JP3809865B2 - Air cleaning filter device - Google Patents

Air cleaning filter device Download PDF

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Publication number
JP3809865B2
JP3809865B2 JP2002377540A JP2002377540A JP3809865B2 JP 3809865 B2 JP3809865 B2 JP 3809865B2 JP 2002377540 A JP2002377540 A JP 2002377540A JP 2002377540 A JP2002377540 A JP 2002377540A JP 3809865 B2 JP3809865 B2 JP 3809865B2
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frame
filter material
wavy
filter
peripheral edge
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JP2003200015A (en
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賢二 豊嶋
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ヤマトヨ産業株式会社
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  • Air Filters, Heat-Exchange Apparatuses, And Housings Of Air-Conditioning Units (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、空調用途や空気清浄機用として広く利用されている波状の濾過式フィルター材を使用したフィルター装置で、詳しくは波状にプリーツ加工された濾過式フィルター材の周縁部に補強用枠体を嵌着した空気清浄用フィルター装置に関する。
【0002】
【従来の技術】
空気を浄化するフィルター材は、不織布や濾紙等の素材を波状にプリーツ加工して空気が通過する表面積を大きくした濾過式フィルター材が一般的である。この種のフィルター材は、例えば図14に示すように大面積の不織布や濾紙の反物状の素材を幅方向に定ピッチで交互に逆方向に折り曲げて三角波状にプリーツ加工して製造される。
【0003】
図14の波状フィルター材1は、波状面の波ピッチpが不揃いになると空気浄化機能が低下することから、波状フィルター材1の波状周縁部1aの端面に補強材2を接着剤やホットメルト法等で固定して製品化される。或いは、図示しない特殊な用途の波状フィルター材においては、その周縁部に矩形の木枠を接着剤等で一体に組み付けて、木枠で波状フィルター材の形状を固定化した木枠組みフィルター装置として製品化されている。
【0004】
図14の補強材2は、波状フィルター材1の波ピッチpを一定に揃えて、フィルター材1の波板形状を維持させ、全体の寸法形状を安定させる。すなわち、波状フィルター材1の波方向を横方向とすると、フィルター材1は横方向で伸縮して形状が安定せず、このままのフィルター材1の波状の対向二辺の周縁部1aと残りの対向二辺の直状周縁部1bに仮に矩形の枠体を嵌着して補強しても、枠体に対して波状フィルター材1が伸縮して枠体から外れたり、フィルター材1の横方向での波ピッチpが大小不揃いとなる等の不具合が生じることから、フィルター材1の波状周縁部1aの開放端面に波ピッチpを固定化する補強材2を固着している。この種の補強材2は、伸縮しないテープや線条等であり、テープの場合はフィルター材1の波状周縁部1aの端面の開口を塞ぎ、この開口端面からの空気のリークを抑制して、フィルター材全体の濾過性能、空気浄化機能を高める。
【0005】
【発明が解決しようとする課題】
上記のような波状フィルター材の単品は量産が容易で安価に製作できるが、波状フィルター材に形状を安定させるための補強材や木枠を固着する作業工程の作業性が悪くて、波状フィルター材を使用したフィルター装置の製造組立コストの低減化が難しい。また、補強材のために空気清浄用フィルター材単体の部品点数が多くなり、その分、材料コストが高くなる。特に、木枠組みフィルター材を使用したものは、厚みが大きくて嵩張り、輸送コストが高く付くと共に、廃棄処理時に木枠との接着剤等の温度管理やフィルター材のリサイクルの面で問題の多い廃棄物となっており、廃棄等の処理コストが高くなる問題がある。
【0006】
さらに、波状フィルター材は汚れると洗浄して再生するか、廃棄して新しいものと交換されるが、洗浄再生の場合に波状フィルター材の入り組んだ形状から効果的な洗浄が困難であり、洗浄後の再生も入り組んだ嵩張る形状から再生装置が大型化する問題がある。また、汚れた波状フィルター材を廃棄して新品と交換する場合には、次のことが問題となる。交換されるフィルター材の新品は、フィルター製造工場等に保管され、工場出荷されて店頭販売等されるが、このような交換用フィルター材は、波状フィルター材の波ピッチを補強材等で固定化して全体のサイズを再使用される定形の枠体サイズに合わせたものであるため、交換用フィルター材を定形の枠体サイズより小形に縮小化して保管し、輸送して店頭販売等することが難しくて、交換用フィルター材の保管スペース、店頭販売スペースの縮小化と輸送コストの低減化が難しい。
【0007】
本発明の目的は、製造組立コストや輸送コストの低減化が容易であり、フィルター材の洗浄再生処理が有利に行える空気清浄用フィルター装置を提供することにある。
【0008】
【課題を解決するための手段】
本発明の上記目的を達成する技術的手段は、波状にプリーツ加工された全体が矩形の濾過式フィルター材と、相互に組付け・分離可能な第1枠体及び第2枠体からなるフィルター枠とを備え、第1枠体は通気口となる開口部と、フィルター材の表裏いずれか片面側から波状周縁部に被着される面枠部と直状周縁部に被着される面枠部を有する枠部と、フィルター材の波状面の隣接する山部間に挿入されてフィルター材のプリーツ折り線方向と直角方向の形状寸法を規制する少なくとも1つの突部を波状周縁部に被着される面枠部の内面に有し、第2枠体は、通気口となる開口部と、フィルター材の表裏いずれか片面側から波状周縁部に被着される面枠部と直状周縁部に被着される面枠部とこの第2枠体の各面枠部の外側辺から内方に延在してフィルター材の矩形の四辺に被着される辺枠部を有する枠部と、フィルター材のプリーツ折り線と平行な前記面枠部の内面に、この面枠部から起立する前記辺枠部とでフィルター材のプリーツ折り線と平行な直状の周縁部が挿入されるとこの直状周縁部を仮止め保持する係止溝を形成する係止板を一体に有し、第2枠体にフィルター材の周縁部をこの周縁部の表裏いずれか片面側から嵌合させて、フィルター材の両端の直状周縁部を対応する係止溝に挿入して仮保持させ、次に第1枠体をフィルター材の周縁部の他の片面側から嵌合させて第1枠体と第2枠体とをフィルター材を収容して相互に組付けた構造を特徴とする。
【0009】
ここで、第1枠体と第2枠体はアルミフレームや樹脂フレーム等の枠で、各々が波状フィルター材の周縁部に分離可能に被着嵌合され、被着時にフィルター材を補強してその波状の形状を維持させる。また、第1枠体と第2枠体が被着嵌合されるフィルター材は、濾紙等を波状にプリーツ加工しただけの単品の適用が可能であり、このフィルター材は一対の枠体が外されると反物状に引き延ばされて簡単かつ効果的に洗浄等され、或いは、波ピッチが最小になるように折り畳まれて最小スペースでもって保管等されるものの適用が可能である。
