JP3787100B2 - Konjac sponge - Google Patents

Konjac sponge Download PDF

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Publication number
JP3787100B2
JP3787100B2 JP2002054101A JP2002054101A JP3787100B2 JP 3787100 B2 JP3787100 B2 JP 3787100B2 JP 2002054101 A JP2002054101 A JP 2002054101A JP 2002054101 A JP2002054101 A JP 2002054101A JP 3787100 B2 JP3787100 B2 JP 3787100B2
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Japan
Prior art keywords
sponge
konjac
antibacterial
resin particles
dry weight
Prior art date
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Expired - Fee Related
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JP2002054101A
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Japanese (ja)
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JP2003250717A (en
Inventor
伸和 大西
聡 満田
貞迪 久山
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Nishikawa Rubber Co Ltd
Taiki Corp Ltd
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Nishikawa Rubber Co Ltd
Taiki Corp Ltd
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Priority to JP2002054101A priority Critical patent/JP3787100B2/en
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  • Apparatus For Disinfection Or Sterilisation (AREA)
  • Agricultural Chemicals And Associated Chemicals (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、抗菌・防カビ性に優れるこんにゃくスポンジに関する。
【0002】
【従来の技術】
板状のこんにゃくは、冬季に屋外で凍結、融解を繰り返すことによって、スポンジ様になることが古くから知られ、北関東をはじめとする各地で保存食として伝承されてきた。
また、このこんにゃくスポンジが、一部の地方で産毛取りとして使用されていたことも、広く知られているところである。
近年になって、乳児のほか、敏感肌の女性や乾皮症の老人などにも、肌にやさしい洗浄具として使用されるようになってきた。
しかしながら、こんにゃくスポンジは、使用時に水分を大量に含み、使用後の自然乾燥に長時間を要し、このため、カビやバクテリアが短時間で増殖し、スポンジが変色することや、微生物の増殖が大なる場合には強度低下により、破れが生じるという不具合があった。
【0003】
上記のような不具合を改善するために、天然物であるキトサンやヒノキチオールなどや、無機性抗菌剤である銀、亜鉛、酸化チタンおよび、それらの担持体など、さらには有機性抗菌剤であるZPT(ジンクピリチオン)やTBZ(チアベンダゾール)等を、スポンジの製造時に練り込んだり、後加工と称してスポンジの製造後に、浸漬、定着したものがある。
【0004】
【発明が解決しようとする課題】
しかしながら、前記の練り込みの手段にあっては、スポンジ製造時に高温のアルカリ処理を行うため、抗菌剤が失活したり、熱水中へ溶出するという不都合が生ずることになる。
