JP3809048B2 - Composite film - Google Patents
Composite film Download PDFInfo
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- JP3809048B2 JP3809048B2 JP2000155167A JP2000155167A JP3809048B2 JP 3809048 B2 JP3809048 B2 JP 3809048B2 JP 2000155167 A JP2000155167 A JP 2000155167A JP 2000155167 A JP2000155167 A JP 2000155167A JP 3809048 B2 JP3809048 B2 JP 3809048B2
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- composite film
- sorbitol
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Description
【0001】
【発明の属する技術分野】
本発明は主に包装後にボイル処理されるハンバーグ、チキン等の加工食品や惣菜等の深絞り包装に好適に使用できる複合フイルムに関する。
【0002】
【従来の技術】
従来、ボイル用フイルムとしてポリアミド樹脂/ポリエチレン樹脂構成のフイルムが広く用いられている。
【0003】
しかしながら、ポリアミド樹脂外層品は光沢が良好で、100℃の高温ボイルにも包装品同士が融着せず、ボイル適性が良好であるが、ポリアミド樹脂外層品は低温下(特に冷凍)では耐ピンホール性が悪いという欠点があった。
【0004】
一方、ポリアミド樹脂/ポリエチレン樹脂からなる構成のポリアミド樹脂の外層にさらにポリエチレン層を配した複合フイルムは低温下での耐ピンホール性は良好である。
【0005】
しかしながら、このようなフイルムは高温ボイルに耐え得る高密度のポリエチレン樹脂を外層に配する必要があるが、高密度のポリエチレン樹脂は透明性、光沢に劣るため、包装品の外観を損ねるという問題があった。
【0006】
また、ポリエチレン樹脂/ポリアミド樹脂/ポリエチレン樹脂構成品を製袋加工する際には外層のポリエチレンがヒートシール熱板に取られ易いため、シール温度を低めに設定する必要があり製袋加工速度を上げることができないという問題があった。
【0007】
【発明が解決しようとする課題】
本発明は従来技術の前記の問題点を解決しようとするものであり、本発明は絞り包装袋等に適した耐ピンホール性、耐ボイル性、透明性、光沢の優れた新規な複合フイルムを提供することを目的とする。
【0008】
【課題を解決するための手段】
前記の目的は以下の手段によって達成される。
【0009】
すなわち、本発明は最内層がヒートシール樹脂層、中間層がポリアミド樹脂層であり、最外層がソルビトール系化合物を500〜3000ppmの範囲で添加してあるポリエチレン樹脂層であることを特徴とする複合フイルムを提案するものであり、前記中間層に、エチレンー酢酸ビニル共重合体けん化物樹脂層を配してなること、前記中間層のポリアミド樹脂をポリオレフイン樹脂層を介して2層以上に分けてなることを含む。
【0010】
【発明の実施の形態】
以下、本発明を更に詳細に説明する。
【0011】
本発明は最内層がヒートシール樹脂層、中間層がポリアミド樹脂(以下、Nyという。)層であり、最外層がソルビトール系化合物を500〜3000ppmの範囲で添加してあるポリエチレン樹脂層(以下、PEという。)である複合フイルムからなるものである。
【0012】
最外層にはPEを配するが、このPEとしては低密度ポリエチレン樹脂(以下、LDPEという。)、直鎖状低密度ポリエチレン(以下、LLDPEという。)エチレンー酢酸ビニル共重合体(以下、EVAという。)が挙げられるが、耐ピンホール性を考慮すると密度0.89〜0.94g/cm3のαオクテンタイプのものまたは重合時にメタロセン系の触媒を用いたLLDPEが好ましい。
【0013】
また、LDPEは耐ピンホール性を考慮すると密度0.91 〜0.93g/cm3の範囲のLDPEが好ましい。
【0014】
