JP3801046B2 - Immersion membrane filtration apparatus and immersion membrane filtration method - Google Patents

Description

【００７１】
ここで、ろ過膜モジュール３００で用いられる収納容器３０１の内径をＤとすると、ろ過膜モジュール３００における収納容器３０１の断面積あたりの膜面積Ｍは、次の式（１）で表される。なお、表１および式（１）において、εは管状ろ過膜３１０の充填率を示し、この充填率は下記の式で求められる。式中のＳは、収納容器３０１の軸線方向に垂直な断面における収納容器３０１の内部の断面積（図３に網掛け線で示した部分の面積に相当）を示している。
【００７２】
【数１】

【００７３】
ろ過膜モジュール３００において、管状ろ過膜３１０の充填率εはおよそ０．７〜０．８になるので、式（１）から得られるろ過膜モジュール３００の膜面積は、同じ長さの中空糸膜モジュールあるいは平膜モジュールの１．５〜２倍の大きさに相当する。すなわち、ろ過膜モジュール３００は、平膜モジュールに比べ、設置面積あたりの膜面積が極めて大きい。
【００７４】
ところで、浸漬型膜ろ過が適用される大多数の実液（被処理液）の粘度は数ｍＰａ・ｓ以上であり、平膜モジュール８００、ろ過膜モジュール３００共に、モジュール内における被処理液の流れを層流と見なすことができる。
【００７５】
平行流れが層流のクロスフローろ過においては、平膜モジュール８００に対するろ過膜モジュール３００のろ過流量が次式（２）で表される（例えば、中垣、清水、「膜処理技術大系」第１編−第３章、株式会社フジ・テクノシステム（１９９１） 参照）。
【００７６】
【数２】

【００７７】
式中、Ｊ、Ｍおよびｕは、それぞれろ過流量、膜面積および平行流れの線速であり、下付き記号ＴおよびＰは、それぞれろ過膜モジュール３００および平膜モジュール８００の値であることを示す。平行流れは気泡と液体の混合物からなるが、同じ速度で移動していると仮定している。ｄは平膜モジュール８００の膜プレート８０２間の間隔を、また、ｄ_iはろ過膜モジュール３００の管状ろ過膜３１０の内径をそれぞれ示している。
ここで、指数ａ、ｃは、層流の場合ともに１／３である。したがって、これらの値を代入すると、次の式（３）のようになる。
【００７８】
【数３】

【００７９】
ここで、ろ過膜モジュール３００においては全ての管状ろ過膜３１０に、また、平膜モジュール８００においては全ての膜プレート８０２間に気泡が均等に分配されていると仮定すると、各モジュールにおける平行流れの線速について、それぞれ次式（４）および（５）が導かれる。
【００８０】
【数４】

【００８１】
ここで、ｑ_aは、一つの流路あたりに換算した空気流量であり、ろ過膜モジュール３００では１本の管状ろ過膜３１０当たりの空気の流量を、また、平膜モジュール８００では幅ｗの１つの膜プレート８０２間隔当たりの空気の流量をそれぞれ意味する。したがって、ｕ_aは換算線速である。ρ_fおよびμ_fは、それぞれ被処理液の密度および粘度である。σは無次元の圧力損失係数であり、ろ過膜モジュール３００では３２、平膜モジュール８００では１２である。ｇは重力加速度である。
換算線速は、単位膜面積当りの空気流量、またはモジュール当りの全空気流量に、それぞれのモジュールの形状を表す数値を用いて次の表２のように変換することができる。
【００８２】
【表２】

【００８３】
表１および表２から、ろ過膜モジュール３００と平膜モジュール８００との線速比が次の式（６）で表される。
【００８４】
【数５】

【００８５】
式（３）および（６）を用い、ろ過膜モジュール３００および平膜モジュール８００の能力を様々な視点から比較することができるが、現実性を失わずに単純化するため、ここでは、両モジュールに共通の条件として、被処理液の密度ρ_fを１，０００ｋｇ／ｍ³、膜の長さＬを１ｍに設定する。また、平膜モジュール８００については膜プレート８０２の厚さｔを５ｍｍに設定し、ろ過膜モジュール３００については管状ろ過膜３１０の外径（ｄ₀）と内径（ｄ_i）との比（ｄ₀／ｄ_i）を１．２、充填率εを０．８（最密充填状態では約０．９である）にそれぞれ設定する。空気流量については、平膜モジュール８００で標準的に用いられている単位膜面積当たり１５Ｌ／分／ｍ²を比較基準とする。
【００８６】
次の表３は、被処理液の粘度μ_fを１０ｍＰａ・ｓに設定した場合において、膜プレート８０２間隔ｄと管状ろ過膜３１０の内径ｄ_iとを同じにし、また、両モジュールについて総膜面積と全空気流量とを同じにした場合の計算結果を示している。
【００８７】
【表３】

【００８８】
また、次の表４は、同じ条件で被処理液の粘度μ_fのみを１００ｍＰａ・ｓに変更した場合の計算結果を示している。
【００８９】
【表４】

【００９０】
表３および表４が示すように、広い粘度範囲の被処理液に関し、ろ過膜モジュール３００は、平膜モジュール８００の約１／２の設置面積であるにも拘わらず、ろ過流量が平膜モジュール８００よりも大きい。
もう一つの例として、被処理液の粘度μ_fを１０ｍＰａ・ｓに設定した場合において、膜プレート８０２間隔ｄと管状ろ過膜３１０の内径ｄ_iとを同じにし、また、両モジュールについて、モジュール設置面積と全空気流量とを同じにした場合の計算結果を表５に示す。
【００９１】
【表５】

