JP3769515B2 - Repair equipment for underground pipes - Google Patents

Repair equipment for underground pipes Download PDF

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Publication number
JP3769515B2
JP3769515B2 JP2002097534A JP2002097534A JP3769515B2 JP 3769515 B2 JP3769515 B2 JP 3769515B2 JP 2002097534 A JP2002097534 A JP 2002097534A JP 2002097534 A JP2002097534 A JP 2002097534A JP 3769515 B2 JP3769515 B2 JP 3769515B2
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repair
underground
annular
buried pipe
repair member
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JP2003294191A (en
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一嘉 柴澤
光昭 前田
慶一 塚越
通雄 小松崎
正志 池野
賢二 桑原
修二 上杉
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国土交通省北陸地方整備局長
株式会社興和
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Description

【0001】
【発明の属する技術分野】
本発明は、地下埋設管の補修装置に関するものである。
【0002】
【従来の技術及び発明が解決しようとする課題】
従来から、地下に形成された掘削穴に配設される地下埋設管、例えば消雪用の井戸、水道用の井戸、工業用の井戸を構成するケーシング管の点検作業は、ケーシング管内に水中カメラを挿入してケーシング管の腐食状況を目視により確認し、その後、補修が必要な場合には、例えば井戸を掘り替える方法や、既存の埋設されているケーシング管の内側に、別途ケーシング管を挿入する補修方法が行われている。
【0003】
ところが、これら従来工法は、井戸の上部に櫓を組むなどの大掛かりな仕掛けが必要となり、よって、工期が非常に長く、そして、コスト高であるなどの問題点が生じている。特に、工期が長くなることは、消雪用井戸の場合には消雪不能状態が継続し、交通機能の低下の問題が生じ、また、水道用井戸の場合には地域住民への長期にわたる水供給停止の問題が生じ、更に、工業用井戸では生産能力の低下の問題が生じる。
【0004】
本発明は、上述の問題点を解決する画期的な地下埋設管の補修装置を提供するものである。
【0005】
【課題を解決するための手段】
添付図面を参照して本発明の要旨を説明する。
【0006】
地下に埋設される地下埋設管1の内面に生じた補修を必要とする補修部位Aを補修する装置であって、前記補修部位Aに吹付材を吹き付けて該補修部位Aを補修する吹き付け機構と、前記補修部位Aを補修部材で覆って該補修部位Aを補修する覆い機構とを有し、この覆い機構の補修部材として、縮径作用に抗して拡径する拡径弾性を備え左右端部2a・2bが連結体3により連結された状態が縮径状態であり、連結体3を切断することで拡径して前記補修部位Aに添設状態となる環状補修部材2が採用され、前記吹き付け機構と覆い機構とは前記地下埋設管1内で移動する搬送体4に設けられ、この搬送体4は、前記吹き付け機構による前記補修部位Aの補修及び前記覆い機構による前記補修部位Aの補修が可能となる位置まで移動するように構成され、更に、この搬送体4には、前記環状補修部材2の内面に当接する当接部 24 と該環状補修部材2を下方から支持する支持部 23 とを有する係止部 22 が設けられ、前記支持部 23 には前記環状補修部材2の下部に設けた切欠部 59 と凹凸嵌合して該環状補修部材2の回動を防止する係止突部 60 が設けられていることを特徴とする地下埋設管の補修装置に係るものである。
【0007】
また、請求項1記載の地下埋設管の補修装置において、吹き付け機構によって補修部位Aに吹付材を吹き付けた後、覆い機構によって該補修部位Aに環状補修部材2を添設するように構成されていることを特徴とする地下埋設管の補修装置に係るものである。