また、後加工においても、抗菌剤がこんにゃく(主成分はコンニャクマンナン)と十分に結合しないために、使用時に短時間で溶出するという好ましくない現象が生ずる問題があった。
【0005】
上記のように、従来のこんにゃくスポンジは、抗菌剤や防カビ剤を添加したものであっても、なお、抗菌および防カビ性能が十分に満足できるレベルになく、1ケ月に満たない程度の使用期間で、スポンジ表面に発生したカビが肉眼で確認できるような状態になるという現象が、多々生ずるという実情にあった。
本発明は、斯かる不都合を解消して、良好な抗菌・防カビ性を有するこんにゃくスポンジを提供することを目的とする。
【0006】
【課題を解決するための手段】
上記の目的を達成するための本発明は、以下の各項から構成する。
(1)こんにゃくスポンジに、抗菌剤のブリードを可能にした5〜100μmの樹脂粒子を、0.1〜10%の乾燥重量比でアクリル系樹脂液およびエポキシ系架橋剤を用いて定着させたことを特徴とするこんにゃくスポンジ。
(2)コンニャクマンナンを水で溶解後、形成されるこんにゃくスポンジにおいて、コンニャクマンナンに対し、抗菌剤のブリードを可能にした5〜100μmの樹脂粒子を担持した繊維を、1〜20%の乾燥重量比で練りこんだことを特徴とするこんにゃくスポンジ。
【0007】
抗菌剤のブリードを可能にした5〜100μmの樹脂粒子の添加量が0.1%を下回る場合、抗菌および防カビ性能が不十分となり、後述のハロー試験において十分な阻止円を得ることができなかった。また、この樹脂粒子の添加量が10%を超えると、こんにゃくスポンジが着色したり、スポンジの製造時にアク(灰汁)を加えた後ゲル化が遅くなるという問題が生じた。
この樹脂粒子は1%ほどスポンジ内に含有しておれば、十分な抗菌および防カビ性能を有していた。
抗菌剤のブリードを可能にした5〜100μmの樹脂粒子の添加量が0.1%で繊維の添加量が1%を下回る場合、樹脂粒子が十分に繊維に定着することができず、その結果として抗菌および防カビ性能が不十分となった。また、繊維の添加量が20%を超えると、こんにゃくスポンジの使用時の感触が低下するという問題が生じた。
【0008】
【発明の実施の形態】
以下、本発明について詳細に説明する。
本発明に使用される、抗菌剤のブリードを可能にした5〜100μmの樹脂粒子としては、特に限定されないが、メタクリル酸メチル共重合物と石油系炭化水素と二酸化ケイ素およびジンクピリチオン(ZPT)との混合物が挙げられ、市販品としては、コスモパールAB−5(根上工業(株)製)等が挙げられる。
【0009】
なお、樹脂粒子の素材として前記のもののほか、ポリアクリル酸系樹脂、ポリウレタン系樹脂、ポリスチレン系樹脂、ポリエステル系樹脂、エポキシ系樹脂またはシリコーン系樹脂なども本発明に使用することができる。
また、ブリードアウトする成分としてZPTのほか、抗菌防カビ剤として広く知られている、TBZ、BCM、トリクロサン、塩酸クロルヘキシジンや各種の抗生物質なども本発明に使用することができる。
【0010】
この樹脂粒子にはブリード調整剤が含まれており、こんにゃくスポンジの使用時に抗菌剤が徐々にブリードアウトされる。また、毎日使用しても2〜3か月間以上、安定してブリードアウトするという持続性があり、石けんなどを使用しても耐久性に富んでいる。さらに、スポンジを再使用する場合でも、すぐにブリードアウトが始まるという特長を有している。
樹脂粒子は5〜100μmの微細な球体形状をしている。このためスポンジに均一に分散しやすく、肌を洗浄する場合にすべりやすく違和感を与えることがない。5μm以下の粒子が多くなると、ブリードアウトの持続性が低下するという問題が生じるようになる。また100μm以上の粒子が多くなると、スポンジ内での分散が不均一になったり、肌を洗浄する場合に違和感が生じたりするようになる。
【0011】
また、本発明で使用される繊維としては、特に限定されないが、例えば、レーヨン製の、1〜5デニールで、長さが0.1〜1.0mm程度のものが挙げられ、この繊維に塩化ジデシルジメチルアンモニウムの変性エタノール・水溶液を、含浸・乾燥させることによって調製することができる。
【0012】
【実施例】
以下、本発明を実施例に基づき詳細に説明するが、本発明はこの実施例により制限されるものではない。
【0013】
実施例1
こんにゃくスポンジに後加工として、乾燥重量比で3.0%のコスモパールAB−5(商品名:根上工業(株)製、以下同じ)を、アクリル系樹脂液およびエポキシ系架橋剤を用いて定着させ、0.1%の中性洗剤を用いて、40℃の温水中で50回の手もみ洗いを5回反復した後、洗剤を使わず40℃の温水中で50回の手もみ洗いを3回反復した。