【００９２】
表５は、同じモジュール設置面積、同じ全空気流量の場合、ろ過膜モジュール３００が平膜モジュール８００の２倍以上のろ過流量を持つことを示している。
さらに、表３〜表５は、ろ過流量を膜面積で割ったフラックスも大きく、ろ過膜モジュール３００が平膜モジュール８００に比べて原理的にも優れていることを示している。
以上の解析例から明らかなように、ろ過膜モジュール３００は、すべての管状ろ過膜３１０に対して均等に空気泡が分配されるならば、平膜モジュール８００や中空糸膜モジュールに比べ、格段にコンパクトであるにも拘らず、これらのモジュールよりもろ過流量が大きい。
【００９３】
なお、ろ過膜モジュール３００においては、上述の通り、管状ろ過膜３１０中に供給された空気泡は、当該管状ろ過膜３１０内を上昇する以外、他に移動することができないので、ろ過膜モジュール３００の一部（上部）が被処理液から露出しているとしても、管状ろ過膜３１０内の被処理液全体を浮力により押し上げることができる。すなわち、ろ過膜モジュール３００は、一部が被処理液から露出しても、全体が被処理液中に浸漬されている場合と同様に、被処理液のろ過処理を実施することができる。これに対し、平膜モジュールや中空糸膜モジュールは、被処理液が膜間の広い流路の中を自由に動くことができるため、モジュールの一部が被処理液から露出すると、空気泡によって押し上げられる被処理液の流量は激減する。したがって、平膜モジュールや中空糸膜モジュールは、被処理液から一部が露出すると被処理液の循環流量が激減するため、被処理液のろ過処理が不可能になる。このため、平膜モジュールや中空糸膜モジュールでは、上述のような浸漬型膜ろ過システム１００を構成するのは困難である。
【００９４】
上述のような浸漬型膜ろ過装置２００および浸漬型膜ろ過方法は、河川水をろ過して水道水用原水を製造する場合のような、夾雑物等のろ別成分の含有量が比較的少ない被処理液を大量にろ過処理する大規模ろ過を継続的に実施する場合において特に効果的であるが、活性汚泥処理液のような高汚濁液をろ過処理する場合においても効果的に利用することができる。すなわち、上述の浸漬型膜ろ過装置２００および浸漬型膜ろ過方法は、被処理液を選ばず、各種の被処理液のろ過処理用に広く用いることができる。
【００９５】
［他の実施の形態］
（１）上述の実施の形態では、ろ過液排出経路６００の先端に吸引ポンプ６０１を接続し、ろ過膜モジュール３００において被処理液を定速ろ過したが、本発明の浸漬型膜ろ過方法は定圧ろ過方式で実施することもできる。この場合は、図１に一点鎖線で示すように、ろ過液排出経路６００において、吸引ポンプ６０１のろ過膜モジュール３００側から上方に向けて均圧パイプ６０５を設ける。この均圧パイプ６０５は、ろ過処理槽１２０における被処理液の水位の上限より上（好ましくは、ろ過処理槽１２０よりも上）において開放するよう設定するのが好ましい。このようにすると、ろ過膜モジュール３００におけるろ過圧は、ろ過処理槽１２０内における被処理液の水位にかかわらず、ろ過膜モジュール３００の上端とろ過液排出経路６００の先端部との高低差による一定の水頭圧（図１のΔＰ）に保たれる。
【００９６】
（２）上述の実施の形態では、ろ過液の排出口３０３が収納容器３０１の側面に設けられているろ過膜モジュール３００を用いた場合について説明したが、浸漬型膜ろ過装置２００において利用可能なろ過膜モジュールはこれに限定されるものではない。
【００９７】
図１６および図１７（図１６のＸＶＩＩ−ＸＶＩＩ断面図）を参照して、浸漬型膜ろ過装置２００において利用可能な他の形態のろ過膜モジュール９００を説明する。このろ過膜モジュール９００は、円筒状の収納容器９０１と、この収納容器９０１内に充填された管状ろ過膜群９０２とを主に備えている。収納容器９０１は、例えば樹脂製の部材であり、円筒状の集水管９０３と、当該集水管９０３の軸を中心としてその外側に間隔（空間）を設けて同心円状に配置された円筒状の外筒９０４とを主に備えている。集水管９０３は、図の下端部が閉鎖されており、また、図の上端部が開口して排出口９０５を形成している。また、集水管９０３は、複数の通液孔９０６を壁面に備えている。
【００９８】
管状ろ過膜群９０２は、上述のろ過膜モジュール３００で用いたものと同じ管状ろ過膜３１０の多数本を含む群であり、各管状ろ過膜３１０は、収納容器９０１の集水管９０３と外筒９０４との間に形成された空間内に、集水管９０３と平行に充填されている。このような管状ろ過膜群９０２の上端部および下端部は、それぞれウレタン樹脂などの樹脂材料を用いて形成された保持部９０７により、各管状ろ過膜３１０の両端の開口状態を維持しつつ収納容器９０１に対して一体的に保持されると共に固定されている。この結果、収納容器９０１の両端部は、当該保持部９０７により液密に閉鎖されることになる。
【００９９】
なお、図１６では、理解の便のため、管状ろ過膜３１０の太さ、管状ろ過膜３１０間の隙間等を強調している。また、図面を理解し易くするため、図１６では管状ろ過膜３１０の本数を少な目に表現し、また、図１７においては管状ろ過膜３１０の一部のみ表示している。
【０１００】
このようなろ過膜モジュール９００は、例えば次のような工程を経て製造することができる。
先ず、図１８に示すような固定装置９２０を用い、収納容器９０１を形成する。ここで用いる固定装置９２０は、外筒９０４内に集水管９０３を同心状態で固定するためのものであり、外筒９０４を保持するための外筒保持部９２１と、集水管９０３を保持するための集水管保持部９２２とを備えている。
【０１０１】
外筒保持部９２１は、外筒９０４の一端を収納するための受け部９２３と、受け部９２３に対して外筒９０４を固定するための押え板９２４とを有している。受け部９２３は、外筒９０４の端部を収納可能な円形の凹部９２５を有しており、その凹部９２５の中心部には、孔部９２６が形成されている。また、凹部９２５は、深さ方向の中程において、開口側の内径が大きくなるよう設定されており、そのような内径の変更部分において段部９２７を形成している。さらに、凹部９２５の開口部周縁には溝９２８が形成されており、当該溝９２８には環状のゴム弾性体９２９が配置されている。一方、押え板９２４は、中心部に外筒９０４を挿入可能な挿入孔９３０を備えた部材であり、平面形状が受け部９２３と概ね同じに設定されている。
【０１０２】
一方、集水管保持部９２２は、シャフト９３１、位置決め部材９３２、押え具９３３およびナット９３４を備えている。シャフト９３１は、集水管９０３内に挿入可能でありかつ受け部９２３の孔部９２６を貫通可能な棒状の部材であり、一端に螺旋部９３５を有し、また、他端に頭部９３６を有している。位置決め部材９３２は、集水管９０３内に挿入可能な挿入部９３７と、当該挿入部９３７を集水管９０３内に挿入した状態で集水管９０３から突出する突出部９３８とを一体的に有する概ね円柱状の部材であり、その中心部にはシャフト９３１を貫通させるための貫通孔９３９が形成されている。突出部９３８の突出量は、受け部９２３の凹部９２５における低部から段部９２７までの距離と同じに設定されている。押え具９３３は、集水管９０３の内部に挿入可能な円板状の部材であり、中心にシャフト９３１を挿入するための挿入孔９４０を有している。ナット９３４は、シャフト９３１の螺旋部９３５に対して装着可能なものである。
【０１０３】
上述の固定装置９２０を用いて収納容器９０１を製造する場合は、先ず、外筒９０４を外筒保持部９２１により保持する。ここでは、外筒９０４の一端を受け部９２３の凹部９２５内に挿入し、段部９２７に当接させる。そして、押え板９２４の挿入孔９３０内に外筒９０４が挿入された状態で、押え板９２４をゴム弾性体９２９に対して押し付けた状態で固定する。これにより、外筒９０４は、一端が凹部９２５内に挿入された状態で保持されることになる。
【０１０４】
次に、集水管保持部９２２を用い、集水管９０３を外筒９０４の内部に配置する。ここでは、先ず、位置決め部材９３２の挿入部９３７の先端に管状のゴム弾性体９４１を装着し、その状態で当該挿入部９３７を集水管９０３内に挿入する。また、集水管９０３内に、位置決め部材９３２を挿入した側とは異なる側から押え具９３３を挿入する。そして、シャフト９３１を、その頭部９３６が押え具９３３に当接するよう、押え具９３３の挿入孔９４０および位置決め部材９３２の貫通孔９３９に挿入する。この状態で、シャフト９３１の螺旋部９３５が受け部９２３の孔部９２６から突出するよう集水管９０３を外筒９０４の内部に挿入し、螺旋部９３５にナット９３４を装着する。これにより、固定装置９２０は、集水管９０３が外筒９０４内で同心円状に配置された状態で両者を保持し、収納容器９０１を形成することになる。
【０１０５】
次に、上述のようにして形成された収納容器９０１内に管状ろ過膜群９０２を充填する。ここでは、多数本の管状ろ過膜３１０を平行に束ねた管状ろ過膜群９０２を、外筒９０４と集水管９０３との間に形成された空間内に挿入する。この際、各管状ろ過膜３１０の長さは収納容器９０１よりも大きく設定しておき、管状ろ過膜群９０２の両端部が収納容器９０１から突出するよう設定する。また、各管状ろ過膜３１０の両端は、ヒートシールにより閉鎖しておく。
【０１０６】
次に、樹脂材料を用い、管状ろ過膜群９０２を収納容器９０１に対して固定する。ここでは、先ず、図１９に示すようなモールド９５０を用意する。このモールド９５０は、キャビティ９５１を備えたものであり、キャビティ９５１は管状ろ過膜群９０２を挿入可能な中心部９５２と、中心部９５２の周りに連続して形成された、収納容器９０１の外筒９０４を挿入可能な外筒挿入部９５３とを備えている。このモールド９５０の中心部９５２には、未硬化状態の樹脂材料９５４（例えば未硬化ウレタン樹脂）を注入しておく。
【０１０７】
一方、固定装置９２０により形成された収納容器９０１において、集水管９０３の開口側を、キャップ９５５を用いて閉鎖する（図１８）。そして、図１９に示すように、収納容器９０１から突出している管状ろ過膜群９０２をキャビティ９５１の中心部９５２内に注入された樹脂材料９５４中に徐々に浸漬し、外筒９０４の端部を外筒挿入部９５３内で保持する。この状態を樹脂材料９５４が硬化するまで維持し、樹脂材料９５４が完全に硬化してからモールド９５０を取り外す。これにより、管状ろ過膜群９０２の一端側は、収納容器９０１の一端側に対して固定されることになる。その後、収納容器９０１から突出している、硬化した樹脂材料９５４および管状ろ過膜群９０２を切除し、また、キャップ９５５を取り外す。
【０１０８】
次に、収納容器９０１を固定装置９２０から一旦分離し、収納容器９０１を逆向きにしてから再度固定装置９２０により固定する。その状態で、モールド９５０に対する上述のような操作を繰り返すと、管状ろ過膜群９０２の他端側も収納容器９０１の他端側に対して固定され、目的とするろ過膜モジュール９００が得られる。この際、集水管９０３の開口部をキャップ９５５で閉鎖しなければ、集水管９０３の内部にも樹脂材料９５４が流入し、それが集水管９０３の一端を閉鎖することになる。製造されたろ過膜モジュール９００において、収納容器９０１の両端部は、各管状ろ過膜３１０の両端部を除き、硬化した樹脂材料９５４による保持部９０７が形成され、既述の通り、この保持部９０７により液密に閉鎖されることになる。
【０１０９】
なお、上述の製造工程において用いられる樹脂材料９５４は、上述の実施の形態において用いたろ過膜モジュール３００の場合と同様、ウレタン樹脂の他に、エポキシ樹脂などの他の熱硬化性樹脂やホットメルト接着材であってもよい。また、上述の製造工程においては、収納容器９０１と樹脂材料９５４との接着性を高めることを目的として、外筒９０４の内周面および集水管９０３の外周面に対し、予め接着助剤の利用による、またはコロナ放電処理による表面処理を施しておいてもよい。また、収納容器９０１に対する樹脂材料９５４のアンカー効果を高めるため、外筒９０４の両端部の内周面および集水管９０３の両端部の外周面に凸部および凹部のうちの少なくとも１つを形成してもよい。ここで、凸部は、外筒９０４や集水管９０３と同じ材料からなるリングを所定の部位に接着すると形成することができる。一方、凹部は、所定の部位に溝加工等を施すと形成することができる。なお、溝状の凹部は環状に形成されているのが好ましい。また、凹部は、奥行き方向に拡大する形状に設定されているのが好ましい。
【０１１０】
このようなろ過膜モジュール９００を用いて上述の浸漬型膜ろ過装置２００を構成する場合、ろ過液排出経路６００は、排出口９０５に対して接続する。また、このようなろ過膜モジュール９００を用いる場合の誘導装置７００は、筒状体７１０の中心部分においてろ過液排出経路６００が位置することになるため、当該ろ過液排出経路６００と筒状体７１０の内周面との間に管状体７２１を密に充填する。
【０１１１】
なお、このろ過膜モジュール９００を用いた被処理液のろ過処理時において、被処理液は、空気泡供給装置５００から噴出する空気泡に伴い、図１６に矢印で示すように、ろ過膜モジュール９００の各管状ろ過膜３１０内を下側から上側に向けて押し上げられる。この際、被処理液の一部は、管状ろ過膜３１０を内側から外側に通過してろ過され、また、被処理液中に含まれるろ別成分は、管状ろ過膜３１０のろ過膜層３１１により捕捉され、被処理液から取り除かれる。ろ別成分が取り除かれた被処理液（ろ過液）は、管状ろ過膜３１０間の隙間を通過し、通液孔９０６から集水管９０３内に流入する。集水管９０３内に流入したろ過液は、排出口９０５から収納容器９０１の外部、すなわちろ過液排出経路６００内に連続的に排出される。このような一連のろ過処理により、貯留槽２内の被処理液は、図１に矢印で示すのと同様に、ろ過膜モジュール９００を下側から上側方向に通過することになる。
【０１１２】
（３）上述の浸漬型膜ろ過装置２００では、ろ過膜モジュール３００を円筒状に、すなわち、ろ過膜モジュール３００の収納容器３０１を円筒状に形成したが、収納容器３０１は、角筒状や多角形（例えば五角形以上の多角形）の筒状等、他の形状の筒状に形成されていてもよい。
【０１１３】
（４）上述の実施の形態では、管状ろ過膜３１０において突起３２０を連続した螺旋状に設けたが、突起３２０の形態はこれに限定されるものではない。すなわち、突起３２０は、支持膜層３１２の外周面において部分的に設けられていればよく、例えば、断続的な螺旋状や点状などの各種の形態で設けられていてもよい。
【０１１４】
（５）上述の実施の形態では、管状ろ過膜３１０をろ過膜層３１１と支持膜層３１２との２層構造に形成したが、管状ろ過膜３１０の潰れ圧を、その肉厚と外径との比を適宜設定することにより上述の所要の値に設定する場合は、図２０に示すように、支持膜層３１２の外周面にさらに通液性を有する補強層３１６を配置してもよい。
【０１１５】
ここで用いられる補強層３１６は、通液性を有するものであれば特に限定されるものではないが、通常は支持膜層３１２を構成するものと同様の不織布、特にポリエステル樹脂系の不織布が好ましく用いられる。なお、このような補強層３１６を備えた管状ろ過膜３１０は、通常、管状ろ過膜３１０を製造するために用いられる上述の複合膜３１３の支持膜層３１２側にさらに補強層３１６が積層された複合膜を用いると製造することができる。このような複合膜を製造する場合において、補強層３１６は、通常、支持膜層３１２の表面にホットメルト接着剤や熱硬化性接着剤を点在させて接着するのが好ましい。このようにすると、複合膜は、補強層３１６によりろ過抵抗が高まるのを抑制することができ、上述の実施の形態の場合と同様のろ過抵抗、すなわち、ろ過液の通過性を達成することができる。
【０１１６】
なお、管状ろ過膜３１０がこのような補強層３１６を備えている場合、当該管状ろ過膜３１０の肉厚および外径は、この補強層３１６を含めて計算する。また、管状ろ過膜３１０の表面に上述のような突起３２０を形成する場合、当該突起３２０は補強層３１６の表面に形成する必要がある。
【０１１７】
（６）上述の実施の形態では、空気泡供給装置５００の空気泡噴出孔５１０から発生する空気泡の大きさを、管状ろ過膜３１０の内径以上になるよう設定したが、本発明の浸漬型膜ろ過方法はこれに限定されるわけではない。すなわち、本発明の浸漬型膜ろ過方法は、上記空気泡の大きさが管状ろ過膜３１０の内径より小さい場合であっても実施することができる。
【０１１８】
（７）上述の実施の形態では、誘導装置７００からの被処理液を沈殿槽１１０に戻したが、当該被処理液は、沈殿槽１１０以外において別途処理することもできる。
【０１１９】
（８）上述の実施の形態では、誘導装置７００において、筒状体７１０内に管状体７２１を密に充填することにより、管状体群７２０を筒状体７１０内で保持したが、管状体７２１は、ろ過膜モジュール３００における管状ろ過膜３１０と同様に、筒状体７１０の上部および下部において、樹脂材料を用いて固定されていてもよい。
【０１２０】
［実験例］
実験用膜ろ過システムの作成
ポリエステル製不織布上に孔径が約０．４μｍの微孔を全面に有するろ過膜が一体的に配置された、厚さ０．２ｍｍの複合膜を幅２ｃｍのテープ状に裁断した。そして、テープ状の複合膜を、ろ過膜表面を内側にして心棒に螺旋状に巻きつけながら超音波溶着し、内径が３ｍｍ、７ｍｍおよび１０ｍｍにそれぞれ設定された三種類の管状ろ過膜を作成した。これらの管状ろ過膜を内径が２８ｍｍ、全長が７０ｃｍのプラスチックパイプに充填し、表６に示す仕様に設定された、上述の実施の形態に係るＡ、ＢおよびＣの３種類のろ過膜モジュール３００を作成した。
【０１２１】
【表６】