また、EVAは酢酸ビニル含有量が10 質量%以下で密度0.91〜0.93g/cm3の範囲のEVAが好ましく用いられる。
【0015】
酢酸ビニル含有量が10質量%を越えると耐ボイル性が劣りやすいという問題があり好ましくない。最外層のPEに添加するソルビトール系化合物は100〜5000ppmの範囲にする必要があり、好ましくは500〜3000ppmの範囲がよい。
【0016】
100ppm未満になると透明性・光沢が悪くなり、包装品同士が融着する問題が発生し、5000ppmを越えるとソルビトール系化合物の臭気がきつくなるという問題が発生し好ましくない。
ソルビトール系化合物としてはビス(pメチルベンジリデン)ソルビトール、ビス(pエチルベンジリデン)ソルビトール等が挙げられるが特に限定されるものではない。
中間層のNyとしては6ナイロン、6ー66ナイロン、12ナイロン、6ー12ナイロン等が好適に使用できる。
【0017】
中間層にはバリアー性を付与するためにエチレン酢酸ビニル共重合体(以下、EVOHという。)層を配することが好ましく通常はNy層に隣接して設けられる。このEVOHとしては、エチレン含有率30〜60モル%で、けん化度95%以上のものが、製膜性、ガスバリアー性の点から好ましい。
【0018】
上記中間層Nyをポリオレフイン樹脂層を介して2層以上に分けると耐ピンホール性が向上するという効果があり好ましい。最内層のヒートシール樹脂はLDPE、LLDPE、EVA、アイオノマー、エチレンアクリル酸メチル共重合体(以下、EAAという。)等が使用できるが、耐ピンホール性を考慮すると密度0.89〜0.92g/cm3のαーオクテンタイプまたは重合時にメタロセン系の触媒を用いたLLDPEが好ましい。 また、本発明の複合フイルムの製膜法は共押出法、ドライラミネート法等が挙げられるが、特に限定されるものではない。
【0019】
最外層がポリエチレン樹脂の場合該樹脂がヒートシール熱板ヘとられ易く従来はシール温度を低めに設定する必要があったが本発明によればより高めに温度設定できるので製袋加工速度を上げることができるものである。
【0020】
以下本発明の実施例を示すが本発明はこれに限定されえるものではない。なお、以下の実施例でソルビトールと記載したものはソルビトール系化合物を意味する。
【0021】
【実施例】
(実施例1)
以下に示した層構成の複合フィルムをTダイ法による共押出しによって総厚み130μmの複合フイルムを製膜した。
【0022】
LLDPE1(厚み30μm)/接着樹脂(以下、ADという。)(厚み10μm)/Ny(厚み40μm)/AD(厚み10μm)/LLDPE2(厚み40μm)
LLDPE1はC8タイプで密度0.935g/cm3、ソルビトール1000ppm添加したLLDPEである。
【0023】
LLDPE2はC8 タイプで密度0.921g/cm3でソルビトール無添加のLLDPEである。
【0024】
(実施例2)
以下に示した層構成の複合フィルムを共押出しによって総厚み130μmの複合フイルムを製膜した。
LLDPE3(厚み30μm)/AD(厚み10μm)/Ny(厚み35μm)/EVOH(厚み10μm)/AD(厚み10μm)/LLDPE4(厚み35μm)
LLDPE3はメタロセン系の触媒を用いたLLDPEで密度0.900g/cm3でソルビトール2000ppm添加したLLDPEである。
【0025】
LLDPE4はメタロセン系の触媒を用いたLLDPEで密度0.900g/cm3でソルビトール無添加のLLDPEである。
【0026】
(実施例3)
以下に示した層構成の複合フィルムを共押出しによって総厚み130μmの複合フイルムを製膜した。
LDPE1(厚み30μm)/AD(厚み10μm)/Ny(厚み40μm)/AD(厚み10μm)/LDPE2(厚み40μm)
LDPE1は密度0.920g/cm3でソルビトール1000ppm添加したLDPEである。
【0027】
LDPE2は密度0.920g/cm3でソルビトール無添加のLLDPEである。
(実施例4)
以下に示した層構成の複合フィルムを共押出しによって総厚み130μmの複合フイルムを製膜した。
EVA1(厚み30μm)/AD(厚み10μm)/Ny(厚み35μm)/EVOH(厚み10μm)/AD(厚み10μm)/EVA2(厚み35μm)
