JP3797292B2 - Yarn hooking device for yarn guide and sewing machine equipped with this yarn hooking device - Google Patents

Yarn hooking device for yarn guide and sewing machine equipped with this yarn hooking device Download PDF

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JP3797292B2
JP3797292B2 JP2002225246A JP2002225246A JP3797292B2 JP 3797292 B2 JP3797292 B2 JP 3797292B2 JP 2002225246 A JP2002225246 A JP 2002225246A JP 2002225246 A JP2002225246 A JP 2002225246A JP 3797292 B2 JP3797292 B2 JP 3797292B2
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thread
yarn
guide
hook
cassette
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JP2004065323A (en
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正幸 堀
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Brother Industries Ltd
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Brother Industries Ltd
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Priority to CN031525164A priority patent/CN1480577B/en
Priority to US10/631,717 priority patent/US6957617B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、糸案内への糸掛け装置及びこの糸掛け装置を備えたミシンにおいて、特に、針棒の下部の糸案内へ自動的に糸掛けすることが可能に構成したものに関する。
【0002】
【従来の技術】
従来より、ミシンの針棒には、天秤から縫針の目孔に至る糸が針棒に沿うように案内する為の糸案内が設けられていることが多く、針棒の下端部に支持された縫針の目孔への糸通しを行う前に、この糸案内に糸を掛ける必要がある。ここで、近年では、糸通し動作を自動的に行うように構成された種々のミシンが提案され、あるいは実用化されているが、これらのミシンにおいても、自動的に糸通しを行う前の糸案内への糸掛け作業については、作業者自らの手作業により行われていた。
【0003】
【発明が解決しようとする課題】
しかし、縫製の準備において、針棒の停止位置によっては、糸案内がミシン頭部に極めて接近していることがある。例えば、ミシンに糸通し装置が備えられているか否かに関わらず、縫針の目孔へ糸を通す為には、針棒が最上位置に近い位置にある必要があるため、縫針の上側に設けられている糸案内はミシン頭部に接近した状態となる。若しくは、縫針とベッド部との間で布を出し入れするために針棒を上昇させたときにも、糸案内がミシン頭部に接近した状態となる。この接近状態では、作業者が糸案内を見づらかったり、あるいは、糸案内とミシン頭部との隙間が狭いために、作業者が糸案内に糸を掛けることは困難である。また、糸通しや布の出入の完了後にわざわざ針棒の位置を下げてから糸案内に糸を掛けるのは余計な手間がかかり、作業効率の低下を招く。
【0004】
本発明の目的は、糸カセットの装着に伴い、糸案内への糸掛け動作を自動的に行うようにして縫製の準備作業を効率よく行うことである。
【0005】
【課題を解決するための手段】
請求項1の糸案内への糸掛け装置は、糸供給源を収容し且つミシンのカセット装着部に着脱可能に装着される糸カセットと、縫針を支持する針棒の下部の第1糸案内と、ミシン頭部の下端付近に設けられ前記第1糸案内から所定距離離れた第2糸案内とを備えたミシンの糸案内への糸掛け装置であって、糸掛けフックを有し、この糸掛けフックに前記糸カセットから導出された糸を掛けない待機位置と糸掛け可能な作用位置との間を移動可能なフック部材と、このフック部材を待機位置と作用位置とに亙って切換える為の操作力を付加する操作力付加部材とを備え、前記第1糸案内と前記第2糸案内は、前記糸を掛ける為の糸掛け部であって、略同方向へ開口する糸掛け部を夫々有し、前記フック部材の作用位置は待機位置よりも前記糸掛け部の開口方向に位置し、前記糸カセットの装着動作に連動して前記糸カセットから前記操作力付加部材に作用する操作力により前記フック部材を前記第1糸案内と前記第2糸案内との間で待機位置と作用位置とに亙って切換えて前記第1糸案内及び前記第2糸案内へ前記糸を掛けるように構成したものである。
【0006】
この糸案内への糸掛け装置は、糸掛けフックに糸カセットから導出された糸を掛けない待機位置から糸掛け可能な作用位置へ、フック部材を切換えることにより、糸掛けフックに糸を引っ掛けて第1,第2糸案内へ糸を掛けるように構成されている。ここで、このようにフック部材を切換える為の操作力は、糸カセットをカセット装着部に装着する際に、この糸カセットの装着動作に連動して操作力付加部材に作用し、この操作力が操作力付加部材からフック部材へ伝達されてフック部材が待機位置と作用位置とに亙って切換えられる。このように糸掛け装置を構成することで、糸カセットの装着動作に連動して自動的に第1,第2糸案内へ糸が掛かることになる。更に、糸掛けフックに糸を掛ける作用位置は、待機位置よりも第1、第2糸案内の糸掛け部の開口方向に位置するため、フック部材が待機位置にあるときには、たとえ、糸がたるむことにより糸掛け部の開口付近に糸が位置したとしても、糸掛けフックとその糸が離れることになる。そして、フック部材が作用位置に切換えられたときには、糸が糸掛けフックに掛かることになる。さらに、第1糸案内と第2糸案内との間でフック部材が待機位置と作用位置との間を移動して、糸が糸掛けフックに掛かった状態でフック部材を糸掛け部の開口方向と反対側に移動させることで、糸が糸掛け部の奥端部に入り込むため、糸が第1、第2糸案内へ掛かる。
【0007】
請求項2の糸案内への糸掛け装置は、請求項1の発明において、前記ミシン頭部の下部に固定されたベース部材と、このベース部材にスライド可能に付設された可動部材と、この可動部材に枢着され且つ前記フック部材と連動連結され、前記操作力が入力される操作力入力部を有する回動アームと、前記操作力付加部材に作用した操作力を前記回動アームの操作力入力部に伝達する操作力伝達機構とを備えたものである。糸カセットの装着動作に連動して操作力付加部材にフック部材を切換える操作力が作用すると、この操作力は、操作力伝達機構により回動アームの操作力入力部に伝達される。回動アームは、可動部材に枢着され且つフック部材と連動連結されているため、操作力入力部に操作力が入力されると、回動アームが所定角度回動するとともに、その回動に連動してフック部材が待機位置から作用位置へと切換えられる。このようにフック部材が作用位置へ切換えられて、糸掛けフックに糸が掛けられた状態で、回動アームとフック部材が可動部材とともにベース部材に対してスライド移動するため、糸掛けフックに掛けられた糸が糸案内側へ引き寄せられて、第1,第2糸案内に糸が掛けられる。
【0008】
請求項3の糸案内への糸掛け装置は、請求項2の発明において、前記操作力伝達機構は、前記操作力付加部材に途中部が回動可能に枢着されたリンク部材と、このリンク部材の先端部に下方へ屈曲状に形成された先端アーム部と、前記リンク部材の基端部に設けられた従動ピンと、この従動ピンが係合する円弧状のカム溝を有するカム板とを備えたものである。
【0009】
糸カセットの装着動作に連動して操作力付加部材に作用した操作力は、リンク部材を介して回動アームの操作力入力部に伝達されるが、リンク部材の基端部が従動ピンを介してカム板のカム溝に案内されているため、リンク部材は水平方向にスムーズに移動する。
【0010】
従って、先端アーム部により回動アームの操作力入力部がほぼ水平に押圧され、先端アーム部と操作力入力部との間で滑り摩擦が生じることが極力抑えられる。
【0011】
請求項4の糸案内への糸掛け装置は、請求項3の発明において、前記糸カセットの装着時に、前記先端アーム部の下端部を回動アームの前記操作力入力部に当接させた状態で、前記先端アーム部により前記回動アームをほぼ水平な方向に駆動して、前記フック部材を第1の待機位置から作用位置に切換える第1揺動と、作用位置に切換えた前記フック部材と前記回動アームを前記可動部材と共にスライド移動させて前記第1,第2糸案内へ前記糸を掛けるスライド移動と、その糸掛け後に前記フック部材を第2の待機位置へ揺動させる第2揺動とを行うように構成したものである。
【0012】
糸カセットの装着動作により操作力付加部材にフック部材を切換える操作力が作用すると、この操作力は、リンク部材の先端アーム部から回動アームの操作力入力部に伝達されて回動アームをほぼ水平に駆動する。すると、回動アームが所定角度回動するとともに、その回動に連動してフック部材が第1の待機位置から作用位置へと揺動させる第1揺動が行われ、糸掛けフックに糸が掛けられる。引き続いて回動アームの操作力入力部に操作力が入力されると、フック部材を作用位置に切換えた状態で、回動アームとフック部材が可動部材とともにスライド移動させて、第1,第2糸案内へ糸を掛けるスライド移動が行われる。このとき、糸掛けフックに糸が掛けられた状態で第1,第2糸案内側へフック部材が引き付けられることになるので、第1,第2糸案内に糸が掛けられることになる。さらに、操作力が操作力入力部に入力されると、フック部材を第2待機位置へ揺動させる第2揺動が行われ、糸掛けフックから糸を外すことが可能となる。
【0013】
請求項5の糸案内への糸掛け装置は、縫針を支持する針棒の下部の第1糸案内と、ミシン頭部の下端付近に設けられ前記第1糸案内から所定距離離れた第2糸案内とを備えたミシンの糸案内への糸掛け装置であって、糸掛けフックを有し、この糸掛けフックに糸を掛けない待機位置と糸掛け可能な作用位置との間を移動可能なフック部材と、このフック部材を待機位置と作用位置とに亙って切換える為の操作力を付加する操作力付加部材とを備え、前記第1糸案内と前記第2糸案内は、前記糸を掛ける為の糸掛け部であって、略同方向へ開口する糸掛け部を夫々有し、前記フック部材の作用位置は待機位置よりも前記糸掛け部の開口方向に位置し、前記操作力付加部材に作用する操作力により前記フック部材を前記第1糸案内と前記第2糸案内との間で待機位置と作用位置とに亙って切換えて前記第1糸案内及び前記第2糸案内に前記糸を掛けるように構成したものである。
【0014】
この糸案内への糸掛け装置は、糸掛けフックに糸を掛けない待機位置から糸掛け可能な作用位置へ、フック部材を切換えることにより、糸掛けフックに糸を引っ掛けて第1,第2糸案内へ糸を掛けるように構成されている。ここで、このようにフック部材を切換える為の操作力は、操作力付加部材に作用し、この操作力が操作力付加部材からフック部材へ伝達されてフック部材が待機位置と作用位置とに亙って切換えられる。このように糸掛け装置を構成することで、糸カセットの装着動作に連動して自動的に第1,第2糸案内へ糸 が掛かることになる。
【0015】
更に、糸掛けフックに糸を掛ける作用位置は、待機位置よりも第1、第2糸案内の糸掛け部の開口方向に位置するため、フック部材が待機位置にあるときには、たとえ、糸がたるむことにより糸掛け部の開口付近に糸が位置したとしても、糸掛けフックとその糸が離れることになる。そして、フック部材が作用位置に切換えられたときには、糸が糸掛けフックに掛かることになる。さらに、第1糸案内と第2糸案内との間でフック部材が待機位置と作用位置との間を移動して、糸が糸掛けフックに掛かった状態でフック部材を糸掛け部の開口方向と反対側に移動させることで、糸が糸掛け部の奥端部に入り込むため、糸が第1、第2糸案内へ掛かる。
【0016】
請求項6のミシンは、糸供給源を収容し且つミシンのカセット装着部に着脱可能に装着される糸カセットと、縫針を支持する針棒の下部の第1糸案内と、ミシン頭部の下端付近に設けられ前記第1糸案内から所定距離離れた第2糸案内とを備えたミシンにおいて、前記第1糸案内及び第2糸案内へ糸を掛ける糸掛け装置を有し、前記糸掛け装置は、糸掛けフックを有し、この糸掛けフックに前記糸カセットから導出された糸を掛けない待機位置と糸掛け可能な作用位置との間を移動可能なフック部材と、このフック部材を待機位置と作用位置とに亙って切換える為の操作力を付加する操作力付加部材とを備え、前記第1糸案内と前記第2糸案内は、前記糸を掛ける為の糸掛け部であって、略同方向へ開口する糸掛け部を夫々有し、前記フック部材の作用位置は待機位置よりも前記糸掛け部の開口方向に位置し、前記糸カセットの装着動作に連動して前記糸カセットから前記操作力付加部材に作用する操作力により前記フック部材を前記第1糸案内と前記第2糸案内との間で待機位置と作用位置とに亙って切換えて前記第1糸案内及び前記第2糸案内へ前記糸を掛けるように前記糸掛け装置を構成したものである。
【0017】
このミシンは、前述した請求項1と同様に構成された糸掛け装置を備えたので、この作用は請求項1と同様であり、説明を省略する。
【0018】
請求項7のミシンは、縫針を支持する針棒の下部の第1糸案内と、ミシン頭部の下端付近に設けられ前記第1糸案内から所定距離離れた第2糸案内とを備えたミシンにおいて、 前記第1糸案内と前記第2糸案内へ糸を掛ける為の糸掛け装置を有し、前記糸掛け装置は、糸掛けフックを有し、この糸掛けフックに糸を掛けない待機位置と糸掛け可能な作用位置との間を移動可能なフック部材と、このフック部材を待機位置と作用位置とに亙って切換える為の操作力を付加する操作力付加部材とを備え、前記第1糸案内と前記第2糸案内は、前記糸を掛ける為の糸掛け部であって、略同方向へ開口する糸掛け部を夫々有し、前記フック部材の作用位置は待機位置よりも前記糸掛け部の開口方向に位置し、前記操作力付加部材に作用する操作力により前記フック部材を前記第1糸案内と前記第2糸案内との間で待機位置と作用位置とに亙って切換えて前記第1糸案内及び前記第2糸案内へ前記糸を掛けるように構成したものである。
【0019】
このミシンは、前述した請求項5と同様に構成された糸掛け装置を備えたので、この作用は請求項5と同様であり、説明を省略する。
【0020】
【0021】
【0022】
【発明の実施の形態】
以下、本発明の実施の形態について図面を参照しながら説明する。本実施の形態は、糸カセットの装着動作に連動して自動的に縫針の目孔に糸通しを行うように構成された家庭用ミシンに、本発明を適用した場合の一例である。
【0023】
図1、図2に示すように、家庭用のミシンMは、水平なベッド面を有するベッド部1と、ベッド部1の右端部分に立設された脚柱部2と、脚柱部2の上部からベッド部1と対向するように左方へ延びるアーム部3と、アーム部3の左端部分に設けられた頭部4とを有する。頭部4には、糸カセット10が着脱自在に装着されるカセット装着部5が設けられ、カセット装着部5に装着された糸カセット10から上糸11が導出される。アーム部3の頭部4には、縫製開始スイッチ、縫製終了スイッチ、等々の操作スイッチ類(図示略)が設けられている。また、アーム部3には、画面を正面に向けた液晶ディスプレイ7が設けられている。
【0024】
図2、図3に示すように、頭部4には、針棒12、天秤13(図10参照)、糸カセット10から導出される上糸11の糸調子を調節する糸調子機構14、糸カセット10をカセット装着部5に装着する際に上糸11を針棒12に支持された縫針15の目孔15aに自動的に糸通しする糸通し機構16、糸通し機構16により糸通しする為に縫針15の目孔15a付近に上糸11を保持する糸保持機構17の主要部分、糸カセット10をカセット装着部5に装着する際に上糸11を針棒12の下端に設けられた第1糸案内19と頭部4の下端付近に設けられた第2糸案内20に自動的に糸掛けする糸掛け機構18等が設けられている。
【0025】
2つの糸案内19,20は頭部4の下部において所定距離離れた位置に夫々設けられ、これら2つの糸案内19,20は夫々上糸11を掛ける為の糸掛け部19a,20a(図24〜図27参照)を有し、これら糸掛け部19a,20aは共に略同方向(右方)へ開口するように且つ略水平に形成されている。さらに、図示しないが、針棒12を上下動させる針棒上下動機構、針棒12を揺動させる針棒揺動機構、天秤13を上下に揺動駆動する天秤駆動機構も頭部4に設けられている。
【0026】
図1、図2に示すように、カセット装着部5に装着された糸カセット10から導出される上糸11は、糸調子機構14の1対の糸調子皿の間の糸調子軸(図示略)に上側から掛けられ、その糸調子軸から下流側へ延びる上糸11が天秤13に掛けられる。さらに、天秤13から下流側へ延びる上糸11は、糸保持機構17により縫針15の目孔15a付近に保持された後、糸通し機構16により目孔15aに通されて、糸掛け機構18により2つの糸案内19,20に上糸11が掛けられて、上糸11が縫製可能にセットされる。ここで、後述するように、糸通し機構16、糸保持機構17、糸掛け機構18の夫々の動作は、糸カセット10の装着動作に連動して自動的に行われる。
【0027】
一方、ベッド部1にはボビン装着部(図示略)が設けられ、このボビン装着部に装着されたボビン(図示略)から延びる糸が下糸として使用される。また、ベッド部1には、釜機構(図示略)が設けられている。上糸11と下糸を縫製可能にセットした状態で、ミシンモータ(図示略)が駆動されると、針棒上下動機構により針棒12が上下動され、これに同期して釜機構が駆動されて、その釜機構によりベッド部1の針板1aよりも下側に下降した縫針15付近の上糸11が引っ掛けられ、その上糸11と下糸とが交絡して縫目が形成される。
【0028】
ここで、糸カセット10について説明する。図4〜図7に示すように、糸カセット10は、カセット本体30と、このカセット本体30に枢着された開閉部材31とを有し、これらの内部に糸供給源である糸駒32を収容する糸収容部33が形成されている。開閉部材31には糸立棒34が取り付けられ、開閉部材31を前側へ開くと(図5参照)、糸立棒34への糸駒32の着脱が可能になり、糸駒32が糸立棒34に装着された状態で、開閉部材31を閉めるとその糸駒32が糸収容部33に収容される。
【0029】
カセット装着部5への装着準備が完了した糸カセット10の状態では以下のように上糸11がセットされている。即ち、糸駒32からは上糸11が上側へ延びて糸収容部33外に導出され、そこから、カセット本体30と開閉部材31の左端間の糸経路35を通って、糸カセット10の左下端部の糸掛け部36aに掛けられている。ここから、上糸11は右方へ延びて仕切壁37の下端部の糸掛け部36bと糸カセット10の右下端部の糸掛け部36cに掛けられ、さらに前方へ延びてから糸掛け部36dに掛けられてUターンし、左方へ延びて糸保持部38に保持され、さらに、糸保持部38の左側の刃39で切断され、糸掛け部36eに掛けられている。
【0030】
ところで、この糸カセット10の右側部分には、後方と下方を開口した天秤ガイドスペース40がほぼ上下全長に亙って形成され、糸カセット10の下端部分の中央部分に下方を開口した糸調子スペース41が形成され、これらのスペース40,41が仕切壁37により仕切られている。糸カセット10の右側部分の前面部には、糸保持機構17の保持部材70が、その糸カセット10の右側部分の前面部と干渉するのを防ぐ為の左右1対の逃し溝43a,43bが形成されている。
【0031】
カセット装着部5に糸カセット10を下降させて挿入していくと、天秤ガイドスペース40に天秤13が下側から入り込み、糸調子スペース41に糸調子機構14が下側から入り込む。糸カセット10をカセット装着部5に少し挿入したところで、先ず、天秤ガイドスペース40に入り込んだ天秤13に、上糸11の糸掛け部36b,36cの間の糸部分11aが引っ掛けられる。
【0032】
この状態からさらに糸カセット10をカセット装着部5に挿入していくと、糸掛け部36a,36bの間の糸部分11bが、糸調子スペース41に入り込んだ糸調子機構14により保持される。一方、糸掛け部36dと糸保持部38との間の糸部分11cは、糸保持機構17により縫針15の目孔15a付近まで引っ張られて保持される(図22参照)。尚、糸掛け部36dと糸保持部38との間には、糸保持機構17の糸挟持部材74を揺動駆動する後述のカム部材42も設けられている。
【0033】
次に、糸通し機構16について説明する。図8に示すように、糸通し機構16は、針棒12の左側において上下動可能に配設された糸通し軸50及びスライダガイド軸51と、これら糸通し軸50とスライダガイド軸51の上端部に上下動可能に外嵌された糸通しスライダ52と、糸通し軸50の下端部に連結され糸通し軸50の回動動作に連動して縫針15の目孔15aに上糸11を通すフック機構53と、糸カセット10の装着動作に連動して糸通し軸50を下方へ駆動する糸通し軸駆動部材54等を有する。
【0034】
糸通し軸50及びスライダガイド軸51は、針棒12と共に針棒台55に支持されており、これら針棒12、針棒台55、糸通し軸50及びスライダガイド軸51は、針棒揺動機構により一体的に揺動可能に配設されている。ここで、後述の糸保持機構17により保持された上糸11をフック機構53により目孔15aに通すことができるような所定の位置に針棒12(縫針15)をセットしておく必要があるため、糸通し機構16による糸通し動作の直前の状態(糸カセット10の装着直前の状態)では、針棒12は最も左側に揺動した位置にある。さらに、上下方向位置についても、針棒12は、目孔15aに上糸11を通すことができる位置、具体的には最上位置よりもやや下側の所定の位置にある。
【0035】
糸通し軸50の上端側部分と上下方向途中部には夫々ピン部材56a,56bが突設され、糸通し軸50が所定量下降したときには、ピン部材56bは針棒12の上下方向途中部に固定された規制部材12cに係合する。さらに、糸通し軸50には糸通しスライダ52を上方へ付勢するコイルバネ57が外装されている。スライダガイド軸51の上半部には、糸通しスライダ52を上方へ付勢するコイルバネ58が外装されている。糸通しスライダ52には、上半部の直線溝と下半部の螺旋溝とからなるカム溝52aが形成されている。さらに、糸通しスライダ52には、上方へ突出する突出板59も設けられている。この突出板59の後面側には、水平面(図示略)が形成されている。
【0036】