【0011】
第1枠体がその面枠部の外側辺から屈曲状に起立してフィルター材の各辺を支持する辺枠部を更に有して、第1枠体の辺枠部と第2枠体の辺枠部とを相互に入れ込み状に組付けるようにする。
【0012】
【発明の実施の形態】
以下、実施形態を図1乃至図8、図9乃至図13、順に説明する。
【0013】
図1の分解図に示される空気清浄用フィルター装置は、全体が矩形の波状濾過式フィルター材3と、フィルター材3の矩形の周縁部に、この周縁部の表裏両面側から脱着可能に嵌着される第1枠体4と第2枠体5で構成される。フィルター材3は、例えば反物状の長尺な不織布や濾紙等の素材を定ピッチで交互に逆方向に折り曲げて三角波状にプリーツ加工したものを所定長さで切断して製造される。矩形のフィルター材3の周縁部は、谷部mと山部nが交互に連続する対向2辺の波状周縁部3aと、残りの対向2辺の直状周縁部3bで形成される。フィルター材3の素材はプリーツ加工性に優れた、かつ、洗浄において形状が変化し難いヒート加工性に富み耐熱性に優れたものが望ましい。また、一対の各枠体4,5が嵌着される前のフィルター材3の波ピッチp(隣接する山部間隔、又は、隣接する谷部間隔)は任意であり、このフィルター材3は波板方向に伸展又は圧縮自在である。
【0014】
一対の第1枠体5と第2枠体4は、何回もの洗浄が可能で寸法安定性に優れたアルミニウムや樹脂等の素材からなるほぼ同一寸法形状の枠部材である。第1枠体4は、例えばフィルター材3の表裏いずれか片面側から波状周縁部3aに被着される面枠部4’aと直状周縁部3bに被着される面枠部4’bと、この各面枠部4’a、4’bの外側辺から内方に一体に延在してフィルター材3の矩形の四辺に被着される辺枠部4”a、4”bを有する。第2枠体5は、フィルター材3の表裏いずれか片面側から波状周縁部3aに被着される面枠部5’aと直状周縁部3bに被着される面枠部5’bと、この各面枠部5’a、5’bの外側辺から内方に一体に延在してフィルター材3の矩形の四辺に被着される辺枠部5”a、5”bを有する。
【0015】
また、フィルター材3の波状周縁部3aに被着される第1枠体4の各面枠部4’aにフィルター材3の波板形状を規制する突部6が形成される。突部6は、面枠部4’aの内面の1箇所、或いは、等間隔の複数箇所に打ち出し成形等で突設され、図面では1つの面枠部4’aの長手方向の中央部を含む複数箇所に突部6を形成している。1つの突部6の形状サイズは、例えば図3に示すように波状フィルター材3の1つの谷部mに波幅方向で係止するように設定される。波状フィルター材3の波状周縁部3aの任意箇所の谷部mの各々に突部6が係止することで、フィルター材3の波方向の伸縮動作が突部6で規制されて、フィルター材3の形状が所定波ピッチpのほぼ定形の波板形状に維持される。このような突部6の数は、フィルター材3の複数の谷部mと同数に設定してもよいが、谷部mより少数に設定することが後述するフィルター装置の組立性をより良好にする上で望ましい。
【0016】
第1枠体4がアルミニウム板製品の場合、例えば図6に示すように面枠部4’aと辺枠部4”aの断面L形フレーム4cと、面枠部4’bと辺枠部4”bの断面L形フレーム4dの端面同士を直角に突き合わせ、突き合わせ部分をアルミニウムのL形連結板4eで連結するようにして、第1枠体4を矩形に製造するようにすれば、安価に量産性良く製造できる。第2枠体5も第1枠体4と同様に製造すればよい。
【0017】
波状フィルター材3の矩形の周縁部に第1枠体4と第2枠体5を嵌着したフィルター装置を図2に示し、その各断面図を図3と図4に示す。このフィルター装置の組立は、まず第2枠体5に波状フィルター材3の周縁部をこの周縁部の表裏いずれか片面側から嵌合させ、次に第1枠体4をフィルター材3の周縁部の他の片面側から嵌合させて行われる。フィルター材3の表裏両面側からの両枠体4,5の嵌合は、この両者の辺枠部4”aと5”a、及び、辺枠部4”bと5”bをフィルター材3の矩形の端面に沿わせて重合させた状態で、互いに分離分割可能に結合させることで行われる。
【0018】
例えば、図3に示すように第2枠体5に波状フィルター材3の周縁部を嵌合させると、全体を略水平にして第2枠体5を波状フィルター材3の波方向である横方向に手動で振動させて、フィルター材3の全体の波ピッチpが均等になるようにする。このときのフィルター材3は、その対向2辺の波状周縁部3aが第2枠体5の面枠部5’a上にほぼ自由に保持された状態で波方向左右に振動して、波板の弾性復原力で波ピッチpが均等化する。次に、略水平な第2枠体5の真上から第1枠体4を被せて両枠体4,5を合体させ、そのまま両者を離脱可能に係合させる。
【0019】
この両枠体4,5の嵌合による合体は、次のようにすることが後述理由で望ましい。すなわち、図1と図5に示される第1枠体4の辺枠部4”aの両端に形成したスリット7を第2枠体5の辺枠部5”bの両端部に嵌挿して、第2枠体5の辺枠部5”bの外面に第1枠体4の辺枠部4”bを重合させ、かつ、図4に示すように第2枠体5の辺枠部5”aの内面とフィルター材3の波状周縁部3aの端面の間に第1枠体4の辺枠部4”aを嵌挿させる。
【0020】
上記のようにフィルター材3が嵌着された第2枠体5の辺枠部5”bの外面に第1枠体4の辺枠部4”bを重ねるように嵌挿することで、第1枠体4がフィルター材3の直状周縁部3bに邪魔されること無く容易に第2枠体5に嵌合できるようになる。また、フィルター材3が嵌着された第2枠体5の辺枠部5”aとフィルター材3の波状周縁部3aの端面の間に第1枠体4の辺枠部4”aを嵌挿させることで、第1枠体4の辺枠部4”aがフィルター材3の波状周縁部3aの開口端面を直接に塞いで、この端面開口からの空気のリークを抑制してフィルター材3の空気浄化機能を安定した良好なものにする。
【0021】
ここで、図1の寸法引出線に示すように第2枠体4の対向する2辺の辺枠部5”aの離隔寸法をLとし、フィルター材3の波線方向の長さをDとすると、L=D〜(D−0.5mm)の範囲に規制することが望ましい。この寸法規制でフィルター材3が嵌着された第2枠体5の辺枠部5”aとフィルター材3の波状周縁部3aの端面の間に第1枠体4の辺枠部4”aが作業性良く確実に嵌挿でき、かつ、第1枠体4の辺枠部4”aがフィルター材3の波状周縁部3aの開口端面を気密に塞いで、この端面開口からの空気のリークを効果的に抑制し、フィルター材3の空気浄化機能をより安定した良好なものにする。なお、L>Dであると第1枠体4の辺枠部4”aとフィルター材3の波状端面の間に隙間ができて空気のリーク量が増大し、フィルター材3の空気浄化機能が低下する。また、L<(D−0.5mm)であると第1枠体4をフィルター材3に嵌挿するときに辺枠部4”aがフィルター材3の波状周縁部3aに引っ掛かって第1枠体4の第2枠体5への組付作業が難しくなる。
【0022】
また、上記のようにフィルター材3が嵌着された第2枠体5の辺枠部5”aとフィルター材3の波状周縁部3aの端面の間に第1枠体4の辺枠部4”aを嵌挿させることで、第1枠体4の面枠部4’aの突部6がフィルター材3の谷部mに係止して、フィルター材3の波状の形状が安定したものとなる。なお、図示しないが仮に第2枠体にも第1枠体と同様な突部を形成した場合、上記のように第2枠体に嵌着した波状フィルター材を左右に振動させて波ピッチを均等化するときに、第2枠体の突部が邪魔となって波ピッチの均等化作業が難しくなるので、かかる突部は一方の第1枠体だけに設けることが有効である。
【0023】