【０１２２】
これらのろ過膜モジュール３００を用い、上述の実施の形態に係る浸漬型膜ろ過装置２００（但し、誘導装置７００を省略したもの）を製造した。ここでは、案内筒４００として、全長２５ｃｍ、内径２８ｍｍのプラスチックパイプを用いた。また、案内筒４００内において、ろ過膜モジュール３００の下端から２０ｃｍの位置に、空気泡供給装置５００を配置した。空気泡供給装置５００を構成するパイプには、口径４ｍｍの空気泡噴出孔５１０を設けた、内径４ｍｍ、外径６ｍｍのパイプを用いた。また、案内筒４００に長さが５ｃｍの脚４０２を取り付け、浸漬型膜ろ過装置２００の全長（全高）を１００ｃｍに設定した。
【０１２３】
上述の浸漬型膜ろ過装置２００を用い、図２１に示すような実験用膜ろ過システムを作成した。この膜ろ過システムでは、透明な円筒容器からなる貯留槽１５０内に浸漬型膜ろ過装置２００を配置し、空気泡供給装置５００には空気供給装置５２５（曝気ポンプ）を接続した。また、ろ過膜モジュール３００からのろ過液排出経路６００の先端部は、ろ過膜モジュール３００の上端より下方に配置し、ΔＰ（６０ｃｍ）の水頭圧が作用するように設定した。なお、ろ過液排出経路６００の先端部の下には、ろ過液受け６０６を配置し、それにろ過液が貯留されるようにした。また、ここに貯留されるろ過液は、チューブポンプ６０７を用いて貯留槽１５０に戻すよう設定した。
【０１２４】
上述の膜ろ過システムで処理する被処理液には、２６±１℃に温度調整した、カルボキシメチルセルロース（ＣＭＣ）１，０００ｐｐｍと平均分子量が約３０万のポリエチレンオキサイド（ＰＥＯ）０．８重量％とを含む水溶液（以下、モデル水溶液という）を用いた。モデル水溶液の粘度は８ｍＰａ・ｓであった。なお、モデル水溶液については、予め、ＣＭＣとＰＥＯとの透過性を確認しておいた。ここでは、ＣＭＣのみを含む比較水溶液のろ過液の粘度と、モデル水溶液のろ過液の粘度とを測定して比較した。そして、比較水溶液のろ過液の粘度が約１．５ｍＰａ・ｓ以下（粘度計の読み取り精度の限界）であったのに対し、モデル水溶液のろ過液の粘度がＰＥＯのみの濃度に相当する粘度であったことから、モデル水溶液をろ過した場合、大部分のＣＭＣは微小ゲルの状態で懸濁しているために膜を透過せず、ＰＥＯは分子状態で溶解しているために膜を素通りするものと判断した。
【０１２５】
上述の膜ろ過システムを用いてモデル水溶液をろ過処理した場合、ろ過流量が一定値に達するまでに要する時間は概ね３時間であった。以下の実験例において、ろ過流量にはこの定常値を用いている。
【０１２６】
実験例１
上述の膜ろ過システムにおいてろ過膜モジュールＢを用い、空気泡供給装置５００からの曝気流量を１．５Ｌ／分（１５Ｌ／ｍ²／分相当）に設定してモデル水溶液のろ過を実施した。そして、モデル水溶液の液面ｌからのろ過膜モジュールＢの露出量ΔＬとろ過流量との関係を調べた。結果を図２２に示す。図２２において、ろ過流量は、ろ過膜モジュールＢの露出量ΔＬが０の場合に対する相対値で表した。
【０１２７】
図２２によると、ろ過膜モジュールＢの５０％がモデル水溶液から露出しても、ろ過膜モジュールＢの全体がモデル水溶液中に完全に浸漬されている場合の約７５％のろ過流量が維持されていることがわかる。
【０１２８】
実験例２
実施例１において、ろ過膜モジュールＢをろ過膜モジュールＣに変更し、また、空気泡供給装置５００からの曝気流量を０．９Ｌ／分（１５Ｌ／ｍ²／分相当）に変更した。そして、実施例１の場合と同様にして、モデル水溶液の液面ｌからのろ過膜モジュールＣの露出量ΔＬとろ過流量との関係を調べた。結果を図２３に示す。
【０１２９】
図２３によると、ろ過膜モジュールＣの５０％がモデル水溶液から露出しても、ろ過膜モジュールＣの全体がモデル水溶液中に完全に浸漬されている場合の約６５％のろ過流量が維持されていることがわかる。しかし、露出時のろ過流量は、ろ過膜モジュールＢを用いた場合に比べると大きく低下している。この結果によると、ろ過膜モジュール３００が露出している場合でもろ過流量が著しく低下しにくいようにするためには、管状ろ過膜として、内径が１５ｍｍ以下のものを用いるのが好ましいと考えられる。
【０１３０】
実験例３
ろ過膜モジュールＡを用いて実験例１、２と同様の実験を行った。その結果、ろ過膜モジュールＡをモデル水溶液から露出しながらろ過処理したときのろ過流量の低下は、ろ過膜モジュールＢを用いた場合に比べて軽微なことが判明した。一方、モデル水溶液にＰＥＯを追加してモデル水溶液の粘度を高めると、ろ過膜モジュールＢ、Ｃの場合とは異なり、モデル水溶液の粘度の増加とともに案内筒４００の下端から溢れ出る空気泡が多くなった。本発明の膜ろ過装置で処理する被処理液として、粘度がおよそ１０ｍＰａ・ｓを超えるものも普通に考えられるので、ろ過膜モジュール３００において使用できる管状ろ過膜３１０の内径はおよそ２ｍｍ以上が好ましいものと考えられる。
【０１３１】
【発明の効果】
本発明の浸漬型膜ろ過装置は、管状ろ過膜を備えた上述のようなろ過膜モジュール、空気泡供給装置および誘導装置を備えているため、浸漬型膜ろ過時において、ろ過膜のろ過効率が低下しにくい。
【０１３２】
また、本発明の浸漬型膜ろ過方法は、管状ろ過膜を備えた上述のようなろ過膜モジュールを用い、空気泡の供給により管状ろ過膜を上方向に通過する被処理液をそのまま貯留槽の外部に排出しているので、ろ過膜のろ過効率が低下しにくい。
【図面の簡単な説明】
【図１】本発明の実施の一形態に係る浸漬型膜ろ過装置が採用された浸漬型膜ろ過システムの概略図。
【図２】前記浸漬型膜ろ過装置に採用されたろ過膜モジュールの縦断面図。
【図３】前記ろ過膜モジュールの図２のIII−III断面に相当する図。
【図４】図３のＩＶ矢視図。
【図５】図４のＶ−Ｖ断面図。
【図６】前記ろ過膜モジュールに用いられる管状ろ過膜の斜視図。
【図７】図６のＶII−ＶII断面端面図。
【図８】前記管状ろ過膜の製造工程を示す図。
【図９】前記ろ過膜モジュールを製造するための一工程を示す図。
【図１０】前記ろ過膜モジュールを製造するための他の工程を示す図。
【図１１】前記浸漬型膜ろ過装置に採用された案内筒の縦断面図。
【図１２】前記案内筒の、図１１のＸII−ＸII断面に相当する図。
【図１３】前記浸漬型膜ろ過装置に採用された誘導装置の縦断面図。
【図１４】前記ろ過膜モジュールのろ過流量特性を解析する際に比較の対象とした平膜モジュールの一部断面正面図。
【図１５】前記平膜モジュールに用いられる膜プレートの一部切欠斜視図。
【図１６】前記膜ろ過装置において利用可能な他の形態のろ過膜モジュールの縦断面図。
【図１７】前記他の形態のろ過膜モジュールの、図１６のＸＶＩＩ―ＸＶＩＩ断面に相当する図。
【図１８】前記他の形態のろ過膜モジュールを製造するための一工程を示す図。
【図１９】前記他の形態のろ過膜モジュールを製造するための他の工程を示す図。
【図２０】前記ろ過膜モジュールに用いられる管状ろ過膜の変形例の図７に相当する図。
【図２１】実験例で作成した実験用膜ろ過システムの概略図。
【図２２】実験例１で用いたろ過膜モジュールについて、モデル水溶液からの露出量とろ過流量との関係を調べた結果を示すグラフ。
【図２３】実験例２で用いたろ過膜モジュールについて、モデル水溶液からの露出量とろ過流量との関係を調べた結果を示すグラフ。
【符号の説明】
１２０ ろ過処理槽
２００ 浸漬型膜ろ過装置
３００，９００ ろ過膜モジュール
３０１，９０１ 収納容器
３０２，９０２ 管状ろ過膜群
３０３，９０５ 排出口
３１０ 管状ろ過膜
５００ 空気泡供給装置
７００ 誘導装置
７１０ 筒状体
７２１ 管状体
７３０ 排出路[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an immersion type membrane filtration apparatus and an immersion type membrane filtration method, and more particularly to an immersion type membrane filtration apparatus and an immersion type membrane filtration method for obtaining a filtrate by filtering a liquid to be treated stored in a storage tank. .
[0002]
[Prior art and its problems]
When processing a large amount of liquid to be treated, such as river water, which contains a relatively small amount of components to be removed, such as river water, for example, a large amount of river water is filtered and raw water for tap water is used. In the case of manufacturing, a cross flow filtration method using a membrane module equipped with a filtration membrane having a pore size smaller than that of an ultrafiltration membrane or a submerged membrane filtration method using a membrane module equipped with a microfiltration membrane is usually carried out. (For example, see “Water-filtration method Q & A”, 1995, edited by Japan Water Purification Process Association). Here, the submerged membrane filtration method uses the buoyancy of air bubbles that are continuously supplied from below the membrane module immersed in the liquid to be processed in the storage tank while naturally circulating the liquid to be processed. It refers to a method of filtering the liquid to be treated by suction pressure or water head difference acting on the membrane module, and is attracting attention because it is a filtration method with higher energy efficiency than the cross-flow filtration method.
[0003]
By the way, the membrane module used in the submerged membrane filtration method is a hollow fiber membrane module or a flat membrane module. In these membrane modules, the liquid to be treated is filtered when passing from the outside to the inside of the microfiltration membrane, but the separation components such as contaminants contained in the liquid to be treated are deposited on the surface of the microfiltration membrane. It accumulates and filtration efficiency will fall as time passes. Therefore, the surface of the microfiltration membrane needs to be cleaned as appropriate, for example, by aeration.However, the separated components removed from the microfiltration membrane at the time of cleaning are released into the liquid to be treated. It floats or gradually accumulates. For this reason, in the submerged membrane filtration method, in addition to cleaning the microfiltration membrane, it is a complicated maintenance work that periodically replaces the liquid to be treated in the storage tank or removes the separated components accumulated in the storage tank. Is required.
[0004]
An object of the present invention is to make it difficult for the filtration efficiency of a filtration membrane to decrease during submerged membrane filtration.
[0005]
[Means for Solving the Problems]
The submerged membrane filtration apparatus of the present invention is for obtaining a filtrate by filtering a liquid to be treated stored in a storage tank, and a plurality of tubular filtration membranes having a filtration function of the liquid to be treated on the inner surface. A tubular filtration membrane group containing a filter is accommodated in a cylindrical storage container having a filtrate outlet and held at both ends thereof, and the filtration can be arranged in a storage tank so that the tubular filtration membrane opens in the vertical direction. A membrane module, an air bubble supply device for supplying air bubbles toward the filtration membrane module, disposed below the filtration membrane module in the storage tank, and a filtration membrane module disposed on the upper portion of the filtration membrane module And a guiding device for guiding the liquid to be processed passing through the outside of the storage tank. Here, the guide device has a cylindrical shape in which a cross-sectional shape perpendicular to the axial direction is substantially the same as a cross-sectional shape perpendicular to the axial direction of the storage container, and is arranged at the top of the storage container so as to open in the vertical direction. A body, a tubular body filled so as to open in the vertical direction in the cylindrical body, and a guide path for guiding the liquid to be processed that passes through the filtration membrane module and overflows from the upper part of the cylindrical body to the outside of the storage tank It has.
[0006]
This submerged membrane filtration device further includes, for example, a backflow device for backflowing the filtrate from the discharge port into the storage container. Moreover, the internal diameter of a tubular filtration membrane is 2-15 mm normally.
[0007]
When the liquid to be treated is filtered using this submerged membrane filtration device, air bubbles are supplied from the air bubble supply device toward the filtration membrane module. The air bubbles rise in the liquid to be treated and are supplied into the tubular filtration membrane of the filtration membrane module. At this time, the liquid to be treated rises toward the filtration membrane module due to the buoyancy of the air bubbles and is supplied into the tubular filtration membrane together with the air bubbles. The liquid to be treated supplied into the tubular filtration membrane continues to rise in the tubular filtration membrane due to the buoyancy of air bubbles, and at that time, a part of the liquid is filtered through the tubular filtration membrane from the inside to the outside. The liquid to be processed that has passed through the tubular filtration membrane, that is, the filtrate, is discharged to the outside from the discharge port of the storage container.
[0008]
On the other hand, the liquid to be treated that has passed through the tubular filtration membrane passes upward through the guiding device disposed at the top of the filtration membrane module, that is, the tubular body filled in the tubular body disposed at the top of the storage container. Is passed upward, overflows from the upper part of the cylindrical body, flows into the guide path, and is guided to the outside of the storage tank. Therefore, the liquid to be processed that has passed through the filtration membrane module does not stay in the storage tank. That is, separation components such as contaminants deposited on the inner peripheral surface of the tubular filtration membrane can be guided to the outside of the storage tank from the guide path through the filtration membrane module and the cylindrical body together with the liquid to be treated. It is difficult to remain in the tank, and it is difficult to reduce the filtration efficiency of the tubular filtration membrane.
[0009]
  The submerged membrane filtration method according to the present invention is a method for obtaining a filtrate by filtering a liquid to be treated stored in a storage tank, and a plurality of tubular filtration membranes having a filtration function of the liquid to be treated on the inner surface. The filtration membrane module in which the tubular filtration membrane group including the book is accommodated in a cylindrical storage container having a filtrate discharge port and held at both ends thereof is arranged in the storage tank so that the tubular filtration membrane opens in the vertical direction. The step of supplying air bubbles toward the filtration membrane module from below the filtration membrane module, and the liquid to be treated that passes upward in the tubular filtration membrane by the supply of air bubbles,As it isAnd guiding to the outside of the storage tank.
[0010]
This submerged membrane filtration method further includes, for example, a step of refluxing the liquid to be treated guided outside the storage tank to the storage tank after the separation of the impurities.
[0011]
In this submerged membrane filtration method, air bubbles supplied from below the filtration membrane module rise in the liquid to be treated and are supplied into the tubular filtration membrane of the filtration membrane module. At this time, the liquid to be treated rises toward the filtration membrane module due to the buoyancy of the air bubbles and is supplied into the tubular filtration membrane together with the air bubbles. The liquid to be treated supplied into the tubular filtration membrane continues to rise in the tubular filtration membrane due to the buoyancy of air bubbles, and at that time, a part of the liquid is filtered through the tubular filtration membrane from the inside to the outside. The liquid to be processed that has passed through the tubular filtration membrane, that is, the filtrate, is discharged to the outside from the discharge port of the storage container.
[0012]
On the other hand, since the liquid to be treated that has passed through the tubular filtration membrane is guided to the outside of the storage tank as it is, it does not stay in the storage tank. Therefore, separation components such as foreign substances adhering to the inner peripheral surface of the tubular filtration membrane can be guided to the outside of the storage tank through the filtration membrane module together with the liquid to be treated, so that they hardly remain in the storage tank and are tubular. It becomes difficult to lower the filtration efficiency of the filtration membrane.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
With reference to FIG. 1, the immersion type membrane filtration system in which the immersion type membrane filtration apparatus according to one embodiment of the present invention is employed will be described. In the figure, a submerged membrane filtration system 100 includes a sedimentation tank 110 for a liquid to be treated, a filtration tank (an example of a storage tank) 120 for a liquid to be treated, and a submerged membrane filtration apparatus disposed in the filtration tank 120. 200 mainly.
[0014]
The sedimentation tank 110 is for temporarily storing a liquid to be treated for filtration, and for precipitating impurities contained therein, and is formed in a container shape having an open top. The sedimentation tank 110 has an injection path 111 for injecting a liquid to be processed from the outside, and a supply path 113 having a pump 112 for supplying the stored liquid to be processed to the filtration tank 120. Is provided. The pump 112 can supply the liquid to be treated in the precipitation tank 110 to the filtration tank 120 at a flow rate larger than the filtration flow rate in the submerged membrane filtration apparatus 200.
[0015]
The filtration tank 120 is formed in a container shape having an opening in the upper part, and is for storing the liquid to be processed supplied from the precipitation tank 110. Further, the filtration processing tank 120 has a reflux path 121 for returning the liquid to be treated which overflows to the precipitation tank 110 at the upper part.
[0016]
The submerged membrane filtration apparatus 200 includes a filtration membrane module 300 disposed in the filtration treatment tank 120, a guide tube 400 that supports the filtration membrane module 300 in the filtration treatment tank 120, an air bubble supply device 500, and a filtrate discharge path 600. And a guidance device 700 for guiding the liquid to be treated that has passed through the filtration membrane module 300 to the outside of the filtration tank 120.
[0017]
As shown in FIG. 2, the filtration membrane module 300 mainly includes a cylindrical storage container 301 and a tubular filtration membrane group 302 filled in the storage container 301. The storage container 301 is, for example, a resin member, and a discharge port 303 for discharging the liquid to be processed (filtrate) after the filtration process is formed on a side surface thereof. In addition, on the inner peripheral surface of the storage container 301, a spacer 304 for providing a gap between the tubular filtration membrane group 302 and the inner peripheral surface of the storage container 301 protrudes toward the center on the upper and lower portions. Yes.
[0018]
The spacer 304 has a substantially wedge-shaped cross section that expands toward the center side of the storage container 301, and, as shown in FIGS. 3, 4, and 5, in the circumferential direction of the storage container 301. A plurality of slits 305 are formed at approximately equal intervals. The spacers 304, 304 provided on the upper and lower parts of the storage container 301 are set to have the same amount of protrusion from the inner peripheral surface of the storage container 301.
[0019]
Each spacer 304 has a storage container 301 in a cross section perpendicular to the axial direction of the storage container 301 in a portion having the spacer 304 (a cross section in the center in the vertical direction of the spacer 304, that is, a cross section of the ii-ii portion in FIG. 2). It is preferable that the ratio of the cross-sectional area in the internal cross-sectional area (corresponding to the area of the portion indicated by the hatched line in FIG. 3) is set to be 3 to 10%. When this ratio is less than 3%, it becomes difficult to form a gap between the inner peripheral surface of the storage container 301, particularly between the discharge port 303 and the tubular filtration membrane group 302. The fluidity of the liquid to be treated (filtrate) that has passed through the membrane 310 may decrease, and the filtration flow rate may decrease. On the other hand, when this ratio exceeds 10%, since the ratio occupied by the tubular filtration membrane group 302 in the storage container 301 becomes small, the filtration efficiency of the liquid to be treated may be reduced.
[0020]
The tubular filtration membrane group 302 is a group including a large number of tubular filtration membranes 310 formed in an elongated cylindrical shape, and the tubular filtration membranes 310 are prevented from coming into close contact with each other by a projection 320 described later (that is, , While being spaced apart from each other), they are closely packed in parallel with each other along the opening direction of the storage container 301. The upper and lower ends of the tubular filtration membrane group 302 are each a storage container while maintaining the open state at both ends of each tubular filtration membrane 310 by holding portions 306 formed using a resin material such as urethane resin. It is integrally held and fixed to both ends of 301. Further, both end portions of the storage container 301 are liquid-tightly closed by the holding portion 306.
[0021]
The tubular filtration membrane 310 constituting the tubular filtration membrane group 302 described above is formed in a cylindrical shape as shown in FIG. 6, and as shown in FIG. 7, the filtration is performed in order from the inner peripheral surface side to the outer peripheral surface side. It has a two-layer structure including a membrane layer 311 and a support membrane layer 312.
[0022]
The type of the filtration membrane layer 311 can be appropriately selected according to the type of the filtered component to be removed from the liquid to be treated, and is not particularly limited. For example, when fine particles such as microorganisms need to be removed A microfiltration membrane is used. For example, in JIS K 3802, a microfiltration membrane is defined as “a membrane used for separating fine particles of about 0.01 to several μm and microorganisms by filtration”, but here, it is practical at a pressure of 20 kPa or less. It is preferable to use a porous membrane that can be filtered and has a large number of micropores having a pore size larger than 0.04 μm. Incidentally, the type of such a microfiltration membrane is not particularly limited, and various known membranes such as an organic polymer membrane such as a cellulose membrane or a polyolefin resin membrane can be used.
[0023]
The support membrane layer 312 provides shape retention to the above-described filtration membrane layer 311 and sets the filtration membrane layer 311 in a cylindrical shape. Such a support membrane layer 312 can be made of various materials as long as it is a porous material having liquid permeability, but usually has low waist strength, excellent strength, excellent chemical resistance, and high heat resistance. It is preferable to use a non-woven fabric made of polypropylene resin or polyester resin, and particularly preferably a non-woven fabric made of polyester resin.
[0024]
Further, as shown in FIG. 6, the tubular filtration membrane 310 has a protrusion 320 continuously formed in a spiral shape around the axis of the filtration membrane layer 311 on the outer circumferential surface, that is, the outer circumferential surface of the support membrane layer 312. have. This protrusion 320 prevents the tubular filtration membranes 310 from coming into close contact with each other in the tubular filtration membrane group 302, and improves the fluidity of the liquid to be treated (filtrate) that has passed through each tubular filtration membrane 310 in the storage container 301. Is for. For example, when the height of the projection 320 is set to 0.05 mm, if the effective length of the tubular filtration membrane 310 is 70 cm, for example, at least 0.005 × 70 between two adjacent tubular filtration membranes 310. = 0.35cm²Area is secured. Therefore, if there are many such gaps in the tubular filtration membrane group 302, the resistance to the flow of the filtrate in the storage container 301 will be significantly reduced, and the fluidity of the filtrate will be significantly increased.
[0025]
The tubular filtration membrane 310 as described above usually has an inner diameter (X in FIG. 7) preferably set to 2 to 15 mm, and more preferably set to 3 to 10 mm. When the inner diameter is less than 2 mm, the tubular filtration membrane 310 is likely to be clogged with various filtering components and contaminants contained in the liquid to be processed, particularly when filtering a liquid to be processed that is highly contaminated. Therefore, it may be difficult to continue the filtration process stably for a long period of time. Further, since the pressure loss of the liquid to be processed that passes through the tubular filtration membrane 310 becomes relatively large with respect to the buoyancy of the air bubbles from the air bubble supply device 500, the liquid to be processed that passes through the tubular filtration membrane 310. In some cases, the liquid to be processed is difficult to be filtered by the tubular filtration membrane 310. On the other hand, when the inner diameter exceeds 15 mm, the number of tubular filtration membranes 310 included in the tubular filtration membrane group 302 that can be filled in the storage container 301 with a limited volume is reduced. The filtration area per unit volume (effective membrane area) becomes smaller. As a result, the filtration flow rate decreases, so that it is difficult to efficiently perform the filtration process of the liquid to be treated while making the filtration membrane module 300 compact. In addition, since the size of the air bubbles supplied from the air bubble supply device 500 tends to be smaller than the inner diameter of the tubular filtration membrane 310, a part of the filtration membrane module 300 as described later is exposed from the liquid to be treated. In such a case, it is difficult for the air bubbles to raise the liquid to be treated in the tubular filtration membrane 310, and as a result, in such a case, it may be difficult to continue the filtration process.
[0026]
Moreover, it is preferable that the ratio (A / B) of thickness (A) and outer diameter (B) is set to 0.025-0.1, and the tubular filtration membrane 310 is 0.03-0. More preferably, it is set to 1. Note that the thickness and outer diameter of the tubular filtration membrane 310 referred to here include the thickness (height) of the protrusion 320 described above. When this ratio is less than 0.025, the tubular filtration membrane 310 is easily crushed when pressure is applied to the tubular filtration membrane 310 from the outside. As a result, in order to eliminate the cake layer composed of the filtered components and the like deposited on the inner peripheral surface of the tubular filtration membrane 310 in the filtration process of the liquid to be treated, backwashing is performed by applying pressure to the tubular filtration membrane 310 from the outside. When the operation is performed, the tubular filtration membrane 310 is crushed, and it is substantially difficult to backwash the tubular filtration membrane 310. In order to achieve a pressure resistance of 20 kPa or higher, this ratio is preferably set to 0.03 or higher. On the other hand, when this ratio exceeds 0.1, the filtration area (effective membrane area) per unit volume of the filtration membrane module 300 becomes small. As a result, the filtration flow rate is reduced, so that it is difficult to efficiently perform the filtration process of the liquid to be treated while making the filtration membrane module 300 compact.
[0027]
In general, the thickness of the tubular filtration membrane 310 is preferably 0.1 to 0.4 mm.
[0028]
Further, it is preferable that the height of the protrusion 320 is normally set to 0.02 to 0.2 mm. When the height of the protrusion 320 is less than 0.02 mm, the tubular filtration membranes 310 are likely to be in close contact with each other in the tubular filtration membrane group 302, and as a result, it may be difficult to increase the fluidity of the filtrate. On the other hand, when it exceeds 0.2 mm, the number of the tubular filtration membranes 310 included in the tubular filtration membrane group 302, that is, the number of the tubular filtration membranes 310 that can be filled in the storage container 301 of the filtration membrane module 300 decreases. Therefore, the filtration area per unit volume of the filtration membrane module 300 is reduced. As a result, the filtration flow rate is reduced, so that it is difficult to efficiently perform the filtration process of the liquid to be treated while making the filtration membrane module 300 compact. Here, the height of the protrusion 320 refers to the amount of protrusion from the surface of the support film layer 312.
[0029]
The height of the protrusion 320 can be appropriately selected according to the type of the liquid to be processed. For example, when the liquid to be treated has a relatively low filtration flow rate such as activated sludge liquid, it is preferable to set the protrusion 320 to be low from the viewpoint of securing a filtration area. On the other hand, when the liquid to be treated has a relatively high filtration flow rate such as river water, the protrusion 320 is preferably set to be higher from the viewpoint of improving the fluidity of the filtrate. Incidentally, if the height of the protrusion 320 is within the above range, the filtration membrane module 300 is 100 m.²Even in a large-sized case having a membrane area of a certain degree, the gap formed between the tubular filtration membranes 310 by the protrusions 320 hardly forms a great resistance to the flow of the filtrate for most liquids to be treated.
[0030]
Next, an example of a method for producing the tubular filtration membrane 310 will be described with reference to FIG.
First, a long strip-like (tape-like) composite membrane 313 in which a filtration membrane layer 311 is integrally laminated on a support membrane layer 312 is prepared. Then, as shown in FIG. 8, the composite membrane 313 is spirally wound on a separately prepared cylindrical mandrel 315 while overlapping both end portions 314 in the width direction so that the support membrane layer 312 side is the front side. Put on. When the two end portions 314 overlapped in this state are bonded together by an adhesive or an ultrasonic welding method, a target tubular filtration membrane 310 can be obtained. In addition, the manufacturing method of such a tubular filtration membrane 310 is already well-known, for example in Japanese Patent Publication No.56-35483.
[0031]
In such a manufacturing process of the tubular filtration membrane 310, the both end portions 314 of the composite membrane 313 that are superimposed form the above-described spiral protrusion 320. Here, the height of the protrusion 320 can be set in the above-described range by appropriately adjusting the overlapping state of the composite film 313 and the bonding method.
[0032]
Next, with reference to FIG. 9 and FIG. 10, the manufacturing method of the above-mentioned filtration membrane module 300 is demonstrated. The filtration membrane module 300 requires careful attention to the handling of flat membranes and hollow fiber membranes, and can be easily manufactured by simple processes compared to flat membrane modules and hollow fiber membrane modules that require many manufacturing processes. Can do.
[0033]
First, a large number of tubular filtration membranes 310 are bundled to form a tubular filtration membrane group 302. On the other hand, a storage container 301 is prepared, and as shown in FIG. 9, a tubular filtration membrane group 302 is inserted into the storage container 301 to form a combined body 330 of the storage container 301 and the tubular filtration membrane group 302. In this combination 330, both ends of the tubular filtration membrane group 302 are set so as to protrude from both ends of the storage container 301. Moreover, the both ends of the tubular filtration membrane 310 which comprises the tubular filtration membrane group 302 are closed by heat sealing, for example.