その後、JIS・L・1902に準拠し、アスペルギルスニガー(IFO6341)および大腸菌(E.coli JCM1649)を用いてハロー試験を行った結果、いずれも0.5mm程度の阻止円を得ることができた。また、試験片に水を添加し、一週間後に測定すると2mm以上の阻止円が得られた。
なお、ハロー試験を行ったものと同じスポンジを、走査型電子顕微鏡(SEM)を用いて、300倍の倍率で表面を観察した。その結果、スポンジのこんにゃく内部に球形の樹脂粒子が含まれていることが、表面の凹凸から確認できた。
【0014】
実施例2
コスモパールAB−5の10gをエタノール20mlに分散させた後、レーヨン製の繊維(3デニールで、長さが0.5mm)10gと水150mlを加えて撹拌し、これに、エポキシ系架橋剤(エチレングリコールジグリシジルエーテル)を4ml添加し撹拌後、60〜70℃で乾燥させたことにより、コスモパールAB−5と繊維の複合体を得た。
この複合体をコンニャクマンナンに対し、乾燥重量比で8%の割合で練り込み、アク(灰汁)を加えて水中で加熱後、凍結した。
解凍・乾燥後、IPC発光分光分析法にて亜鉛を定量した。定量値から換算したところ、5.4%の複合体が定着・残留していた。
このスポンジを0.1%の中性洗剤を用いて、40℃の温水中で100回の手もみ洗いを5回反復した後、洗剤を使わず40℃の温水中で100回の手もみ洗いを3回反復した。
【0015】
上記のこんにゃくスポンジをJIS・L・1902に準拠して、アスペルギルスニガー(IFO6341)および大腸菌(E.coli JCM1649)を用いてハロー試験を行った結果、それぞれ0.5mm程度の阻止円を得ることができた。また、試験片に水を添加し、一週間後に測定すると2mm以上の阻止円が得られた。
なお、上述の方法で得たコスモパールAB−5と繊維の複合体を、走査型電子顕微鏡(SEM)を用いて、300倍の倍率で観察した。その結果、繊維の表面に球形の樹脂粒子が担持されていることが、確認できた。
また、ハロー試験を行ったものと同じスポンジを、走査型電子顕微鏡(SEM)を用いて、300倍の倍率で表面を観察した。その結果、スポンジのこんにゃく内部に球形の樹脂粒子を担持した繊維が含まれていることが、表面の凹凸から確認できた。
【0016】
比較例1
こんにゃくマンナンに対し、乾燥重量比で10%のコスモパールAB−5を混練した。
これにて得たこんにゃくスポンジを0.1%の中性洗剤を用いて40℃の温水中で50回の手もみ洗いを5回反復した後、洗剤を使わず40℃の温水中で50回の手もみ洗いを3回反復した。
その後、JIS・L・1902に準拠し、アスペルギルスニガー(IFO6341)および大腸菌(E.coli JCM1649)を用いて、ハロー試験を行った結果、いずれも十分な阻止円を得ることができなかった。
比較例2
乾燥重量比で0.05%のコスモパールAB−5を用い、実施例1と同じ方法でこんにゃくスポンジを作製した。手もみ洗いの条件も実施例1と同様にし、JIS・L・1902に準拠し、アスペルギルスニガー(IFO6341)および大腸菌(E.coli JCM1649)を用いて、ハロー試験を行った結果、いずれも十分な阻止円を得ることができなかった。
【0017】
比較例3
実施例2と同様の方法で、コスモパールAB−5と繊維の複合体を得た。この複合体をコンニャクマンナンに対し、乾燥重量比で0.5%の割合で練り混み、アク(灰汁)を加えて水中で加熱後、凍結した。
このスポンジを0.1%の中性洗剤を用いて、40℃の温水中で50回の手もみ洗いを5回反復した後、洗剤を使わず40℃の温水中で50回の手もみ洗いを3回反復した。
この後、JIS・L・1902に準拠し、アスペルギルスニガー(IFO6341)および大腸菌(E.coli JCM1649)を用いて、ハロー試験を行った結果、いずれも十分な阻止円を得ることができなかった。
【0018】
【発明の効果】
以上のように、本発明のこんにゃくスポンジによれば、抗菌・防カビ剤が強固に保持されていることにより、スポンジに付着、増殖する菌やカビが長期に亘って抑制される。また、抗菌・防カビ剤のブリードによって、洗浄物表面の殺菌も期待でき、極めて有益である。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a konjac sponge excellent in antibacterial and antifungal properties.
