JP3776046B2 - Conveyor equipment - Google Patents

Conveyor equipment Download PDF

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Publication number
JP3776046B2
JP3776046B2 JP2002027552A JP2002027552A JP3776046B2 JP 3776046 B2 JP3776046 B2 JP 3776046B2 JP 2002027552 A JP2002027552 A JP 2002027552A JP 2002027552 A JP2002027552 A JP 2002027552A JP 3776046 B2 JP3776046 B2 JP 3776046B2
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Japan
Prior art keywords
belt
main
carry
conveyor belt
main conveyor
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Japanese (ja)
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JP2003226411A (en
Inventor
久人 原田
伸男 丸山
亨 伊藤
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吉野ゴム工業株式会社
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Description

【0001】
【発明の属する技術分野】
本発明は、砂、砂利、泥状物、産業廃棄物、ヘドロ状物質などの各種被搬送物を落下させることなく垂直を含む急傾斜搬送を可能にするコンベヤー装置に関するものである。
【0002】
【従来の技術】
従来から無端状で幅方向両側における表面に全長に亘って波型フランジを備えてなる主搬送ベルトと、この主搬送ベルトの両側の波型フランジ間の空間部を閉じるとともに波型フランジ間の空間部を主搬送ベルトの長さ方向に等間隔おきに仕切るクリートを表面に備えてなる同じく無端状の押さえベルトとからなるコンベヤー装置が知られている。
【0003】
図2〜図4に基づきこの従来から知られているコンベヤー装置について説明すると、1は無端状の主搬送ベルトで、この主搬送ベルト1は幅方向両側における表面に全長に亘って波型フランジ2,2を備えている。3は前記主搬送ベルト1の両側の波型フランジ2,2間の空間部を閉じるとともに波型フランジ2,2間の空間部を主搬送ベルト1の長さ方向に等間隔おきに仕切るクリート4を表面に備えてなる同じく無端状の押さえベルトである。
【0004】
前記主搬送ベルト1は水平な搬入部5と、垂直な立ち上がり部6と、立ち上がり部6の上端から緩やかな角度で上向きに傾斜する搬出部7を備え、上端のヘッドプーリー8と下端のテールプーリー9との間で無端環状に架け渡され、キャリヤ側の搬入部5から立ち上がり部6への変角には端ローラー10が、キャリヤ側の立ち上がり部6から搬出部7への変角には支持ローラー11が、リターン側の搬出部7から立ち上がり部6への変角にはディスクプーリー12が、リターン側の立ち上がり部6から搬入部5への変角にはベンドプーリー13が、搬入部5の内側と立ち上がり部6の内側にはそれぞれキャリヤローラー14,15が配され、全体がほぼZ型を呈している。
【0005】
また、前記押さえベルト3は上端のヘッドプーリー16と下端のテールプーリー17との間で無端状に架け渡され、前記主搬送ベルト1の立ち上がり部6に対して押さえローラー18により押し付けられている。なお、前記主搬送ベルト1の搬入部5から立ち上がり部6への変角部に対応する押さえベルト3は支持ローラー19で受けられ、主搬送ベルト1の立ち上がり部6から搬出部7への変角部に押さえベルト3が沿うようにその変角部における主搬送ベルト1の外側に被る押さえベルト3は幅方向両側部が端ローラー20で受けられている。
【0006】