[0034]
Next, as shown in FIG. 10, one end of the above-mentioned combination 330 is immersed in a mold 332 containing an uncured resin 331 such as an uncured urethane resin. Here, the uncured resin 331 is filled between the tubular filtration membranes 310 constituting the tubular filtration membrane group 302 and reaches the inner peripheral surface of the storage container 301 uniformly through the slits 305 provided in the spacer 304. Then, the opening portion of the storage container 301 is completely closed. In this state, after the resin 331 is completely cured, the mold 332 is removed, and the same operation is performed on the other end of the combined body 330. As a result, the tubular filtration membrane group 302 is held and fixed to the storage container 301.
[0035]
Next, when the cured resin protruding from both ends of the storage container 301 and the tubular filtration membrane 310 are cut off, the remaining resin portion forms a holding portion 306, and both ends of each tubular filtration membrane 310 are opened. The target membrane filter module 300 is obtained. In the filtration membrane module 300, both ends of the storage container 301 are liquid-tightly closed by the cured resin, that is, the holding portion 306, except for both ends of each tubular filtration membrane 310, as described above. Since the spacer 304 of the storage container 301 is formed in a wedge-shaped convex shape as described above, the holding portion 306 is easily fixed firmly to the inner peripheral surface of the storage container 301, and the tubular filtration membrane group 302 is provided. Is stably held and fixed to the storage container 301. That is, the spacer 304 can function not only to provide a gap between the tubular filtration membrane group 302 and the inner peripheral surface of the storage container 301 but also to stably fix the holding unit 306 and the storage container 301.
[0036]
In addition, for example, a groove-like recess may be provided in an annular shape on the inner peripheral surface of both ends of the storage container 301. In this case, the resin 331 flows into the recess, and the holding unit 306 and the storage container 301 are more strongly fixed.
[0037]
As a material for forming the holding portion 306, in addition to the urethane resin as described above, other thermosetting resins such as an epoxy resin and a hot melt adhesive can be used. However, since a large amount of resin material needs to be set when manufacturing a large membrane filter module 300, the reaction rate is relatively slow because of the reason for suppressing excessive heat generation and the reason for suppressing curing shrinkage. It is preferable to use one having a relatively small elastic modulus. The hot melt adhesive can also be recovered and reused from what is cut off in the above manufacturing process. Also in this respect, the filtration membrane module 300 is more advantageous than the hollow fiber membrane module that is difficult to use because the hot melt adhesive has a relatively high viscosity.
[0038]
2 and the like relating to the filtration membrane module 300, for convenience of understanding, the thickness of the tubular filtration membrane 310, the gap between the tubular filtration membrane 310, the gap between the tubular filtration membrane 310 and the inner peripheral surface of the storage container 301, and the like. Is emphasized. In order to facilitate understanding of the drawing, FIG. 2 shows a small number of tubular filtration membranes 310, and FIG. 3 shows only a part of the tubular filtration membranes 310.
[0039]
As shown in FIG. 1, the guide tube 400 supports the filtration membrane module 300 in the filtration treatment tank 120 in a state where the tubular filtration membrane 310 is erected so as to open in the vertical direction. The guide tube 400 is a cylindrical member made of resin, and an inner peripheral shape in a cross section perpendicular to the axial direction is substantially the same as an inner peripheral shape of an outer peripheral portion in a cross section perpendicular to the axial direction of the storage container 301. It is set to the same size. That is, the guide cylinder 400 is set to have the same inner diameter and outer diameter as the storage container 301.
[0040]
As shown in FIG. 11, a flange 401 to which a leg 402 is attached is provided on the lower edge of the guide tube 400. And the guide cylinder 400 is arrange | positioned by the leg 402 at the bottom part of the filtration tank 120, and the filtration membrane module 300 is arrange | positioned at the upper part in that state. Here, the guide cylinder 400 and the filtration membrane module 300 are connected using a cylindrical socket 403 (FIG. 1). The socket 403 is for connecting the guide tube 400 and the filtration membrane module 300 and for preventing air bubbles from leaking out from the air bubble supply device 500. The filtration membrane module 300 is located away from the bottom of the filtration tank 120 as a result of being supported using such a guide tube 400.
[0041]
The air bubble supply device 500 is for supplying air bubbles to the filtration membrane module 300, and as shown in FIG. 400.
With reference to FIG. 11 and FIG. 12, the air bubble supply apparatus 500 is demonstrated in detail. The air bubble supply device 500 mainly includes a first pipe 501, a second pipe 502, and four branch pipes 503, 504, 505, and 506. The first pipe 501 is disposed horizontally so as to pass through the guide tube 400 and pass through the center of the guide tube 400. One end of the guide tube 400 is hermetically closed by a cap 507 outside the guide tube 400. The second pipe 502 is horizontally combined so as to be orthogonal to the first pipe 501, and both end portions penetrate the wall surface of the guide tube 400 and are hermetically closed by a cap 507. Note that the intersection of the first pipe 501 and the second pipe 502 coincides with the center of the guide tube 400. Further, the four branch pipes 503, 504, 505, and 506 are combined with the second pipe 502 in parallel and horizontally with the first pipe 501, and two pipes are distributed on both sides of the first pipe 501. Has been. The branch pipes 504 and 503 are arranged at equal intervals from the first pipe 501. The same applies to the branch pipes 505 and 506. Therefore, the first pipe 501 and the four branch pipes 503, 504, 505, 506 are arranged at equal intervals. Further, each branch pipe 503, 504, 505, 506 has both ends extending toward the vicinity of the inner peripheral surface of the guide tube 400, and is hermetically closed by a cap (not shown).
[0042]
The first pipe 501 and the second pipe 502 combined as described above are in communication at the intersection, and each of the four branch pipes 503, 504, 505, and 506 is connected to the second pipe 502. Is in communication with the second pipe 502 at the intersection. As a result, the first pipe 501, the second pipe 502 and the four branch pipes 503, 504, 505, 506 form a series of air flow paths.
[0043]
The first pipe 501, the second pipe 502 and the four branch pipes 503, 504, 505, 506 have a plurality of air bubble ejection holes 510 for ejecting air in the form of bubbles (FIG. 12 shows 19 air bubble ejection holes 510 as an example). Each of these air bubble ejection holes 510 opens toward the bottom surface of the filtration tank 120, and as shown in FIG. 12, the inside of the cross section perpendicular to the axial direction of the guide tube 400 (the guide tube 400 has In the inner horizontal plane), air bubbles are arranged in a close-packed arrangement pattern so that air bubbles can be evenly supplied to the respective tubular filtration membranes 310 of the filtration membrane module 300. In other words, the air bubble ejection holes 510 are distributed and arranged at equal intervals on the horizontal plane inside the guide tube 400 so as to be positioned at the vertices of a number of equilateral triangles as indicated by a one-dot chain line in FIG. Has been.
[0044]
The material of each of the pipes 501 to 506 forming the above-described air bubble supply device 500 is not particularly limited as long as it does not hinder the circulation flow of the liquid to be processed generated by the upward flow of air bubbles generated from the air bubble ejection holes 510. Although not limited, it is usually preferable to use a plastic cylindrical pipe in view of economy, workability, ease of mounting on the guide tube 400, and the like.
[0045]
As shown in FIG. 1, an air supply device 525 such as an air compressor is connected to the first pipe 501 of the above-described air bubble supply device 500 through an air supply path 521 provided with a secondary pressure / flow rate adjusting valve 520. Yes. Thereby, the air from the air supply device 525 is supplied to the first pipe 501 and the second pipe 502 and the four branch pipes 503, 504, 505, 506 communicating with the first pipe 501.
[0046]
The air bubble supply device 500 is preferably set so that the size of the air bubbles generated from the air bubble ejection holes 510 is usually equal to or larger than the inner diameter of the tubular filtration membrane 310 used in the filtration membrane module 300. When the size of the air bubbles is less than the inner diameter of the tubular filtration membrane 310, when a part of the filtration membrane module 300 as described later is exposed from the liquid to be treated, air bubbles are covered in the tubular filtration membrane 310. It becomes difficult to raise the treatment liquid, and as a result, in such a case, it may be difficult to continue the filtration treatment.
[0047]
The filtrate discharge path 600 is for discharging the liquid to be processed filtered in the filtration membrane module 300, that is, the filtrate, to the outside, as shown in FIG. 1, from the outlet 303 of the filtration membrane module 300. It extends and has a first solenoid valve 602. A suction pump 601 is connected to the tip of the filtrate discharge path 600. The suction pump 601 is a pump having no self-sufficiency, and is disposed below the upper end of the filtration membrane module 300. Incidentally, when a self-contained pump is used as the suction pump 601, the water suction pump 601 can be disposed at a position higher than the upper end of the filtration membrane module 300.
[0048]
The filtrate discharge path 600 described above has a branch path 603 that branches from between the discharge port 303 and the first electromagnetic valve 602. The branch path 603 has a second electromagnetic valve 604 and is connected to a high-pressure air supply device (not shown), and constitutes a filtrate backflow device.
[0049]
As illustrated in FIG. 13, the guide device 700 mainly includes a tubular body 710, a tubular body group 720 disposed in the tubular body 710, and a discharge path 730 (an example of a guide path). . The cylindrical body 710 is a resin-made cylindrical member, and the inner peripheral shape in a cross section perpendicular to the axial direction is substantially the same as the inner peripheral shape of the outer peripheral portion in a cross section perpendicular to the axial direction of the storage container 301. The same size and the same shape are set. That is, the cylindrical body 710 is set to have the same inner diameter and outer diameter as the storage container 301, and is disposed on the upper part of the storage container 301 so as to open in the vertical direction. The cylindrical body 710 is connected to the storage container 301 using a cylindrical socket 740. The cylindrical body 710 has a discharge groove 711 for discharging the liquid to be processed at the upper end. The discharge groove 711 slightly protrudes in the outer direction of the cylindrical body 710.
[0050]
The tubular body group 720 is obtained by densely filling a tubular body 710 with a large number of tubular bodies 721. Each tubular body 721 is, for example, a resinous tube-like object, and is open in the vertical direction in the tubular body 710. In addition, the tubular body 721 preferably has an inner diameter of 5 to 15 mm in order to effectively exhibit an air lift pump effect to be described later on the liquid to be treated. The tubular body group 720 is disposed above the lower end portion of the tubular body 710 so that a gap 722 is formed between the tubular body group 720 and the filtration membrane module 300.
[0051]
The discharge path 730 is a bowl-shaped member formed in a semi-cylindrical shape, and extends from below the discharge groove 711 of the cylindrical body 710 to above the settling tank 110 (FIG. 1). In addition, the discharge path 730 is provided with an inclination so that the sedimentation tank 110 side is lowered.
[0052]
In the above-described submerged filtration membrane system 100, the liquid level sensor 122 is disposed in the filtration treatment tank 120 slightly above the connection portion between the filtration membrane module 300 and the guide tube 400. The liquid level sensor 122 is connected to the suction pump 601 and is set to stop the suction pump 601 when the liquid level of the liquid to be processed in the filtration tank 120 is detected.
[0053]
Next, with reference to FIG. 1, the method for filtering the liquid to be processed by the above-described immersion type membrane filtration system 100 will be described.
First, a liquid to be treated, such as river water, containing a filtered component such as a microgel, a colloidal component, a microorganism, and other contaminants is injected into the sedimentation tank 110 through the injection path 111. A part of the filtered component is precipitated in the liquid to be treated injected into the precipitation tank 110.
[0054]
The liquid to be treated in which a part of the filtered component is precipitated is sucked by the pump 112 and supplied into the filtration tank 120 through the supply path 113. At this time, the liquid level of the liquid to be processed in the filtration tank 120 is the position l of the liquid level sensor 122.₁And l near the upper end of the filtration treatment tank 120 and above the filtration membrane module 300.₂Arbitrarily set to be between. Thus, the filtration membrane module 300 is set between a state where the entire membrane is immersed in the liquid to be treated and a state where a part of the membrane module 300 is exposed from the liquid to be treated due to a change in the storage amount of the liquid to be treated. become.
[0055]
Next, the suction pump 601 is operated with the first electromagnetic valve 602 opened and the second electromagnetic valve 604 closed, and air is supplied from the air supply device 525 to the air bubble supply device 500 through the air supply path 521. To do. The air supplied to the air bubble supply device 500 is ejected as air bubbles from the air bubble ejection holes 510. The air bubbles rise in the liquid to be treated while being guided by the guide cylinder 400 and are supplied substantially uniformly to the tubular filtration membranes 310 included in the filtration membrane module 300.
[0056]
Due to the buoyancy of the air bubbles supplied to the filtration membrane module 300, the liquid to be treated stored in the filtration treatment tank 120 moves upward in the tubular filtration membrane 310 from the lower side as indicated by arrows in FIG. Pushed up towards At this time, since the filtrate discharge path 600 becomes negative pressure by the operation of the suction pump 601, a part of the liquid to be processed passes through the tubular filtration membrane 310 from the inside to the outside and is filtered. The filter-separated component contained in is captured by the filtration membrane layer 311 constituting the inner peripheral surface of the tubular filtration membrane 310 and removed from the liquid to be treated. The liquid to be treated from which the filtered components have been removed, that is, the filtrate, passes through the gap between the tubular filtration membranes 310 in the storage container 301 and is discharged from the discharge port 303 into the filtrate discharge path 600. The filtrate discharged into the filtrate discharge path 600 is continuously discharged to the outside through the suction pump 601.
[0057]
On the other hand, the liquid to be treated that is pushed up in each tubular filtration membrane 310 passes through the tubular filtration membrane 310 as it is except for being filtered by the tubular filtration membrane 310. The liquid to be treated that has passed through the tubular filtration membrane 310 continues to pass upward in each tubular body 721 while being pushed up by the buoyancy of air bubbles in the guidance device 700 as indicated by arrows in FIG. The upper part of the tubular body group 720 overflows. The overflowing liquid to be treated flows down onto the discharge path 730 through the discharge groove 711 of the cylindrical body 710 and returns to the sedimentation tank 110 through the discharge path 730. The liquid to be treated returned to the settling tank 110 is stored in the settling tank 110, where after separation processing of filtered components such as contaminants due to precipitation, it is supplied again to the filtration processing tank 120 through the supply path 113. Will be.
[0058]
As a result, the liquid to be treated stored in the filtration tank 120 continuously flows from the lower side to the upper side as shown by arrows in FIG. It will be filtered. In addition, the liquid to be processed that passes through the filtration membrane module 300 is refluxed to the filtration processing tank 120 via the induction device 700 and the precipitation tank 110.
[0059]
Note that, in the filtration step as described above, each tubular filtration membrane 310 has the protrusion 320 on the outer peripheral surface as described above, and therefore, it is difficult to make close contact with the adjacent tubular filtration membrane 310 in the filtration membrane module 300. An effective gap for circulating the filtrate between the tubular filtration membranes 310 is formed. Therefore, the filtration membrane module 300 provided with this tubular filtration membrane 310 can improve the fluidity | liquidity of the filtrate in the storage container 301, and it is easy to discharge | emit the filtrate from the discharge port 303 without delay.
[0060]
By the way, in the immersion type membrane filtration method of the liquid to be treated using the above-described immersion type membrane filtration device 200, the air bubbles supplied from the air bubble supply device 500 to the filtration membrane module 300 rise in the guide tube 400. It is pushed into the tubular filtration membrane 310 one after another. In addition, the air bubbles that have passed through the tubular filtration membrane 310 are subsequently pushed into the tubular bodies 721 of the guidance device 700, and push up the liquid to be treated in the tubular bodies 721. That is, the guidance device 700 functions as an air lift pump for further raising the liquid to be processed that has passed through the filtration membrane module 300. For this reason, as long as the liquid level is above the lower end of the filtration membrane module 300 (for example, as long as it is above the liquid level sensor 122), the liquid to be treated is air bubbles supplied from the air bubble supply device 500. The inside of the tubular filtration membrane 310 and the inside of the tubular body 721 is lifted by buoyancy, and overflows from the upper end of the tubular body 710 of the guidance device 700. That is, in this submerged membrane filtration method, even if the entire induction device 700 and a part of the filtration membrane module 300 are exposed from the liquid to be treated, the cross flow due to air bubbles can be maintained. In other words, in this membrane filtration method, the liquid level of the liquid to be treated in the filtration treatment tank 120 is l.₁If it is set above, for example, the above-mentioned l₁And l₂When it is set in this range, the filtration treatment of the liquid to be treated can be carried out continuously.
[0061]
Incidentally, when the entire guidance device 700 and a part of the filtration membrane module 300 are exposed from the liquid to be treated, the total length (height) of the guidance device 700 and the filtration membrane module 300 is L, and When the distance from the upper end to the liquid level 1 of the liquid to be treated (that is, the sum of the length of the guiding device 700 and the length of the exposed portion of the filtration membrane module 300) is ΔL (see FIG. 1), ΔL from the liquid level 1 The gravity of the liquid to be processed in the tubular filtration membrane 310 and the tubular body 721 in the exposed portion of the liquid resists buoyancy, so that ΔL increases and air bubbles in the tubular filtration membrane 310 and the tubular body 721 and the liquid to be processed Ascending speed becomes smaller. For example, when the ΔL / L value becomes 80%, the increase rate decreases to about 40% when the value is 0%. However, since the filtration flow rate of the filtration membrane module 300 in that case is proportional to approximately 1/3 of the rising speed, as will be described later, the filtration membrane module 300 is filtered while being completely immersed in the liquid to be treated. It can be maintained at least 70%, usually about 75% of when the treatment is being performed. Therefore, this submerged membrane filtration method can efficiently filter the liquid to be processed without changing the flow rate of the liquid while significantly changing the liquid level of the liquid to be processed within the above-mentioned range.
[0062]
In the submerged membrane filtration method as described above, various kinds of filtration components as described above contained in the liquid to be treated are captured by the inner peripheral surface of each tubular filtration membrane 310 and removed from the liquid to be treated. For this reason, in each tubular filtration membrane 310, the cake layer by a filter separation component accumulates on an inner peripheral surface, and filtration performance will fall. Therefore, in the immersion membrane filtration method as described above, it is necessary to periodically remove the cake layer deposited on the inner peripheral surface of the tubular filtration membrane 310 to maintain the filtration performance.
[0063]
In order to remove the cake layer deposited on the inner peripheral surface of the tubular filtration membrane 310, for example, the amount of air bubbles supplied from the air bubble supply device 500 is temporarily increased, and a large amount of air bubbles is supplied compared to the normal filtration operation. Air bubbles are passed through each tubular filtration membrane 310. As a result, the cake layer deposited on the inner peripheral surface of the tubular filtration membrane 310 is cleaned and peeled off by a large amount of air bubbles rising at a high speed inside the tubular filtration membrane 310, and guided inside the tubular filtration membrane 310 together with the liquid to be treated. Ascend towards the device 700.
[0064]
When it is difficult to remove the cake layer deposited on the tubular filtration membrane 310 by the above operation, the tubular filtration membrane 310 is back-washed. Here, the first electromagnetic valve 602 is closed and the second electromagnetic valve 604 is opened, and high pressure air is supplied into the branch path 603 from a high pressure air supply device (not shown). The high-pressure air flows into the filtrate discharge path 600 from the branch path 603 and causes the filtrate in the filtrate discharge path 600 to flow backward into the storage container 301 from the discharge port 303. As a result, the filtrate passes through each tubular filtration membrane 310 while being pressurized from the outside to the inside, and peels the cake layer deposited on the inner peripheral surface of the tubular filtration membrane 310. At this time, if the amount of air bubbles supplied from the air bubble supply device 500 is temporarily increased as described above, the peeled cake layer is directed toward the guide device 700 in the tubular filtration membrane 310 together with the liquid to be processed. To rise. The cake layer peeled from the tubular filtration membrane 310 in this manner rises in the induction device 700 together with the liquid to be treated, is conveyed to the precipitation tank 110 via the discharge path 730, and settles there.
[0065]
As a result, in the filtration tank 120, suspended matter in the liquid to be treated due to the cake layer peeled off during the cleaning is reduced, and deposits due to the cake layer are reduced, so that the deposits on the cake layer can be removed. The burden of regular maintenance work for replacing the liquid to be treated is reduced. Further, the filtration performance of the tubular filtration membrane 310 is restored by washing, and the peeled cake layer is transported to the sedimentation tank 110 by the induction device 700 (that is, transported to the outside of the filtration processing tank 120). Since it is difficult to adhere, the filtration efficiency is hardly lowered, and the liquid to be treated can be stably filtered over a long period of time. In addition, the submerged membrane filtration apparatus 200 does not require a special apparatus that requires additional energy for transporting the cake layer peeled off during cleaning to the precipitation tank 110. Filtration can be carried out economically.
[0066]
Here, the filtration flow rate of the filtration membrane module 300 using the tubular filtration membrane 310 as described above will be analytically described.
For example, as seen in “Research Report on Practical Use of Small Wastewater Treatment Equipment Introducing Membrane Treatment Method: Fiscal 1992 to Fiscal 1995” published by the Japan Environmental Education Center, Flux (Unit membrane area) The flat membrane module is larger than the hollow fiber membrane module. For this reason, a flat membrane module was used as a comparison target for analysis.
[0067]
For reference, an outline of a flat membrane module to be compared will be described with reference to FIG. In the figure, a flat membrane module 800 mainly includes a storage container 801 and a number of membrane plates 802 arranged in the storage container 801. The storage container 801 is, for example, a rectangular tube-shaped member having an upper portion and a lower portion that are opened. On the other hand, as shown in FIG. 15, the membrane plate 802 mainly includes a rectangular frame 803 and a pair of filtration membranes 805 and 805 facing each other with a gap 804 provided in the frame 803. . This filtration membrane 805 is, for example, a microfiltration membrane. A filtrate outlet 806 that communicates with the gap 804 is formed in the upper portion of the frame 803. The discharge port 806 of each membrane plate 802 is normally connected to a discharge pipe 807 as shown in FIG. The outline of this type of flat membrane module 800 can be found in, for example, “Advanced Water Treatment Wastewater Research Committee”, Vol. 40, no. 3, 45 (1998).
[0068]
Such a flat membrane module 800 is arranged in the filtration treatment tank 120 similarly to the above-described filtration membrane module 300, and is used for immersion membrane filtration of the liquid to be treated. Here, the liquid to be processed that flows between the membrane plates 802 together with the air bubbles flows from the outside to the inside of the filtration membrane 805 and is filtered. Then, the filtrate at that time passes through the gap 804 and is discharged into the discharge pipe 807 through the discharge port 806.
[0069]
Table 1 summarizes the main characteristics of the filtration membrane module 300 as described above (hereinafter, this filtration membrane module may be expressed as a “tubular filtration membrane module”) and the flat membrane module 800 as described above. . Here, in order not to introduce unnecessary complexity, the length L of the membrane is made common to both modules. For the same reason, the module installation area indicates the area occupied by the membrane portion excluding the thickness of the storage container 301 in the filtration membrane module 300 and the frame 803 in the flat membrane module 800.
[0070]
[Table 1]