【0008】
また、請求項1,2いずれか1項に記載の地下埋設管の補修装置において、前記覆い機構は、左右端部2a・2bが連結体3により連結された状態が縮径状態であり、また、該連結体3が切断された状態が拡径状態の環状補修部材2であり、この環状補修部材2は、前記連結体3を切断することで拡径され前記補修部位Aに添設状態となるように構成されていることを特徴とする地下埋設管の補修装置に係るものである。
【0009】
また、請求項3記載の地下埋設管の補修装置において、環状補修部材2として、縮径作用に抗して拡径する拡径弾性を備えた環状補修部材2が採用されていることを特徴とする地下埋設管の補修装置に係るものである。
【0010】
また、請求項3,4いずれか1項に記載の地下埋設管の補修装置において、搬送体4には、環状補修部材2の連結体3を切断する切断操作及び吹付材の吹き付け操作の双方を行う操作機構5が設けられていることを特徴とする地下埋設管の補修装置に係るものである。
【0011】
また、請求項1〜5いずれか1項に記載の地下埋設管の補修装置において、吹き付け機構は、圧搾空気溜め部41と、吹付材溜め部42と、ノズル43と、吹き付け作動部44とから成り、吹き付け作動部44の作動により前記圧搾空気溜め部41から圧搾空気が送出され前記吹付材溜め部42の吹付材が該圧搾空気によりノズル43から吹き出すように構成されていることを特徴とする地下埋設管の補修装置に係るものである。
【0012】
また、請求項6記載の地下埋設管の補修装置において、圧搾空気溜め部41と吹付材溜め部42は、夫々容器により構成されていることを特徴とする地下埋設管の補修装置に係るものである。
【0013】
また、請求項6,7いずれか1項に記載の地下埋設管の補修装置において、搬送体4には、ノズル43の向きを周方向に回転せしめる回転駆動源6が設けられていることを特徴とする地下埋設管の補修装置に係るものである。
【0014】
また、請求項8記載の地下埋設管の補修装置において、搬送体4には、ノズル43の周方向への回転と共に、視認方向が可変するカメラ7が設けられていることを特徴とする地下埋設管の補修装置に係るものである。
【0015】
また、請求項1〜9いずれか1項に記載の地下埋設管の補修装置において、搬送体4には、該搬送体4を地下埋設管1の内部において固定する固定機構10が設けられていることを特徴とする地下埋設管の補修装置に係るものである。
【0016】
また、請求項10記載の地下埋設管の補修装置において、固定機構10として、地下埋設管1の内面の対向する複数箇所を押圧せしめる押圧体11が採用されていることを特徴とする地下埋設管の補修装置に係るものである。
【0017】
【発明の作用及び効果】
地下に埋設される地下埋設管1の内面に生じた補修を必要とする補修部位A(例えば井戸を構成する地下埋設管1の所定箇所に腐食によって生じた穴)を補修するに際し、搬送体4を前記補修部位Aの補修が可能となる位置まで移動し、吹き付け機構若しくは覆い機構により該補修部位Aの補修を行う。
【0018】
吹き付け機構による補修部位Aの補修は、該補修部位Aに吹付材を吹き付け、この吹付材によって補修部位Aを覆うことにより行う。
【0019】
覆い機構による補修部位Aの補修は、該補修部位Aを補修部材で覆うことにより行う。
【0020】
また、吹き付け機構による補修部位Aの補修と覆い機構による補修部位Aの補修とを併用し、例えば、先ず、補修部位Aに吹付材を吹き付け、続いて、この吹付材の上を補修部材で覆うと、補修部位Aが吹付材と補修部材とによって二重に覆われ、それだけ良好な補修が達成される。更に、この場合、吹付材の固化によって地下埋設管1と補修部材とが該吹付材を介して強固に密着固定することになり、それだけ良好な補修が達成される。
【0021】
本発明は上述のように構成したから、従来工法のように大掛かりな仕掛けは必要なく、迅速且つ確実に地下埋設管の補修作業が行えることになり、工期を飛躍的に短縮することができ、しかも、極めて簡易構造故に工費も抑えることができる実用性に秀れた地下埋設管の補修装置となる。
【0022】
【発明の実施の形態】
図面は本発明の一実施例を図示したものであり、以下に説明する。
【0023】
本実施例は、地下に埋設される地下埋設管1の内面に生じた補修を必要とする補修部位Aを補修する装置であって、前記補修部位Aに吹付材を吹き付けて該補修部位Aを補修する吹き付け機構と、前記補修部位Aを補修部材で覆って該補修部位Aを補修する覆い機構とを有し、この吹き付け機構と覆い機構は前記地下埋設管1内で移動する搬送体4に設けられ、この搬送体4は、前記吹き付け機構による前記補修部位Aの補修及び前記覆い機構による前記補修部位Aの補修が可能となる位置まで移動するように構成されているものである。