そして、このような構成のコンベヤー装置において、主搬送ベルト1の搬入部5に載せられた被搬送物は主搬送ベルト1と押さえベルト3との合わさり部から主搬送ベルト1が押さえベルト3によって閉じられるとともに、押さえベルト3に設けた前記クリート4によって主搬送ベルト1が長さ方向に等間隔おきに仕切られ、主搬送ベルト1と押さえベルト3が同期しながら駆動することから、被搬送物は主搬送ベルト1と押さえベルト3との間で包み込まれた状態で主搬送ベルト1の立ち上がり部6を上向きに搬送される。主搬送ベルト1の上端の搬出部7は押さえベルト3によって閉じられておらず、主搬送ベルト1の搬出部7の端部から被搬送物が送り出されるのである。
【0007】
上記構成において、主搬送ベルト1はキャリヤ側の立ち上がり部6と搬出部7との間の変角部が1箇所であり、その変角部において主搬送ベルト1は全幅を支持ローラー11で受けられ、その変角部における主搬送ベルト1の外側に被る押さえベルト3は幅方向両側部が端ローラー20で受けられていることから、押さえベルト3には張力の関係で幅方向中央に向かって大きく撓み(図4参照)、これにより押さえベルト3の両側部で主搬送ベルト1の波型フランジ2,2が圧迫されて変形して押さえベルト3と主搬送ベルト1の波型フランジ2,2との間に隙間が発生し、この隙間より被搬送物がこぼれ出るという問題があった。また、前記変角部における主搬送ベルト1の外側に被る押さえベルト3の大きな半径で湾曲して主搬送ベルト1の外側に長さの長い範囲で強く接することから、押さえベルト3や主搬送ベルト1の波型フランジ2,2が早く磨耗して寿命が短いという問題があった。
【0008】
【発明が解決しようとする課題】
本発明はこのような課題を解決するもので、主搬送ベルトのキャリヤ側の立ち上がり部と搬出部との間の変角部からの被搬送物のこぼれ落ちを防止するとともに、押さえベルトや主搬送ベルトの波型フランジの磨耗を軽減させ、長寿命化を図ることを目的とするものである。
【0009】
【課題を解決するための手段】
この課題を解決するために本発明は、幅方向両側における表面に全長に亘って波型フランジを備えてなる無端状の主搬送ベルトと、この主搬送ベルトの両側の波型フランジ間の空間部を閉じるとともに波型フランジ間の空間部を主搬送ベルトの長さ方向に等間隔おきに仕切るクリートを表面に備えてなる無端状の押さえベルトとからなり、前記主搬送ベルトは水平な搬入部と、この搬入部に下端が繋がる立ち上がり部と、この立ち上がり部の上端に一端が繋がる搬出部を備え、主搬送ベルトはキャリヤ側の立ち上がり部と搬出部との間の変角部をそれぞれが支持回転体により形成された下部変角部と上部変角部の2箇所設け、この下部変角部と上部変角部との間に短い直線部が存在するように形成して、この2段折れ状態の主搬送ベルトの下部変角部と上部変角部と、この間の直線部に押さえベルトが沿うように構成されており、前記押さえベルトは前記上部変角部の位置から直線のまま主搬送ベルトに対して離れるように構成されていることを要旨とするものである。
【0010】
この構成により、主搬送ベルトを2箇所に分けて変角させてあることにより、これに沿う押さえベルトに働く張力が軽減され、それにより押さえベルトの幅方向中央に向かう撓み量が小さくなって押さえベルトはほぼ自然の正常な状態を保つことができ、主搬送ベルトのキャリヤ側の立ち上がり部と搬出部との間の変角部からの被搬送物がこぼれ落ちを防止するとともに、押さえベルトや主搬送ベルトの波型フランジの磨耗を軽減させ、長寿命化を図ることができる。
【0011】
【発明の実施の形態】
以下、本発明の一実施の形態について、図面(図1)に基づいて説明する。なお図中、前記従来例と同一部材は同一符号で示し、その詳細説明は省略する。
【0012】
図1において、本実施の形態のコンベヤー装置は、主搬送ベルト1はキャリヤ側の立ち上がり部6と搬出部7との間の変角部を下部変角部21と上部変角部22の2箇所設けた点で前記従来例と異なる。即ち、本実施の形態のコンベヤー装置は、下部変角部21を多数本の支持ローラー11aにより形成し、上部変角部22を多数本の支持ローラー11bにより形成することにより、この下部変角部21と上部変角部22との間に短い直線部23が存在するように形成して、所謂2段折れ状態とし、この2段折れ状態の主搬送ベルト1の下部変角部21と上部変角部22と、この間の直線部23に押さえベルト3が沿うように構成されている。さらに詳しくは、前記主搬送ベルト1の下部変角部21は約30度の角度で変角し、また上部変角部22はすぐ下側の短い直線部から約50度の角度で変角しており、また前記押さえベルト3は主搬送ベルト1の上部変角部22の位置では曲げずに直線のまま主搬送ベルト1から離れるように構成されており、主搬送ベルト1の下部変角部21における主搬送ベルト1の外側に被る押さえベルト3は幅方向両側部が端ローラー20で受けられている。なお、他の構成は前記従来例と同じであるため、その詳細説明は省略する。