[0071]
Here, when the inner diameter of the storage container 301 used in the filtration membrane module 300 is D, the membrane area M per sectional area of the storage container 301 in the filtration membrane module 300 is expressed by the following equation (1). In Table 1 and Equation (1), ε represents the filling rate of the tubular filtration membrane 310, and this filling rate is obtained by the following equation. S in the equation indicates a cross-sectional area inside the storage container 301 in a cross section perpendicular to the axial direction of the storage container 301 (corresponding to an area of a portion indicated by a shaded line in FIG. 3).
[0072]
[Expression 1]

[0073]
In the filtration membrane module 300, the filling rate ε of the tubular filtration membrane 310 is approximately 0.7 to 0.8. Therefore, the membrane area of the filtration membrane module 300 obtained from the formula (1) is the same length of hollow fiber membrane This corresponds to 1.5 to 2 times the size of the module or flat membrane module. That is, the filtration membrane module 300 has a very large membrane area per installation area compared to the flat membrane module.
[0074]
By the way, the viscosity of the majority of actual liquids (liquids to be treated) to which immersion membrane filtration is applied is several mPa · s or more, and both the flat membrane module 800 and the filtration membrane module 300 flow of liquids to be treated in the modules. Can be considered laminar.
[0075]
In the cross-flow filtration in which the parallel flow is laminar, the filtration flow rate of the filtration membrane module 300 with respect to the flat membrane module 800 is expressed by the following equation (2) (for example, Nakagaki, Shimizu, “Membrane Treatment Technology System” 1st Hen-Chapter 3, Fuji Techno System Co., Ltd. (1991)).
[0076]
[Expression 2]