図2の空気清浄用フィルター装置は、フィルター材3がゴミ等の付着で汚れて空気清浄機能が低下すると、第1枠体4と第2枠体5が分離されてフィルター材3が取り外され、汚れたフィルター材3だけが廃棄処分されるか、後述のように洗浄リサイクル処理され、一対の各枠体4,5は新品かリサイクルされたフィルター材に再使用される。新品の交換用フィルター材は、例えば図7に示す波状フィルター材3’である。この交換用フィルター材3’は凹凸波の幅方向に伸縮自在であることから、幅方向に縮小させて最小サイズかつ最小体積の状態で保管し、輸送して店頭販売等されるものの適用が、交換品の保管スペースや店頭販売スペースの縮小化、輸送コストの低減化の上で望ましい。
【0024】
なお、汚れたフィルター材3のリサイクルのための洗浄は、波状フィルター材3の単体が伸縮自在であることから、例えば図8に示す各工程で行うことが可能であり望ましい。まず、汚れた単体の波状フィルター材3を引き延ばしながら予洗槽11内で60〜70℃のアルカリ洗浄液に浸漬して予備洗浄してから、本洗槽12内で60〜70℃の洗浄水で高圧スプレーし超音波振動を加えて本洗浄する。本洗浄されたフィルター材3をすすぎ槽13内で常温の防汚加工剤入り水流による高圧スプレーですすぎをしてから、フィルター材3を脱水ローラ14に通して常温で強制脱水し、最後に乾燥炉15に通して90〜100℃の熱風で強制乾燥する。このように波状フィルター材を反物状に引き延ばしながら連続的に洗浄し乾燥させることで、省スペースでの高速洗浄が容易となり、波状フィルター材のリサイクルの実用化を容易にする。
【0025】
次に、図9乃至図13に示される空気清浄用フィルター装置を説明する。このフィルター装置の基本構造は、図1の実施形態と同様であり、図9のフィルター装置における図1のフィルター装置と同一、又は、相当する部分には同一符号を付して説明の重複を避ける。
【0026】
図9(A)、(B)に示されるフィルター装置における第1枠体4と第2枠体5は、例えば樹脂成形品である。第1枠体4は、図10及び図11に示すように矩形の面枠部4’a、4’bを有し、この面枠部4’a、4’bが矩形のフィルター材3の片面側の周縁部に当接するようにしてある。第2枠体5は、図12及び図13に示すように矩形の面枠部5’a、5’bとその各外側辺から一体に屈曲させた辺枠部5”a、5”bを有し、この面枠部5’a、5’bが矩形のフィルター材3の他面側の周縁部に当接し、辺枠部5”a、5”bがフィルター材3の矩形の端面に対峙するようにしてある。
【0027】
図9の実施形態は、フィルター材3の直状周縁部3bに対応する第2枠体5の面枠部5’bの内面に係止板5cを一体に起立状に成形して、係止板5cとこれに対向する辺枠部5”bとの間に所定幅の係止溝5dを形成し、この係止溝5dにフィルター材3の直状周縁部3bを挿入して仮保持させることを特徴とする。係止板5cの面枠部5’bからの高さは、辺枠部5”bの高さよりフィルター材3の厚さ程度だけ低く設定される。係止溝5dの幅は、フィルター材3の厚さの数倍程度に設定されて、この係止溝5dに図9(A)又は(B)に示すようにフィルター材3の直状周縁部3bの外側1枚分又は2枚分が挿入されるようにしてある。
【0028】
上記第2枠体5に波状フィルター材3を手動で嵌着する場合、図7に示すように圧縮されたフィルター材3を両手で規定サイズ程度まで拡げて、両端の直状周縁部3bを対応する係止溝5dに挿入する。例えば、図9(A)に示すように係止溝5dにフィルター材3の直状周縁部3bの最外側の1枚を挿入して、この1枚と2枚目の間の谷部mを係止板5cに係止させる。或いは、図9(B)に示すように係止溝5dにフィルター材3の直状周縁部3bの最外側の1枚と次の2枚目を重ねた状態で挿入して、2枚目と3枚目の間の谷部mを係止板5cに係止させる。
【0029】
図9(A)、(B)のようにフィルター材3の両端の直状周縁部3bを係止板5cに係止させて仮保持させることで、第2枠体5内でフィルター材3が規定サイズに保持されて、第2枠体5へのフィルター材3の組付作業が簡単迅速に行えるようになる。また、第2枠体5内でフィルター材3が規定サイズに保持され、伸縮等して形状が安定しなかった直状周縁部3bが係止溝5dに挿入されることで形状が安定するので、次に行われる第2枠体5への第1枠体4の組付作業が容易になる。
【0030】
なお、図9の実施形態における第1枠体4は、上記係止板5cを有する第2枠体5に対応させた図10及び図11に示す形状が望ましい。すなわち、第1枠体4の矩形の面枠部4’a、4’bを、その外面の外側辺に一体に屈曲させたリブ部4cで補強し、波状フィルター材3の波状周縁部3aに対応する面枠部4’aの内面にフィルター材3の形状を規制する突部6を一体に形成し、波状フィルター材3の直状周縁部3bに対応する面枠部4’bの内面に第2枠体5の係止溝5dに嵌挿される突片4dを一体に形成する。
【0031】
図9に示すように、第2枠体5に係止溝5dを利用してフィルター材3を嵌着した後、第2枠体5に第1枠体4を嵌合させるとき、第1枠体4の突片4dを係止溝5dに嵌挿して、係止溝5dに先に嵌挿されたフィルター材3の直状周縁部3bを突片4dで係止板5cに押圧するようにする。このようにすることで両枠体4,5で挟持されたフィルター材3の伸縮し易い直状周縁部3bが強固に固定化されて、波状フィルター材3の変形が確実に防止される。
【0032】
なお、図10及び図11に示される第1枠体4においては、矩形の面枠部4’a、4’bの内側辺に格子枠4eを一体に形成して、フィルター材3の脱落を防止するようにしている。同様に図12及び図13に示される第2枠体5においても、その矩形の面枠部5’a、5’bに格子枠5eを一体に形成しているが、これらの格子枠4e,5eは必ずしも必要としない。
【0033】
本発明は以上の実施形態に限らず、特に第1枠体と第2枠体の形状はその材質によって適宜改変されるもので、例えば第2枠体にフィルター材の端面の各辺を支持する辺枠部を設けると、他方の第1枠体には必ずしも同様な辺枠部を設ける必要が無くて、第1枠体はフィルター材の形状を規制する突部を有する面枠部だけで構成することも可能である。
【0034】
【発明の効果】
本発明によれば、波状フィルター材の周縁部の表裏両面側から一対の第1枠体と第2枠体を分離可能に被着嵌合させ、一方の枠体の突部をフィルター材の波状周縁部の谷部に係止させてフィルター材を所定の波板形状に保持した状態でフィルター材を定形に補強したので、フィルター材に不織布や濾紙等を単に波状に折り込んだ量産が容易で製作費の安い単品が使用できて、フィルター装置の材料費、製造組立コストの低減化が可能となる。また、フィルター材からの第1枠体と第2枠体の分離が容易であり、さらに、枠体から分離されたフィルター材を反物状に引き延ばして洗浄し乾燥させることが容易となって、フィルター材のリサイクルと、リサイクル設備の省スペース化が容易となる。また、汚れたフィルター材の交換品も伸縮可能な波状フィルター材であるため、この交換品を枠体サイズより小形に縮小して包装、保管、店頭販売等することができ、このようにすることで交換用フィルター材の保管費や輸送コストの低減化、保管スペースと店頭販売スペースの縮小化が可能となる。
【0035】
また、第2枠体に波状フィルター材の直状周縁部が嵌挿されて仮保持される係止溝を形成することで、波状フィルター材の伸縮して形状が安定しない直状周縁部の形状が第2枠体に嵌着される時点で安定して、第2枠体への波状フィルター材の取付作業が容易になり、かつ、第2枠体への第1枠体の取付作業もフィルター材で邪魔されることなく容易になって、フィルター装置の組立作業の改善が図れる。
【0036】
また、波状フィルター材の周縁部の端面で第1枠体と第2枠体の辺枠部を重合させ、フィルター材の波状周縁部の谷部に係止する突部を有する第1枠体の辺枠部でフィルター材の波状周縁部の端面の開口を塞ぐようにすることで、フィルター材の波状周縁部の開口端面からの空気のリークが抑制されて、フィルター材全体の空気清浄機能が強化される。