【0013】
上記構成において、主搬送ベルト1を2箇所に分けて変角させてあることにより、これに沿う押さえベルト3に働く張力が軽減され、それにより押さえベルト3の幅方向中央に向かう撓み量が小さくなって押さえベルト3はほぼ自然の正常な状態を保つことができ、前記従来例のように押さえベルトの両側部で主搬送ベルトの波型フランジが圧迫されて変形して押さえベルトと主搬送ベルトの波型フランジとの間に隙間が発生することによる被搬送物の落下という問題や、押さえベルトや主搬送ベルトの波型フランジが早く磨耗して寿命が短いという問題を一挙に解決するものである。
【0014】
なお、上記実施の形態では主搬送ベルト1の下部変角部21を多数本の支持ローラー11aにより形成し、上部変角部22も多数本の支持ローラー11bにより形成しているが、上部変角部22は太い1本のベンドプーリーにより形成しても良い。つまり、上部変角部22は多数本の支持ローラー11bあるいは1本のベンドプーリーなどの支持回転体により形成するようにすれば良い。
【0015】
【発明の効果】
以上のように本発明によれば、主搬送ベルトを2箇所に分けて変角させてあることにより、これに沿う押さえベルトに働く張力が軽減され、それにより押さえベルトの幅方向中央に向かう撓み量が小さくなって押さえベルトはほぼ自然の正常な状態を保つことができ、主搬送ベルトのキャリヤ側の立ち上がり部と搬出部との間の変角部からの被搬送物のこぼれ落ちを防止するとともに、押さえベルトや主搬送ベルトの波型フランジの磨耗を軽減させ、長寿命化を図ることができる。
【図面の簡単な説明】
【図1】本発明の一実施の形態におけるコンベヤー装置の側面図である。
【図2】従来例におけるコンベヤー装置の側面図である。
【図3】同コンベヤー装置の要部拡大斜視図である。
【図4】図2のX−X断面図である。
【符号の説明】
1 主搬送ベルト
2 波型フランジ
3 押さえベルト
4 クリート
5 搬入部
6 立ち上がり部
7 搬出部
8 ヘッドプーリー
9 テールプーリー
11a,11b 支持ローラー
16 ヘッドプーリー
17 テールプーリー
19 支持ローラー
20 端ローラー
21 下部変角部
22 上部変角部
23 直線部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a conveyor device that enables steeply inclined conveyance including vertical without dropping various objects to be conveyed such as sand, gravel, mud, industrial waste, sludge and the like.
[0002]
[Prior art]
Conventionally, a main conveyor belt that is endless and has corrugated flanges on both sides in the width direction, and a space between the corrugated flanges on both sides of the main conveyor belt is closed and a space between the corrugated flanges is closed. A conveyor device is also known which comprises a cleat that is provided with cleats that divide the section at equal intervals in the length direction of the main transport belt and has an endless pressing belt.