[0077]
In the formula, J, M, and u are filtration flow rate, membrane area, and linear velocity of parallel flow, respectively, and subscripts T and P indicate values of the filtration membrane module 300 and the flat membrane module 800, respectively. . The parallel flow consists of a mixture of bubbles and liquid, but is assumed to be moving at the same speed. d is the distance between the membrane plates 802 of the flat membrane module 800, and d_iIndicates the inner diameter of the tubular filtration membrane 310 of the filtration membrane module 300.
Here, the indices a and c are 1/3 for both laminar flows. Therefore, when these values are substituted, the following equation (3) is obtained.
[0078]
[Equation 3]

[0079]
Here, assuming that the air bubbles are evenly distributed among all the tubular filtration membranes 310 in the filtration membrane module 300 and all the membrane plates 802 in the flat membrane module 800, the parallel flow in each module The following equations (4) and (5) are derived for the linear velocity, respectively.
[0080]
[Expression 4]

[0081]
Where q_aIs a flow rate of air converted per one flow path, the flow rate of air per tubular filtration membrane 310 in the filtration membrane module 300, and the interval between one membrane plate 802 having a width w in the flat membrane module 800 It means the flow rate of air per hit. Therefore, u_aIs the converted linear velocity. ρ_fAnd μ_fAre the density and viscosity of the liquid to be treated, respectively. σ is a dimensionless pressure loss coefficient, which is 32 for the filtration membrane module 300 and 12 for the flat membrane module 800. g is a gravitational acceleration.
The converted linear velocity can be converted into the air flow rate per unit membrane area or the total air flow rate per module as shown in Table 2 below using numerical values representing the shape of each module.
[0082]
[Table 2]

[0083]
From Table 1 and Table 2, the linear velocity ratio between the filtration membrane module 300 and the flat membrane module 800 is expressed by the following equation (6).
[0084]
[Equation 5]

[0085]
Using the equations (3) and (6), the capabilities of the filtration membrane module 300 and the flat membrane module 800 can be compared from various viewpoints. As a common condition, the density ρ of the liquid to be treated_f1,000kg / m^ThreeThe film length L is set to 1 m. For the flat membrane module 800, the thickness t of the membrane plate 802 is set to 5 mm, and for the filtration membrane module 300, the outer diameter of the tubular filtration membrane 310 (d₀) And inner diameter (d_i) (D)₀/ D_i) Is set to 1.2, and the filling rate ε is set to 0.8 (approximately 0.9 in the closest packing state). Regarding the air flow rate, 15 L / min / m per unit membrane area that is normally used in the flat membrane module 800²Is used as a comparison standard.
[0086]
Table 3 below shows the viscosity μ of the liquid to be treated._fIs set to 10 mPa · s, the membrane plate 802 interval d and the inner diameter d of the tubular filtration membrane 310_iAnd the calculation results when the total membrane area and the total air flow rate are the same for both modules are shown.
[0087]
[Table 3]

[0088]
Table 4 below shows the viscosity μ of the liquid to be treated under the same conditions._fThe calculation result when only changing to 100 mPa · s is shown.
[0089]
[Table 4]

[0090]
As shown in Tables 3 and 4, regarding the liquid to be treated in a wide viscosity range, the filtration membrane module 300 has a filtration flow rate of a flat membrane module even though the filtration membrane module 300 has an installation area of about ½ that of the flat membrane module 800. Greater than 800.
As another example, the viscosity of the liquid to be treated μ_fIs set to 10 mPa · s, the membrane plate 802 interval d and the inner diameter d of the tubular filtration membrane 310_iTable 5 shows the calculation results when the module installation area and the total air flow rate are the same for both modules.
[0091]
[Table 5]