EVA1は酢酸ビニル含有量5質量%で密度0.920g/cm3、ソルビトール1500ppm添加したEVAである。
【0028】
EVA2は酢酸ビニル含有量5質量%で密度0.920g/cm3、ソルビトール無添加のEVAである。
【0029】
(比較例1)
以下に示した層構成の複合フィルムを水冷インフレ法による共押出しによって総厚み130μmの複合フイルムを製膜した。
LLDPE4(厚み30μm)/AD(厚み10μm)/Ny(厚み35μm)/EVOH(厚み10μm)/AD(厚み10μm)/LLDPE4(厚み35μm)
【0030】
(比較例2)
以下に示した層構成の複合フィルムをTダイ法による共押出しによって総厚み130μmの複合フイルムを製膜した。
LLDPE5(厚み30μm)/AD(厚み10μm)/Ny(厚み40μm)/AD(厚み10μm)/LLDPE2(厚み40μm)
LLDPE5はC8タイプで密度0.918g/cm3、ソルビトール50ppm添加したLLDPEである。
【0031】
(比較例3)
以下に示した層構成の複合フィルムTダイ法によるを共押出しによって総厚み130μmの複合フイルムを製膜した。
【0032】
Ny(厚み60μm)/LLDPE2(厚み70μm)
実施例1〜4、比較例1〜3の複合フイルムを使用し、深絞り包装機FV6300(大森機械工業社製)にてハンバーグを深絞り包装してパック品を作製し、テスト評価を実施した。
【0033】
<評価方法>
・耐ボイル性
ハンバーグを深絞り包装し、パック品同士を密着させて98℃(沸騰)×30分間ボイル処理を行い、パック品のブロッキングの有無を確認した。パック品でブロッキングしなかったものを○印、ブロッキングしたものを×印とした。
・光沢度
JISK7105に従い光沢度を測定し、評価した。
光沢度125以上を○印とし、光沢度115〜125を△印とし、115未満を、×印とした。
・透明性
パック品のシール部の面シール部のヘーズを測定した。透明性が良いヘーズが7%以下のものを○印とし、7%を越えるものを×印とした。
【0034】
・耐ピンホール性
深絞り包装機FV6300(大森機械工業社)にてハンバーグを20個深絞り包装し、−30℃で24時間放置後、ダンボールケースに入れて(5段積み)1mの高さよりコンクリート面に落下させ、ピンホール発生の有無を確認した。
【0035】
ピンホールの発生が0パックの場合を○印とし、1〜3パック発生の場合を△印とし、4パック以上発生の場合を×印とした。
【0036】
【表1】
【0037】
表1に示すように最外層がLDPE、EVA、LLDPE層であり、最外層中のソルビトール系化合物の含有量が500〜3000ppmの範囲内である実施例1〜4はいずれも耐ボイル性、光沢度、透明度、耐ピンホール性は極めて良好である。最外層のLLDPEにソルビトール系化合物が添加されていない比較例1、ソルビトール系化合物の添加量が500ppm未満の比較例2は、耐ピンホール性は良好であるが耐ボイル性、光沢度、透明性が劣る。
【0038】
また、最外層がポリアミド樹脂層からなり、該樹脂層にソルビトール系化合物が添加されていない比較例3は耐ボイル性及び光沢度、透明性は良好であるが耐ピンホール性が劣る。
【0039】
【発明の効果】
以上述べたように、本発明によれば耐ピンホール性、耐ボイル性、透明性・光沢の優れた、ボイル用のハンバーグ、チキン等の加工食品や惣菜等の包装に好適に用いられる複合フイルムが得られる。[0001]
BACKGROUND OF THE INVENTION
The present invention mainly relates to a composite film that can be suitably used for deep-drawing packaging of processed foods such as hamburgers and chickens and side dishes that are boiled after packaging.
[0002]
[Prior art]
Conventionally, a polyamide resin / polyethylene resin film has been widely used as a film for a boil.