[0003]
The conventional conveyor apparatus will be described with reference to FIGS. 2 to 4. Reference numeral 1 denotes an endless main conveying belt. The main conveying belt 1 has a corrugated flange 2 over its entire length on both sides in the width direction. , 2 are provided. 3 is a cleat 4 that closes the space between the corrugated flanges 2 and 2 on both sides of the main conveying belt 1 and partitions the space between the corrugated flanges 2 and 2 at equal intervals in the length direction of the main conveying belt 1. It is the endless holding belt which is provided with the surface.
[0004]
The main conveyor belt 1 includes a horizontal carry-in part 5, a vertical rise part 6, and a carry-out part 7 inclined upward at a gentle angle from the upper end of the rise part 6, and a head pulley 8 at the upper end and a tail pulley at the lower end. 9 is bridged in an endless ring shape, and an end roller 10 is supported for a change in the angle from the carrier-side carry-in portion 5 to the rising portion 6, and a change in the angle from the carrier-side rising portion 6 to the carry-out portion 7 is supported. The roller 11 has a disk pulley 12 for changing the angle from the unloading section 7 on the return side to the rising section 6, and a bend pulley 13 for changing the angle from the rising section 6 on the return side to the loading section 5. Carrier rollers 14 and 15 are respectively arranged on the inner side and the inner side of the rising portion 6, and the whole is almost Z-shaped.
[0005]
The pressing belt 3 is stretched endlessly between a head pulley 16 at the upper end and a tail pulley 17 at the lower end, and is pressed against the rising portion 6 of the main conveying belt 1 by a pressing roller 18. Note that the holding belt 3 corresponding to the angle change portion from the carry-in portion 5 to the rising portion 6 of the main conveyance belt 1 is received by the support roller 19, and the angle change from the rise portion 6 to the carry-out portion 7 of the main conveyance belt 1. The pressing belt 3 covering the outside of the main conveyance belt 1 at the inflection portion is received by the end rollers 20 at both sides in the width direction so that the pressing belt 3 is along the portion.
[0006]
In the conveyor apparatus having such a configuration, the main transport belt 1 is closed by the presser belt 3 from the joining portion of the main transport belt 1 and the presser belt 3 on the object to be transported placed on the carry-in part 5 of the main transport belt 1. At the same time, the cleat 4 provided on the presser belt 3 divides the main transport belt 1 at equal intervals in the length direction, and the main transport belt 1 and the presser belt 3 are driven in synchronization. In a state of being wrapped between the main conveyance belt 1 and the pressing belt 3, the rising portion 6 of the main conveyance belt 1 is conveyed upward. The unloading portion 7 at the upper end of the main conveyance belt 1 is not closed by the pressing belt 3, and the object to be conveyed is fed from the end of the unloading portion 7 of the main conveyance belt 1.
[0007]
In the above configuration, the main transport belt 1 has a beveled portion between the rising portion 6 on the carrier side and the carry-out portion 7, and the main transport belt 1 can be received by the support roller 11 at the beveled portion. Since the pressing belt 3 covering the outside of the main conveyance belt 1 at the bent portion is received by the end rollers 20 at both sides in the width direction, the pressing belt 3 is greatly increased toward the center in the width direction due to the tension. Deflection (see FIG. 4), whereby the corrugated flanges 2, 2 of the main transport belt 1 are pressed and deformed on both sides of the retainer belt 3, and the corrugated flanges 2, 2 of the main transport belt 1 are deformed. There was a problem that a gap was generated between the two and the conveyed object spilled out from the gap. In addition, the pressing belt 3 and the main conveying belt are curved at a large radius of the pressing belt 3 that covers the outside of the main conveying belt 1 at the bent portion and strongly contacts the outside of the main conveying belt 1 in a long range. 1 has a problem that the corrugated flanges 2 and 2 are worn quickly and have a short life.
[0008]
[Problems to be solved by the invention]
SUMMARY OF THE INVENTION The present invention solves such a problem, and prevents the object to be spilled from a bendable portion between the rising portion on the carrier side of the main conveyance belt and the carry-out portion, and also suppresses the holding belt and the main conveyance belt. The purpose of this is to reduce the wear of the corrugated flange and to prolong the service life.