【図面の簡単な説明】
【図1】本発明の第1の実施形態を示す空気清浄用フィルター装置の分解斜視図。
【図2】図1フィルター装置の組立後の斜視図。
【図3】図2T1−T1線に沿う拡大断面図。
【図4】図3T2−T2線に沿う断面図。
【図5】図1フィルター装置における第1枠体と第2枠体の部分拡大斜視図。
【図6】図1フィルター装置における第1枠体の部分斜視図。
【図7】図1フィルター装置におけるフィルター材の保管時等の斜視図。
【図8】フィルター材の洗浄乾燥工程システムの概要を示す側面図。
【図9】(A)、(B)は本発明の第2の実施形態を示す空気清浄用フィルター装置の部分断面図。
【図10】図9フィルター装置における第1枠体の底面図。
【図11】図10T3−T3線に沿う断面図とその部分拡大図。
【図12】図9フィルター装置における第2枠体の平面図。
【図13】図12T4−T4線に沿う断面図とその一部拡大図。
【図14】従来の空気清浄用フィルター装置における波状フィルター材の斜視図。
【符号の説明】
3 フィルター材
3a 波状周縁部
3b 直状周縁部
m 谷部
n 山部
4 第1枠体
4’a、4’b 枠部、面枠部
4”a、4”b 枠部、辺枠部
5 第2枠体
5’a、5’b 枠部、面枠部
5”a、5”b 枠部、辺枠部
5c 係止板
5d 係止溝
6 突部
[0001]
BACKGROUND OF THE INVENTION
The present invention is a filter device using a wavy filtering filter material that is widely used for air conditioning applications and air purifiers, and more specifically, a reinforcing frame on the periphery of the filtering filter material that has been pleated into a wavy shape The present invention relates to an air purifying filter device fitted with.
[0002]
[Prior art]
A filter material that purifies air is generally a filter material that increases the surface area through which air passes by pleating a material such as a nonwoven fabric or filter paper into a wave shape. For example, as shown in FIG. 14, this type of filter material is manufactured by folding a large-area non-woven fabric or a filter paper-like material alternately at a constant pitch in the width direction in the opposite direction and pleating into a triangular wave shape.
[0003]
The wave filter material 1 shown in FIG. 14 has an air purification function that deteriorates when the wave pitch p of the wave surface becomes uneven. Therefore, the reinforcing material 2 is attached to the end face of the wave edge 1a of the wave filter material 1 by an adhesive or hot melt method. It is fixed and commercialized. Alternatively, in the case of a wavy filter material for special use (not shown), it is a product as a wooden frame filter device in which a rectangular wooden frame is integrally assembled to the peripheral edge with an adhesive or the like, and the shape of the wavy filter material is fixed by a wooden frame. It has become.
[0004]
14 reinforces the wave pitch p of the corrugated filter material 1 to be constant, maintains the corrugated plate shape of the filter material 1, and stabilizes the overall dimensional shape. That is, when the wave direction of the wave-like filter material 1 is a horizontal direction, the filter material 1 expands and contracts in the horizontal direction and the shape is not stable. Even if a rectangular frame is fitted and reinforced on the two straight edges 1b, the wavy filter material 1 expands and contracts with respect to the frame and comes off the frame, or in the lateral direction of the filter material 1. Therefore, the reinforcing material 2 for fixing the wave pitch p is fixed to the open end face of the wave-like peripheral portion 1a of the filter material 1. This type of reinforcing material 2 is a tape, a line, or the like that does not expand and contract. In the case of a tape, the opening of the end surface of the wavy peripheral edge 1a of the filter material 1 is blocked, and air leakage from the opening end surface is suppressed. Improves filtration performance and air purification function of the entire filter material.