[0003]
However, the outer layer product of the polyamide resin has good gloss, and the packaged products do not fuse with each other even at a high temperature boil at 100 ° C., and the suitability of the boil is good. There was a drawback of poor nature.
[0004]
On the other hand, a composite film in which a polyethylene layer is further arranged on the outer layer of a polyamide resin composed of polyamide resin / polyethylene resin has good pinhole resistance at low temperatures.
[0005]
However, such a film needs to be provided with a high-density polyethylene resin that can withstand high-temperature boiling in the outer layer. However, since the high-density polyethylene resin is inferior in transparency and gloss, there is a problem that the appearance of the package is impaired. there were.
[0006]
Also, when bag forming processing of polyethylene resin / polyamide resin / polyethylene resin components, the outer layer polyethylene is easily taken by the heat seal hot plate, so it is necessary to set the sealing temperature lower and increase the bag manufacturing speed. There was a problem that I could not.
[0007]
[Problems to be solved by the invention]
The present invention is intended to solve the above-mentioned problems of the prior art, and the present invention provides a novel composite film excellent in pinhole resistance, boil resistance, transparency, and gloss suitable for drawn packaging bags and the like. The purpose is to provide.
[0008]
[Means for Solving the Problems]
The above object is achieved by the following means.
[0009]
That is, the present invention is characterized in that the innermost layer is a heat seal resin layer, the intermediate layer is a polyamide resin layer, and the outermost layer is a polyethylene resin layer to which a sorbitol compound is added in a range of 500 to 3000 ppm. A composite film is proposed, and an ethylene-vinyl acetate copolymer saponified resin layer is disposed on the intermediate layer, and the polyamide resin of the intermediate layer is divided into two or more layers via a polyolefin resin layer. Including becoming.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in more detail.
[0011]
In the present invention, the innermost layer is a heat seal resin layer, the intermediate layer is a polyamide resin (hereinafter referred to as Ny) layer, and the outermost layer is a polyethylene resin layer (hereinafter referred to as 500 to 3000 ppm) added with a sorbitol-based compound. , And PE)).
[0012]
PE is arranged in the outermost layer. As this PE, a low density polyethylene resin (hereinafter referred to as LDPE), a linear low density polyethylene (hereinafter referred to as LLDPE), an ethylene-vinyl acetate copolymer (hereinafter referred to as EVA). In consideration of pinhole resistance, α-octene type having a density of 0.89 to 0.94 g / cm 3 or LLDPE using a metallocene-based catalyst during polymerization is preferable.
[0013]
Also, LDPE is preferably LDPE having a density in the range of 0.91 to 0.93 g / cm 3 in consideration of pinhole resistance.
[0014]
As EVA, EVA having a vinyl acetate content of 10% by mass or less and a density of 0.91 to 0.93 g / cm 3 is preferably used.
[0015]
If the vinyl acetate content exceeds 10% by mass, there is a problem that the boil resistance tends to be inferior. The sorbitol-based compound added to the outermost PE needs to be in the range of 100 to 5000 ppm, and preferably in the range of 500 to 3000 ppm.
[0016]
If it is less than 100 ppm, the transparency / gloss is deteriorated, and the problem that the packaged products are fused with each other occurs. If it exceeds 5000 ppm, the problem that the odor of the sorbitol-based compound occurs is not preferable.
Examples of the sorbitol-based compound include bis (pmethylbenzylidene) sorbitol, bis (pethylbenzylidene) sorbitol, and the like, but are not particularly limited.
As Ny of the intermediate layer, 6 nylon, 6-66 nylon, 12 nylon, 6-12 nylon and the like can be suitably used.
[0017]
In order to impart barrier properties to the intermediate layer, an ethylene vinyl acetate copolymer (hereinafter referred to as EVOH) layer is preferably provided and usually provided adjacent to the Ny layer. As this EVOH, those having an ethylene content of 30 to 60 mol% and a saponification degree of 95% or more are preferable from the viewpoint of film forming properties and gas barrier properties.