図8、図9に示すように、フック機構53は、上糸11を引っ掛ける糸通しフック60と、糸通しフック60の両側に位置する2枚のガイド部材61,62と、これら糸通しフック60とガイド部材61,62を水平に貫通する糸保持ワイヤ63と、糸通し軸50の下端部に固定され糸通しフック60とガイド部材61,62等を保持するフック保持部材64を備えている。図9に示すように、糸通しフック60の先端部にはフック部60aが形成され、糸通しの際には、縫針15の目孔15aにこのフック部60aが挿通され、糸通しフック60は2枚のガイド部材61,62に両側から案内された状態で、後述の糸保持機構17により目孔15a付近に保持された上糸11を引っ掛けるように構成されている。
【0037】
糸通し軸駆動部材54は、ガイド軸65に上下摺動可能に外嵌されたスライド部材66に回動可能に連結され、ねじりバネ67により図8(a)の時計回りの方向に付勢されている。一方、スライド部材66は、コイルバネ68により上方へ付勢されている。糸通し軸駆動部材54の上端部には、突出板59の水平面に当接して糸カセット10の装着時の駆動力を糸通しスライダ52に伝達する駆動力伝達部54aが形成され、糸通し軸駆動部材54の下端部には糸通しスライダ52に駆動力が伝達されるのを遮断する為のカム部54bが形成されている。一方、ガイド軸65の下端部には、傾斜状の先端カム部69aを有するカム部材69が固定されており、糸通し軸駆動部材54が所定量下方へ移動したときには、先端カム部69aにカム部54bが当接することになる。
【0038】
この糸通し機構16による糸通し動作について説明する。糸カセット10の装着動作に連動して糸通し軸駆動部材54がコイルバネ68の付勢力に抗して下方へ駆動されると、駆動力伝達部54aが突出板59の水平面に接触して、その駆動力が糸通しスライダ52の突出板59に伝達されるため、糸通し軸50及びスライダガイド軸51も下方へ移動することになる。糸通し軸50が所定量下方へ移動すると、ピン部材56bが規制部材12cと係合してそれ以上糸通し軸50は下方へ移動しなくなるが、糸通しスライダ52はコイルバネ58の付勢力に抗してさらに下方へ移動する。このとき、糸通し軸50に設けられたピン部材56aが、糸通しスライダ52のカム溝52aに沿って相対的に移動することになるため、この糸通しスライダ52の糸通し軸50に対する下方への相対移動が糸通し軸50の回動動作に変換されて、糸通し軸50が所定角度回動する。このとき、図9(a)に示すように、糸通し軸50の下端部に設けられたフック機構53も糸通し軸50と一体的に縫針15側へ回動し、糸通しフック60のフック部60aが縫針15の目孔15aを通過して上糸11を引っ掛ける。
【0039】
図9(a)に示すように、フック部60aが上糸11を引っ掛けた状態では、糸通し軸駆動部材54は所定の位置まで下方へ移動して、そのカム部54bがカム部材69の先端カム部69aに当接する。この状態からさらに糸カセット10がカセット装着部5内に押し込まれて糸通し軸駆動部材54が下方へ移動すると、先端カム部69aにより、糸通し軸駆動部材54はねじりバネ67の付勢力に抗して図8(a)の反時計回りの方向に回動駆動される。
【0040】
すると、駆動力伝達部54aが突出板59の水平面から離隔することになるため、糸通しスライダ52に糸通し軸50を下方へ駆動する駆動力が伝達されなくなる。従って、糸通し軸50が逆方向に回動するとともにコイルバネ58の付勢力により上方へ復帰し、それに伴って、フック機構53も縫針15から離れる方向へ回動するため、図9(b)に示すように、上糸11を引っ掛けた糸通しフック60が目孔15aから抜け、糸通し動作が完了する。
【0041】
次に、糸保持機構17について説明する。図3、図6、図10〜図12に示すように、糸保持機構17は、所定間隔をあけて上糸11を保持可能な1対の糸保持部71,72を含む保持部材70と、糸カセット10の装着動作に連動して1対の糸保持部71,72を縫針15の目孔15a付近に移動させる連動移動機構73と、左側の糸保持部71に上糸11を解除可能に挟持する糸挟持部材74と、この糸挟持部材74を糸挟持側へ弾性付勢するねじりバネ75(付勢部材)と、糸カセット10のカセット本体30に付設され、糸カセット10の装着工程の所定タイミングにおいて糸挟持部材74を一時的に挟持解除側へ揺動駆動するカム部材42とを備えている。
【0042】
さらに、糸保持機構17は、頭部4に固定された本体フレーム76と、この本体フレーム76に昇降可能に案内支持され且つ保持部材70が固定された可動フレーム77であって、連動移動機構73により連動移動される可動フレーム77とを有する。本体フレーム76は、天秤13の上下揺動経路の左右両側に位置するガイド部材78と、ガイド部材78の右側に設けられ可動フレーム77の昇降移動を案内する左右1対の案内板79a,79b(図3参照)とを有する。可動フレーム77は左右1対の案内板79a,79bの間に配設された左右1対の可動板80a,80bを複数の連結ピンで連結して構成されている。
【0043】
先ず、保持部材70及び糸挟持部材74について説明する。図11に示すように、保持部材70の1対の糸保持部71,72は連結部材81で連結されている。連結部材81の右端部は右方へ水平に延び、連結部材81は、後述の保持部材支持体104を介して連動移動機構73の第2ワイヤ101に固定されている。糸保持部71,72には、糸カセット10の装着時に上糸11を引っ掛ける為の凹部71a,72aが夫々形成されている。左側の糸保持部71には糸挟持部材74が枢支軸82にて枢着され、枢支軸82にはねじりバネ75が装着されている。
【0044】
糸挟持部材74の下端部の前側部分には、左側の糸保持部71と協働して上糸11を挟持する凹部74aが形成されている。糸挟持部材74の下端側部分には、後述するカム部材42に操作される従動ピン84が設けられ、一方、図11 (b)に示すように、糸挟持部材74の上端部(枢支軸82に対して従動ピン84と反対側)は、糸挟持部材74が所定範囲以上糸挟持側へ揺動するのを規制する規制ピン85が設けられている。ここで、従動ピン84は左方へ、規制ピン85は従動ピン84とは逆に右方へ、夫々突出するように構成されている。
【0045】
次に、連動移動機構73について説明する。図11、図12に示すように、連動移動機構73は、糸カセット10の装着時に糸カセット10に接触して糸カセット10と一体的に下降する合成樹脂製のカセット接触体90と、カセット接触体90の移動量の4倍の量だけ保持部材70を移動させる第1、第2動滑車機構91,92等を備えている。カセット接触体90は、本体フレーム76の左右1対の案内板79a,79bの間で上下動可能に配設され、カセット接触体90の左端側部分には、糸カセット10の下端部が接触する接触部90aが左側の案内板79aから左方へ突出するように形成されている。
【0046】
第1動滑車機構91は、カセット接触体90と共に一体的に上下動するように連結された滑車93と、この滑車93に巻かれ且つ一端が案内板79bに固定された第1ワイヤ94と、第1ワイヤ94の他端に連結された滑車95等を備えている。滑車93は、合成樹脂製の滑車収容部材96の内部に収容され、滑車収容部材96は、カセット接触体90の下方において1対の案内板79a,79bの間で、滑車93と一体的に上下動可能に配設されている。カセット接触体90と滑車収容部材96との間には、カセット接触体90を滑車93に対して上方へ付勢するコイルバネ97が設けられている。一方、滑車93(及び滑車収容部材96)は、可動フレーム77を上方へ復帰させる為のコイルバネ98により上方へ付勢されており、このコイルバネ98の下端は左側の可動板80aの下端部に連結されている。
【0047】
第1ワイヤ94の一端は案内板79bのカセット接触体90よりも上側の部分に固定され、第1ワイヤ94の他端は左右一対の可動板80a,80bの上端部を連結するピン部材99に固定されている。このピン部材99は、左右一対の案内板79a,79bにより案内溝100に沿って上下動可能に支持されており、ピン部材99に滑車95が回転可能に支持されている。従って、ピン部材99が案内溝100に案内された状態で、滑車95と可動板80a,80b(可動フレーム77)は案内板79a,79b(固定フレーム76)に対して相対的に上下移動可能である。
【0048】
糸カセット10の装着時に、カセット接触体90に糸カセット10が接触してカセット接触体90が押し下げられると、滑車93もカセット接触体90と一体的に下方へ押し下げられる。このときには、滑車93が動滑車として作用するため、カセット接触体90の移動量の2倍の量だけ、滑車95、つまり、可動フレーム77が下方へ移動することになる。
【0049】
第2動滑車機構92は、両端が案内板79bに固定された第2ワイヤ101と、この第2ワイヤ101が巻かれる2つの滑車102,103等を有する。2つの滑車102,103は、左右一対の可動板80a,80bの下端部及び上端部に夫々回転可能に支持されている。第2ワイヤ101の一端は案内板79bの上端部に固定され、第2ワイヤ101が2つの滑車102,103に巻かれた状態で、第2ワイヤ101の他端は案内板79bの下端部に固定されている。
【0050】
図12、図13に示すように、第2ワイヤ101のうち2つの滑車102,103の間の部分には、合成樹脂製の保持部材支持体104が固定され、この保持部材支持体104には保持部材70の連結部材81が連結されている。これら保持部材支持体104及び連結部材81は、左右1対の可動板80a,80bの間で案内溝105に沿って上下動可能に支持されている。
【0051】
前述の第1動滑車機構91により左右1対の可動板80a,80bが下方へ移動すると、可動板80a,80bの移動に伴って2つの滑車102,103も下方へ移動する。ここで、滑車102は動滑車として作用することになり、第2ワイヤ101のうち滑車102に巻かれている部分が滑車102で押し下げられると、滑車102の移動量の2倍の量だけ滑車102の前側(図12の右側)から後側(図12の左側)へ第2ワイヤ101が移動することになる。
【0052】
つまり、第2ワイヤ101のうち滑車102,103の間の部分に連結されている保持部材70も、滑車102(可動フレーム77)の移動量の2倍の量だけ下方へ移動する。即ち、保持部材70の移動量は糸カセット10の移動量の4倍となる。
【0053】
次に、カム部材42について説明する。図4、図6、図7、図10に示すように、カム部材42は、カセット本体30の後端部の右側部分において、カセット本体30の前面部に前方突出状にカセット本体30に一体的に形成されている。このカム部材42は、カセット本体30の前面から前方へ突出する突出部110と、この突出部110の前端から右方へ延びるカム形成部111とを有する。カム形成部111と糸カセット10の前面との間には、糸カセット10の装着時に従動ピン84が糸カセット10に対して相対的に通過するピン通路112が形成されている。
【0054】
カム形成部111の後面部には、糸カセット10の装着時に従動ピン84が相対移動(摺動)するカム面111aが形成され、このカム面111aは、下方程後方へ張り出す上部傾斜面と、その上部傾斜面の下端に連続し、下方程前方へ張り出す下部傾斜面とで構成されている。即ち、糸カセット10の前面に面するカム面111aが後方に突出するように形成されている。尚、この上部傾斜面と下部傾斜面との連続した部分は折曲しており、その折曲した部分でカム面111aは最も後方へ突出している。従って、糸カセット10が下方へ移動していくにつれ、従動ピン84がカム面111aに沿ってピン通路112を通過することで、カム部材42により従動ピン84が操作されて、糸挟持部材74が前後に揺動することになる。このときに、糸保持部71と糸挟持部材74との間で上糸11が挟持されることになる。この糸保持部71と糸挟持部材74とによる上糸11の挟持動作を中心に、糸保持機構17の糸保持動作について主に図10、図14〜図23を参照して以下述べる。
【0055】
図14に示すように、糸カセット10がカセット接触体90に接触した直後の状態では、糸挟持部材74はねじりバネ75により糸挟持側へ付勢された状態である。この状態から、図15に示すように、糸カセット10がカセット装着部5内へ押し込まれると、その糸カセット10の装着動作に連動して保持部材70が下方へ移動し始めるが、図12の第1、第2動滑車機構91,92により、保持部材70の移動量は糸カセット10の移動量の4倍になるため、保持部材70は糸カセット10に対して相対的に下方へ移動することになる。
【0056】
そして、図16に示すように、従動ピン84が、カム部材42の内側に形成されたピン通路112内に到達すると、従動ピン84がカム面111aにより後方へ押圧されていき、それに伴い糸挟持部材74が枢支軸82を中心に挟持解除側へ揺動し始める。さらに保持部材70が下方へ移動して、図17に示すように、従動ピン84がカム面111aの最も後方へ突出した部分に到達したときには、糸挟持部材74が最大限挟持解除側へ揺動した状態となり、このときに、糸カセット10の前側に張られた上糸11の糸部分11c(図4、図7参照)が糸保持部71の凹部71aと糸挟持部材74の凹部74aの間に入り込むことになる。
【0057】
さらに、従動ピン84がカム面111aに沿って下方へ相対移動して、ピン通路112内でカム面111aの最も突出した部分を過ぎると、糸挟持部材74はねじりバネ75(図11(b)参照)に付勢されて糸挟持側へ揺動し始める。そして、図18に示すように、従動ピン84がピン通路112を抜けてカム面111aと接触しなくなったときには、糸保持部71の凹部71aと糸挟持部材74の凹部74aとの間で上糸11が挟持されることになる。尚、規制ピン85は、糸保持部71の凹部71a及び糸挟持部材74の凹部74aに対して上方向に離間している。
【0058】
このようにして上糸11が挟持された状態で、図19に示すように、さらに可動フレーム77は下方へ移動していき、上糸11は縫針15の目孔15aの付近に、糸保持部71,72により保持された状態となる。このときに、図20に示すように、前述の糸通し機構16のフック機構53が図20の時計回りの方向に回転して糸通しフック60が目孔15aを通過する。
【0059】
ここで、保持部材70が縫針15の目孔15aの付近まで移動したときに、糸カセット10の下端部と接触して押し下げられていたカセット接触体90が糸カセット10から離れ、復帰用のコイルバネ98の付勢力により滑車93が上方へ移動し、それに伴って可動フレーム77及び保持部材70が上方へ移動し始める。このときに、糸通しフック60に保持部材70の1対の糸保持部71,72に保持された上糸11が引っ掛けられ、糸通しフック60が上糸11を引っ掛けた状態で前述のようにフック機構53が図20の反時計回りの方向に復帰することで、図21、図22に示すように、目孔15aに上糸11が通される。
【0060】
目孔15aに上糸11が通された後には、保持部材70は可動フレーム77と共に上方へ移動するが、前述の保持部材70が下方へ移動する場合(図18参照)とは、図23に示すように、連結部材81が案内溝105と係合する位置が異なるため、従動ピン84とカム部材42のカム面111aとが離れており、それらが干渉することなく、保持部材70はスムーズに上方へ復帰移動することになる。尚、規制ピン85は、糸挟持部材74よりも右側にあり、カム部材42から右方向に離間しているため、規制ピン85が保持部材70の上下動の妨げとはならない。
【0061】
次に、糸掛け機構18について説明する。図3、図24〜図31に示すように、糸掛け機構18は、頭部4の下部に固定された水平板状のベース部材120と、このベース部材120の下側にスライド可能に付設された可動部材121と、この可動部材121の下側に枢着された回動アーム122と、可動部材121の下側に枢着され先端に糸掛けフック123aを有するフック部材123であって、この糸掛けフック123aに糸カセット10から導出された上糸11を掛けない待機位置(図24、図28参照)と糸掛け可能な作用位置(図25、図29参照)とに揺動可能で回動アーム122に連動連結されたフック部材123と、フック部材123を待機位置と作用位置とに亙って切換える為の操作力をフック部材123に付加する為の操作力付加部材124(図28、図29参照)と、操作力付加部材124に作用した操作力を回動アーム122に伝達する操作力伝達機構125(図28、図29参照)とを備えている。
【0062】
この糸掛け機構18は、糸カセット10の装着動作に連動して糸カセット10から操作力付加部材124に作用する操作力により、フック部材123を待機位置から作用位置に切換える第1揺動と、作用位置に切換えたフック部材123と回動アーム122を可動部材121と共にスライド移動させて2つの第1、第2糸案内19,20へ糸を掛けるスライド移動と、第1、第2糸案内19,20への糸掛け後にフック部材123を待機位置へ揺動させる第2揺動とを行うように構成されている。
【0063】
ここで、待機位置には、糸カセット10の装着前の状態において糸案内19,20に近い第1の待機位置(図24、図28参照)と、糸カセット10の装着状態において第1の待機位置よりも糸案内19,20から離れた第2の待機位置 (図27、図31参照)の2つの待機位置が含まれる。
【0064】
ベース部材120は、糸調子機構14の一部を構成するフレーム部材130に、2つの支持部材131,132(図28参照)により下方に吊り下げられた状態で取付けられている。ベース部材120の左右方向途中部には、スライド移動の際に左方へ移動する回動アーム122を受け止めて停止させるストッパ部材133が下方突出状に一体的に形成されている。
【0065】
可動部材121は平面視略矩形状且つ水平板状の部材で構成され、2本のピン部材134,135によりベース部材120に左右方向にスライド可能に取付けられている。可動部材121には、2本のピン部材134,135が係合してベース部材120に対するスライド移動をガイドするガイド溝121aが左右方向に延びるように形成されている。
【0066】
つまり、可動部材121は、左側のピン部材134がガイド溝121aの左端の位置にある状態(図24参照)から、右側のピン部材135がガイド溝121aの右端に到達するまで(図27参照)の所定距離だけスライド移動自在にベース部材120に付設されている。ガイド溝121aの後側にはガイド溝121aと平行なスリット121bが形成され、このスリット121bには、可動部材121を右方(図24の糸掛け開始端位置)へ弾性付勢する可動部材121の復帰用のコイルバネ136が装着されている。
【0067】
回動アーム122の基端部は、可動部材121の右端部の前側部分にピン137(図28参照)を介して枢着され、このピン137には、回動アーム122を図24の反時計回りの方向(フック部材123が待機位置となる方向)へ弾性付勢するねじりバネ138(図28参照)が装着されている。回動アーム122の前後方向中央部の右側部分には、操作力伝達機構125によりフック部材123を切換える為の操作力が入力される操作力入力部122aが形成されている。回動アーム122の先端部の左側部分には、後述するように回動アーム122が可動部材121と一体的に左方へ所定距離スライド移動したときにストッパ部材133に当接する当接部122bが水平突出状に形成されている。
【0068】
フック部材123の基端部は可動部材121にピン139を介して枢着され、回動アーム122の先端部とフック部材123の基端部付近部は、以下に述べる連動機構140により連動連結されている。従って、フック部材123の基端部と回動アーム122の基端部とは共に可動部材121に枢着され、そのフック部材123の基端部と回動アーム122の基端部の位置関係が一定に保たれている。
その連動機構140は、回動アーム122の先端部に形成された切欠き部122cと、フック部材123の基端部付近部のピン139よりも後側の部分に下方に突出するように設けられ切欠き部122cに係合するピン141とを備えている。
【0069】
フック部材123が図24、図28に示す第1の待機位置にある状態では、フック部材123の糸掛けフック123aは上糸11から離れているが、この状態から、図25、図29に示すように、ねじりバネ138の付勢力に抗して図25の時計回りの方向に回動アーム122がピン137を中心として所定角度θ1 (例えば、θ1 ≒20°)だけ回動すると、この回動に伴って切欠き部122cも角度θ1 だけ回動する。このとき、切欠き部122cによってピン141はピン139を中心に回転する。
【0070】
ここで、回動アーム122の回動中心であるピン137とピン141との距離は、ピン139,141間の距離よりも大きいため、ピン141の回動によりフック部材123が水平な状態で揺動したときに、ピン141の回動が拡大されて糸掛けフック123aはピン139を中心に図25の時計回りの方向に回動アーム122の回動角度よりも大きい所定角度θ2 (例えば、θ2 ≒90°)水平状態で揺動し、フック部材123は図25、図29に示す作用位置に到達して糸掛けフック123aが上糸11に係合する。但し、フック部材123は回動アーム122及び可動部材121の下方にあり、このフック部材123には上方に突出する突出部(図示略)が一体的に形成され、フック部材123の回動によってその突出部も一体的に回動する。そして、この突出部の回動経路上には可動部材121が部分的に張り出しており、フック部材123が所定角度θ2 だけ回動すると、フック部材123の突出部と可動部材121の張り出した部分(図示略)とが係合して、フック部材123がそれ以上回動できない。
【0071】
図28〜図31に示すように、操作力付加部材124は、糸調子機構14のフレーム部材130に揺動可能に枢着されている。操作力付加部材124の先端側(右端側)部分には、糸カセット10の下端部が接触するカセット接触部124aが前方に突出するように設けられている。糸カセット10の装着時には、糸カセット10の装着動作に連動して糸カセット10からカセット接触部124aに、フック部材123を待機位置と作用位置とに亙って切換える為の操作力が伝達されて、操作力付加部材124は図28の時計回りの方向に揺動する。
【0072】
操作力伝達機構125は、操作力付加部材124の下端部に左右方向途中部が回動可能に枢着されたリンク部材145と、リンク部材145の先端部(右端部)に下方へ屈曲状に形成された先端アーム部145aと、リンク部材145の基端部(左端部)に設けられた従動ピン146と、この従動ピン146が係合する円弧状のカム溝147aを有するカム板147とを備えている。
【0073】
リンク部材145は左右方向に延び且つ左右方向に移動可能に配設されており、カセット接触部124aに糸カセット10から操作力が作用して、操作力付加部材124が図28の時計回りの方向に揺動すると、その揺動に伴ってリンク部材145は左方へ移動する。ここで、前述のように、可動部材121はコイルバネ136により右方へ付勢され、この可動部材121に回動アーム122が枢着されているため、先端アーム部14aの下端部は回動アーム122の操作力入力部122aに常に当接した状態である。