[0002]
[Prior art]
Plate-shaped konjac has long been known to become sponge-like by repeated freezing and thawing outdoors in the winter, and has been handed down as a preserved food in various places including Kita Kanto.
It is also widely known that this konjac sponge has been used as a hair removal in some regions.
In recent years, it has come to be used as a skin-friendly cleaning tool not only for infants but also for women with sensitive skin and elderly people with psoriasis.
However, konjac sponges contain a large amount of moisture during use, and it takes a long time for natural drying after use. Therefore, mold and bacteria grow in a short time, and the sponge is discolored and microorganisms grow. In the case of increasing the size, there was a problem that tearing occurred due to a decrease in strength.
[0003]
In order to remedy the above problems, natural products such as chitosan and hinokitiol, inorganic antibacterial agents such as silver, zinc, titanium oxide and their carriers, and further organic antibacterial agents such as ZPT (Zinc pyrithione), TBZ (thiabendazole) and the like are kneaded during the production of the sponge, or referred to as post-processing, and are immersed and fixed after the production of the sponge.
[0004]
[Problems to be solved by the invention]
However, in the kneading means, high temperature alkali treatment is performed at the time of producing the sponge, so that the antibacterial agent is deactivated or eluted into hot water.
In addition, in the post-processing, the antibacterial agent does not sufficiently bind to konjac (the main component is konjac mannan), so that there is a problem that an undesirable phenomenon of elution in a short time during use occurs.
[0005]
As described above, even if the conventional konjac sponge is added with an antibacterial agent and an antifungal agent, the antibacterial and antifungal performance is not at a sufficiently satisfactory level, and it is used for less than one month. During the period, there was a situation in which a lot of phenomena occurred in which the mold generated on the sponge surface could be confirmed with the naked eye.
An object of the present invention is to provide a konjac sponge having good antibacterial and antifungal properties by eliminating such disadvantages.
[0006]
[Means for Solving the Problems]
In order to achieve the above object, the present invention comprises the following items.
(1) 5 to 100 μm resin particles capable of bleeding antibacterial agents were fixed to konjac sponge using an acrylic resin solution and an epoxy crosslinking agent at a dry weight ratio of 0.1 to 10%. Konnyaku sponge that features.
(2) In the konjac sponge formed after dissolving konjac mannan with water, the fiber carrying 5-100 μm resin particles enabling antibacterial bleed to konjac mannan, 1-20% dry weight A konjac sponge characterized by kneading in a ratio.
[0007]
When the amount of 5-100 μm resin particles that enable bleeding of the antibacterial agent is less than 0.1%, the antibacterial and antifungal properties are insufficient, and a sufficient inhibition circle can be obtained in the halo test described later. There wasn't. In addition, when the amount of the resin particles added exceeds 10%, the konjac sponge is colored, and there is a problem that gelation is slowed after adding lye (ash) during the production of the sponge.
The resin particles had sufficient antibacterial and antifungal properties when contained in the sponge at about 1%.
When the addition amount of the resin particles of 5 to 100 μm enabling the bleeding of the antibacterial agent is 0.1% and the addition amount of the fibers is less than 1%, the resin particles cannot be sufficiently fixed to the fibers, and as a result As antibacterial and antifungal performance became insufficient. Moreover, when the added amount of the fiber exceeded 20%, there was a problem that the feeling when using the konjac sponge was lowered.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail.
The resin particles of 5 to 100 μm that enable bleeding of the antibacterial agent used in the present invention are not particularly limited, but include methyl methacrylate copolymer, petroleum hydrocarbon, silicon dioxide, and zinc pyrithione (ZPT). Examples of the commercially available product include Cosmo Pearl AB-5 (manufactured by Negami Kogyo Co., Ltd.).
[0009]
In addition to the above-mentioned materials for resin particles, polyacrylic acid resins, polyurethane resins, polystyrene resins, polyester resins, epoxy resins, silicone resins, and the like can also be used in the present invention.