[0018]
If the intermediate layer Ny is divided into two or more layers through a polyolefin resin layer, the effect of improving pinhole resistance is improved. The innermost heat seal resin can be LDPE, LLDPE, EVA, ionomer, ethylene methyl acrylate copolymer (hereinafter referred to as EAA), etc., but considering the pinhole resistance, the density is 0.89 to 0.92 g. The α-octene type of / cm 3 or LLDPE using a metallocene catalyst during polymerization is preferred. In addition, examples of the method for forming a composite film of the present invention include a coextrusion method and a dry lamination method, but are not particularly limited.
[0019]
When the outermost layer is a polyethylene resin, the resin is likely to be applied to a heat-sealing hot plate. Conventionally, it has been necessary to set a lower sealing temperature. However, according to the present invention, the temperature can be set higher, so that the bag making speed is increased. It is something that can be done.
[0020]
Examples of the present invention are shown below, but the present invention is not limited thereto. In addition, what was described as sorbitol in the following examples means a sorbitol compound.
[0021]
【Example】
Example 1
A composite film having a total thickness of 130 μm was formed by coextrusion of the composite film having the following layer structure by the T-die method.
[0022]
LLDPE1 (thickness 30 μm) / adhesive resin (hereinafter referred to as AD) (thickness 10 μm) / Ny (thickness 40 μm) / AD (thickness 10 μm) / LLDPE2 (thickness 40 μm)
LLDPE1 density 0.935 g / cm 3 at C 8 type, sorbitol 1000ppm the added LLDPE.
[0023]
LLDPE2 is a LLDPE of sorbitol additive-free at a density 0.921 g / cm 3 at C 8 type.
[0024]
(Example 2)
A composite film having a total thickness of 130 μm was formed by co-extrusion of the composite film having the layer constitution shown below.
LLDPE3 (thickness 30 μm) / AD (thickness 10 μm) / Ny (thickness 35 μm) / EVOH (thickness 10 μm) / AD (thickness 10 μm) / LLDPE4 (thickness 35 μm)
LLDPE3 is LLDPE using a metallocene-based catalyst and having a density of 0.900 g / cm 3 and 2,000 ppm of sorbitol added.
[0025]
LLDPE4 is an LLDPE using a metallocene-based catalyst and having a density of 0.900 g / cm 3 and no sorbitol added.
[0026]
Example 3
A composite film having a total thickness of 130 μm was formed by co-extrusion of the composite film having the layer constitution shown below.
LDPE1 (thickness 30 μm) / AD (thickness 10 μm) / Ny (thickness 40 μm) / AD (thickness 10 μm) / LDPE2 (thickness 40 μm)
LDPE1 is an LDPE with a density of 0.920 g / cm 3 and 1000 ppm of sorbitol added.
[0027]
LDPE2 is LLDPE having a density of 0.920 g / cm 3 and no sorbitol added.
Example 4
A composite film having a total thickness of 130 μm was formed by co-extrusion of the composite film having the layer constitution shown below.
EVA1 (thickness 30 μm) / AD (thickness 10 μm) / Ny (thickness 35 μm) / EVOH (thickness 10 μm) / AD (thickness 10 μm) / EVA2 (thickness 35 μm)
EVA1 is EVA with a vinyl acetate content of 5% by mass, a density of 0.920 g / cm 3 , and 1500 ppm of sorbitol.
[0028]
EVA2 is EVA with a vinyl acetate content of 5% by mass, a density of 0.920 g / cm 3 , and no sorbitol added.
[0029]
(Comparative Example 1)
A composite film having a total thickness of 130 μm was formed by co-extrusion of the composite film having the following layer structure by a water-cooled inflation method.
LLDPE4 (thickness 30 μm) / AD (thickness 10 μm) / Ny (thickness 35 μm) / EVOH (thickness 10 μm) / AD (thickness 10 μm) / LLDPE4 (thickness 35 μm)
[0030]
(Comparative Example 2)
A composite film having a total thickness of 130 μm was formed by coextrusion of the composite film having the following layer structure by the T-die method.
LLDPE5 (thickness 30 μm) / AD (thickness 10 μm) / Ny (thickness 40 μm) / AD (thickness 10 μm) / LLDPE2 (thickness 40 μm)
LLDPE5 density 0.918 g / cm 3 at C 8 type, sorbitol 50ppm the added LLDPE.