【0074】
つまり、左右方向に延びるリンク部材145を介して操作力を回動アーム122の操作力入力部122aに伝達するが、リンク部材145の基端部が従動ピン146を介してカム板147のカム溝147aに案内されているため、操作力付加部材124の下端部が円弧状に移動すると、この円弧とほぼ一致したカム溝147aの円弧に沿って従動ピン146が移動し、リンク部材145の全体が左右方向にスムーズに移動することができる。即ち、リンク部材145は、そのリンク部材145の一部に回転中心を有して回転するものではない。従って、先端アーム部145aは回動アーム122の操作力入力部122aをほぼ水平に左方へ押圧することになり、先端アーム部145aと操作力入力部122aとの間で滑り摩擦が生じるのを極力抑えることができる。
【0075】
次に、この糸掛け機構18による糸掛け動作について説明する。糸カセット10の装着前の状態では、図24、図28に示すように、フック部材123は糸掛けフック123aに上糸11を掛けない第1の待機位置にある。この状態から、糸カセット10をカセット装着部5内に押し込んでいくと、糸カセット10のカセット本体0の下端部がカセット接触部124aに当接し、糸カセット10からカセット接触部124aに操作力が作用して、カセット接触部124aが図28の時計回りの方向へ揺動する。
【0076】
このとき、操作力伝達機構125により、操作力付加部材124からリンク部材145の先端アーム部145aを介して回動アーム122の操作力入力部122aに操作力が伝達されると、回動アーム122を所定角度θ1 だけ回動させるとともにフック部材123を待機位置から作用位置へ切換える第1揺動が行われる。
【0077】
即ち、先端アーム部145aから操作力入力部122aに入力された操作力により、回動アーム122がピン137を回転中心として図24の時計回りの方向へ所定角度θ1 だけ回動駆動され、回動アーム122に連動連結されたフック部材123も、連動機構140により、第1糸案内19と第2糸案内20との間で、ピン139を回転中心として図24の時計回りの方向へ揺動されて、図25に示すように、糸掛けフック123aが所定角度θ2 だけ回動して作用位置に切換えられ、糸掛けフック123aが上糸11に係合する。ここで、糸掛けフック123aに確実に上糸11が掛かるように、図25に示すフック部材123の作用位置は、図24に示す第1の待機位置よりも右方(糸掛け部19a,20aの開口方向)に位置するように構成されている。尚、この回動アーム122の回動に伴い、回動アーム122の先端部に形成された当接部122bは左方へ突出した状態となる。
【0078】
第1揺動後にさらに回動アーム122に操作力が伝達されると、回動アーム122は可動部材121の張り出した部分とフック部材123の突出部との間の係合により所定角度θ1 以上に回動しないように規制されるため、図26、図30に示すように、作用位置に切換えられたフック部材123と回動アーム122とが可動部材121と共にコイルバネ136の付勢力に抗して、当接部122bがストッパ部材133に当接するまで左方へ所定距離スライド移動することになる。このスライド移動の際には、糸掛けフック123aに係合した上糸11がフック部材123と共に左方へ引き寄せられ、第1糸案内19と第2糸案内20の糸掛け部19a,20aに夫々上糸11が掛けられる。
【0079】
ここで、図24〜図27に示すように、2つの糸案内19,20の糸掛け部19a,20aは夫々略右方へ開口し、これら2つの糸案内19,20の間でフック部材123は待機位置と作用位置との間を移動することになる。従って、このスライド移動により、糸掛けフック123aに係合した上糸11が、2つの糸案内19,20に確実に掛けられることになる。さらにこのとき、糸掛けフック123aに係合した上糸11は、糸案内19,20の糸掛け部19a,20aの開口端(右端)から奥端(左端)側へ移動させられて、上糸11は糸案内19,20の奥端部に確実に掛けられることになる。
【0080】
図26、図30に示すように、当接部122bがストッパ部材133に当接して、ピン141が左方向に移動不可となった状態(可動部材121に対して回動アーム122の一部が一時的に停止した状態)で、さらに糸カセット10が押し込まれて操作力入力部122aに操作力が入力されると、フック部材123を第2の待機位置へ揺動させる第2揺動が行われる。即ち、右側のピン部材135がガイド溝121aの右端に係合するまで可動部材121はベース部材120に対して左方へ移動することになるので、図27、図31に示すように、回動アーム122がピン141を回転中心として図27の反時計回りの方向に回動し、連動機構140によりフック部材123もピン141を回転中心として図27の反時計回りの方向に揺動されて、フック部材123が第2の待機位置へ切換えられる。
【0081】
その回動アーム122の回転に伴って当接部122bがストッパ部材133に対して摺動する。このときに、糸掛けフック123aに対する上糸11の係合が解除されて上糸11が糸掛けフック123aから外れ、糸案内19,20への糸掛け動作が完了する。尚、フック部材123が第2の待機位置に切換えられていると、フック部材123が第1の待機位置に切換えられている場合よりも、糸掛けフック123aは針棒12や上糸11から離れている。
【0082】
次に、糸カセット10の装着時におけるミシンMの一連の作用について、前述の糸通し機構16による糸通し動作、糸保持機構17による糸保持動作、糸掛け機構18による糸掛け動作を中心に説明する。糸カセット10をカセット装着部5の上部に上方から挿入して押し込むと、図14〜図19に示すように、糸保持機構17において、カセット本体30の下端部がカセット接触体90を下方へ押し下げるため、連動移動機構73により保持部材70が糸カセット10の装着動作に連動して下方へ移動する。その際に、図16に示すように、糸挟持部材74に設けられた従動ピン84が糸カセット10のカム部材42の内側のピン通路112に到達すると、従動ピン84はカム面111aに沿って下方へ移動することになるため、従動ピン84がカム部材42に操作されて糸挟持部材74が枢支軸82を中心にねじりバネ75の付勢力に抗して挟持解除側へ揺動し始める。
【0083】
さらに保持部材70が下方へ移動して、図17に示すように、従動ピン84がカム面111aの最も後方へ突出した部分に当接したときには、糸挟持部材74が最大限挟持解除側へ揺動した状態となり、このときに、糸カセット10の前側に張られた上糸11の糸部分11c(図4、図7参照)が左側の糸保持部71と糸挟持部材74の間に入り込むことになる。
【0084】
その後、従動ピン84がカム面111aに沿って下方へ相対移動するにつれ、ねじりバネ75により糸挟持部材74が糸挟持側へ揺動駆動され、従動ピン84がピン通路112から抜けてカム面111aから完全に離れたときには、図18に示すように、糸保持部71と糸挟持部材74との間で上糸11が挟持される。この状態で、糸カセット10の装着動作に伴い可動フレーム77及び保持部材70がさらに下方へ移動し、保持部材70の左右1対の糸保持部71,72により上糸11が縫針15の目孔15a付近に保持される。
【0085】
このとき、糸通し機構16による糸通し動作も同時に行われる。即ち、図8に示すように、糸カセット10の装着動作に連動して糸通し軸50、スライダガイド軸51及び糸通しスライダ52が下方へ移動し、糸通し軸50が所定距離下方へ移動すると、糸通し軸50はピン部材56bと規制部材12cにより下方への移動を係止されるが、糸通しスライダ52はコイルバネ58の付勢力に抗してさらに下方へ移動する。つまり、糸通しスライダ52が糸通し軸50に対して相対的に下方へ移動し、その相対移動がピン部材56aと糸通しスライダ52のカム溝52aにより糸通し軸50の回転に変換されて糸通し軸50が所定角度回動する。
【0086】
このときに、図20に示すように、糸通し軸50の下端部に設けられたフック機構53も糸通し軸50と一体的に回動して、糸通しフック60のフック部60aが縫針15の目孔15aを通過する。ちょうどこのときに、糸保持機構17の保持部材70が最下端の位置から上昇し始め、保持部材70の糸保持部71,72により保持された上糸11がフック部60aに引っ掛かることになる。
【0087】
このとき、糸通し軸駆動部材54のカム部54bがカム部材69の先端カム部69aに当接して、糸通し軸駆動部材54がねじりバネ67の付勢力に抗して図8の反時計回りの方向に駆動される。従って、糸通しスライダ52に糸通し軸50を下方へ駆動する駆動力が伝達されなくなるため、糸通し軸50が逆方向に回転するとともにコイルバネ58の付勢力により上方へ復帰し、それに伴って、フック機構53も糸通し軸50と一体的に回動するため、図21に示すように、上糸11を引っ掛けたフック部材123が目孔15aから抜け、糸通し動作が完了する。
【0088】
このように、糸保持機構17により保持された上糸11が糸通し機構16により目孔15aに通された状態で、さらに、糸カセット10がカセット装着部5に押し込まれると、糸掛け機構18により2つの糸案内19,20に上糸11が掛けられる。即ち、図24、図28に示すように、フック部材123が糸掛けフック123aに上糸11を掛けない第1の待機位置にある状態から、糸カセット10をカセット装着部5内に押し込んでいくと、カセット本体30の下端部が操作力付加部材124のカセット接触部124aに当接し、糸カセット10からカセット接触部124aに操作力が作用する。
【0089】
この操作力付加部材124に作用した操作力が、操作力伝達機構125により回動アーム122の操作力入力部122aに伝達されると、連動機構140を介して、先ず、図25、図29に示すように、フック部材123を第1の待機位置から作用位置に切換える第1揺動が行われ、上糸11が糸掛けフック123aに係合する。次に、図26、図30に示すように、作用位置に切換えたフック部材123と回動アーム122を可動部材121と共にスライド移動させるスライド移動が行われ、2つの糸案内19,20の糸掛け部19a,20aに上糸11が掛けられる。さらに、図27、図31に示すように、糸案内19,20への糸掛け後にフック部材123を第2の待機位置へ揺動させる第2揺動が行われ、糸掛けフック123aから上糸11が外れて糸掛け動作が完了する。
【0090】
以上説明したミシンMによれば、次のような効果が得られる。
【0091】
1)糸掛け機構18は、糸カセット10の装着動作に連動して糸カセット10から操作力付加部材124に作用する操作力によりフック部材123を待機位置と作用位置とに亙って切換えて第1糸案内19へ上糸11を掛けるように構成されたので、糸カセット10の装着動作に連動して自動的に第1糸案内19へ糸を掛けることができる。また、糸通し機構16による目孔15aへの糸通し後には、針棒12は最上位置に近い所定の位置にあるため、第1糸案内19は、頭部4の真下で接近して位置し、糸通し動作時や布の出し入れ時には作業者自らが第1糸案内19に糸を掛けるのは困難であるが、前述のように、糸カセット10の装着動作に連動してこの第1糸案内19に上糸11を掛けることができるため、このような困難な作業を省くことができ作業効率を向上させることができる。また、この糸掛け機構18により第1糸案内19に上糸11を掛ける際に、同時に第2糸案内20にも上糸11を掛けることができ、第2糸案内20に上糸11を掛ける手間も省くことができる。
【0092】
2)リンク部材145の基端部が従動ピン146を介してカム板147のカム溝147aに案内されているため、糸カセット10の装着動作に連動して操作力付加部材124に作用した操作力がリンク部材145を介して回動アーム122の操作力入力部122aに伝達される際に、リンク部材145は左右方向に水平に且つスムーズに移動することができる。従って、先端アーム部145aは回動アーム122の操作力入力部122aをほぼ水平に右方へ押圧することができ、先端アーム部145aと操作力入力部122aとの間で滑り摩擦が生じるのを極力抑えることができる。即ち、糸カセット10を装着する力が小さくて済む。
【0093】
3)第1糸案内19と第2糸案内20の糸掛け部19a,20aは夫々略同方向(右方)へ開口し、フック部材123の作用位置は待機位置よりもこれら糸掛け部19a,20aの開口方向(右方)に位置し、第1糸案内19と第2糸案内20との間で、フック部材123は待機位置と作用位置との間を移動するように構成されているので、フック部材123が待機位置にあるときには、糸掛けフック123aに上糸11が掛かってしまうことはないし、フック部材123が作用位置に切換えられたときには、糸掛け部19a,20aの開口方向に位置する上糸11を糸掛けフック123aに掛けることができる。
【0094】
さらに、第1糸案内19と第2糸案内20との間でフック部材123が待機位置と作用位置との間を移動することになるので、上糸11が糸掛けフック123aに掛かった状態でフック部材123を糸掛け部19a,20aの開口方向と反対側に移動させることで、上糸11が糸掛け部19a,20aの奥端部に入り込むため、確実に上糸11を第1、第2糸案内19,20へ掛けることができる。
【0095】
4)回動アーム122の操作力入力部122aに操作力伝達機構125を介して操作力が伝達されると、第1揺動により糸掛けフック123aに上糸11を係合させ、その状態でスライド移動により糸掛けフック123aに係合した上糸11を糸案内19,20側へ引き寄せて糸案内19,20へ上糸11を掛け、最後に第2揺動により糸掛けフック123aと上糸11との係合を解除する。つまり、このようなフック部材123の3段階の動作により、上糸11を自動的に、且つ確実に糸案内19,20へ掛けることができる。さらに、スライド移動(第2移動)の際には、糸掛けフック123aに係合した上糸11は、糸案内19,20の糸掛け部19a,20aの開口端から奥端側へ移動させられるため、上糸11は糸案内19,20の奥端部に確実に掛けられることになる。
【0096】
5)カセット装着部5に糸カセット10が装着されていない場合には、フック部材123は第1、第2糸案内19,20に近い第1の待機位置にあるため、糸カセット10が装着されると、フック部材123はその第1の待機位置から作用位置へ切換えられるため、糸案内19,20への糸掛け動作を即座に開始することができる。一方、糸カセット10の装着完了後には、フック部材123は第1の待機位置よりも糸案内19,20から離れた第2の待機位置にあり、フック部材123が針棒12から離れているため、縫製作業中にフック部材123に上糸11が絡むのを防止することができる。
【0097】
6)ミシンMは、頭部4にカセット装着部5が設けられてミシンMの上方より糸カセット10をカセット装着部5に挿入するように構成されており、作業者が糸カセット10を両手で押して装着する場合には、作業者の両手が頭部4の上方に位置することになる。即ち、作業者の両手が頭部4の下方に設けられた第1、第2糸案内19,20からかなり離れた状態である。しかし、本実施形態では、糸カセット10の装着動作に連動して第1、第2糸案内19,20にも上糸11が掛けられるため、糸カセット10を装着した後に、頭部4の上方にある手をわざわざ頭部4の下方の第1、第2糸案内19,20まで移動させる必要がなく、縫製の準備作業を円滑に行うことができる。
【0098】
次に、前記実施形態に種々の変更を加えた変更形態について説明する。
【0099】
1]糸カセット10に収容される糸供給源としては、糸駒やボビンで構成したものや、単なる糸の塊からなるものなど、種々の形態のものを使用できる。また、糸供給源である糸駒や糸の塊の周囲を覆わず露出した状態で、これら糸駒や糸の塊を糸立棒に通しただけの構成の糸カセットであってもよい。
【0100】
2]前記実施形態においては、作業者自らが糸カセット10をカセット装着部5に押し込んで糸カセット10を装着するように構成しているが、ゴムローラ (本願出願人の出願である特願2002−189517号参照)やモータ等の他の駆動手段を用いて糸カセット10を自動的に装着するように構成して、この駆動手段によって糸保持機構17や糸掛け機構18が駆動されるように構成してもよい。さらに、2つの糸案内19,20に糸が掛けられるのであれば、手動操作レバーによって糸保持機構17や糸掛け機構18が駆動されるように構成してもよい。
【0101】
3]前記実施形態においては、第1糸案内19と第2糸案内20は夫々略右方へ開口し且つ水平に形成された糸掛け部19a,20aを有し、フック部材123を略水平に待機位置と作用位置とに亙って移動することで、糸掛けフック123aに上糸11を掛けるように構成されているが、フック部材123aを斜め下向き45度の方向に左から右へ移動するように構成してもよい。逆に、第1糸案内19と第2糸案内20の糸掛け部19a,20aが夫々右方へ開口し且つ夫々上向き略45度の方向に延びるように形成して、フック部材123を水平に左から右へ移動するように構成してもよい。
【0102】
4]糸掛け機構のベース部材を、ミシンフレームやミシンフレームを覆うカバーに一体的に設けてもよい。この場合には、可動部材、ストッパ部材及びコイルバネが、ミシンフレーム又はミシンフレームを覆うカバーに直接設けられることになる。
【0103】
【発明の効果】
請求項1の発明によれば、糸カセットの装着動作に連動して自動的に第1,第2糸案内へ糸が掛けられるので、縫針の目孔への糸通し後に作業者自らが第1,第2糸案内に糸を掛ける手間が省け、作業効率を向上させることができる。
【0104】
請求項2の発明によれば、回動アームとフック部材が可動部材とともにベース部材に対してスライド移動するため、糸掛けフックに掛けられた糸が第1,第2糸案内側へ引き込まれ、第1,第2糸案内に確実に糸が掛けられる。また、第2糸案内が、ミシン頭部にある程度接近して位置するため、糸通し動作や布の出入などの縫製の準備時には作業者自らが第2糸案内に糸を掛けるのは困難であるが、前述のように、糸カセットの装着動作に連動してこの第2糸案内に糸を掛けることができるため、作業効率を向上させることができる。
【0105】
請求項3の発明によれば、先端アーム部は回動アームの操作力入力部をほぼ水平に押圧し、先端アーム部と操作力入力部との間で滑り摩擦が生じるのを極力抑え、小さな操作力でも糸掛け動作を行うことができる。
【0106】
請求項4の発明によれば、第1揺動によりフック部材を作用位置に切換えた状態で、第1,第2糸案内へ糸を掛けるスライド移動が行われるため、糸掛けフックに糸が掛けられた状態で第1,第2糸案内側へフック部材が引き寄せられることになり、その第1,第2糸案内に確実に糸を掛けることができる。さらに、第2揺動により、フック部材を第2の待機位置へ揺動させ、糸掛けフックから糸を外すことが可能になり、その糸を糸掛けフックから取り外す手間を省いて作業を円滑に行える。
【0107】
請求項5の発明によれば、操作力付加部材に作用する操作力により自動的に第1,第2糸案内へ糸が掛けられるので、縫針の目孔への糸通し後に作業者自らが第1,第2糸案内に糸を掛ける手間が省け、作業効率を向上させることができる。
【0108】
請求項6の発明によれば、ミシンは請求項1と同様に構成された糸掛け装置を備えたので、請求項1と同様の効果を奏することができる。
【0109】
請求項7の発明によれば、ミシンは請求項5と同様に構成された糸掛け装置を備えたので、請求項5と同様の効果を奏することができる。
【0110】
【0111】
【図面の簡単な説明】
【図1】本発明の実施形態に係るミシンの正面図である。
【図2】ミシンの一部切欠正面図である。
【図3】図1の要部拡大図である。
【図4】糸カセットの正面図である。
【図5】糸カセットの左側面図である。
【図6】糸カセットの右側面図である。
【図7】糸カセットの底面図である。
【図8】糸通し機構の構成図であり、(a)は左側面図、(b)は正面図である。
【図9】フック機構の作動状態を示す斜視図であり、(a)は糸通し直前の状態を示し、(b)は糸通しが完了した状態を示す。
【図10】糸通し動作完了後の頭部の要部側面図である。
【図11】保持部材及び可動フレームを示す図であり、(a)は左側面図、(b)は正面図、(c)は右側面図である。
【図12】保持部材及び連動移動機構の側面図である。
【図13】保持部材支持体の側面図であり、(a)は左側面図、(b)は右側面図である。
【図14】保持部材及び糸挟持部材の動作状態(保持部材移動直前)を示す図である。
【図15】保持部材及び糸挟持部材の動作状態(保持部材移動開始直後)を示す図である。
【図16】保持部材及び糸挟持部材の動作状態(糸挟持部材揺動開始時)を示す図である。
【図17】保持部材及び糸挟持部材の動作状態(糸挟持部材最大揺動状態)を示す図である。
【図18】保持部材及び糸挟持部材の動作状態(糸挟持部材揺動終了時)を示す図である。
【図19】保持部材及び糸挟持部材の動作状態(上糸挟持状態)を示す図である。
【図20】糸通し動作時におけるフック機構及び保持部材の一部平面図である。
【図21】糸通し動作時における図20の側面図である。
【図22】糸通し動作直後の頭部の要部側面図である。
【図23】保持部材及び糸挟持部材の動作状態(糸通し動作後)を示す図である。
【図24】糸掛け機構の底面図(糸掛け動作直前)である。
【図25】糸掛け機構の底面図(第1揺動後)である。
【図26】糸掛け機構の底面図(スライド移動後)である。
【図27】糸掛け機構の底面図(第2揺動後)である。
【図28】図24の正面図である。
【図29】図25の正面図である。
【図30】図26の正面図である。
【図31】図27の正面図である。
【符号の説明】
M ミシン
4 頭部
5 カセット装着部
10 糸カセット
11 上糸
15 縫針
18 糸掛け機構
19 第1糸案内
19a 糸掛け部
20 第2糸案内
20a 糸掛け部
121 可動部材
122 回動アーム
122a 操作力入力部
123 フック部材
123a 糸掛けフック
124 操作力付加部材
125 操作力伝達機構
145 リンク部材
145a 先端アーム部
146 従動ピン
147 カム板
147a カム溝
[0001]
BACKGROUND OF THE INVENTION
  The present invention relates to a yarn hooking device for a yarn guide and a sewing machine equipped with the yarn hooking device, in particular, one that can be automatically hooked to a yarn guide below a needle bar.
[0002]
[Prior art]