In addition to ZPT as a bleed-out component, TBZ, BCM, triclosan, chlorhexidine hydrochloride, various antibiotics and the like widely known as antibacterial and antifungal agents can be used in the present invention.
[0010]
The resin particles contain a bleed adjuster, and the antibacterial agent gradually bleeds out when the konjac sponge is used. Moreover, even if it uses every day, it has the sustainability of bleeding out stably for more than 2 to 3 months, and even if it uses soap etc., it is rich in durability. Further, even when the sponge is reused, it has a feature that bleed out starts immediately.
The resin particles have a fine spherical shape of 5 to 100 μm. For this reason, it is easy to disperse | distribute uniformly to sponge, and when wash | cleaning skin, it is slippery and does not give a discomfort. When the number of particles of 5 μm or less increases, there arises a problem that the sustainability of the bleed out is lowered. Moreover, when the particle | grains of 100 micrometers or more increase, dispersion | distribution within sponge will become non-uniform | heterogenous, or when a skin is wash | cleaned, it will become uncomfortable.
[0011]
In addition, the fiber used in the present invention is not particularly limited, but examples thereof include those made of rayon having 1 to 5 denier and a length of about 0.1 to 1.0 mm. It can be prepared by impregnating and drying a modified ethanol / water solution of didecyldimethylammonium.
[0012]
【Example】
EXAMPLES Hereinafter, although this invention is demonstrated in detail based on an Example, this invention is not restrict | limited by this Example.
[0013]
Example 1
As a post-processing on konjac sponge, fix Cosmo Pearl AB-5 (trade name: manufactured by Negami Kogyo Co., Ltd., hereinafter the same) with a dry weight ratio using an acrylic resin solution and an epoxy crosslinking agent. After washing 5 times with 50% hand-washing in warm water at 40 ° C using 0.1% neutral detergent, 50 times hand-washing in warm water at 40 ° C without using detergent Repeated 3 times.
Thereafter, a halo test was performed using Aspergillus niger (IFO6341) and Escherichia coli (E.coli JCM1649) in accordance with JIS L1902, and as a result, a blocking circle of about 0.5 mm could be obtained. Further, when water was added to the test piece and measured after one week, an inhibition circle of 2 mm or more was obtained.
Note that the surface of the same sponge as that subjected to the halo test was observed at a magnification of 300 times using a scanning electron microscope (SEM). As a result, it was confirmed from the irregularities on the surface that spherical resin particles were contained in the konjac of the sponge.
[0014]
Example 2
After 10 g of Cosmopearl AB-5 was dispersed in 20 ml of ethanol, 10 g of rayon fiber (3 denier, 0.5 mm in length) and 150 ml of water were added and stirred, and an epoxy crosslinking agent ( 4 ml of ethylene glycol diglycidyl ether) was added and stirred, and then dried at 60 to 70 ° C. to obtain a composite of Cosmopearl AB-5 and fibers.
This composite was kneaded with konjac mannan at a dry weight ratio of 8%, added with ak (ash), heated in water and then frozen.
After thawing and drying, zinc was quantified by IPC emission spectrometry. When converted from the quantitative value, 5.4% of the complex was fixed and remained.
This sponge is washed with 100% hand-washing in warm water at 40 ° C 5 times using 0.1% neutral detergent, and then hand-washing 100 times in warm water at 40 ° C without using detergent. Was repeated three times.
[0015]
The above konjac sponge was subjected to a halo test using Aspergillus niger (IFO6341) and Escherichia coli (E.coli JCM1649) in accordance with JIS L.1902. did it. Further, when water was added to the test piece and measured after one week, an inhibition circle of 2 mm or more was obtained.
In addition, the complex of Cosmopearl AB-5 and fiber obtained by the above-mentioned method was observed at a magnification of 300 times using a scanning electron microscope (SEM). As a result, it was confirmed that spherical resin particles were supported on the fiber surface.
Moreover, the surface of the same sponge as that subjected to the halo test was observed at a magnification of 300 times using a scanning electron microscope (SEM). As a result, it was confirmed from the irregularities on the surface that the konjac of the sponge contained fibers carrying spherical resin particles.