[0031]
(Comparative Example 3)
A composite film having a total thickness of 130 μm was formed by coextrusion using a composite film T-die method having the following layer structure.
[0032]
Ny (thickness 60μm) / LLDPE2 (thickness 70μm)
Using the composite films of Examples 1 to 4 and Comparative Examples 1 to 3, hamburgs were deep-drawn and packaged with a deep-drawing packaging machine FV6300 (manufactured by Omori Machine Industry Co., Ltd.) to produce a packed product, and test evaluation was performed. .
[0033]
<Evaluation method>
-The boil-resistant hamburger was deep-drawn and packaged, the packed products were brought into close contact with each other, and boiled at 98 ° C (boiling) for 30 minutes to check whether the packed products were blocked. Packed products that were not blocked were marked with ○, and those that were blocked were marked with ×.
Glossiness Glossiness was measured and evaluated according to JISK7105.
Glossiness of 125 or more was marked with ◯, glossiness of 115 to 125 was marked with Δ, and less than 115 was marked with x.
-The haze of the face seal part of the seal part of the transparent pack product was measured. A haze with good transparency of 7% or less was marked with ◯, and a haze exceeding 7% was marked with x.
[0034]
-20 hamburgers are deep-drawn and packed in a pinhole-resistant deep-drawing packaging machine FV6300 (Omori Machine Industry Co., Ltd.), left at -30 ° C for 24 hours, then placed in a cardboard case (5 stacks) from a height of 1 m It was dropped on the concrete surface and the presence or absence of pinholes was confirmed.
[0035]
The case where the occurrence of pinholes was 0 packs was marked with ◯, the case where 1-3 packs were generated was marked with Δ, and the case where 4 or more packs were generated was marked with X.
[0036]
[Table 1]
[0037]
As shown in Table 1, the outermost layers are LDPE, EVA, and LLDPE layers, and the contents of sorbitol compounds in the outermost layer are in the range of 500 to 3000 ppm. Glossiness, transparency, and pinhole resistance are very good. Comparative Example sorbitol-based compound in the outermost layer of LLDPE is not added 1, Comparative Example 2 in amount of sorbitol-based compound is less than 500 ppm, the pinhole resistance is good resistance to boiling resistance, gloss, transparency Inferior.
[0038]
Further, Comparative Example 3 in which the outermost layer is composed of a polyamide resin layer and no sorbitol compound is added to the resin layer has good boil resistance, glossiness, and transparency, but is inferior in pinhole resistance.
[0039]
【The invention's effect】
As described above, according to the present invention, the composite film is excellent in pinhole resistance, boil resistance, transparency and gloss, and is suitably used for packaging processed foods such as hamburger and chicken for chickens, side dishes, etc. Is obtained.
Claims (3)
Priority Applications (1)
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JP2000155167A JP3809048B2 (en) | 2000-05-25 | 2000-05-25 | Composite film |
Applications Claiming Priority (1)
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JP2000155167A JP3809048B2 (en) | 2000-05-25 | 2000-05-25 | Composite film |
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JP2001334616A JP2001334616A (en) | 2001-12-04 |
JP3809048B2 true JP3809048B2 (en) | 2006-08-16 |
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JP2000155167A Expired - Fee Related JP3809048B2 (en) | 2000-05-25 | 2000-05-25 | Composite film |
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JP5891835B2 (en) * | 2012-02-20 | 2016-03-23 | 四国化工株式会社 | Multi-layer film for deep drawing packaging |
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JPH09165476A (en) * | 1995-12-15 | 1997-06-24 | Chisso Corp | Multilayer hollow vessel |
JP3795133B2 (en) * | 1996-04-30 | 2006-07-12 | 三菱樹脂株式会社 | Hydrocarbon resin film with excellent antifogging properties |
DE19830975A1 (en) * | 1998-07-10 | 2000-01-13 | Wolff Walsrode Ag | Thermoformable, lubricious film based on polyolefins and polyamide |
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