[0092]
Table 5 shows that the filtration membrane module 300 has a filtration flow rate twice or more that of the flat membrane module 800 in the case of the same module installation area and the same total air flow rate.
Further, Tables 3 to 5 show that the flux obtained by dividing the filtration flow rate by the membrane area is large, and that the filtration membrane module 300 is theoretically superior to the flat membrane module 800.
As is clear from the above analysis examples, the filtration membrane module 300 can be remarkably compared with the flat membrane module 800 and the hollow fiber membrane module if the air bubbles are evenly distributed to all the tubular filtration membranes 310. Despite being compact, the filtration flow rate is higher than these modules.
[0093]
In the filtration membrane module 300, as described above, the air bubbles supplied into the tubular filtration membrane 310 cannot move to any other place except for ascending inside the tubular filtration membrane 310, and thus the filtration membrane module 300. Even if a part (upper part) of the liquid is exposed from the liquid to be processed, the entire liquid to be processed in the tubular filtration membrane 310 can be pushed up by buoyancy. That is, even if a part of the membrane filter module 300 is exposed from the liquid to be treated, the filtration treatment of the liquid to be treated can be performed in the same manner as when the whole is immersed in the liquid to be treated. In contrast, flat membrane modules and hollow fiber membrane modules allow the liquid to be treated to move freely in the wide flow path between the membranes. The flow rate of the liquid to be pushed up drastically decreases. Therefore, when a part of the flat membrane module or the hollow fiber membrane module is exposed from the liquid to be treated, the circulation flow rate of the liquid to be treated is drastically reduced, and thus the filtration treatment of the liquid to be treated is impossible. For this reason, it is difficult for the flat membrane module or the hollow fiber membrane module to constitute the above-described submerged membrane filtration system 100.
[0094]
The submerged membrane filtration apparatus 200 and the submerged membrane filtration method as described above have a relatively small content of filtering components such as contaminants as in the case of producing raw water for tap water by filtering river water. This is particularly effective when continuously conducting large-scale filtration to filter a large amount of liquid to be treated, but it should also be used effectively when filtering highly contaminated liquids such as activated sludge treatment liquid. Can do. That is, the above-mentioned immersion type membrane filtration apparatus 200 and the immersion type membrane filtration method can be widely used for the filtration treatment of various kinds of liquids to be treated, regardless of the liquid to be treated.
[0095]
[Other embodiments]
(1) In the above-described embodiment, the suction pump 601 is connected to the tip of the filtrate discharge path 600, and the liquid to be treated is filtered at a constant speed in the filtration membrane module 300. However, the immersion membrane filtration method of the present invention uses a constant pressure. It can also be carried out by filtration. In this case, as shown by a one-dot chain line in FIG. 1, a pressure equalizing pipe 605 is provided in the filtrate discharge path 600 upward from the filtration membrane module 300 side of the suction pump 601. The pressure equalizing pipe 605 is preferably set to open above the upper limit (preferably above the filtration treatment tank 120) of the water level of the liquid to be treated in the filtration treatment tank 120. In this way, the filtration pressure in the filtration membrane module 300 is constant due to the height difference between the upper end of the filtration membrane module 300 and the tip of the filtrate discharge path 600 regardless of the water level of the liquid to be treated in the filtration treatment tank 120. The water head pressure (ΔP in FIG. 1) is maintained.
[0096]
(2) In the above-described embodiment, the case where the filtration membrane module 300 in which the filtrate outlet 303 is provided on the side surface of the storage container 301 has been described. However, the embodiment can be used in the submerged membrane filtration device 200. The filtration membrane module is not limited to this.
[0097]
With reference to FIG. 16 and FIG. 17 (XVII-XVII sectional drawing of FIG. 16), the filtration membrane module 900 of the other form which can be utilized in the immersion type membrane filtration apparatus 200 is demonstrated. The filtration membrane module 900 mainly includes a cylindrical storage container 901 and a tubular filtration membrane group 902 filled in the storage container 901. The storage container 901 is, for example, a resin member, and has a cylindrical water collection pipe 903 and a cylindrical outer tube disposed concentrically with a space (space) outside the center of the axis of the water collection pipe 903. A tube 904 is mainly provided. The water collecting pipe 903 is closed at the lower end in the figure, and the upper end in the figure is open to form a discharge port 905. The water collection pipe 903 includes a plurality of liquid passage holes 906 on the wall surface.
[0098]
The tubular filtration membrane group 902 is a group including a large number of tubular filtration membranes 310 that are the same as those used in the above-described filtration membrane module 300, and each tubular filtration membrane 310 includes a water collection pipe 903 and an outer cylinder 904 of the storage container 901. Is filled in parallel with the water collecting pipe 903. The upper and lower end portions of the tubular filtration membrane group 902 are each provided in a storage container while maintaining the open state at both ends of each tubular filtration membrane 310 by holding portions 907 formed using a resin material such as urethane resin. It is integrally held with respect to 901 and fixed. As a result, both end portions of the storage container 901 are liquid-tightly closed by the holding portion 907.
[0099]
In FIG. 16, the thickness of the tubular filtration membrane 310, the gap between the tubular filtration membranes 310, etc. are emphasized for convenience of understanding. In order to make the drawing easy to understand, the number of the tubular filtration membranes 310 is expressed in a small number in FIG. 16, and only a part of the tubular filtration membranes 310 is shown in FIG.
[0100]
Such a filtration membrane module 900 can be manufactured through the following processes, for example.
First, a storage container 901 is formed using a fixing device 920 as shown in FIG. The fixing device 920 used here is for fixing the water collecting pipe 903 in the outer cylinder 904 in a concentric state, and for holding the water collecting pipe 903 and the outer cylinder holding portion 921 for holding the outer cylinder 904. The water collecting pipe holding part 922 is provided.
[0101]
The outer cylinder holding part 921 has a receiving part 923 for storing one end of the outer cylinder 904 and a pressing plate 924 for fixing the outer cylinder 904 to the receiving part 923. The receiving portion 923 has a circular concave portion 925 that can accommodate the end portion of the outer cylinder 904, and a hole portion 926 is formed in the central portion of the concave portion 925. In addition, the concave portion 925 is set so that the inner diameter on the opening side is increased in the middle in the depth direction, and a step portion 927 is formed at a portion where the inner diameter is changed. Further, a groove 928 is formed in the periphery of the opening of the recess 925, and an annular rubber elastic body 929 is disposed in the groove 928. On the other hand, the holding plate 924 is a member having an insertion hole 930 into which the outer cylinder 904 can be inserted at the center, and the planar shape is set to be substantially the same as the receiving portion 923.
[0102]
On the other hand, the water collection pipe holding portion 922 includes a shaft 931, a positioning member 932, a presser 933, and a nut 934. The shaft 931 is a rod-shaped member that can be inserted into the water collection pipe 903 and can pass through the hole 926 of the receiving portion 923, has a spiral portion 935 at one end, and has a head 936 at the other end. is doing. The positioning member 932 has a substantially columnar shape integrally including an insertion portion 937 that can be inserted into the water collection tube 903 and a protrusion 938 that protrudes from the water collection tube 903 in a state where the insertion portion 937 is inserted into the water collection tube 903. A through hole 939 for penetrating the shaft 931 is formed at the center of the member. The protruding amount of the protruding portion 938 is set to be the same as the distance from the lower portion to the stepped portion 927 in the concave portion 925 of the receiving portion 923. The presser 933 is a disk-like member that can be inserted into the water collection pipe 903, and has an insertion hole 940 for inserting the shaft 931 at the center. The nut 934 can be attached to the spiral portion 935 of the shaft 931.
[0103]
When manufacturing the storage container 901 using the above-described fixing device 920, first, the outer cylinder 904 is held by the outer cylinder holding portion 921. Here, one end of the outer cylinder 904 is inserted into the recess 925 of the receiving portion 923 and brought into contact with the stepped portion 927. Then, with the outer cylinder 904 inserted into the insertion hole 930 of the presser plate 924, the presser plate 924 is fixed in a state of being pressed against the rubber elastic body 929. As a result, the outer cylinder 904 is held in a state where one end is inserted into the recess 925.
[0104]
Next, the water collection pipe 903 is disposed inside the outer cylinder 904 using the water collection pipe holding portion 922. Here, first, a tubular rubber elastic body 941 is attached to the tip of the insertion portion 937 of the positioning member 932, and the insertion portion 937 is inserted into the water collection tube 903 in this state. Further, the presser 933 is inserted into the water collecting pipe 903 from a side different from the side where the positioning member 932 is inserted. Then, the shaft 931 is inserted into the insertion hole 940 of the presser 933 and the through hole 939 of the positioning member 932 so that the head portion 936 contacts the presser 933. In this state, the water collecting pipe 903 is inserted into the outer cylinder 904 so that the spiral portion 935 of the shaft 931 protrudes from the hole portion 926 of the receiving portion 923, and the nut 934 is attached to the spiral portion 935. Thus, the fixing device 920 holds both the water collecting pipes 903 concentrically in the outer cylinder 904 and forms the storage container 901.
[0105]
Next, the tubular filtration membrane group 902 is filled into the storage container 901 formed as described above. Here, a tubular filtration membrane group 902 in which a large number of tubular filtration membranes 310 are bundled in parallel is inserted into a space formed between the outer cylinder 904 and the water collection pipe 903. At this time, the length of each tubular filtration membrane 310 is set to be larger than that of the storage container 901, and the both ends of the tubular filtration membrane group 902 are set to protrude from the storage container 901. Further, both ends of each tubular filtration membrane 310 are closed by heat sealing.
[0106]
Next, the tubular filtration membrane group 902 is fixed to the storage container 901 using a resin material. Here, first, a mold 950 as shown in FIG. 19 is prepared. The mold 950 includes a cavity 951. The cavity 951 has a central portion 952 into which the tubular filtration membrane group 902 can be inserted, and an outer cylinder of the storage container 901 formed continuously around the central portion 952. And an outer cylinder insertion portion 953 into which 904 can be inserted. An uncured resin material 954 (for example, uncured urethane resin) is injected into the center portion 952 of the mold 950.
[0107]
On the other hand, in the storage container 901 formed by the fixing device 920, the opening side of the water collecting pipe 903 is closed using a cap 955 (FIG. 18). Then, as shown in FIG. 19, the tubular filtration membrane group 902 protruding from the storage container 901 is gradually immersed in the resin material 954 injected into the central portion 952 of the cavity 951, and the end of the outer cylinder 904 is It is held in the outer cylinder insertion portion 953. This state is maintained until the resin material 954 is cured, and the mold 950 is removed after the resin material 954 is completely cured. Thereby, the one end side of the tubular filtration membrane group 902 is fixed to the one end side of the storage container 901. Thereafter, the cured resin material 954 and the tubular filtration membrane group 902 protruding from the storage container 901 are cut out, and the cap 955 is removed.
[0108]
Next, the storage container 901 is once separated from the fixing device 920, and the storage container 901 is reversed, and then fixed again by the fixing device 920. In this state, when the above-described operation on the mold 950 is repeated, the other end side of the tubular filtration membrane group 902 is also fixed to the other end side of the storage container 901, and the target filtration membrane module 900 is obtained. At this time, if the opening of the water collecting pipe 903 is not closed with the cap 955, the resin material 954 flows into the water collecting pipe 903, which closes one end of the water collecting pipe 903. In the manufactured filtration membrane module 900, both ends of the storage container 901 are formed with holding portions 907 made of a cured resin material 954 except for both ends of each tubular filtration membrane 310, and as described above, the holding portions 907. Is closed in a liquid-tight manner.
[0109]
In addition, the resin material 954 used in the above-described manufacturing process is not limited to the urethane resin, as in the case of the filtration membrane module 300 used in the above-described embodiment, and other thermosetting resins such as epoxy resins and hot melts. An adhesive may be used. Further, in the above manufacturing process, the use of an adhesive aid is previously applied to the inner peripheral surface of the outer cylinder 904 and the outer peripheral surface of the water collecting pipe 903 for the purpose of improving the adhesion between the storage container 901 and the resin material 954. Or surface treatment by corona discharge treatment. Further, in order to enhance the anchor effect of the resin material 954 to the storage container 901, at least one of a convex portion and a concave portion is formed on the inner peripheral surface of both end portions of the outer cylinder 904 and the outer peripheral surface of both end portions of the water collecting pipe 903. May be. Here, the convex portion can be formed by bonding a ring made of the same material as the outer cylinder 904 and the water collection pipe 903 to a predetermined portion. On the other hand, the concave portion can be formed by performing groove processing or the like on a predetermined portion. The groove-like recess is preferably formed in an annular shape. Moreover, it is preferable that the recessed part is set to the shape expanded in the depth direction.
[0110]
When the above-described submerged membrane filtration apparatus 200 is configured using such a filtration membrane module 900, the filtrate discharge path 600 is connected to the discharge port 905. Moreover, since the filtrate discharge path | route 600 will be located in the center part of the cylindrical body 710, the guidance | induction apparatus 700 in the case of using such a filtration membrane module 900 has the said filtrate discharge path | route 600 and the cylindrical body 710. FIG. The tubular body 721 is densely filled between the inner peripheral surface of the tube 721 and the inner peripheral surface.
[0111]
In addition, at the time of the filtration process of the to-be-processed liquid using this filtration membrane module 900, a to-be-processed liquid is accompanied by the air bubble which ejects from the air bubble supply apparatus 500, and as shown by the arrow in FIG. Each of the tubular filtration membranes 310 is pushed up from the lower side toward the upper side. At this time, a part of the liquid to be treated passes through the tubular filtration membrane 310 from the inside to the outside and is filtered, and a filtration component contained in the liquid to be treated is filtered by the filtration membrane layer 311 of the tubular filtration membrane 310. It is captured and removed from the liquid to be treated. The liquid to be treated (filtrate) from which the filtered components have been removed passes through the gaps between the tubular filtration membranes 310 and flows into the water collection pipe 903 from the liquid passage hole 906. The filtrate flowing into the water collection pipe 903 is continuously discharged from the discharge port 905 to the outside of the storage container 901, that is, into the filtrate discharge path 600. As a result of such a series of filtration processes, the liquid to be treated in the storage tank 2 passes through the filtration membrane module 900 from the lower side to the upper side, as indicated by the arrows in FIG.
[0112]
(3) In the submerged membrane filtration apparatus 200 described above, the filtration membrane module 300 is formed in a cylindrical shape, that is, the storage container 301 of the filtration membrane module 300 is formed in a cylindrical shape. You may form in the cylinder shape of other shapes, such as a cylinder shape (for example, a polygon more than a pentagon).
[0113]
(4) In the above-described embodiment, the protrusion 320 is provided in a continuous spiral shape in the tubular filtration membrane 310, but the form of the protrusion 320 is not limited to this. In other words, the protrusion 320 may be provided partially on the outer peripheral surface of the support film layer 312, and may be provided in various forms such as an intermittent spiral shape or a dot shape.
[0114]
(5) In the above-described embodiment, the tubular filtration membrane 310 is formed in a two-layer structure of the filtration membrane layer 311 and the support membrane layer 312, but the crushing pressure of the tubular filtration membrane 310 is determined by its thickness and outer diameter. In the case of setting the above ratio to the required value as appropriate, a reinforcing layer 316 having liquid permeability may be further disposed on the outer peripheral surface of the support film layer 312 as shown in FIG.
[0115]
The reinforcing layer 316 used here is not particularly limited as long as it has liquid permeability, but usually the same nonwoven fabric as that constituting the supporting film layer 312, particularly a polyester resin-based nonwoven fabric is preferable. Used. In addition, the tubular filtration membrane 310 provided with such a reinforcement layer 316 normally has a reinforcement layer 316 laminated on the support membrane layer 312 side of the composite membrane 313 used for manufacturing the tubular filtration membrane 310. It can be manufactured by using a composite membrane. In the case of manufacturing such a composite membrane, the reinforcing layer 316 is usually preferably adhered to the surface of the support membrane layer 312 by interspersing with a hot melt adhesive or a thermosetting adhesive. In this way, the composite membrane can suppress an increase in filtration resistance due to the reinforcing layer 316, and can achieve the same filtration resistance as in the above-described embodiment, that is, the permeability of the filtrate. it can.
[0116]
In addition, when the tubular filtration membrane 310 is provided with such a reinforcement layer 316, the thickness and outer diameter of the tubular filtration membrane 310 are calculated including this reinforcement layer 316. Further, when the protrusion 320 as described above is formed on the surface of the tubular filtration membrane 310, the protrusion 320 needs to be formed on the surface of the reinforcing layer 316.
[0117]
(6) In the above-described embodiment, the size of the air bubbles generated from the air bubble ejection holes 510 of the air bubble supply device 500 is set to be equal to or larger than the inner diameter of the tubular filtration membrane 310, but the immersion type of the present invention. The membrane filtration method is not limited to this. That is, the submerged membrane filtration method of the present invention can be carried out even when the size of the air bubbles is smaller than the inner diameter of the tubular filtration membrane 310.
[0118]
(7) In the above-described embodiment, the liquid to be processed from the guidance device 700 is returned to the precipitation tank 110, but the liquid to be processed can be separately processed in a place other than the precipitation tank 110.
[0119]
(8) In the above-described embodiment, in the guidance device 700, the tubular body 721 is closely filled in the tubular body 710, whereby the tubular body group 720 is held in the tubular body 710. As in the tubular filtration membrane 310 in the filtration membrane module 300, the upper and lower portions of the tubular body 710 may be fixed using a resin material.
[0120]
[Experimental example]
Creation of experimental membrane filtration system
A composite membrane having a thickness of 0.2 mm, in which a filtration membrane having micropores having a pore diameter of about 0.4 μm on the entire surface was integrally formed on a non-woven fabric made of polyester, was cut into a tape shape having a width of 2 cm. Then, the tape-shaped composite membrane was ultrasonically welded while being spirally wound around a mandrel with the filtration membrane surface on the inside, and three types of tubular filtration membranes having inner diameters set to 3 mm, 7 mm, and 10 mm, respectively, were created. . These tubular filtration membranes are filled into a plastic pipe having an inner diameter of 28 mm and an overall length of 70 cm, and the three types of filtration membrane modules A, B, and C according to the above-described embodiment set to the specifications shown in Table 6 are used. It was created.
[0121]
[Table 6]