[0005]
[Problems to be solved by the invention]
A single wavy filter material as described above is easy to mass-produce and can be manufactured at low cost, but the workability of the work process for fixing the reinforcing material and the wooden frame to stabilize the shape on the wavy filter material is poor, and the wavy filter material It is difficult to reduce the manufacturing and assembling cost of the filter device using the filter. Further, the number of parts of the air cleaning filter material alone increases due to the reinforcing material, and the material cost increases accordingly. In particular, those using wood frame filter materials are thick and bulky, and are expensive to transport, and have many problems in terms of temperature management such as adhesives to the wooden frame and recycling of filter materials during disposal. There is a problem in that it is a waste and the disposal cost for disposal becomes high.
[0006]
Furthermore, if the wavy filter material becomes dirty, it can be washed and regenerated, or discarded and replaced with a new one. However, in the case of cleaning regeneration, the complicated shape of the wavy filter material makes it difficult to clean effectively. There is a problem that the size of the playback device increases due to the complicated and bulky shape. Further, when the dirty wavy filter material is discarded and replaced with a new one, the following becomes a problem. New filter materials to be replaced are stored in filter manufacturing factories, etc., shipped to the factory, and sold over the counter. Such replacement filter materials are made by fixing the wave pitch of the wavy filter material with a reinforcing material or the like. Therefore, the replacement filter material can be stored in a smaller size than the standard frame size, stored, transported and sold in stores, etc. It is difficult to reduce storage space for replacement filter materials, store sales space, and transportation costs.
[0007]
An object of the present invention is to provide a filter device for air cleaning which can easily reduce manufacturing and assembling costs and transportation costs and can advantageously perform cleaning and regeneration processing of filter materials.
[0008]
[Means for Solving the Problems]
The technical means for achieving the above-mentioned object of the present invention is a filter frame comprising a filter-type filter material having a rectangular shape and a first frame and a second frame that can be assembled and separated from each other. The first frame body has an opening serving as a vent, a surface frame portion that is attached to the wavy peripheral edge portion from either one of the front and back sides of the filter material, and a surface frame portion that is attached to the straight peripheral edge portion. And at least one protrusion that is inserted between adjacent ridges of the wavy surface of the filter material and restricts the shape of the filter material in the direction perpendicular to the pleat fold line direction is attached to the wavy peripheral portion. The second frame has an opening that serves as a vent, a surface frame that is attached to the wavy peripheral edge from one side of the front and back of the filter material, and a straight peripheral edge. It extends inward from the outer side of each face frame part to be attached and each face frame part of this second frame body. In a frame portion having sides frame part which is deposited on a rectangular four sides of Iruta material, the inner surface of pleat crease lines and said parallel surface frame part of the filter material, and the side frame portion rising from the plane frame portion When a straight peripheral portion parallel to the pleat fold line of the filter material is inserted, a locking plate is integrally formed to form a locking groove that temporarily holds and holds the straight peripheral portion , and the second frame body has a filter. The peripheral edge of the material is fitted from one side of the front and back of the peripheral edge, the straight peripheral edges at both ends of the filter material are inserted into the corresponding locking grooves and temporarily held , and then the first frame is It is characterized by a structure in which the first frame and the second frame are fitted together from the other side of the peripheral edge of the filter material and the filter material is accommodated and assembled together.
[0009]
Here, the first frame body and the second frame body are frames such as an aluminum frame and a resin frame, and each is detachably attached to the peripheral edge portion of the wavy filter material, and the filter material is reinforced during the attachment. The wavy shape is maintained. In addition, the filter material on which the first frame body and the second frame body are attached and fitted can be applied as a single product simply by pleating filter paper or the like into a wavy shape. In this case, it is possible to apply a material which is stretched into a fabric and easily and effectively cleaned, or is folded so as to minimize the wave pitch and stored in a minimum space.
[0011]
The first frame further has a side frame portion that stands up in a bent shape from the outer side of the face frame portion and supports each side of the filter material, and the side frame portion of the first frame body and the second frame body The side frame part is inserted into each other and assembled.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the embodiments 1 to 8, in FIGS. 9 to 13 will be described in order.
[0013]
The air cleaning filter device shown in the exploded view of FIG. 1 is fitted into a wavy filtration filter material 3 having a rectangular shape as a whole and a rectangular peripheral portion of the filter material 3 so as to be detachable from both front and back sides of the peripheral portion. The first frame 4 and the second frame 5 are configured. The filter material 3 is manufactured, for example, by bending a material such as a long, non-woven fabric or a filter paper, which is alternately bent at a constant pitch in the opposite direction, and pleated into a triangular wave shape at a predetermined length. The peripheral edge of the rectangular filter material 3 is formed of two opposing wavy peripheral edges 3a in which valleys m and peaks n are alternately arranged, and the remaining two opposing opposing peripheral edges 3b. It is desirable that the material of the filter material 3 is excellent in pleat processability, and is rich in heat processability and excellent in heat resistance, whose shape does not easily change during cleaning. Further, the wave pitch p (adjacent peak portion interval or adjacent valley interval) of the filter material 3 before the pair of frames 4 and 5 are fitted is arbitrary, and the filter material 3 Can be extended or compressed in the plate direction.
[0014]
The pair of first frame body 5 and second frame body 4 are frame members having substantially the same size and shape made of a material such as aluminum or resin that can be washed many times and has excellent dimensional stability. The first frame body 4 includes, for example, a surface frame portion 4′a that is attached to the wavy peripheral edge portion 3a and a surface frame portion 4′b that is attached to the straight peripheral edge portion 3b from either one of the front and back sides of the filter material 3. And side frame portions 4 ″ a, 4 ″ b that extend inwardly from the outer sides of the respective face frame portions 4′a, 4′b and are attached to the four rectangular sides of the filter material 3. Have. The second frame body 5 includes a surface frame portion 5′a that is attached to the wavy peripheral edge portion 3a and a surface frame portion 5′b that is attached to the straight peripheral edge portion 3b from either one side of the filter material 3. The side frame portions 5 ′ a, 5 ′ b have side frame portions 5 ″ a, 5 ″ b that extend integrally inward from the outer sides of the face frame portions 5 ′ a, 5 ′ b and are attached to the four rectangular sides of the filter material 3. .