[0009]
[Means for Solving the Problems]
In order to solve this problem, the present invention provides an endless main transport belt having a corrugated flange over its entire length on both surfaces in the width direction, and a space between the corrugated flanges on both sides of the main transport belt. And an endless holding belt provided with cleats on the surface for partitioning the space between the corrugated flanges at equal intervals in the length direction of the main conveyor belt, the main conveyor belt having a horizontal carry-in portion and The main transport belt includes a rising portion whose lower end is connected to the carry-in portion and a carry-out portion whose one end is connected to the upper end of the stand-up portion, and the main conveyor belt supports and rotates the angle changing portion between the rising portion and the carry-out portion on the carrier side. This two-stage bent state is formed by providing a lower bend portion and an upper bend portion formed by the body, and forming a short straight portion between the lower bend portion and the upper bend portion. Under the main conveyor belt A bendable belt and an upper bendable section are configured so that a presser belt extends along a straight line portion between the bendable section and the upper bendable section, and the presser belt is separated from the main conveying belt while keeping a straight line from the position of the upper beveled section. The gist is that it is configured.
[0010]
With this configuration, the main conveyor belt is bent in two locations, so that the tension acting on the holding belt along the belt is reduced, thereby reducing the amount of bending toward the center of the holding belt in the width direction. The belt can maintain a natural and normal state, preventing the object to be transported from the angled part between the rising part on the carrier side of the main transport belt and the unloading part from falling out, as well as the holding belt and main transport. The wear of the corrugated flange of the belt can be reduced, and the life can be extended.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to the drawings (FIG. 1). In the figure, the same members as those in the conventional example are denoted by the same reference numerals, and detailed description thereof is omitted.
[0012]
In FIG. 1, in the conveyor device of the present embodiment, the main conveyor belt 1 has two beveled portions 21, 21 and 22, between the rising portion 6 on the carrier side and the carry-out portion 7. It differs from the conventional example in that it is provided. That is, in the conveyor device of the present embodiment, the lower bend portion 21 is formed by a large number of support rollers 11a, and the upper bend portion 22 is formed by a large number of support rollers 11b. 21 is formed so that a short straight line portion 23 exists between the upper bendable portion 22 and a so-called two-stage folded state, and the lower bendable portion 21 and the upper bendable portion of the main conveyance belt 1 in the two-stage folded state are formed. The presser belt 3 is configured to follow the corner portion 22 and the linear portion 23 therebetween. More specifically, the lower bendable portion 21 of the main conveyor belt 1 is bent at an angle of about 30 degrees, and the upper bendable portion 22 is bent at an angle of about 50 degrees from the short straight portion immediately below. Further, the pressing belt 3 is configured to be separated from the main conveying belt 1 without being bent at the position of the upper bending portion 22 of the main conveying belt 1, and to be separated from the main conveying belt 1. The pressing belt 3 covering the outside of the main conveying belt 1 in 21 is received by end rollers 20 at both sides in the width direction. Since other configurations are the same as those of the conventional example, detailed description thereof is omitted.
[0013]
In the above-described configuration, the main conveying belt 1 is divided into two locations and the angle is changed, so that the tension acting on the pressing belt 3 along this is reduced, thereby reducing the amount of bending of the pressing belt 3 toward the center in the width direction. Thus, the presser belt 3 can maintain a substantially natural normal state, and the wave-shaped flanges of the main transport belt are pressed and deformed on both sides of the presser belt as in the conventional example, and the presser belt and the main transport belt are deformed. It solves the problem of the fall of the object to be conveyed due to a gap between the corrugated flange and the problem that the corrugated flange of the holding belt and main conveyor belt wears quickly and has a short life. is there.