[0122]
Using these filtration membrane modules 300, the submerged membrane filtration device 200 according to the above-described embodiment (however, the guidance device 700 was omitted) was manufactured. Here, a plastic pipe having a total length of 25 cm and an inner diameter of 28 mm was used as the guide tube 400. In the guide tube 400, the air bubble supply device 500 is disposed at a position 20 cm from the lower end of the filtration membrane module 300. As the pipe constituting the air bubble supply device 500, a pipe having an inner diameter of 4 mm and an outer diameter of 6 mm provided with an air bubble ejection hole 510 having a diameter of 4 mm was used. A leg 402 having a length of 5 cm was attached to the guide tube 400, and the total length (total height) of the submerged membrane filtration apparatus 200 was set to 100 cm.
[0123]
An experimental membrane filtration system as shown in FIG. 21 was created using the above-described immersion membrane filtration apparatus 200. In this membrane filtration system, the immersion membrane filtration device 200 is disposed in a storage tank 150 made of a transparent cylindrical container, and an air supply device 525 (aeration pump) is connected to the air bubble supply device 500. Moreover, the front-end | tip part of the filtrate discharge path | route 600 from the filtration membrane module 300 was arrange | positioned below from the upper end of the filtration membrane module 300, and it set so that the water head pressure of (DELTA) P (60 cm) might act. A filtrate receiver 606 is disposed under the tip of the filtrate discharge path 600 so that the filtrate is stored therein. Moreover, the filtrate stored here was set to return to the storage tank 150 using the tube pump 607.
[0124]
The liquid to be processed by the above membrane filtration system has a temperature adjusted to 26 ± 1 ° C., 1,000 ppm of carboxymethyl cellulose (CMC) and 0.8% by weight of polyethylene oxide (PEO) having an average molecular weight of about 300,000. An aqueous solution containing (hereinafter referred to as a model aqueous solution) was used. The viscosity of the model aqueous solution was 8 mPa · s. In addition, about the model aqueous solution, the permeability | transmittance of CMC and PEO was confirmed beforehand. Here, the viscosity of the filtrate of the comparative aqueous solution containing only CMC and the viscosity of the filtrate of the model aqueous solution were measured and compared. And while the viscosity of the filtrate of the comparative aqueous solution was about 1.5 mPa · s or less (limit of reading accuracy of the viscometer), the viscosity of the filtrate of the model aqueous solution is a viscosity corresponding to the concentration of only PEO. Therefore, when the model aqueous solution was filtered, most CMCs were suspended in the form of microgels and did not permeate the membrane, while PEO was dissolved in the molecular state and passed through the membrane. It was judged.
[0125]
When the model aqueous solution was filtered using the membrane filtration system described above, the time required for the filtration flow rate to reach a constant value was approximately 3 hours. In the following experimental examples, this steady value is used for the filtration flow rate.
[0126]
Experimental example 1
Using the membrane filter module B in the membrane filtration system described above, the aeration flow rate from the air bubble supply device 500 is 1.5 L / min (15 L / m²Per minute), and the model aqueous solution was filtered. And the relationship between the exposure amount ΔL of the filtration membrane module B from the liquid surface 1 of the model aqueous solution and the filtration flow rate was examined. The results are shown in FIG. In FIG. 22, the filtration flow rate is expressed as a relative value with respect to the case where the exposure amount ΔL of the filtration membrane module B is zero.
[0127]
According to FIG. 22, even when 50% of the filtration membrane module B is exposed from the model aqueous solution, about 75% of the filtration flow rate when the entire filtration membrane module B is completely immersed in the model aqueous solution is maintained. I understand that.
[0128]
Experimental example 2
In Example 1, the filtration membrane module B is changed to the filtration membrane module C, and the aeration flow rate from the air bubble supply device 500 is 0.9 L / min (15 L / m²/ Equivalent). Then, in the same manner as in Example 1, the relationship between the exposure amount ΔL of the filtration membrane module C from the liquid surface l of the model aqueous solution and the filtration flow rate was examined. The results are shown in FIG.
[0129]
According to FIG. 23, even when 50% of the filtration membrane module C is exposed from the model aqueous solution, the filtration flow rate of about 65% when the entire filtration membrane module C is completely immersed in the model aqueous solution is maintained. I understand that. However, the filtration flow rate at the time of exposure is greatly reduced as compared with the case where the filtration membrane module B is used. According to this result, it is considered preferable to use a tubular filtration membrane having an inner diameter of 15 mm or less in order to prevent the filtration flow rate from being significantly reduced even when the filtration membrane module 300 is exposed.
[0130]
Experimental example 3
Experiments similar to Experimental Examples 1 and 2 were performed using the filtration membrane module A. As a result, it was found that the decrease in the filtration flow rate when the filtration membrane module A was filtered while being exposed from the model aqueous solution was smaller than when the filtration membrane module B was used. On the other hand, when the viscosity of the model aqueous solution is increased by adding PEO to the model aqueous solution, unlike the case of the filtration membrane modules B and C, as the viscosity of the model aqueous solution increases, more air bubbles overflow from the lower end of the guide tube 400. It was. As the liquid to be treated with the membrane filtration device of the present invention, a liquid having a viscosity exceeding about 10 mPa · s is generally considered. Therefore, the inner diameter of the tubular filtration membrane 310 that can be used in the filtration membrane module 300 is preferably about 2 mm or more. it is conceivable that.
[0131]
【The invention's effect】
Since the submerged membrane filtration device of the present invention includes the above-described filtration membrane module, an air bubble supply device, and a guidance device provided with a tubular filtration membrane, the filtration efficiency of the filtration membrane is improved during submerged membrane filtration. It is hard to decline.
[0132]
  Moreover, the immersion membrane filtration method of the present invention uses a filtration membrane module as described above equipped with a tubular filtration membrane, and supplies a liquid to be treated that passes upward through the tubular filtration membrane by supplying air bubbles.As it isSince it discharges outside the storage tank, the filtration efficiency of the filtration membrane is unlikely to decrease.
[Brief description of the drawings]
FIG. 1 is a schematic view of an immersion membrane filtration system employing an immersion membrane filtration device according to an embodiment of the present invention.
FIG. 2 is a longitudinal sectional view of a filtration membrane module employed in the submerged membrane filtration device.
FIG. 3 is a view corresponding to the III-III cross section of FIG. 2 of the filtration membrane module.
4 is a view taken along arrow IV in FIG. 3;
5 is a VV cross-sectional view of FIG.
FIG. 6 is a perspective view of a tubular filtration membrane used in the filtration membrane module.
7 is a cross-sectional end view taken along the line VII-VII in FIG. 6;
FIG. 8 is a view showing a manufacturing process of the tubular filtration membrane.
FIG. 9 is a view showing a step for manufacturing the filtration membrane module.
FIG. 10 is a view showing another process for manufacturing the filtration membrane module.
FIG. 11 is a longitudinal sectional view of a guide tube employed in the immersion membrane filtration device.
12 is a view corresponding to the XII-XII cross section of FIG. 11 of the guide tube.
FIG. 13 is a longitudinal sectional view of a guidance device employed in the submerged membrane filtration device.
FIG. 14 is a partial cross-sectional front view of a flat membrane module to be compared when analyzing the filtration flow rate characteristics of the filtration membrane module.
FIG. 15 is a partially cutaway perspective view of a membrane plate used in the flat membrane module.
FIG. 16 is a longitudinal sectional view of another form of filtration membrane module that can be used in the membrane filtration device.
FIG. 17 is a view corresponding to the XVII-XVII cross section of FIG. 16 of the other form of the membrane filter module.
FIG. 18 is a view showing a step for manufacturing the filtration membrane module of another embodiment.
FIG. 19 is a view showing another process for manufacturing the filtration membrane module of the other form.
FIG. 20 is a view corresponding to FIG. 7 showing a modification of the tubular filtration membrane used in the filtration membrane module.
FIG. 21 is a schematic diagram of an experimental membrane filtration system created in an experimental example.
22 is a graph showing the results of examining the relationship between the amount of exposure from a model aqueous solution and the filtration flow rate for the filtration membrane module used in Experimental Example 1. FIG.
FIG. 23 is a graph showing the results of examining the relationship between the exposure amount from the model aqueous solution and the filtration flow rate for the filtration membrane module used in Experimental Example 2.
[Explanation of symbols]
120 Filtration tank
200 Immersion membrane filtration device
300,900 Filtration membrane module
301,901 Storage container
302,902 Tubular filtration membranes
303,905 outlet
310 Tubular filtration membrane
500 Air bubble supply device
700 Guide device
710 Tubular body
721 Tubular body
730 discharge channel

Claims (5)

A submerged membrane filtration device for obtaining a filtrate by filtering a liquid to be treated stored in a storage tank,
A tubular filtration membrane group including a plurality of tubular filtration membranes having a filtration function of the liquid to be treated on the inner surface was accommodated in a cylindrical storage container having an outlet for the filtrate, and held at both ends thereof. A filtration membrane module that can be arranged in the storage tank so that the tubular filtration membrane opens in the vertical direction;
An air bubble supply device for supplying air bubbles toward the filtration membrane module, disposed below the filtration membrane module in the storage tank,
A guidance device arranged at the top of the filtration membrane module, for guiding the liquid to be treated passing through the filtration membrane module to the outside of the storage tank;
The guide device has a cylindrical shape in which a cross-sectional shape perpendicular to the axial direction is substantially the same as a cross-sectional shape perpendicular to the axial direction of the storage container, and is arranged at the top of the storage container so as to open in the vertical direction. Body, a tubular body filled so as to open in the vertical direction in the cylindrical body, and the liquid to be treated that passes through the filtration membrane module and overflows from the upper part of the cylindrical body is guided to the outside of the storage tank. A taxiway for,
Immersion membrane filtration device. The submerged membrane filtration device according to claim 1, further comprising a backflow device for backflowing the filtrate from the discharge port into the storage container. The submerged membrane filtration apparatus according to claim 1 or 2, wherein the tubular filtration membrane has an inner diameter of 2 to 15 mm. A submerged membrane filtration method for obtaining a filtrate by filtering a liquid to be treated stored in a storage tank,
A tubular filtration membrane group including a plurality of tubular filtration membranes having a filtration function of the liquid to be treated on the inner surface is accommodated in a cylindrical storage container having an outlet for the filtrate, and the filtration is held at both ends thereof Arranging the membrane module in the storage tank so that the tubular filtration membrane opens in the vertical direction, and supplying air bubbles from below the filtration membrane module toward the filtration membrane module;
The liquid to be treated passing upwardly the tubular filtration the membrane by the supply of the air bubbles, a step of directly inducing the outside of the reservoir,
A submerged membrane filtration method. The submerged membrane filtration method according to claim 4, further comprising a step of refluxing the liquid to be treated guided to the outside of the storage tank to the storage tank after performing a separation process of impurities.

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