[0015]
In addition, a protrusion 6 that regulates the corrugated plate shape of the filter material 3 is formed on each surface frame portion 4 ′ a of the first frame body 4 that is attached to the waved peripheral edge portion 3 a of the filter material 3. The protrusion 6 protrudes from one position on the inner surface of the surface frame portion 4′a or a plurality of equally spaced portions by stamping molding or the like. In the drawing, the center portion in the longitudinal direction of one surface frame portion 4′a is formed. Protrusions 6 are formed at a plurality of locations. For example, as shown in FIG. 3, the shape size of one protrusion 6 is set so as to be locked in the wave width direction to one valley m of the wave-like filter material 3. The protrusion 6 is locked to each of the valleys m at an arbitrary position of the wavy peripheral edge 3a of the wavy filter material 3, so that the expansion and contraction operation in the wave direction of the filter material 3 is restricted by the protrusion 6, and the filter material 3 Is maintained in a substantially regular corrugated plate shape with a predetermined wave pitch p. The number of such protrusions 6 may be set to the same number as the plurality of troughs m of the filter material 3, but setting to a smaller number than the troughs m improves the assemblability of the filter device described later. This is desirable.
[0016]
When the first frame 4 is an aluminum plate product, for example, as shown in FIG. 6, the cross-sectional L-shaped frame 4 c of the face frame portion 4 ′ a and the side frame portion 4 ″ a, the face frame portion 4 ′ b, and the side frame portion. If the end faces of the L-shaped frame 4d having a cross section of 4 ″ b are butted at right angles and the butted portions are coupled by an L-shaped coupling plate 4e made of aluminum, the first frame 4 can be manufactured in a rectangular shape. Can be manufactured with high mass productivity. The second frame 5 may be manufactured in the same manner as the first frame 4.
[0017]
FIG. 2 shows a filter device in which the first frame body 4 and the second frame body 5 are fitted to the rectangular peripheral edge of the wavy filter material 3, and respective cross-sectional views thereof are shown in FIGS. 3 and 4. In assembling the filter device, first, the peripheral edge of the corrugated filter material 3 is fitted to the second frame 5 from either the front or back side of the peripheral edge, and then the first frame 4 is attached to the peripheral edge of the filter material 3. It is performed by fitting from the other one side. When both the frame bodies 4 and 5 are fitted from the front and back sides of the filter material 3, the side frame portions 4 ″ a and 5 ″ a and the side frame portions 4 ″ b and 5 ″ b of the both are attached to the filter material 3. In a state where they are polymerized along the rectangular end faces of the two, they are bonded together so as to be separable from each other.
[0018]
For example, as shown in FIG. 3, when the peripheral portion of the wavy filter material 3 is fitted to the second frame 5, the horizontal direction is the wave direction of the wavy filter material 3 by making the whole substantially horizontal. To make the entire wave pitch p of the filter material 3 uniform. At this time, the filter material 3 vibrates to the left and right in the wave direction in a state where the waved peripheral edge portions 3a of the two opposite sides are substantially freely held on the surface frame portion 5'a of the second frame body 5, The wave pitch p is equalized by the elastic restoring force. Next, the first frame 4 is put on the substantially horizontal second frame 5 and the frames 4 and 5 are joined together, and the two are engaged with each other in a detachable manner.
[0019]
The union by the fitting of the two frames 4 and 5 is desirably performed as follows for the reason described later. That is, the slits 7 formed at both ends of the side frame 4 ″ a of the first frame 4 shown in FIGS. 1 and 5 are inserted into both ends of the side frame 5 ″ b of the second frame 5, The side frame 4 ″ b of the first frame 4 is overlapped on the outer surface of the side frame 5 ″ b of the second frame 5, and the side frame 5 ″ of the second frame 5 as shown in FIG. The side frame portion 4 ″ a of the first frame body 4 is fitted between the inner surface of a and the end surface of the wavy peripheral edge portion 3a of the filter material 3.
[0020]
By inserting and inserting the side frame portion 4 ″ b of the first frame 4 so as to overlap the outer surface of the side frame portion 5 ″ b of the second frame 5 to which the filter material 3 is fitted as described above, The one frame 4 can be easily fitted to the second frame 5 without being obstructed by the straight peripheral edge 3 b of the filter material 3. Further, the side frame portion 4 ″ a of the first frame body 4 is fitted between the side frame portion 5 ″ a of the second frame body 5 on which the filter material 3 is fitted and the end surface of the wavy peripheral edge portion 3a of the filter material 3. By inserting, the side frame portion 4 ″ a of the first frame body 4 directly closes the opening end surface of the wavy peripheral edge portion 3a of the filter material 3, and the air leakage from the end surface opening is suppressed, thereby reducing the filter material 3 Make the air purification function stable and good.
[0021]
Here, as shown in the dimension leader line in FIG. 1, the distance between the two opposite side frame portions 5 ″ a of the second frame 4 is L, and the length of the filter material 3 in the wavy direction is D. , L = D to (D−0.5 mm) is desirable.The side frame portion 5 ″ a of the second frame 5 on which the filter material 3 is fitted and the filter material 3 The side frame portion 4 ″ a of the first frame body 4 can be securely inserted between the end faces of the wavy peripheral edge portion 3a with good workability, and the side frame portion 4 ″ a of the first frame body 4 is made of the filter material 3. The opening end face of the wavy peripheral edge 3a is airtightly closed, and air leakage from the end face opening is effectively suppressed, and the air purification function of the filter material 3 is made more stable and favorable. If L> D, a gap is formed between the side frame portion 4 ″ a of the first frame 4 and the wavy end surface of the filter material 3 to increase the amount of air leakage, and the air purification function of the filter material 3 is improved. Further, when L <(D−0.5 mm), the side frame portion 4 ″ a is caught by the wavy peripheral portion 3a of the filter material 3 when the first frame body 4 is inserted into the filter material 3. Assembling work of the first frame 4 to the second frame 5 becomes difficult.
[0022]
Further, the side frame portion 4 of the first frame body 4 is disposed between the side frame portion 5 ″ a of the second frame body 5 to which the filter material 3 is fitted as described above and the end surface of the wavy peripheral edge portion 3a of the filter material 3. "A is inserted, and the projection 6 of the face frame 4'a of the first frame 4 is locked to the trough m of the filter material 3 so that the wavy shape of the filter material 3 is stabilized. It becomes. Although not shown, if the second frame has a protrusion similar to the first frame, the wave filter material fitted to the second frame is vibrated left and right as described above to change the wave pitch. When equalizing, the protrusions of the second frame obstruct the wave pitch equalization work, so it is effective to provide such protrusions only on one of the first frames.
[0023]
In the air cleaning filter device of FIG. 2, when the filter material 3 is soiled due to adhesion of dust or the like and the air cleaning function is lowered, the first frame body 4 and the second frame body 5 are separated and the filter material 3 is removed, Only the dirty filter material 3 is discarded or washed and recycled as described later, and the pair of frames 4 and 5 are reused as new or recycled filter materials. A new replacement filter material is, for example, a wavy filter material 3 ′ shown in FIG. Since this replacement filter material 3 'can be expanded and contracted in the width direction of the corrugated wave, it can be reduced in the width direction, stored in a minimum size and in a minimum volume, transported and sold in stores, etc. This is desirable in terms of reducing the storage space for replacement products and store sales, and reducing transportation costs.