  Conventionally, the needle bar of the sewing machine has often been provided with a thread guide for guiding the thread from the balance to the eye of the sewing needle along the needle bar, and is supported at the lower end of the needle bar. It is necessary to thread the thread guide before threading the stitch needle. Here, in recent years, various sewing machines configured to automatically perform the threading operation have been proposed or put into practical use. However, even in these sewing machines, the thread before automatically threading is used. The threading work for the guide was performed manually by the worker himself.
[0003]
[Problems to be solved by the invention]
  However, in preparation for sewing, the thread guide may be very close to the sewing machine head depending on the stop position of the needle bar. For example, regardless of whether the sewing machine is equipped with a threading device, the needle bar needs to be close to the uppermost position in order to pass the thread through the eye of the sewing needle. The thread guide is in a state of approaching the sewing machine head. Alternatively, when the needle bar is raised to put in and out the cloth between the sewing needle and the bed portion, the thread guide comes close to the sewing machine head. In this approaching state, it is difficult for the operator to see the thread guide, or because the gap between the thread guide and the machine head is narrow, it is difficult for the operator to thread the thread guide. In addition, it is troublesome to lower the position of the needle bar after completion of threading and entering / exiting the cloth and then thread the thread guide onto the thread guide, resulting in a reduction in work efficiency.
[0004]
  An object of the present invention is to efficiently perform a sewing preparation work by automatically performing a thread hooking operation on a thread guide with the mounting of a thread cassette.
[0005]
[Means for Solving the Problems]
  According to another aspect of the present invention, there is provided a yarn hooking device for a yarn guide, which includes a yarn cassette that houses a yarn supply source and is detachably mounted on a cassette mounting portion of a sewing machine, and a first yarn guide below a needle bar that supports a sewing needle.A second thread guide provided near the lower end of the sewing machine head and spaced apart from the first thread guide by a predetermined distance;A threading device for a thread guide of a sewing machine having a threading hook having a threading hook, and a standby position where the thread led out from the thread cassette is not threaded and a working position where threading is possible A hook member that can move between and an operation force addition member that adds an operation force for switching the hook member between a standby position and an action position;The first yarn guide and the second yarn guide each have a yarn hooking portion for hooking the yarn, and each has a yarn hooking portion that opens in substantially the same direction. The operating position of the hook member is from the standby position. Is also located in the opening direction of the thread hook,The hook member is moved by the operation force acting on the operation force adding member from the yarn cassette in conjunction with the attaching operation of the yarn cassette.Between the first thread guide and the second thread guideThe first thread guide is switched over between a standby position and an operating position.And the second thread guideIt is configured to hang the thread.
[0006]
  This yarn hooking device for the yarn guide hooks the yarn on the yarn hook by switching the hook member from the standby position where the yarn drawn from the yarn cassette is not hooked to the yarn hook to the working position where the yarn can be hooked.1st and 2ndThe yarn guide is configured to be threaded. Here, the operating force for switching the hook member in this way acts on the operating force adding member in conjunction with the thread cassette mounting operation when the thread cassette is mounted on the cassette mounting portion. It is transmitted from the operation force addition member to the hook member, and the hook member is switched over between the standby position and the action position. By configuring the yarn hooking device in this way, it is automatically linked with the loading operation of the yarn cassette.1st and 2ndA thread is hung on the thread guide.Further, since the working position for hooking the thread onto the thread hook is located in the opening direction of the thread hooks of the first and second thread guides relative to the standby position, even when the hook member is in the standby position, the thread sags. Thus, even if the yarn is positioned near the opening of the yarn hooking portion, the yarn hook and the yarn are separated. When the hook member is switched to the operating position, the thread is hooked on the thread hook. Further, the hook member moves between the standby position and the operating position between the first thread guide and the second thread guide, and the hook member is moved in the opening direction of the thread hooking portion while the thread is hooked on the thread hook. Since the yarn enters the back end portion of the yarn hooking portion, the yarn is hooked on the first and second yarn guides.
[0007]
  The yarn hooking device to the yarn guide according to claim 2 is the invention according to claim 1,A base member fixed to a lower portion of the head of the sewing machine, a movable member attached to the base member so as to be slidable, and pivotally attached to the movable member and interlocked with the hook member so that the operation force is input. A rotating arm having an operating force input unit, and an operating force transmission mechanism for transmitting an operating force acting on the operating force adding member to the operating force input unit of the rotating arm.It is a thing.When an operation force for switching the hook member is applied to the operation force addition member in conjunction with the yarn cassette mounting operation, this operation force is transmitted to the operation force input portion of the rotating arm by the operation force transmission mechanism. Since the rotating arm is pivotally attached to the movable member and interlocked with the hook member, when the operating force is input to the operating force input portion, the rotating arm rotates by a predetermined angle and the rotation is performed. In conjunction, the hook member is switched from the standby position to the operating position. In this way, when the hook member is switched to the operating position and the yarn hook is hooked, the rotating arm and the hook member slide together with the movable member relative to the base member. The drawn yarn is drawn toward the yarn guide side, and the yarn is hung on the first and second yarn guides.
[0008]
  The yarn hooking device for the yarn guide according to claim 3Item 2In the invention ofThe operating force transmission mechanism includes a link member pivotally attached to the operating force adding member so that a middle portion thereof is pivotable, a distal end arm portion formed in a bent shape at the distal end portion of the link member, and the link A cam plate having a driven pin provided at the base end of the member and an arcuate cam groove with which the driven pin is engagedIt is equipped with.
[0009]
  In conjunction with the operation of attaching the thread cassette,The applied operating force is transmitted to the operating force input portion of the rotating arm via the link member, but the base end portion of the link member is guided to the cam groove of the cam plate via the driven pin. The member moves smoothly in the horizontal direction.
[0010]
  Therefore, the operating force input part of the rotating arm is pressed almost horizontally by the tip arm part, and sliding friction is prevented as much as possible between the tip arm part and the operating force input part.It is done.
[0011]
  According to a fourth aspect of the present invention, there is provided the yarn hooking device for the yarn guide.When the yarn cassette is attached, the rotary arm is driven in a substantially horizontal direction by the tip arm while the lower end of the tip arm is in contact with the operation force input part of the rotary arm. A first swing for switching the hook member from the first standby position to the operating position, and the hook member and the rotating arm switched to the operating position are slid together with the movable member to move the first and second threads. The slide movement for hooking the thread on the guide and the second swing for swinging the hook member to the second standby position after threading are configured.It is a thing.
[0012]
  For thread cassette loading operationWhen an operating force for switching the hook member acts on the operating force adding member,Operating force is a link memberFrom the tip arm ofTransmitted to the operating force input section of the rotating arm.To drive the pivot arm almost horizontally. Then, the pivot arm pivots by a predetermined angle, and in conjunction with the pivot, the first swing is performed in which the hook member swings from the first standby position to the operating position, and the thread is hooked onto the thread hook. It is hung. Subsequently, when an operating force is input to the operating force input portion of the rotating arm, the rotating arm and the hook member are slid together with the movable member in a state where the hook member is switched to the operating position, and the first and second A sliding movement for threading the thread guide is performed. At this time, since the hook member is attracted to the first and second thread guides while the thread is hooked on the thread hook, the thread is hooked on the first and second thread guides. Furthermore, when the operating force is input to the operating force input unit, the second swing is performed to swing the hook member to the second standby position, and the thread can be removed from the thread hook.
