube 24b Outer tube body 25 Inner tube 28 Unevenness

Claims (1)

外管内に内管を挿入し、該外管と該内管との間に隙間を形成した車両排気系用二重管において、
該外管には角錐状の凸部が該外管の周方向及び軸方向に連続して繰り返されることにより凹凸が形成されて、全ての該凹凸には該内管の外周面と非平行な面のみを形成することを特徴とする車両排気系用二重管。
In a double pipe for a vehicle exhaust system in which an inner pipe is inserted into an outer pipe and a gap is formed between the outer pipe and the inner pipe,
The outer tube is formed with irregularities by repeating pyramidal convex portions continuously in the circumferential direction and the axial direction of the outer tube, and all the irregularities are not parallel to the outer peripheral surface of the inner tube. A double pipe for a vehicle exhaust system characterized by forming only a surface .
JP09271297A 1997-03-05 1997-03-05 Double pipe for vehicle exhaust system Expired - Fee Related JP3810514B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP09271297A JP3810514B2 (en) 1997-03-05 1997-03-05 Double pipe for vehicle exhaust system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP09271297A JP3810514B2 (en) 1997-03-05 1997-03-05 Double pipe for vehicle exhaust system

Publications (2)

Publication Number Publication Date
JPH10252456A JPH10252456A (en) 1998-09-22
JP3810514B2 true JP3810514B2 (en) 2006-08-16

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JP09271297A Expired - Fee Related JP3810514B2 (en) 1997-03-05 1997-03-05 Double pipe for vehicle exhaust system

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001059458A (en) * 1999-06-16 2001-03-06 Aichi Mach Ind Co Ltd Intake manifold for internal combustion engine

Also Published As

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