[0024]
Note that the cleaning for recycling the dirty filter material 3 can be performed in each step shown in FIG. 8, for example, because the single wave filter material 3 can be expanded and contracted. First, after the dirty single wave-like filter material 3 is stretched, it is immersed in an alkali cleaning solution at 60 to 70 ° C. in the pre-washing tank 11 and preliminarily washed, and then is washed in the main washing tank 12 with washing water at 60 to 70 ° C. Spray and apply ultrasonic vibration to perform main cleaning. The cleaned filter material 3 is rinsed in a rinse tank 13 with a high-pressure spray using a water stream containing an antifouling agent at room temperature, and then the filter material 3 is forcedly dehydrated at room temperature through a dewatering roller 14, and finally dried. It is forced to dry with hot air of 90-100 ° C. through a furnace 15. Thus, by continuously washing and drying the wavy filter material while stretching it into a fabric, it becomes easy to perform high-speed cleaning in a space-saving manner, and facilitate the practical application of recycling of the wavy filter material.
[0025]
Next, the air cleaning filter device shown in FIGS. 9 to 13 will be described. The basic structure of this filter device is the same as that of the embodiment of FIG. 1, and the same or corresponding parts in the filter device of FIG. 9 as those of FIG. .
[0026]
The first frame body 4 and the second frame body 5 in the filter device shown in FIGS. 9A and 9B are, for example, resin molded products. As shown in FIGS. 10 and 11, the first frame body 4 has rectangular surface frame portions 4 ′ a and 4 ′ b, and the surface frame portions 4 ′ a and 4 ′ b are formed of the rectangular filter material 3. It is made to contact | abut to the peripheral part of the single side | surface side. As shown in FIGS. 12 and 13, the second frame 5 includes rectangular face frame portions 5 ′ a, 5 ′ b and side frame portions 5 ″ a, 5 ″ b bent integrally from the respective outer sides. The face frame portions 5 ′ a, 5 ′ b abut on the peripheral edge of the other side of the rectangular filter material 3, and the side frame portions 5 ″ a, 5 ″ b are on the rectangular end surface of the filter material 3. It is trying to confront.
[0027]
In the embodiment of FIG. 9, a locking plate 5 c is integrally formed upright on the inner surface of the face frame portion 5 ′ b of the second frame body 5 corresponding to the straight peripheral edge portion 3 b of the filter material 3, A locking groove 5d having a predetermined width is formed between the plate 5c and the side frame portion 5 "b opposite to the plate 5c, and the straight peripheral edge 3b of the filter material 3 is inserted into the locking groove 5d and temporarily held. The height of the locking plate 5c from the face frame 5′b is set to be lower than the height of the side frame 5 ″ b by about the thickness of the filter material 3. The width of the locking groove 5d is set to be about several times the thickness of the filter material 3, and the locking groove 5d has a straight peripheral edge portion of the filter material 3 as shown in FIG. 9 (A) or (B). One or two outer sides of 3b are inserted.
[0028]
When manually fitting the corrugated filter material 3 to the second frame 5, the compressed filter material 3 is expanded to a specified size with both hands as shown in FIG. To be inserted into the locking groove 5d. For example, as shown in FIG. 9A, one outermost sheet of the straight peripheral edge 3b of the filter material 3 is inserted into the locking groove 5d, and a valley m between the first sheet and the second sheet is formed. Lock to the locking plate 5c. Alternatively, as shown in FIG. 9 (B), the outermost sheet of the straight peripheral edge 3b of the filter material 3 and the next second sheet are inserted into the locking groove 5d so that the second sheet is overlapped. The valley m between the third sheets is locked to the locking plate 5c.
[0029]
As shown in FIGS. 9 (A) and 9 (B), the filter medium 3 is held in the second frame 5 by temporarily retaining the straight peripheral edge portions 3b at both ends of the filter medium 3 by engaging with the locking plates 5c. The assembly work of the filter material 3 to the second frame 5 can be performed easily and quickly while being held at the prescribed size. In addition, since the filter material 3 is held at a specified size in the second frame 5 and the shape is stabilized by inserting the straight peripheral edge 3b whose shape is not stable due to expansion and contraction into the locking groove 5d, the shape is stabilized. Then, the assembly work of the first frame 4 to the second frame 5 to be performed next becomes easy.
[0030]
In addition, the shape shown in FIG.10 and FIG.11 corresponding to the 2nd frame 5 which has the said latching plate 5c is desirable for the 1st frame 4 in embodiment of FIG. That is, the rectangular surface frame portions 4 ′ a, 4 ′ b of the first frame body 4 are reinforced with rib portions 4 c that are integrally bent on the outer side of the outer surface, and the wavy peripheral edge portion 3 a of the wavy filter material 3 is reinforced. A protrusion 6 that regulates the shape of the filter material 3 is integrally formed on the inner surface of the corresponding surface frame portion 4 ′ a, and is formed on the inner surface of the surface frame portion 4 ′ b corresponding to the straight peripheral edge portion 3 b of the wavy filter material 3. A projecting piece 4d that is inserted into the locking groove 5d of the second frame 5 is integrally formed.
[0031]
As shown in FIG. 9, after the filter material 3 is fitted to the second frame 5 using the locking groove 5 d, the first frame 4 is fitted to the second frame 5. The protruding piece 4d of the body 4 is inserted into the locking groove 5d, and the straight peripheral edge 3b of the filter material 3 previously inserted into the locking groove 5d is pressed against the locking plate 5c by the protruding piece 4d. To do. By doing in this way, the straight peripheral part 3b which is easy to expand and contract of the filter material 3 clamped by the both frame bodies 4 and 5 is firmly fixed, and the deformation of the wave-like filter material 3 is surely prevented.
[0032]
In addition, in the 1st frame 4 shown by FIG.10 and FIG.11, the lattice frame 4e is integrally formed in the inner side of rectangular surface frame part 4'a, 4'b, and drop-off | omission of the filter material 3 is carried out. I try to prevent it. Similarly, in the second frame 5 shown in FIGS. 12 and 13, the lattice frame 5e is formed integrally with the rectangular face frame portions 5′a and 5′b. However, the lattice frames 4e, 5e is not necessarily required.
[0033]
The present invention is not limited to the above embodiment, and in particular, the shapes of the first frame body and the second frame body are appropriately modified depending on the material thereof. For example, each side of the end face of the filter material is supported by the second frame body. When the side frame portion is provided, it is not always necessary to provide the same first side frame portion on the other first frame body, and the first frame body is constituted only by a surface frame portion having a protrusion that regulates the shape of the filter material. It is also possible to do.