[0013]
  The yarn hooking device for the yarn guide according to claim 5 is:Yarn hooking on a thread guide of a sewing machine provided with a first thread guide below the needle bar for supporting the sewing needle and a second thread guide provided near the lower end of the head of the sewing machine and spaced from the first thread guide by a predetermined distance A hook member having a thread hook and movable between a standby position where no thread is hooked on the thread hook and an operating position where the thread can be hooked, and the hook member serving as a standby position and an operating position. An operation force adding member for adding an operation force for switching between the first thread guide and the second thread guide, which are thread hook portions for hooking the thread, and in substantially the same direction. The hook member is located in the opening direction of the yarn hooking portion rather than the standby position, and the hook member is moved by the operating force acting on the operating force adding member. Between the one yarn guide and the second yarn guide, the standby position and the operating position Subjecting the yarn to the first yarn guide and the second thread guide is switched TeIt is comprised as follows.
[0014]
  The yarn hooking device for the yarn guide is configured to hook the yarn on the yarn hook by switching the hook member from a standby position where the yarn hook is not hooked to a working position where the yarn can be hooked. It is configured to thread the guide. Here, the operation force for switching the hook member in this way acts on the operation force addition member, and this operation force is transmitted from the operation force addition member to the hook member, so that the hook member is moved between the standby position and the operation position. Can be switched. By configuring the yarn hooking device in this way, the yarn is automatically moved to the first and second yarn guides in conjunction with the loading operation of the yarn cassette. Will be applied.
[0015]
  Further, since the working position for hooking the thread onto the thread hook is located in the opening direction of the thread hooks of the first and second thread guides relative to the standby position, even when the hook member is in the standby position, the thread sags. Thus, even if the yarn is positioned near the opening of the yarn hooking portion, the yarn hook and the yarn are separated. When the hook member is switched to the operating position, the thread is hooked on the thread hook. Further, the hook member moves between the standby position and the operating position between the first thread guide and the second thread guide, and the hook member is moved in the opening direction of the thread hooking portion while the thread is hooked on the thread hook. Since the yarn enters the back end portion of the yarn hooking portion, the yarn is hooked on the first and second yarn guides.
[0016]
  Claim 6sewing machineIsA thread cassette that houses a thread supply source and is detachably mounted on a cassette mounting portion of the sewing machine;A first thread guide at the bottom of the needle bar that supports the sewing needle;Near the bottom of the machine headA sewing machine comprising a second yarn guide spaced a predetermined distance from the first yarn guidesmellAndA threading device for threading the first thread guide and the second thread guide;It has a thread hook and this thread hookDerived from the yarn cassetteA hook member that can move between a standby position where no yarn is applied and an action position where the yarn can be applied, and an operation force addition member that adds an operation force for switching the hook member between the standby position and the action position. AndThe first yarn guide and the second yarn guide each have a yarn hooking portion for hooking the yarn, and each has a yarn hooking portion that opens in substantially the same direction. The operating position of the hook member is from the standby position. Is also located in the opening direction of the yarn hooking portion, and in conjunction with the yarn cassette mounting operation,The hook member is moved by an operating force acting on the operating force adding member.Between the first thread guide and the second thread guideSwitching between a standby position and an action position so that the thread is hooked on the first thread guide and the second thread guideThe threading deviceIt is composed.
[0017]
Since the sewing machine includes the yarn hooking device configured in the same manner as in the first aspect, the operation is the same as that in the first aspect, and the description thereof is omitted.
[0018]
  The sewing machine according to claim 7 is provided with a first thread guide at a lower portion of a needle bar for supporting a sewing needle, and a second thread guide provided near a lower end of a sewing machine head and separated from the first thread guide by a predetermined distance. A threading device for threading the first thread guide and the second thread guide, the threading device having a threading hook, and a standby position where the threading hook is not threaded. A hook member that is movable between a hook position and a threading action position; and an operation force addition member that adds an operation force for switching the hook member between a standby position and an action position. The one yarn guide and the second yarn guide each have a yarn hooking portion for hooking the yarn, and each has a yarn hooking portion that opens in substantially the same direction, and the operating position of the hook member is greater than the standby position. Located in the opening direction of the thread hook,The hook member is moved by an operating force acting on the operating force adding member.Between the first thread guide and the second thread guideWait inMachine position and working positionAnd the thread is hung on the first thread guide and the second thread guide.Is.
[0019]
Since this sewing machine includes the yarn hooking device configured in the same manner as the above-described fifth aspect, this operation is the same as that of the fifth aspect, and the description thereof is omitted.
[0020]
[0021]
[0022]
DETAILED DESCRIPTION OF THE INVENTION
  Hereinafter, embodiments of the present invention will be described with reference to the drawings. The present embodiment is an example in which the present invention is applied to a household sewing machine configured to automatically thread a thread through a stitch needle in conjunction with a thread cassette mounting operation.
[0023]
  As shown in FIGS. 1 and 2, a household sewing machine M includes a bed portion 1 having a horizontal bed surface, a pedestal portion 2 erected on the right end portion of the bed portion 1, and a pedestal portion 2. The arm portion 3 extends leftward from the upper portion so as to face the bed portion 1, and the head portion 4 is provided at the left end portion of the arm portion 3. The head 4 is provided with a cassette mounting portion 5 on which the thread cassette 10 is detachably mounted, and the upper thread 11 is led out from the thread cassette 10 mounted on the cassette mounting portion 5. The head 4 of the arm unit 3 is provided with operation switches (not shown) such as a sewing start switch and a sewing end switch. In addition, the arm unit 3 is provided with a liquid crystal display 7 with the screen facing the front.
[0024]
  As shown in FIGS. 2 and 3, the head 4 includes a needle bar 12, a balance 13 (see FIG. 10), a thread tension mechanism 14 for adjusting the thread tension of the upper thread 11 led out from the thread cassette 10, a thread When the cassette 10 is mounted on the cassette mounting portion 5, the upper thread 11 is automatically threaded through the eye hole 15 a of the sewing needle 15 supported by the needle bar 12, for threading by the threading mechanism 16. The main portion of the thread holding mechanism 17 that holds the upper thread 11 near the eye hole 15a of the sewing needle 15, the upper thread 11 provided at the lower end of the needle bar 12 when the thread cassette 10 is mounted on the cassette mounting portion 5. A yarn threading mechanism 18 and the like for automatically threading the first yarn guide 19 and the second yarn guide 20 provided near the lower end of the head 4 are provided.
[0025]
  The two thread guides 19 and 20 are respectively provided at positions that are separated from each other by a predetermined distance in the lower part of the head 4, and the two thread guides 19 and 20 are respectively thread threading portions 19 a and 20 a for hanging the upper thread 11 (see FIG. 24). The thread hooks 19a and 20a are both formed so as to open in substantially the same direction (rightward) and substantially horizontally. Further, although not shown, the head 4 is also provided with a needle bar vertical movement mechanism for moving the needle bar 12 up and down, a needle bar rocking mechanism for rocking the needle bar 12, and a balance driving mechanism for rocking the balance 13 up and down. It has been.
[0026]
  As shown in FIGS. 1 and 2, the upper thread 11 led out from the thread cassette 10 mounted on the cassette mounting section 5 is a thread tension shaft (not shown) between a pair of thread tension plates of the thread tension mechanism 14. ) And the upper thread 11 extending from the thread tension shaft to the downstream side is hung on the balance 13. Further, the upper thread 11 extending downstream from the balance 13 is held in the vicinity of the eye hole 15 a of the sewing needle 15 by the thread holding mechanism 17, and then passed through the eye hole 15 a by the threading mechanism 16, and by the thread hooking mechanism 18. The upper thread 11 is hung on the two thread guides 19 and 20, and the upper thread 11 is set so as to be sewn. Here, as will be described later, the operations of the threading mechanism 16, the thread holding mechanism 17, and the thread hooking mechanism 18 are automatically performed in conjunction with the mounting operation of the thread cassette 10.
[0027]
  On the other hand, the bed portion 1 is provided with a bobbin mounting portion (not shown), and a thread extending from a bobbin (not shown) mounted on the bobbin mounting portion is used as a lower thread. The bed 1 is provided with a shuttle mechanism (not shown). When the sewing machine motor (not shown) is driven with the upper thread 11 and the lower thread set to be sewn, the needle bar 12 is moved up and down by the needle bar vertical movement mechanism, and the shuttle mechanism is driven in synchronism with this. Then, the upper thread 11 in the vicinity of the sewing needle 15 lowered below the needle plate 1a of the bed portion 1 is hooked by the hook mechanism, and the upper thread 11 and the lower thread are entangled to form a stitch. .
[0028]
  Here, the yarn cassette 10 will be described. 4 to 7, the yarn cassette 10 includes a cassette body 30 and an opening / closing member 31 pivotally attached to the cassette body 30, and a yarn piece 32 serving as a yarn supply source is provided therein. A thread accommodating portion 33 for accommodating is formed. A thread stand 34 is attached to the opening / closing member 31, and when the opening / closing member 31 is opened to the front (see FIG. 5), the thread spool 32 can be attached to and detached from the thread stand 34, and the thread spool 32 becomes the thread standing bar. When the opening / closing member 31 is closed while being attached to the thread 34, the thread spool 32 is accommodated in the thread accommodating portion 33.
[0029]
  The upper thread 11 is set as follows in the state of the thread cassette 10 in which the preparation for mounting on the cassette mounting portion 5 is completed. That is, the upper thread 11 extends upward from the thread spool 32 and is led out of the thread accommodating portion 33, and passes through the thread path 35 between the cassette body 30 and the left end of the opening / closing member 31, and then the lower left of the thread cassette 10. It is hung on the thread hook 36a at the end. From here, the upper thread 11 extends rightward and is hooked on the thread hooking portion 36b at the lower end of the partition wall 37 and the thread hooking portion 36c at the lower right end of the yarn cassette 10, and further extends forward and then the thread hooking portion 36d. The thread holding portion 38 extends to the left and is held by the thread holding portion 38, and is further cut by the blade 39 on the left side of the yarn holding portion 38 and hung on the yarn hooking portion 36 e.
[0030]
  By the way, a balance guide space 40 that opens rearward and downward is formed on the right side portion of the yarn cassette 10 over almost the entire length, and a thread tension space that opens downward in the central portion of the lower end portion of the yarn cassette 10. 41 is formed, and these spaces 40 and 41 are partitioned by a partition wall 37. A pair of left and right relief grooves 43 a and 43 b for preventing the holding member 70 of the yarn holding mechanism 17 from interfering with the front surface portion of the right side portion of the yarn cassette 10 are provided on the front surface portion of the right side portion of the yarn cassette 10. Is formed.
[0031]
  When the thread cassette 10 is lowered and inserted into the cassette mounting portion 5, the balance 13 enters the balance guide space 40 from below, and the thread tension mechanism 14 enters the thread tension space 41 from below. When the yarn cassette 10 is slightly inserted into the cassette mounting portion 5, first, the yarn portion 11 a between the yarn hooking portions 36 b and 36 c of the upper yarn 11 is hooked on the balance 13 that has entered the balance guide space 40.
[0032]
  When the yarn cassette 10 is further inserted into the cassette mounting portion 5 from this state, the yarn portion 11b between the yarn hooking portions 36a and 36b is held by the yarn tension mechanism 14 that has entered the thread tension space 41. On the other hand, the yarn portion 11c between the yarn hooking portion 36d and the yarn holding portion 38 is pulled and held by the yarn holding mechanism 17 to the vicinity of the eye hole 15a of the sewing needle 15 (see FIG. 22). A cam member 42 (described later) that swings and drives the yarn clamping member 74 of the yarn holding mechanism 17 is also provided between the yarn hooking portion 36d and the yarn holding portion 38.
[0033]
  Next, the threading mechanism 16 will be described. As shown in FIG. 8, the threading mechanism 16 includes a threading shaft 50 and a slider guide shaft 51 disposed on the left side of the needle bar 12 so as to be vertically movable, and upper ends of the threading shaft 50 and the slider guide shaft 51. A threading slider 52 that is externally fitted to the threaded portion and a lower end portion of the threading shaft 50 are connected to the threading shaft 50, and the upper thread 11 is passed through the eye 15a of the sewing needle 15 in conjunction with the turning operation of the threading shaft 50. A hook mechanism 53 and a threading shaft driving member 54 for driving the threading shaft 50 downward in conjunction with the mounting operation of the thread cassette 10 are provided.
[0034]
  The threading shaft 50 and the slider guide shaft 51 are supported by the needle bar base 55 together with the needle bar 12, and the needle bar 12, the needle bar base 55, the threading shaft 50, and the slider guide shaft 51 swing the needle bar. The mechanism is arranged so as to be swingable integrally. Here, it is necessary to set the needle bar 12 (sewing needle 15) at a predetermined position where the upper thread 11 held by the thread holding mechanism 17 described later can be passed through the eye hole 15a by the hook mechanism 53. Therefore, in the state immediately before the threading operation by the threading mechanism 16 (the state immediately before the thread cassette 10 is mounted), the needle bar 12 is in the position that is swung to the leftmost side. Further, with respect to the vertical position, the needle bar 12 is at a position where the upper thread 11 can be passed through the eye hole 15a, specifically, at a predetermined position slightly below the uppermost position.
[0035]
  Pin members 56a and 56b protrude from the upper end portion of the threading shaft 50 and the middle part in the vertical direction, respectively. When the threading shaft 50 is lowered by a predetermined amount, the pin member 56b is located in the middle part in the vertical direction of the needle bar 12. Engages with the fixed regulating member 12c. Further, the threading shaft 50 is provided with a coil spring 57 that urges the threading slider 52 upward. A coil spring 58 that urges the threading slider 52 upward is provided on the upper half of the slider guide shaft 51. The threading slider 52 is formed with a cam groove 52a composed of an upper half straight groove and a lower half spiral groove. Further, the threading slider 52 is also provided with a protruding plate 59 protruding upward. A horizontal surface (not shown) is formed on the rear surface side of the protruding plate 59.
[0036]
  As shown in FIGS. 8 and 9, the hook mechanism 53 includes a threading hook 60 for hooking the upper thread 11, two guide members 61 and 62 located on both sides of the threading hook 60, and these threading hooks 60. A thread holding wire 63 that penetrates the guide members 61 and 62 horizontally, and a hook holding member 64 that is fixed to the lower end of the threading shaft 50 and holds the threading hook 60, the guide members 61, 62, and the like. As shown in FIG. 9, a hook portion 60a is formed at the tip of the threading hook 60. During threading, the hook portion 60a is inserted into the eye hole 15a of the sewing needle 15, and the threading hook 60 is The upper thread 11 held near the eye hole 15a is hooked by the thread holding mechanism 17 described later while being guided by the two guide members 61 and 62 from both sides.
[0037]
  The threading shaft drive member 54 is rotatably connected to a slide member 66 that is externally fitted to the guide shaft 65 so as to be slidable up and down, and is urged by a torsion spring 67 in the clockwise direction of FIG. ing. On the other hand, the slide member 66 is biased upward by a coil spring 68. The upper end of the threading shaft driving member 54 is formed with a driving force transmitting portion 54a that contacts the horizontal surface of the protruding plate 59 and transmits the driving force when the thread cassette 10 is mounted to the threading slider 52. A cam portion 54 b is formed at the lower end of the drive member 54 to block transmission of drive force to the threading slider 52. On the other hand, a cam member 69 having an inclined tip cam portion 69a is fixed to the lower end portion of the guide shaft 65, and when the threading shaft drive member 54 moves downward by a predetermined amount, the cam member 69 cams on the tip cam portion 69a. The part 54b comes into contact.
[0038]
  The threading operation by the threading mechanism 16 will be described. When the threading shaft driving member 54 is driven downward against the biasing force of the coil spring 68 in conjunction with the mounting operation of the thread cassette 10, the driving force transmitting portion 54a comes into contact with the horizontal surface of the protruding plate 59, Since the driving force is transmitted to the protruding plate 59 of the threading slider 52, the threading shaft 50 and the slider guide shaft 51 also move downward. When the threading shaft 50 moves downward by a predetermined amount, the pin member 56b engages with the restricting member 12c and the threading shaft 50 does not move any further. However, the threading slider 52 resists the biasing force of the coil spring 58. And move further downward. At this time, since the pin member 56a provided on the threading shaft 50 moves relatively along the cam groove 52a of the threading slider 52, the threading slider 52 moves downward with respect to the threading shaft 50. Is converted into a turning operation of the threading shaft 50, and the threading shaft 50 is rotated by a predetermined angle. At this time, as shown in FIG. 9A, the hook mechanism 53 provided at the lower end portion of the threading shaft 50 also rotates integrally with the threading shaft 50 toward the sewing needle 15, and the hook of the threading hook 60. The portion 60 a passes through the eye hole 15 a of the sewing needle 15 and hooks the upper thread 11.
[0039]
  As shown in FIG. 9A, in a state where the hook portion 60a hooks the upper thread 11, the threading shaft drive member 54 moves downward to a predetermined position, and the cam portion 54b is the tip of the cam member 69. It contacts the cam portion 69a. When the thread cassette 10 is further pushed into the cassette mounting portion 5 from this state and the threading shaft driving member 54 moves downward, the threading shaft driving member 54 resists the biasing force of the torsion spring 67 by the tip cam portion 69a. Then, it is rotationally driven in the counterclockwise direction of FIG.
[0040]
  Then, the driving force transmitting portion 54a is separated from the horizontal surface of the protruding plate 59, so that the driving force for driving the threading shaft 50 downward is not transmitted to the threading slider 52. Accordingly, the threading shaft 50 rotates in the opposite direction and returns upward due to the urging force of the coil spring 58. Accordingly, the hook mechanism 53 also rotates in a direction away from the sewing needle 15, so that FIG. As shown, the threading hook 60 that hooks the upper thread 11 comes out of the eye hole 15a, and the threading operation is completed.
[0041]
  Next, the thread holding mechanism 17 will be described. As shown in FIGS. 3, 6, and 10 to 12, the yarn holding mechanism 17 includes a holding member 70 including a pair of yarn holding portions 71 and 72 that can hold the upper yarn 11 at a predetermined interval; The upper thread 11 can be released by the interlocking movement mechanism 73 that moves the pair of thread holding portions 71 and 72 to the vicinity of the eye 15a of the sewing needle 15 in conjunction with the mounting operation of the thread cassette 10 and the left thread holding portion 71. A thread clamping member 74 for clamping, a torsion spring 75 (biasing member) for elastically biasing the thread clamping member 74 toward the thread clamping side, and a cassette body 30 of the thread cassette 10 are attached to the thread cassette 10 in the mounting process. And a cam member 42 that temporarily swings the yarn clamping member 74 toward the clamping release side at a predetermined timing.