[0016]
Comparative Example 1
The konjac mannan was kneaded with 10% Cosmopearl AB-5 in a dry weight ratio.
The konjac sponge thus obtained was washed 50 times in 40 ° C warm water with 0.1% neutral detergent 5 times and then 50 times in 40 ° C warm water without using detergent. The hand scrub was repeated 3 times.
Thereafter, as a result of a halo test using Aspergillus niger (IFO6341) and Escherichia coli (E.coli JCM1649) in accordance with JIS L1902, none of them could provide a sufficient inhibition circle.
Comparative Example 2
A konjac sponge was produced in the same manner as in Example 1, using Cosmopearl AB-5 at a dry weight ratio of 0.05%. The conditions for washing hands were also the same as in Example 1, and as a result of performing a halo test using Aspergillus niger (IFO6341) and Escherichia coli (E.coli JCM1649) in accordance with JIS L1902, both were sufficient. I couldn't get a stop circle.
[0017]
Comparative Example 3
In the same manner as in Example 2, a composite of Cosmopearl AB-5 and fiber was obtained. This composite was kneaded and mixed with konjac mannan at a ratio of 0.5% by dry weight, added with ak (ash juice), heated in water and then frozen.
This sponge was washed with 50% hand-washed water in 40 ° C warm water 5 times with 0.1% neutral detergent, and then hand-washed 50 times in 40 ° C warm water without using detergent. Was repeated three times.
After this, as a result of a halo test using Aspergillus niger (IFO6341) and Escherichia coli (E.coli JCM1649) in accordance with JIS L1902, none of them could provide a sufficient inhibition circle.
[0018]
【The invention's effect】
As described above, according to the konjac sponge of the present invention, the antibacterial and antifungal agent is firmly held, so that bacteria and molds that adhere to and grow on the sponge are suppressed over a long period of time. In addition, the antibacterial and antifungal agent bleed can be expected to sterilize the surface of the cleaning object, which is extremely beneficial.

Claims (2)

こんにゃくスポンジに、抗菌剤のブリードを可能にした5〜100μmの樹脂粒子を、0.1〜10%の乾燥重量比でアクリル系樹脂液およびエポキシ系架橋剤を用いて定着させたことを特徴とするこんにゃくスポンジ。It is characterized in that 5 to 100 μm resin particles capable of bleeding an antibacterial agent are fixed on a konjac sponge using an acrylic resin liquid and an epoxy crosslinking agent at a dry weight ratio of 0.1 to 10%. Konjac sponge. コンニャクマンナンを水で溶解後、形成されるこんにゃくスポンジにおいて、コンニャクマンナンに対し、抗菌剤のブリードを可能にした5〜100μmの樹脂粒子を担持した繊維を、1〜20%の乾燥重量比で練りこんだことを特徴とするこんにゃくスポンジ。In a konjac sponge formed after dissolving konjac mannan with water, fibers carrying 5-100 μm resin particles capable of bleeding antibacterial agents are kneaded with konjac mannan at a dry weight ratio of 1-20%. A konjac sponge that is characterized by being squeezed.
JP2002054101A 2002-02-28 2002-02-28 Konjac sponge Expired - Fee Related JP3787100B2 (en)

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JP4290752B2 (en) 2007-06-20 2009-07-08 株式会社不二機販 Abrasive material and method for producing the same, and polishing method using the abrasive material
KR101075933B1 (en) 2009-09-01 2011-10-21 서병연 Sponge of manufacturing method for cleansing the skin
KR101118453B1 (en) 2009-11-13 2012-02-24 김정화 Method for manufacturing konjac sponge compound with charcoal
KR101118414B1 (en) 2009-11-13 2012-03-05 김정화 Method for producing konjac sponge
KR101415242B1 (en) * 2013-07-12 2014-07-04 김정화 Method For Manufacturing Cleaning Implement
DE102016214214A1 (en) * 2016-08-02 2018-02-08 Parsa Haar- Und Modeartikel Gmbh Konjak sponge for exfoliation and massage of the skin

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