[0014]
In the above embodiment, the lower bending portion 21 of the main conveyance belt 1 is formed by a large number of support rollers 11a, and the upper bending portion 22 is also formed by a large number of support rollers 11b. The portion 22 may be formed by a single thick bend pulley. That is, the upper bendable portion 22 may be formed by a support rotating body such as a large number of support rollers 11b or a single bend pulley.
[0015]
【The invention's effect】
As described above, according to the present invention, since the main conveyance belt is divided into two portions and bent, the tension acting on the pressing belt along the main conveying belt is reduced, thereby bending toward the center in the width direction of the pressing belt. As the amount is reduced, the holding belt can maintain a substantially natural normal state, and prevents the spilled material from being transported from the bendable portion between the rising portion on the carrier side of the main transport belt and the carry-out portion. It is possible to reduce the wear of the corrugated flange of the presser belt and the main transport belt and to extend the service life.
[Brief description of the drawings]
FIG. 1 is a side view of a conveyor device according to an embodiment of the present invention.
FIG. 2 is a side view of a conventional conveyor device.
FIG. 3 is an enlarged perspective view of a main part of the conveyor device.
4 is a cross-sectional view taken along line XX in FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Main conveyance belt 2 Corrugated flange 3 Holding belt 4 Cleat 5 Carry-in part 6 Stand-up part 7 Carry-out part 8 Head pulley 9 Tail pulley 11a, 11b Support roller 16 Head pulley 17 Tail pulley 19 Support roller 20 End roller 21 Lower bending part 22 Upper curve part 23 Straight line part

Claims (1)

幅方向両側における表面に全長に亘って波型フランジを備えてなる無端状の主搬送ベルトと、この主搬送ベルトの両側の波型フランジ間の空間部を閉じるとともに波型フランジ間の空間部を主搬送ベルトの長さ方向に等間隔おきに仕切るクリートを表面に備えてなる無端状の押さえベルトとからなり、前記主搬送ベルトは水平な搬入部と、この搬入部に下端が繋がる立ち上がり部と、この立ち上がり部の上端に一端が繋がる搬出部を備え、主搬送ベルトはキャリヤ側の立ち上がり部と搬出部との間の変角部をそれぞれが支持回転体により形成された下部変角部と上部変角部の2箇所設け、この下部変角部と上部変角部との間に短い直線部が存在するように形成して、この2段折れ状態の主搬送ベルトの下部変角部と上部変角部と、この間の直線部に押さえベルトが沿うように構成されており、前記押さえベルトは前記上部変角部の位置から直線のまま主搬送ベルトに対して離れるように構成されていることを特徴とするコンベヤー装置。An endless main conveyor belt provided with corrugated flanges over the entire length on both surfaces in the width direction, and a space between the corrugated flanges on both sides of the main conveyor belt are closed and a space between the corrugated flanges is closed. It consists of an endless holding belt with cleats that are partitioned at equal intervals in the length direction of the main conveyor belt, and the main conveyor belt has a horizontal carry-in part and a rising part whose lower end is connected to the carry-in part. The upper end of the rising part is provided with a carry-out part that is connected to one end, and the main conveyance belt has a lower bend part and an upper part formed by a support rotating body, each having a bend part between the rising part on the carrier side and the carry-out part. Two bendable portions are provided, and a short straight portion is formed between the lower bendable portion and the upper bendable portion, and the lower bendable portion and the upper portion of the main conveyor belt in the two-stage folded state are formed. The bend and straight Is configured to hold the belt along the section, the pressing belt conveyor apparatus characterized by being configured away with respect to the main conveyor belt remain straight from the position of the upper bending portion.
JP2002027552A 2002-02-05 2002-02-05 Conveyor equipment Expired - Lifetime JP3776046B2 (en)

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JP2002027552A JP3776046B2 (en) 2002-02-05 2002-02-05 Conveyor equipment

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JP2003226411A JP2003226411A (en) 2003-08-12
JP3776046B2 true JP3776046B2 (en) 2006-05-17

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