[0042]
  Further, the thread holding mechanism 17 includes a main body frame 76 fixed to the head 4 and a movable frame 77 that is guided and supported by the main body frame 76 so as to be movable up and down and to which the holding member 70 is fixed. And a movable frame 77 that is interlocked to be moved. The main body frame 76 includes a guide member 78 positioned on both right and left sides of the vertical swing path of the balance 13, and a pair of left and right guide plates 79a and 79b (on the right side of the guide member 78) for guiding the up and down movement of the movable frame 77. 3). The movable frame 77 is configured by connecting a pair of left and right movable plates 80a and 80b disposed between a pair of left and right guide plates 79a and 79b with a plurality of connecting pins.
[0043]
  First, the holding member 70 and the thread clamping member 74 will be described. As shown in FIG. 11, the pair of thread holding portions 71 and 72 of the holding member 70 are connected by a connecting member 81. The right end portion of the connecting member 81 extends horizontally to the right, and the connecting member 81 is fixed to the second wire 101 of the interlocking movement mechanism 73 via a holding member support 104 described later. The thread holding portions 71 and 72 are respectively formed with recesses 71a and 72a for hooking the upper thread 11 when the thread cassette 10 is mounted. A thread holding member 74 is pivotally attached to the left thread holding portion 71 by a pivot shaft 82, and a torsion spring 75 is attached to the pivot shaft 82.
[0044]
  A concave portion 74 a that clamps the upper thread 11 in cooperation with the left thread holding portion 71 is formed in the front portion of the lower end portion of the thread clamping member 74. A driven pin 84 that is operated by a cam member 42 to be described later is provided at the lower end side portion of the yarn clamping member 74. On the other hand, as shown in FIG. 11B, the upper end portion (the pivot shaft) of the yarn clamping member 74 is provided. On the side opposite to the driven pin 84 with respect to 82, a regulation pin 85 is provided for regulating the swinging of the thread clamping member 74 beyond the predetermined range to the thread clamping side. Here, the driven pin 84 is configured to protrude to the left, and the restriction pin 85 is configured to protrude to the right opposite to the driven pin 84.
[0045]
  Next, the interlocking movement mechanism 73 will be described. As shown in FIGS. 11 and 12, the interlocking movement mechanism 73 includes a cassette contact 90 made of a synthetic resin that comes into contact with the yarn cassette 10 and descends integrally with the yarn cassette 10 when the yarn cassette 10 is attached, and the cassette contact. First and second movable pulley mechanisms 91 and 92 for moving the holding member 70 by an amount four times the amount of movement of the body 90 are provided. The cassette contact body 90 is disposed so as to be vertically movable between a pair of left and right guide plates 79a and 79b of the main body frame 76, and the lower end portion of the yarn cassette 10 contacts the left end portion of the cassette contact body 90. The contact portion 90a is formed to protrude leftward from the left guide plate 79a.
[0046]
  The first moving pulley mechanism 91 includes a pulley 93 coupled so as to move up and down integrally with the cassette contact body 90, a first wire 94 wound around the pulley 93 and fixed at one end to the guide plate 79b, A pulley 95 or the like connected to the other end of the first wire 94 is provided. The pulley 93 is housed inside a synthetic resin pulley housing member 96, and the pulley housing member 96 is vertically moved integrally with the pulley 93 between the pair of guide plates 79 a and 79 b below the cassette contact body 90. It is arranged to be movable. A coil spring 97 is provided between the cassette contact body 90 and the pulley housing member 96 to urge the cassette contact body 90 upward with respect to the pulley 93. On the other hand, the pulley 93 (and the pulley housing member 96) is biased upward by a coil spring 98 for returning the movable frame 77 upward, and the lower end of the coil spring 98 is connected to the lower end of the left movable plate 80a. Has been.
[0047]
  One end of the first wire 94 is fixed to a portion of the guide plate 79b above the cassette contactor 90, and the other end of the first wire 94 is connected to a pin member 99 that connects the upper ends of the pair of left and right movable plates 80a and 80b. It is fixed. The pin member 99 is supported by a pair of left and right guide plates 79a and 79b so as to be movable up and down along the guide groove 100, and a pulley 95 is rotatably supported by the pin member 99. Therefore, the pulley 95 and the movable plates 80a and 80b (movable frame 77) can move up and down relatively with respect to the guide plates 79a and 79b (fixed frame 76) while the pin member 99 is guided in the guide groove 100. is there.
[0048]
  When the yarn cassette 10 comes into contact with the cassette contact body 90 and the cassette contact body 90 is pushed down when the yarn cassette 10 is mounted, the pulley 93 is also pushed down integrally with the cassette contact body 90. At this time, since the pulley 93 acts as a moving pulley, the pulley 95, that is, the movable frame 77 moves downward by an amount twice the moving amount of the cassette contact 90.
[0049]
  The second moving pulley mechanism 92 includes a second wire 101 having both ends fixed to the guide plate 79b, and two pulleys 102, 103 around which the second wire 101 is wound. The two pulleys 102 and 103 are rotatably supported at the lower end and the upper end of the pair of left and right movable plates 80a and 80b, respectively. One end of the second wire 101 is fixed to the upper end portion of the guide plate 79b. With the second wire 101 wound around the two pulleys 102 and 103, the other end of the second wire 101 is connected to the lower end portion of the guide plate 79b. It is fixed.
[0050]
  As shown in FIGS. 12 and 13, a synthetic resin holding member support 104 is fixed to a portion of the second wire 101 between the two pulleys 102 and 103. The connecting member 81 of the holding member 70 is connected. The holding member support 104 and the connecting member 81 are supported so as to be movable up and down along the guide groove 105 between a pair of left and right movable plates 80a and 80b.
[0051]
  When the pair of left and right movable plates 80a and 80b are moved downward by the first moving pulley mechanism 91, the two pulleys 102 and 103 are also moved downward along with the movement of the movable plates 80a and 80b. Here, the pulley 102 acts as a moving pulley. When a portion of the second wire 101 wound around the pulley 102 is pushed down by the pulley 102, the pulley 102 is moved by an amount twice as much as the movement amount of the pulley 102. The second wire 101 moves from the front side (right side in FIG. 12) to the rear side (left side in FIG. 12).
[0052]
  That is, the holding member 70 connected to the portion between the pulleys 102 and 103 of the second wire 101 also moves downward by an amount twice as much as the amount of movement of the pulley 102 (movable frame 77). That is, the movement amount of the holding member 70 is four times the movement amount of the yarn cassette 10.
[0053]
  Next, the cam member 42 will be described. As shown in FIGS. 4, 6, 7, and 10, the cam member 42 is integrated with the cassette body 30 so as to protrude forward from the front surface of the cassette body 30 at the right side portion of the rear end portion of the cassette body 30. Is formed. The cam member 42 includes a protruding portion 110 that protrudes forward from the front surface of the cassette body 30 and a cam forming portion 111 that extends rightward from the front end of the protruding portion 110. Between the cam forming portion 111 and the front surface of the yarn cassette 10, a pin passage 112 through which the driven pin 84 passes relative to the yarn cassette 10 when the yarn cassette 10 is mounted is formed.
[0054]
  A cam surface 111a on which the driven pin 84 relatively moves (slids) when the yarn cassette 10 is mounted is formed on the rear surface portion of the cam forming portion 111. The cam surface 111a is formed with an upper inclined surface that protrudes rearward as it goes downward. The lower inclined surface is continuous with the lower end of the upper inclined surface and projects downward toward the front. That is, the cam surface 111a facing the front surface of the yarn cassette 10 is formed to protrude rearward. The continuous portion of the upper inclined surface and the lower inclined surface is bent, and the cam surface 111a protrudes most rearward at the bent portion. Therefore, as the yarn cassette 10 moves downward, the driven pin 84 passes the pin passage 112 along the cam surface 111a, whereby the driven pin 84 is operated by the cam member 42, and the yarn clamping member 74 is moved. It will swing back and forth. At this time, the upper thread 11 is clamped between the thread holding portion 71 and the thread clamping member 74. The yarn holding operation of the yarn holding mechanism 17 will be described below mainly with reference to FIGS. 10 and 14 to 23, centering on the holding operation of the upper yarn 11 by the yarn holding portion 71 and the yarn holding member 74.
[0055]
  As shown in FIG. 14, in a state immediately after the yarn cassette 10 contacts the cassette contact body 90, the yarn clamping member 74 is urged toward the yarn clamping side by the torsion spring 75. From this state, as shown in FIG. 15, when the thread cassette 10 is pushed into the cassette mounting portion 5, the holding member 70 starts to move downward in conjunction with the mounting operation of the thread cassette 10. By the first and second movable pulley mechanisms 91 and 92, the moving amount of the holding member 70 is four times the moving amount of the yarn cassette 10, so the holding member 70 moves downward relative to the yarn cassette 10. It will be.
[0056]
  Then, as shown in FIG. 16, when the driven pin 84 reaches the inside of the pin passage 112 formed inside the cam member 42, the driven pin 84 is pressed rearward by the cam surface 111a, and accordingly the yarn is clamped. The member 74 starts to swing toward the clamping release side about the pivot shaft 82. Further, when the holding member 70 moves downward and the driven pin 84 reaches the most rearward projecting portion of the cam surface 111a as shown in FIG. 17, the thread clamping member 74 swings to the maximum clamping release side. At this time, the yarn portion 11c (see FIGS. 4 and 7) of the upper yarn 11 stretched on the front side of the yarn cassette 10 is located between the concave portion 71a of the yarn holding portion 71 and the concave portion 74a of the yarn clamping member 74. Will get into.
[0057]
  Further, when the driven pin 84 is relatively moved downward along the cam surface 111a and passes the most protruding portion of the cam surface 111a in the pin passage 112, the thread clamping member 74 is moved to the torsion spring 75 (FIG. 11B). ) And starts swinging toward the yarn clamping side. As shown in FIG. 18, when the driven pin 84 passes through the pin passage 112 and does not come into contact with the cam surface 111a, the upper thread is interposed between the concave portion 71a of the yarn holding portion 71 and the concave portion 74a of the yarn clamping member 74. 11 will be clamped. The restriction pin 85 is spaced upward from the recess 71 a of the thread holding portion 71 and the recess 74 a of the thread clamping member 74.
[0058]
  In the state where the upper thread 11 is clamped in this manner, the movable frame 77 further moves downward as shown in FIG. 19, and the upper thread 11 is located near the eye hole 15 a of the sewing needle 15 and the thread holding portion. 71 and 72 are held. At this time, as shown in FIG. 20, the hook mechanism 53 of the threading mechanism 16 described above rotates in the clockwise direction of FIG. 20, and the threading hook 60 passes through the eye hole 15a.
[0059]
  Here, when the holding member 70 moves to the vicinity of the eye hole 15a of the sewing needle 15, the cassette contact body 90 that has been pressed down in contact with the lower end portion of the thread cassette 10 is separated from the thread cassette 10, and the return coil spring is restored. The pulley 93 moves upward by the urging force of 98, and accordingly, the movable frame 77 and the holding member 70 start to move upward. At this time, the upper thread 11 held by the pair of thread holding portions 71 and 72 of the holding member 70 is hooked on the threading hook 60 and the threading hook 60 hooks the upper thread 11 as described above. When the hook mechanism 53 returns in the counterclockwise direction in FIG. 20, the upper thread 11 is passed through the eye hole 15a as shown in FIGS.
[0060]
  After the upper thread 11 is passed through the eye hole 15a, the holding member 70 moves upward together with the movable frame 77. When the above-described holding member 70 moves downward (see FIG. 18), FIG. As shown in the drawing, since the position where the connecting member 81 engages with the guide groove 105 is different, the driven pin 84 and the cam surface 111a of the cam member 42 are separated from each other, and the holding member 70 can be smoothly moved without interfering with each other. It will move back upward. Since the regulation pin 85 is on the right side of the thread clamping member 74 and is separated from the cam member 42 in the right direction, the regulation pin 85 does not hinder the vertical movement of the holding member 70.
[0061]
  Next, the yarn hooking mechanism 18 will be described. As shown in FIGS. 3 and 24 to 31, the yarn hooking mechanism 18 is attached to a horizontal plate-like base member 120 fixed to the lower portion of the head 4 and slidable below the base member 120. A movable member 121, a rotating arm 122 pivotally attached to the lower side of the movable member 121, and a hook member 123 pivotally attached to the lower side of the movable member 121 and having a thread hook 123a at the tip. The thread hook 123a can swing between a standby position (see FIGS. 24 and 28) where the upper thread 11 led out from the thread cassette 10 is not hooked and an operating position (see FIGS. 25 and 29) where the upper thread 11 can be threaded. A hook member 123 interlocked with the moving arm 122, and an operation force addition member 124 for applying an operation force for switching the hook member 123 between the standby position and the action position to the hook member 123 (FIG. 28). FIG. And irradiation), and an operation force transmission mechanism 125 for transmitting the operating force acting on the operating force applying member 124 to pivot arm 122 (see FIG. 28, FIG. 29).
[0062]
  The yarn hooking mechanism 18 includes a first swing that switches the hook member 123 from the standby position to the operating position by an operating force that acts on the operating force adding member 124 from the yarn cassette 10 in conjunction with the mounting operation of the yarn cassette 10. The hook member 123 and the rotating arm 122 switched to the operating position are slid together with the movable member 121 to slide the two first and second thread guides 19 and 20 and the first and second thread guides 19. , 20 after hooking the hook member 123 to the standby positionShakingIt is configured to perform the second swing to be moved.
[0063]
  Here, the standby position includes a first standby position (see FIGS. 24 and 28) close to the yarn guides 19 and 20 before the yarn cassette 10 is mounted, and a first standby position when the yarn cassette 10 is mounted. The two standby positions of the second standby position (see FIGS. 27 and 31) that are further away from the yarn guides 19 and 20 than the position are included.
[0064]
  The base member 120 is attached to a frame member 130 constituting a part of the thread tension mechanism 14 in a state where it is suspended downward by two support members 131 and 132 (see FIG. 28). A stopper member 133 is integrally formed in the middle of the left and right direction of the base member 120 in a downward projecting manner so as to receive and stop the rotating arm 122 that moves to the left when sliding.
[0065]
  The movable member 121 is composed of a substantially rectangular and horizontal plate member in plan view, and is attached to the base member 120 by two pin members 134 and 135 so as to be slidable in the left-right direction. The movable member 121 is formed with a guide groove 121a for engaging the two pin members 134 and 135 to guide the sliding movement with respect to the base member 120 so as to extend in the left-right direction.
[0066]
  That is, in the movable member 121, the state in which the left pin member 134 is at the left end position of the guide groove 121a (see FIG. 24) until the right pin member 135 reaches the right end of the guide groove 121a (see FIG. 27). The base member 120 is slidably movable by a predetermined distance. A slit 121b parallel to the guide groove 121a is formed on the rear side of the guide groove 121a, and the movable member 121 that elastically urges the movable member 121 to the right (threading start end position in FIG. 24) is formed in the slit 121b. The return coil spring 136 is mounted.
[0067]
  The base end portion of the pivot arm 122 is pivotally attached to the front portion of the right end portion of the movable member 121 via a pin 137 (see FIG. 28). The pivot arm 122 is connected to the counterclockwise of FIG. A torsion spring 138 (see FIG. 28) that elastically urges in a rotating direction (a direction in which the hook member 123 becomes the standby position) is mounted. An operation force input portion 122 a to which an operation force for switching the hook member 123 is input by the operation force transmission mechanism 125 is formed on the right side portion of the central portion of the rotating arm 122 in the front-rear direction. A contact portion 122b that contacts the stopper member 133 when the rotation arm 122 slides to the left integrally with the movable member 121 by a predetermined distance as described later is provided on the left side portion of the distal end portion of the rotation arm 122. It is formed in a horizontal protruding shape.
[0068]
  The proximal end portion of the hook member 123 is pivotally attached to the movable member 121 via a pin 139, and the distal end portion of the rotating arm 122 and the vicinity of the proximal end portion of the hook member 123 are interlocked and connected by an interlocking mechanism 140 described below. ing. Accordingly, the proximal end portion of the hook member 123 and the proximal end portion of the rotating arm 122 are both pivotally attached to the movable member 121, and the positional relationship between the proximal end portion of the hook member 123 and the proximal end portion of the rotating arm 122 is determined. It is kept constant.
The interlocking mechanism 140 is provided so as to protrude downward from a notch portion 122 c formed at the distal end portion of the rotating arm 122 and a rear portion of the pin 139 near the proximal end portion of the hook member 123. And a pin 141 that engages with the notch 122c.
[0069]
  In the state where the hook member 123 is in the first standby position shown in FIGS. 24 and 28, the thread hook 123a of the hook member 123 is separated from the upper thread 11. From this state, the hook member 123 is shown in FIGS. Thus, when the rotating arm 122 rotates around the pin 137 by a predetermined angle θ1 (for example, θ1 ≈20 °) in the clockwise direction of FIG. 25 against the urging force of the torsion spring 138, this rotation is performed. Accordingly, the notch 122c also rotates by the angle θ1. At this time, the pin 141 rotates around the pin 139 by the notch 122c.
[0070]
  Here, since the distance between the pin 137 and the pin 141 that is the rotation center of the rotation arm 122 is larger than the distance between the pins 139 and 141, the hook member 123 is swung in a horizontal state by the rotation of the pin 141. When the pin 141 is moved, the rotation of the pin 141 is expanded, and the thread hook 123a has a predetermined angle θ2 (for example, θ2) larger than the rotation angle of the rotation arm 122 in the clockwise direction of FIG. ≈90 °) swings in a horizontal state, the hook member 123 reaches the operating position shown in FIGS. 25 and 29, and the thread hook 123a engages with the upper thread 11. However, the hook member 123 is below the rotating arm 122 and the movable member 121, and a protruding portion (not shown) that protrudes upward is integrally formed on the hook member 123. The protrusion also rotates integrally. The movable member 121 partially protrudes on the rotation path of the protrusion, and when the hook member 123 rotates by a predetermined angle θ2, the protrusion of the hook member 123 and the protrusion of the movable member 121 ( The hook member 123 cannot be rotated any further.