[0034]
【The invention's effect】
According to the present invention, the pair of first and second frame members are separably fitted and fitted from the front and back side surfaces of the peripheral portion of the corrugated filter material, and the projections of one frame member are corrugated of the filter material. The filter material is reinforced in a fixed shape with the filter material held in the predetermined corrugated shape by engaging with the valley at the periphery, so mass production is easy by simply folding the filter material into a wave shape. A low-cost single item can be used, and the material cost and manufacturing / assembling cost of the filter device can be reduced. In addition, the first frame body and the second frame body can be easily separated from the filter material, and the filter material separated from the frame body can be easily stretched into a workpiece and washed and dried. It becomes easy to recycle materials and save space in recycling equipment. In addition, since the replacement of the dirty filter material is also a wavy filter material that can be expanded and contracted, this replacement can be reduced to a smaller size than the frame size and can be packed, stored, sold at stores, etc. This makes it possible to reduce the storage cost and transportation cost of the replacement filter material, and to reduce the storage space and the store sales space.
[0035]
Moreover, the shape of the straight peripheral part where the wave-like filter material expands and contracts and the shape is not stabilized by forming a locking groove in which the straight peripheral part of the wave-like filter material is inserted and temporarily held in the second frame. At the time when is attached to the second frame, the mounting operation of the wavy filter material to the second frame is facilitated, and the mounting operation of the first frame to the second frame is also filtered. It becomes easy without being disturbed by the material, and the assembling work of the filter device can be improved.
[0036]
In addition, the first frame body has a protrusion that overlaps the side frame portions of the first frame body and the second frame body at the end surface of the peripheral edge portion of the wavy filter material and engages with the valley portion of the wavy peripheral edge portion of the filter material. By closing the opening at the end face of the wavy peripheral edge of the filter material with the side frame, air leakage from the open end face of the wavy peripheral edge of the filter material is suppressed, and the air cleaning function of the entire filter material is enhanced. Is done.
[Brief description of the drawings]
FIG. 1 is an exploded perspective view of an air cleaning filter device according to a first embodiment of the present invention.
FIG. 2 is a perspective view of the filter device after assembly.
FIG. 3 is an enlarged cross-sectional view taken along line T1-T1 in FIG. 2;
4 is a cross-sectional view taken along the line T2-T2 in FIG. 3;
5 is a partially enlarged perspective view of a first frame body and a second frame body in the filter device of FIG. 1;
6 is a partial perspective view of a first frame body in the filter device of FIG. 1;
7 is a perspective view of the filter device when the filter material is stored in FIG.
FIG. 8 is a side view showing an overview of a filter material cleaning and drying process system.
9A and 9B are partial cross-sectional views of an air cleaning filter device showing a second embodiment of the present invention.
10 is a bottom view of the first frame body in the filter device of FIG. 9;
11 is a cross-sectional view taken along the line T3-T3 in FIG. 10 and a partially enlarged view thereof.
12 is a plan view of a second frame body in the filter device of FIG. 9;
13 is a sectional view taken along line T4-T4 in FIG. 12 and a partially enlarged view thereof.
FIG. 14 is a perspective view of a wavy filter material in a conventional air cleaning filter device.
[Explanation of symbols]
3 Filter material 3a Wavy peripheral edge 3b Straight peripheral edge m Valley part n Mountain part 4 First frame body 4'a, 4'b Frame part, face frame part 4 "a, 4" b Frame part, side frame part 5 Second frame 5'a, 5'b Frame, face frame 5 "a, 5" b Frame, side frame 5c Locking plate 5d Locking groove 6 Projection

Claims (1)

波状にプリーツ加工された全体が矩形の濾過式フィルター材と、相互に組付け・分離可能な第1枠体及び第2枠体からなるフィルター枠とを備え、
前記第1枠体は、通気口となる開口部と、前記フィルター材の表裏いずれか片面側から波状周縁部に被着される面枠部と直状周縁部に被着される面枠部を有する枠部と、前記フィルター材の波状面の隣接する山部間に挿入されてフィルター材のプリーツ折り線方向と直角方向の形状寸法を規制する少なくとも1つの突部を前記波状周縁部に被着される面枠部の内面に有し、
前記第2枠体は、通気口となる開口部と、前記フィルター材の表裏いずれか片面側から波状周縁部に被着される面枠部と直状周縁部に被着される面枠部とこの第2枠体の各面枠部の外側辺から内方に延在してフィルター材の矩形の四辺に被着される辺枠部を有する枠部と、前記フィルター材のプリーツ折り線と平行な前記面枠部の内面に、この面枠部から起立する前記辺枠部とでフィルター材のプリーツ折り線と平行な直状の周縁部が挿入されるとこの直状周縁部を仮止め保持する係止溝を形成する係止板を一体に有し
前記第2枠体にフィルター材の周縁部をこの周縁部の表裏いずれか片面側から嵌合させて、フィルター材の両端の直状周縁部を対応する前記係止溝に挿入して仮保持させ、次に前記第1枠体をフィルター材の周縁部の他の片面側から嵌合させて第1枠体と第2枠体とをフィルター材を収容して相互に組付けた空気清浄用フィルター装置。
A filter-type filter material having a rectangular shape as a whole and pleated into a wave shape, and a filter frame composed of a first frame and a second frame that can be assembled and separated from each other,
The first frame includes an opening serving as a ventilation hole, a surface frame part that is attached to the wavy peripheral part from either one side of the filter material, and a surface frame part that is attached to the straight peripheral part. And at least one protrusion that is inserted between adjacent crests of the wavy surface of the filter material and restricts the shape dimension of the filter material in the direction perpendicular to the pleat fold line direction is attached to the wavy peripheral edge portion. On the inner surface of the face frame portion to be
The second frame body includes an opening serving as a vent, a surface frame portion that is attached to the wavy peripheral portion from one side of the front or back of the filter material, and a surface frame portion that is attached to the straight peripheral portion. A frame portion having a side frame portion that extends inward from the outer side of each face frame portion of the second frame body and is attached to the four sides of the rectangular filter material, and parallel to the pleat fold line of the filter material When the straight peripheral edge parallel to the pleat fold line of the filter material is inserted into the inner surface of the face frame part with the side frame part rising from the surface frame part, the straight peripheral part is temporarily held. Integrally having a locking plate that forms a locking groove ;
The peripheral edge of the filter material is fitted to the second frame body from either the front or back side of the peripheral edge, and the straight peripheral edges at both ends of the filter material are inserted into the corresponding locking grooves and temporarily held. Next, the first frame body is fitted from the other side of the peripheral edge of the filter material, and the first frame body and the second frame body are accommodated in the filter material and assembled to each other. apparatus.
JP2002377540A 2002-12-26 2002-12-26 Air cleaning filter device Expired - Fee Related JP3809865B2 (en)

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