[0071]
  As shown in FIGS. 28 to 31, the operating force adding member 124 is pivotally attached to the frame member 130 of the thread tension mechanism 14 so as to be swingable. A cassette contact portion 124a with which the lower end portion of the yarn cassette 10 contacts is provided at the front end side (right end side) portion of the operation force addition member 124 so as to protrude forward. When the yarn cassette 10 is attached, an operation force for switching the hook member 123 between the standby position and the operating position is transmitted from the yarn cassette 10 to the cassette contact portion 124a in conjunction with the attachment operation of the yarn cassette 10. The operating force adding member 124 swings in the clockwise direction of FIG.
[0072]
  The operating force transmission mechanism 125 includes a link member 145 pivotally attached to the lower end portion of the operating force addition member 124 so that the middle portion in the left-right direction can be pivoted, and a downwardly bent shape at the distal end portion (right end portion) of the link member 145. The formed distal arm 145a, a driven pin 146 provided at the base end (left end) of the link member 145, and a cam plate 147 having an arcuate cam groove 147a with which the driven pin 146 engages. I have.
[0073]
  The link member 145 extends in the left-right direction and is movably disposed in the left-right direction. An operation force is applied to the cassette contact portion 124a from the yarn cassette 10, and the operation force addition member 124 is rotated in the clockwise direction in FIG. When swaying, the link member 145 moves to the left along with the swaying. Here, as described above, the movable member 121 is biased to the right by the coil spring 136, and the pivot arm 122 is pivotally attached to the movable member 121.5The lower end of a is always in contact with the operating force input portion 122a of the rotating arm 122.
[0074]
  That is, the operating force is transmitted to the operating force input portion 122a of the rotating arm 122 via the link member 145 extending in the left-right direction, but the base end portion of the link member 145 is connected to the cam groove of the cam plate 147 via the driven pin 146. Therefore, when the lower end portion of the operation force addition member 124 moves in an arc shape, the driven pin 146 moves along the arc of the cam groove 147a substantially coincident with the arc, and the entire link member 145 is moved. It can move smoothly in the left-right direction. That is, the link member 145 does not rotate with a rotation center in a part of the link member 145. Therefore, the tip arm portion 145a presses the operation force input portion 122a of the turning arm 122 almost horizontally to the left, and sliding friction is generated between the tip arm portion 145a and the operation force input portion 122a. It can be suppressed as much as possible.
[0075]
  Next, the yarn hooking operation by the yarn hooking mechanism 18 will be described. In the state before the thread cassette 10 is mounted, as shown in FIGS. 24 and 28, the hook member 123 is in the first standby position where the upper thread 11 is not hooked on the thread hook 123a. When the yarn cassette 10 is pushed into the cassette mounting portion 5 from this state, the cassette body of the yarn cassette 103The lower end of 0 comes into contact with the cassette contact portion 124a, and an operating force acts on the cassette contact portion 124a from the yarn cassette 10, and the cassette contact portion 124a swings in the clockwise direction of FIG.
[0076]
  At this time, when the operating force is transmitted from the operating force adding member 124 to the operating force input portion 122a of the rotating arm 122 via the distal arm portion 145a of the link member 145 by the operating force transmitting mechanism 125, the rotating arm 122 is transmitted. Is rotated by a predetermined angle θ1, and the first swing is performed to switch the hook member 123 from the standby position to the operating position.
[0077]
  That is, by the operation force input from the distal arm portion 145a to the operation force input portion 122a, the rotation arm 122 is rotationally driven by the predetermined angle θ1 about the pin 137 in the clockwise direction of FIG. The hook member 123 interlocked to the arm 122 is also swung in the clockwise direction of FIG. 24 about the pin 139 between the first thread guide 19 and the second thread guide 20 by the interlock mechanism 140. Then, as shown in FIG. 25, the thread hook 123a is rotated by a predetermined angle θ2 and switched to the operating position, and the thread hook 123a is engaged with the upper thread 11. Here, in order to ensure that the upper thread 11 is hooked on the thread hook 123a, the operating position of the hook member 123 shown in FIG. 25 is to the right of the first standby position shown in FIG. 24 (thread hooks 19a, 20a). In the opening direction). As the pivot arm 122 pivots, the contact portion 122b formed at the tip of the pivot arm 122 protrudes to the left.
[0078]
  When an operating force is further transmitted to the rotating arm 122 after the first swing, the rotating arm 122 is increased to a predetermined angle θ1 or more by the engagement between the protruding portion of the movable member 121 and the protruding portion of the hook member 123. Since it is regulated not to rotate, as shown in FIGS. 26 and 30, the hook member 123 and the rotating arm 122 switched to the operation position are resisted against the urging force of the coil spring 136 together with the movable member 121. The slide part moves a predetermined distance to the left until the contact part 122b contacts the stopper member 133. At the time of this sliding movement, the upper thread 11 engaged with the thread hook 123a is drawn to the left together with the hook member 123 and is moved to the thread hooks 19a and 20a of the first thread guide 19 and the second thread guide 20, respectively. The upper thread 11 is hung.
[0079]
  Here, as shown in FIGS. 24 to 27, the thread hooking portions 19a and 20a of the two thread guides 19 and 20 open substantially to the right, and the hook member 123 is between these two thread guides 19 and 20. Moves between the standby position and the operating position. Therefore, by this sliding movement, the upper thread 11 engaged with the thread hook 123a is reliably hooked on the two thread guides 19 and 20. Furthermore, at this time, the upper thread 11 engaged with the thread hook 123a is moved from the opening end (right end) of the thread hooking portions 19a, 20a of the thread guides 19, 20 from the rear end (left end) side to the upper thread. 11 is reliably hung on the back ends of the yarn guides 19 and 20.
[0080]
  As shown in FIGS. 26 and 30, the contact portion 122 b is in contact with the stopper member 133, and the pin 141 is not allowed to move leftward (part of the rotating arm 122 with respect to the movable member 121). When the yarn cassette 10 is further pushed in and the operating force is input to the operating force input portion 122a in the temporarily stopped state), the hook member 123 is moved to the second standby position.ShakingA second swing is performed. That is, the movable member 121 moves to the left with respect to the base member 120 until the right pin member 135 engages with the right end of the guide groove 121a. Therefore, as shown in FIGS. The arm 122 rotates about the pin 141 in the counterclockwise direction of FIG. 27, and the interlock mechanism 140 swings the hook member 123 about the pin 141 as the center of rotation in the counterclockwise direction of FIG. The hook member 123 is switched to the second standby position.
[0081]
  As the rotating arm 122 rotates, the contact portion 122 b slides with respect to the stopper member 133. At this time, the upper thread 11 is disengaged from the thread hook 123a, the upper thread 11 is disengaged from the thread hook 123a, and the thread hooking operation to the thread guides 19 and 20 is completed. When the hook member 123 is switched to the second standby position, the thread hook 123a is further away from the needle bar 12 and the upper thread 11 than when the hook member 123 is switched to the first standby position. ing.
[0082]
  Next, a series of actions of the sewing machine M when the yarn cassette 10 is mounted will be described focusing on the above-described threading operation by the threading mechanism 16, the yarn holding operation by the yarn holding mechanism 17, and the yarn hooking operation by the yarn hooking mechanism 18. To do. When the yarn cassette 10 is inserted and pushed into the upper portion of the cassette mounting portion 5 from above, the lower end portion of the cassette body 30 pushes the cassette contact body 90 downward in the yarn holding mechanism 17 as shown in FIGS. Therefore, the holding member 70 is moved downward by the interlocking movement mechanism 73 in conjunction with the attaching operation of the yarn cassette 10. At this time, as shown in FIG. 16, when the driven pin 84 provided on the yarn clamping member 74 reaches the pin passage 112 inside the cam member 42 of the yarn cassette 10, the driven pin 84 moves along the cam surface 111a. Since the driven pin 84 is operated by the cam member 42, the yarn clamping member 74 starts to swing toward the clamping release side against the urging force of the torsion spring 75 around the pivot shaft 82. .
[0083]
  Further, when the holding member 70 moves downward and the driven pin 84 comes into contact with the most rearwardly projecting portion of the cam surface 111a as shown in FIG. 17, the thread clamping member 74 swings to the maximum clamping release side. At this time, the thread portion 11c (see FIGS. 4 and 7) of the upper thread 11 stretched on the front side of the thread cassette 10 enters between the left thread holding portion 71 and the thread clamping member 74. become.
[0084]
  Thereafter, as the driven pin 84 moves relatively downward along the cam surface 111a, the thread clamping member 74 is driven to swing toward the thread clamping side by the torsion spring 75, and the driven pin 84 comes out of the pin passage 112 and is cam surface 111a. When completely separated from the upper thread 11, the upper thread 11 is clamped between the thread holding portion 71 and the thread clamping member 74 as shown in FIG. In this state, the movable frame 77 and the holding member 70 move further downward along with the attaching operation of the yarn cassette 10, and the upper thread 11 is threaded into the eye holes of the sewing needle 15 by the pair of left and right thread holding portions 71 and 72 of the holding member 70. It is held near 15a.
[0085]
  At this time, the threading operation by the threading mechanism 16 is also performed simultaneously. That is, as shown in FIG. 8, when the threading shaft 50, the slider guide shaft 51, and the threading slider 52 move downward in conjunction with the mounting operation of the thread cassette 10, the threading shaft 50 moves downward by a predetermined distance. The threading shaft 50 is locked downward by the pin member 56b and the regulating member 12c, but the threading slider 52 further moves downward against the biasing force of the coil spring 58. That is, the threading slider 52 moves downward relative to the threading shaft 50, and the relative movement is converted into rotation of the threading shaft 50 by the pin member 56 a and the cam groove 52 a of the threading slider 52. The through shaft 50 rotates by a predetermined angle.
[0086]
  At this time, as shown in FIG. 20, the hook mechanism 53 provided at the lower end portion of the threading shaft 50 also rotates integrally with the threading shaft 50, and the hook portion 60 a of the threading hook 60 is moved to the sewing needle 15. Passes through the eye 15a. At this time, the holding member 70 of the yarn holding mechanism 17 starts to rise from the lowermost position, and the upper thread 11 held by the yarn holding portions 71 and 72 of the holding member 70 is caught by the hook portion 60a.
[0087]
  At this time, the cam portion 54 b of the threading shaft driving member 54 comes into contact with the tip cam portion 69 a of the cam member 69, and the threading shaft driving member 54 resists the biasing force of the torsion spring 67 and rotates counterclockwise in FIG. It is driven in the direction of Accordingly, since the driving force for driving the threading shaft 50 downward is not transmitted to the threading slider 52, the threading shaft 50 rotates in the reverse direction and returns upward due to the urging force of the coil spring 58. Since the hook mechanism 53 also rotates integrally with the threading shaft 50, as shown in FIG. 21, the hook member 123 that hooks the upper thread 11 comes out of the eye hole 15a, and the threading operation is completed.
[0088]
  In this way, when the upper thread 11 held by the thread holding mechanism 17 is passed through the eye hole 15a by the threading mechanism 16, and the thread cassette 10 is further pushed into the cassette mounting portion 5, the thread hooking mechanism 18 Thus, the upper thread 11 is hung on the two thread guides 19 and 20. That is, as shown in FIGS. 24 and 28, the yarn cassette 10 is pushed into the cassette mounting portion 5 from a state where the hook member 123 is in the first standby position where the upper thread 11 is not hung on the yarn hook 123a. Then, the lower end portion of the cassette body 30 comes into contact with the cassette contact portion 124a of the operation force addition member 124, and the operation force acts on the cassette contact portion 124a from the yarn cassette 10.
[0089]
  When the operating force applied to the operating force adding member 124 is transmitted to the operating force input unit 122a of the rotating arm 122 by the operating force transmission mechanism 125, first, the interlocking mechanism 140 is used, as shown in FIGS. As shown, a first swing is performed to switch the hook member 123 from the first standby position to the operating position, and the upper thread 11 engages with the thread hook 123a. Next, as shown in FIGS. 26 and 30, the hook member 123 switched to the operating position and the rotating arm 122 are slid to move together with the movable member 121, and the two thread guides 19 and 20 are hooked. The upper thread 11 is hung on the portions 19a and 20a. Further, as shown in FIGS. 27 and 31, after hooking the yarn guides 19 and 20, the hook member 123 is moved to the second standby position.ShakingThe second swing is performed, and the upper thread 11 is removed from the thread hook 123a, and the thread hooking operation is completed.
[0090]
  According to the sewing machine M described above, the following effects can be obtained.
[0091]
1) The yarn hooking mechanism 18 switches the hook member 123 between the standby position and the operating position by the operating force acting on the operating force adding member 124 from the yarn cassette 10 in conjunction with the mounting operation of the yarn cassette 10. Since the upper yarn 11 is hung on the one yarn guide 19, the yarn can be automatically hung on the first yarn guide 19 in conjunction with the attaching operation of the yarn cassette 10. Further, after the threading mechanism 16 is threaded into the eye hole 15a, the needle bar 12 is in a predetermined position close to the uppermost position, so that the first thread guide 19 is positioned close to the head 4 below. Although it is difficult for the operator himself to thread the first thread guide 19 during the threading operation and when the cloth is taken in and out, as described above, the first thread guide is interlocked with the mounting operation of the thread cassette 10. Since the upper thread 11 can be hung on 19, such a difficult operation can be omitted and the work efficiency can be improved. Further, when the upper thread 11 is hung on the first thread guide 19 by the yarn hooking mechanism 18, the upper thread 11 can be hung on the second thread guide 20 at the same time, and the upper thread 11 is hung on the second thread guide 20. You can save time and effort.
[0092]
2) Since the base end portion of the link member 145 is guided to the cam groove 147a of the cam plate 147 via the driven pin 146, the operation force acting on the operation force adding member 124 in conjunction with the mounting operation of the yarn cassette 10 Is transmitted to the operation force input portion 122a of the rotating arm 122 via the link member 145, the link member 145 can move horizontally and smoothly in the left-right direction. Therefore, the tip arm portion 145a can press the operation force input portion 122a of the rotating arm 122 almost horizontally to the right, and sliding friction is generated between the tip arm portion 145a and the operation force input portion 122a. It can be suppressed as much as possible. That is, the force for mounting the yarn cassette 10 can be small.
[0093]
3) The yarn hooking portions 19a and 20a of the first yarn guide 19 and the second yarn guide 20 open in substantially the same direction (rightward), respectively, and the operating position of the hook member 123 is higher than the standby position. Since the hook member 123 is positioned between the first yarn guide 19 and the second yarn guide 20 between the standby position and the operating position, the hook member 123 is positioned in the opening direction (rightward) of 20a. When the hook member 123 is in the standby position, the upper thread 11 is not hooked on the thread hook 123a. When the hook member 123 is switched to the operating position, the hook thread 123 is positioned in the opening direction of the thread hooks 19a, 20a. The upper thread 11 can be hung on the thread hook 123a.
[0094]
  Furthermore, since the hook member 123 moves between the standby position and the action position between the first thread guide 19 and the second thread guide 20, the upper thread 11 is hooked on the thread hook 123a. By moving the hook member 123 to the side opposite to the opening direction of the thread hooks 19a, 20a, the upper thread 11 enters the back end of the thread hooks 19a, 20a. The two-thread guides 19 and 20 can be hung.
[0095]
4) When the operating force is transmitted to the operating force input portion 122a of the rotating arm 122 via the operating force transmission mechanism 125, the upper thread 11 is engaged with the thread hook 123a by the first swing, and in this state The upper thread 11 engaged with the thread hook 123a by sliding movement is pulled toward the thread guides 19 and 20 to hook the upper thread 11 on the thread guides 19 and 20, and finally the thread hook 123a and the upper thread are moved by the second swing. 11 is released. That is, the upper thread 11 can be automatically and reliably hung on the thread guides 19 and 20 by the three-stage operation of the hook member 123. Further, during the sliding movement (second movement), the upper thread 11 engaged with the thread hook 123a is moved from the opening ends of the thread hook portions 19a, 20a of the thread guides 19, 20 from the back end side. Therefore, the upper thread 11 is reliably hung on the back ends of the thread guides 19 and 20.
[0096]
5) When the yarn cassette 10 is not attached to the cassette attaching portion 5, the hook member 123 is in the first standby position close to the first and second yarn guides 19 and 20, so that the yarn cassette 10 is attached. Then, since the hook member 123 is switched from the first standby position to the operating position, the yarn hooking operation to the yarn guides 19 and 20 can be started immediately. On the other hand, after the thread cassette 10 is completely installed, the hook member 123 is in the second standby position that is further away from the thread guides 19 and 20 than the first standby position, and the hook member 123 is separated from the needle bar 12. Thus, it is possible to prevent the upper thread 11 from being entangled with the hook member 123 during the sewing operation.
[0097]
6) The sewing machine M is configured such that the cassette mounting portion 5 is provided on the head 4 and the thread cassette 10 is inserted into the cassette mounting portion 5 from above the sewing machine M. The operator presses the thread cassette 10 with both hands. When wearing, both hands of the operator are located above the head 4. That is, both hands of the operator are considerably separated from the first and second thread guides 19 and 20 provided below the head 4. However, in the present embodiment, the upper thread 11 is also hung on the first and second thread guides 19 and 20 in conjunction with the mounting operation of the thread cassette 10. Therefore, it is not necessary to move the hand located at the first and second thread guides 19 and 20 below the head 4 and the sewing preparation work can be performed smoothly.
[0098]
  Next, modified embodiments in which various modifications are made to the embodiment will be described.
[0099]
1] The yarn supply source accommodated in the yarn cassette 10 can be of various forms such as a yarn piece or bobbin, or a simple yarn lump. In addition, the yarn cassette may be configured such that the yarn pieces and the lump of yarn that are the yarn supply source are exposed without being covered, and the yarn pieces and the lump of yarn are simply passed through the thread stand bar.
[0100]
2] In the embodiment described above, the operator himself pushes the thread cassette 10 into the cassette mounting portion 5 to mount the thread cassette 10, but the rubber roller (Japanese Patent Application No. 2002-2002 filed by the present applicant). 189517) or other driving means such as a motor, and the thread cassette 10 is automatically mounted, and the thread holding mechanism 17 and the thread hooking mechanism 18 are driven by this driving means. May be. Furthermore, if the two thread guides 19 and 20 are threaded, the thread holding mechanism 17 and the threading mechanism 18 may be driven by a manual operation lever.
[0101]
3] In the above-described embodiment, the first yarn guide 19 and the second yarn guide 20 have thread hook portions 19a and 20a that are open to the right and are horizontally formed, and the hook member 123 is substantially horizontal. The upper thread 11 is hung on the thread hook 123a by moving between the standby position and the action position, but the hook member 123a is moved obliquely downward 45 degrees from left to right. You may comprise as follows. On the contrary, the thread hooking portions 19a and 20a of the first thread guide 19 and the second thread guide 20 are formed so as to open to the right and extend upward in a direction of approximately 45 degrees, respectively. You may comprise so that it may move from left to right.
[0102]
4] The base member of the yarn hooking mechanism may be provided integrally with a sewing machine frame or a cover that covers the sewing machine frame. In this case, the movable member, the stopper member, and the coil spring are directly provided on the sewing machine frame or the cover that covers the sewing machine frame.
[0103]
【The invention's effect】
  According to the invention of claim 1, automatically in conjunction with the yarn cassette mounting operation.1st and 2ndSince the thread is hung on the thread guide, the operator himself / herself after threading the thread through the needle hole1st and 2ndThis saves the trouble of threading the thread guide and improves the working efficiency.
[0104]
  According to the invention of claim 2,Since the rotating arm and the hook member slide relative to the base member together with the movable member, the thread hooked on the thread hook is pulled into the first and second thread guides, and the first and second thread guides are securely attached. A thread is hung on. Further, since the second thread guide is located close to the sewing machine head to some extent, it is difficult for the operator himself to thread the second thread guide when preparing for sewing such as threading operation and cloth entry / exit. However, as described above, the second thread guide can be threaded in conjunction with the thread cassette mounting operation., Work efficiency can be improved.
[0105]
  According to the invention of claim 3,The tip arm presses the operating force input part of the rotating arm almost horizontally, suppresses the occurrence of sliding friction between the tip arm part and the operating force input part as much as possible, and performs the threading operation with a small operating force.be able to.
[0106]
  According to the invention of claim 4,In the state where the hook member is switched to the operating position by the first swing, the slide movement for threading the first and second thread guides is performed. Therefore, the first and second threads are hooked on the thread hook. The hook member is pulled toward the yarn guide side, and the first and second yarn guides can be reliably hooked. Further, the second swing enables the hook member to swing to the second standby position, and the thread can be removed from the thread hook. The work is smoothly performed without the trouble of removing the thread from the thread hook. Can doThe
[0107]
  According to the invention of claim 5,Since the thread is automatically hooked to the first and second thread guides by the operating force acting on the operating force adding member, the operator himself / herself puts the thread on the first and second thread guides after threading the needle through the needle holes. Saves time and effort and improves work efficiencyThe
[0108]
  According to the invention of claim 6,Since the sewing machine includes the yarn hooking device configured in the same manner as in the first aspect, the same effect as in the first aspect can be obtained.The
[0109]
  According to the invention of claim 7,Since the sewing machine includes the yarn hooking device configured in the same manner as in the fifth aspect, the same effect as in the fifth aspect can be obtained.The
[0110]
[0111]
[Brief description of the drawings]
FIG. 1 is a front view of a sewing machine according to an embodiment of the present invention.
FIG. 2 is a partially cutaway front view of the sewing machine.
FIG. 3 is an enlarged view of a main part of FIG. 1;
FIG. 4 is a front view of the yarn cassette.
FIG. 5 is a left side view of the yarn cassette.
FIG. 6 is a right side view of the yarn cassette.
FIG. 7 is a bottom view of the yarn cassette.
8A and 8B are configuration diagrams of a threading mechanism, where FIG. 8A is a left side view and FIG. 8B is a front view.
FIGS. 9A and 9B are perspective views showing an operating state of the hook mechanism, where FIG. 9A shows a state immediately before threading, and FIG. 9B shows a state where threading is completed.
FIG. 10 is a side view of the main part of the head after completion of the threading operation.
11A and 11B are diagrams showing a holding member and a movable frame, in which FIG. 11A is a left side view, FIG. 11B is a front view, and FIG. 11C is a right side view.
FIG. 12 is a side view of the holding member and the interlocking movement mechanism.
13A and 13B are side views of the holding member support, wherein FIG. 13A is a left side view, and FIG. 13B is a right side view.
FIG. 14 is a diagram illustrating an operation state of the holding member and the yarn clamping member (immediately before the holding member is moved).
FIG. 15 is a diagram illustrating an operation state of the holding member and the thread clamping member (immediately after the start of movement of the holding member).
FIG. 16 is a diagram illustrating an operation state of the holding member and the thread clamping member (at the time of starting the swinging of the thread clamping member).
FIG. 17 is a diagram illustrating an operation state of the holding member and the yarn clamping member (maximum swinging state of the yarn clamping member).
FIG. 18 is a diagram illustrating an operation state of the holding member and the yarn clamping member (when the yarn clamping member swings).
FIG. 19 is a diagram illustrating an operation state (upper thread clamping state) of the holding member and the thread clamping member.
FIG. 20 is a partial plan view of the hook mechanism and the holding member during the threading operation.
FIG. 21 is a side view of FIG. 20 during the threading operation.
FIG. 22 is a side view of the main part of the head immediately after the threading operation.
FIG. 23 is a diagram illustrating an operation state (after the threading operation) of the holding member and the thread clamping member.
FIG. 24 is a bottom view of the yarn hooking mechanism (just before the yarn hooking operation).
FIG. 25 is a bottom view of the yarn hooking mechanism (after the first swing).
FIG. 26 is a bottom view of the yarn hooking mechanism (after sliding movement).
FIG. 27 is a bottom view of the yarn hooking mechanism (after the second swing).
28 is a front view of FIG. 24. FIG.
29 is a front view of FIG. 25. FIG.
30 is a front view of FIG. 26. FIG.
31 is a front view of FIG. 27. FIG.
[Explanation of symbols]
M sewing machine
4 heads
5 Cassette mounting part
10 Yarn cassette
11 Upper thread
15 Sewing needle
18 Yarn hanging mechanism
19 First thread guide
19a Thread hook
20 Second thread guide
20a Thread hook
121 Movable member
122 Rotating arm
122a Operating force input unit
123 Hook member
123a Thread hook
124 Operation force addition member
125 Operating force transmission mechanism
145 Link member
145a Tip arm
146 Follower pin
147 Cam plate
147a Cam groove

Claims (7)

糸供給源を収容し且つミシンのカセット装着部に着脱可能に装着される糸カセットと、縫針を支持する針棒の下部の第1糸案内と、ミシン頭部の下端付近に設けられ前記第1糸案内から所定距離離れた第2糸案内とを備えたミシンの糸案内への糸掛け装置であって、
糸掛けフックを有し、この糸掛けフックに前記糸カセットから導出された糸を掛けない待機位置と糸掛け可能な作用位置との間を移動可能なフック部材と、
このフック部材を待機位置と作用位置とに亙って切換える為の操作力を付加する操作力付加部材とを備え、
前記第1糸案内と前記第2糸案内は、前記糸を掛ける為の糸掛け部であって、略同方向へ開口する糸掛け部を夫々有し、前記フック部材の作用位置は待機位置よりも前記糸掛け部の開口方向に位置し、前記糸カセットの装着動作に連動して前記糸カセットから前記操作力付加部材に作用する操作力により前記フック部材を前記第1糸案内と前記第2糸案内との間で待機位置と作用位置とに亙って切換えて前記第1糸案内及び前記第2糸案内へ前記糸を掛けるように構成したことを特徴とする糸案内への糸掛け装置。
A thread cassette that houses a thread supply source and is detachably mounted on a cassette mounting portion of the sewing machine, a first thread guide below the needle bar that supports the sewing needle, and the first thread guide that is provided near the lower end of the sewing machine head. A yarn hooking device to a thread guide of a sewing machine having a second thread guide separated from the thread guide by a predetermined distance ,
A hook member that has a thread hook, and is movable between a standby position where the thread drawn from the thread cassette is not hooked on the thread hook and an operating position where the thread is hooked;
An operation force addition member for adding an operation force for switching the hook member between the standby position and the action position;
The first yarn guide and the second yarn guide each have a yarn hooking portion for hooking the yarn, and each has a yarn hooking portion that opens in substantially the same direction. The operating position of the hook member is from the standby position. Is also positioned in the opening direction of the yarn hooking portion, and the hook member is moved by the operation force acting on the operation force adding member from the yarn cassette in conjunction with the attaching operation of the yarn cassette . A yarn hooking device for a yarn guide, characterized in that the yarn is hooked on the first yarn guide and the second yarn guide by switching between a standby position and an action position between the yarn guide and the yarn guide . .
前記ミシン頭部の下部に固定されたベース部材と、このベース部材にスライド可能に付設された可動部材と、この可動部材に枢着され且つ前記フック部材と連動連結され、前記操作力が入力される操作力入力部を有する回動アームと、前記操作力付加部材に作用した操作力を前記回動アームの操作力入力部に伝達する操作力伝達機構とを備えたことを特徴とする請求項1に記載の糸案内への糸掛け装置。 A base member fixed to a lower portion of the head of the sewing machine, a movable member attached to the base member so as to be slidable, and pivotally attached to the movable member and interlocked with the hook member so that the operation force is input. A rotating arm having an operating force input unit, and an operating force transmission mechanism for transmitting an operating force applied to the operating force adding member to the operating force input unit of the rotating arm. The yarn hooking device for the yarn guide according to 1. 前記操作力伝達機構は、前記操作力付加部材に途中部が回動可能に枢着されたリンク部材と、このリンク部材の先端部に下方へ屈曲状に形成された先端アーム部と、前記リンク部材の基端部に設けられた従動ピンと、この従動ピンが係合する円弧状のカム溝を有するカム板とを備えたことを特徴とする請求項2に記載の糸案内への糸掛け装置。 The operating force transmission mechanism includes a link member pivotally attached to the operating force adding member so that a middle portion thereof is pivotable, a distal end arm portion formed in a bent shape at the distal end portion of the link member, and the link The yarn guide device for a yarn guide according to claim 2 , comprising a driven pin provided at a base end portion of the member and a cam plate having an arcuate cam groove with which the driven pin is engaged. . 前記糸カセットの装着時に、前記先端アーム部の下端部を回動アームの前記操作力入力部に当接させた状態で、前記先端アーム部により前記回動アームをほぼ水平な方向に駆動して、前記フック部材を第1の待機位置から作用位置に切換える第1揺動と、作用位置に切換えた前記フック部材と前記回動アームを前記可動部材と共にスライド移動させて前記第1,第2糸案内へ前記糸を掛けるスライド移動と、その糸掛け後に前記フック部材を第2の待機位置へ揺動させる第2揺動とを行うように構成したことを特徴とする請求項3に記載の糸案内への糸掛け装置。 When the yarn cassette is attached, the rotary arm is driven in a substantially horizontal direction by the tip arm while the lower end of the tip arm is in contact with the operation force input part of the rotary arm. A first swing for switching the hook member from the first standby position to the operating position, and the hook member and the rotating arm switched to the operating position are slid together with the movable member to move the first and second threads. The slide movement for hooking the thread on the guide and the second swing for swinging the hook member to the second standby position after the thread hooking are performed . Thread hooking device for thread guide. 縫針を支持する針棒の下部の第1糸案内と、ミシン頭部の下端付近に設けられ前記第1糸案内から所定距離離れた第2糸案内とを備えたミシンの糸案内への糸掛け装置であって、
糸掛けフックを有し、この糸掛けフックに糸を掛けない待機位置と糸掛け可能な作用位置との間を移動可能なフック部材と、
このフック部材を待機位置と作用位置とに亙って切換える為の操作力を付加する操作力付加部材とを備え、
前記第1糸案内と前記第2糸案内は、前記糸を掛ける為の糸掛け部であって、略同方向へ開口する糸掛け部を夫々有し、前記フック部材の作用位置は待機位置よりも前記糸掛け部の開口方向に位置し、前記操作力付加部材に作用する操作力により前記フック部材を前記第1糸案内と前記第2糸案内との間で待機位置と作用位置とに亙って切換えて前記第1糸案内及び前記第2糸案内に前記糸を掛けるように構成したことを特徴とする糸案内への糸掛け装置。
Yarn hooking on a thread guide of a sewing machine provided with a first thread guide below the needle bar for supporting the sewing needle and a second thread guide provided near the lower end of the head of the sewing machine and spaced from the first thread guide by a predetermined distance A device,
A hook member having a thread hook and movable between a standby position where the thread hook is not threaded and an operating position where the thread is hookable;
An operation force addition member for adding an operation force for switching the hook member between the standby position and the action position;
The first yarn guide and the second yarn guide each have a yarn hooking portion for hooking the yarn, and each has a yarn hooking portion that opens in substantially the same direction. The operating position of the hook member is from the standby position. The hook member is positioned between the first thread guide and the second thread guide by the operating force that is located in the opening direction of the thread hook and acts on the operating force adding member. yarn threading device to be that the thread guide, characterized by being configured so as to switch I subjecting the yarn to the first yarn guide and the second thread guide.
糸供給源を収容し且つミシンのカセット装着部に着脱可能に装着される糸カセットと、縫針を支持する針棒の下部の第1糸案内と、ミシン頭部の下端付近に設けられ前記第1糸案内から所定距離離れた第2糸案内とを備えたミシンにおいて、
前記第1糸案内及び第2糸案内へ糸を掛ける糸掛け装置を有し、
前記糸掛け装置は、糸掛けフックを有し、この糸掛けフックに糸を掛けない待機位置と糸掛け可能な作用位置との間を移動可能なフック部材と、
このフック部材を待機位置と作用位置とに亙って切換える為の操作力を付加する操作力付加部材とを備え、
前記第1糸案内と前記第2糸案内は、前記糸を掛ける為の糸掛け部であって、略同方向へ開口する糸掛け部を夫々有し、前記フック部材の作用位置は待機位置よりも前記糸掛け部の開口方向に位置し、前記糸カセットの装着動作に連動して前記糸カセットから前記操作力付加部材に作用する操作力により前記フック部材を前記第1糸案内と前記第2糸案内との間で待機位置と作用位置とに亙って切換えて前記第1糸案内及び前記第2糸案内へ前記糸を掛けるように前記糸掛け装置を構成したことを特徴とするミシン
A thread cassette that houses a thread supply source and is detachably mounted on a cassette mounting portion of the sewing machine, a first thread guide below the needle bar that supports the sewing needle, and the first thread guide that is provided near the lower end of the sewing machine head . a second thread guide a predetermined distance from the thread guide Te sewing odor with,
A threading device for threading the first thread guide and the second thread guide;
The threading device has a threading hook, a hook member movable between a standby position where the threading hook is not threaded and a working position where the threading is possible,
An operation force addition member for adding an operation force for switching the hook member between the standby position and the action position;
The first yarn guide and the second yarn guide each have a yarn hooking portion for hooking the yarn, and each has a yarn hooking portion that opens in substantially the same direction. The operating position of the hook member is from the standby position. Is also positioned in the opening direction of the yarn hooking portion, and the hook member is moved by the operation force acting on the operation force adding member from the yarn cassette in conjunction with the attaching operation of the yarn cassette . A sewing machine characterized in that the yarn hooking device is configured to switch between a yarn guide and a standby position and an operating position to hook the yarn on the first yarn guide and the second yarn guide.
縫針を支持する針棒の下部の第1糸案内と、ミシン頭部の下端付近に設けられ前記第1糸案内から所定距離離れた第2糸案内とを備えたミシンにおいて、
前記第1糸案内と前記第2糸案内へ糸を掛ける為の糸掛け装置を有し、
前記糸掛け装置は、糸掛けフックを有し、この糸掛けフックに前記糸カセットから導出された糸を掛けない待機位置と糸掛け可能な作用位置との間を移動可能なフック部材と、
このフック部材を待機位置と作用位置とに亙って切換える為の操作力を付加する操作力付加部材とを備え、
前記第1糸案内と前記第2糸案内は、前記糸を掛ける為の糸掛け部であって、略同方向へ開口する糸掛け部を夫々有し、前記フック部材の作用位置は待機位置よりも前記糸掛け部の開口方向に位置し、前記操作力付加部材に作用する操作力により前記フック部材を前記第1糸案内と前記第2糸案内との間で待機位置と作用位置とに亙って切換えて前記第1糸案内及び前記第2糸案内へ前記糸を掛けるように構成したことを特徴とするミシン
In a sewing machine comprising a first thread guide at the bottom of a needle bar for supporting a sewing needle and a second thread guide provided near the lower end of the sewing machine head and spaced apart from the first thread guide by a predetermined distance,
A threading device for threading the first thread guide and the second thread guide;
The threading device has a threading hook, and a hook member that is movable between a standby position where the threading hook is not threaded from the thread cassette and an operating position where the threading is possible.
An operation force addition member for adding an operation force for switching the hook member between the standby position and the action position;
The first yarn guide and the second yarn guide each have a yarn hooking portion for hooking the yarn, and each has a yarn hooking portion that opens in substantially the same direction. The operating position of the hook member is from the standby position. also located in the opening direction of the yarn hooking section, into a waiting position and an operating position between the hook member and the first thread guide and the second thread guide by the operation force acting on the operating force applying member A sewing machine characterized in that it is switched so as to hang the yarn on the first yarn guide and the second yarn guide .
JP2002225246A 2002-08-01 2002-08-01 Yarn hooking device for yarn guide and sewing machine equipped with this yarn hooking device Expired - Fee Related JP3797292B2 (en)

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JP2002225246A JP3797292B2 (en) 2002-08-01 2002-08-01 Yarn hooking device for yarn guide and sewing machine equipped with this yarn hooking device
CN031525164A CN1480577B (en) 2002-08-01 2003-08-01 Bobbin for thread resistance sheet and sewing machine with such bobbin
US10/631,717 US6957617B2 (en) 2002-08-01 2003-08-01 Thread guide threading apparatus and sewing machine provided therewith

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