【0024】
地下埋設管1は、例えば、井戸を構成するケーシング管材である。
【0025】
吹き付け機構は、吹き付け時には流動体(液体若しくはゲル体等)で、吹き付け後に固化するタイプの吹付材を吹き付ける構成である。
【0026】
また、吹き付け機構は、圧搾空気溜め部41と、吹付材溜め部42と、ノズル43と、吹き付け作動部44とから成り、吹き付け作動部44の作動により前記圧搾空気溜め部41に詰入されている圧搾空気が送出され、前記吹付材溜め部42に詰入されている吹付材が該圧搾空気により押し出されてノズル43から吹き出す機構である。
【0027】
また、圧搾空気溜め部41と吹付材溜め部42は、夫々別の容器によって構成されている。これは、同一の容器に圧搾空気と吹付材とを詰入する構成であると該容器が大型化し、これにより搬送体4が大型化してしまうことを防止する為である。
【0028】
覆い機構は、板状の補修部材を補修部位Aに添設させるものが採用されている。
【0029】
また、補修部材は、左右端部2a,2bが連結体3により連結された状態が縮径状態であり、また、該連結体3が切断された状態が拡径状態の環状補修部材2が採用されている。
【0030】
この環状補修部材2は、金属製の薄板材をC字状に湾曲したものであり、縮径作用に抗して拡径する拡径弾性を生じるように構成されている。
【0031】
また、この環状補修部材2にしてその分離した左右端部2a,2bには、貫通孔13,13が夫々穿設されている。
【0032】
連結体3は、ワイヤ状のものが採用されている。
【0033】
前記環状補修部材2は、前記左右端部2a,2bの夫々の貫通孔13,13にワイヤ状の連結体3の両端部を貫通係止することによって連結された状態が縮径状態であり、この連結体3が切断されて前記連結が解除された状態が拡径状態である。
【0034】
尚、連結体3は、ワイヤ状のものの他にも、例えば長尺の板材や針金等が採用可能である。
【0035】
搬送体4は、縦長の略円柱状のものが採用されている。
【0036】
搬送体4は、上下に二分割された構成であり、上体4aと下体4bとは該下体4bに固定された軸体12を介して連設され、この軸体12を回動せしめることにより上体4aに対して下体4bが回動(周方向回動)するように構成されている。
【0037】
搬送体4(下体4b)の下部には、下部収納部33が設けられ、この下部収納部33には、該搬送体4の下方を照らす下部照明体14と、該下部照明体14によって照らされた搬送体4の下方の状態を確知する下部カメラ15が設けられている。この下部照明体14及び下部カメラ15は、搬送体4が地下埋設管1(井戸等)の内部を降下移動していく際に該地下埋設管1に補修を必要とする補修部位Aが存在するか否かを確知する為(補修部位Aの有無の調査)に使用される。
【0038】
尚、下部カメラ15は、地下埋設管1の内周を同時に写し出せる広角タイプのものであれば、視野を固定すべく、搬送体4に固定される構成が良く、また、地下埋設管1の内周の一部しか写し出せない狭角タイプのものであれば、該地下埋設管1の内周の全部を視野に捕らえるべく、任意の方向に可動自在に構成する方が良い。
【0039】
図中、符号34は、下部カメラ15を保護する為の透明な保護板である。
【0040】
この下部照明体14及び下部カメラ15の上方にして前記下体4bには、前記連結体3の切断操作を行う為の操作機構5が設けられている。
【0041】
この操作機構5は、ケース36の内部に横設されたボールネジ16と、このボールネジ16を回動せしめるモータ17と、このボールネジ16の先端部に連設され該ボールネジ16の回動によって井戸直径方向へ水平に移動自在な移動体18と、該移動体18に付設された切断部19とから構成されている。
【0042】
また、切断部19は、ワイヤ状の連結体3を挟圧することで切断可能なニッパ状のものが採用されている。
【0043】
この切断部19について詳述すると、中央部が交叉軸着された二本の操作体20a,20bと、この二本の操作体20a,20bの先端部に夫々設けられた刃部21,21とから成り、この二本の操作体20a,20bの基端部間を広狭せしめることで、前記刃部21,21間が広狭し、該刃部21,21によって前記連結体3を切断し得る構成である。
【0044】
また、前記二本の操作体20a,20bの内、一方の操作体20aの基端部は、下体4bの適所に軸着され、他方の操作体20bの基端部は、前記移動体18に軸着されている。
【0045】
従って、前記モータ17の駆動によってボールネジ16が回動し、このボールネジ16の回動によって移動体18が井戸直径方向へ水平に移動すると、該移動体18の付設された前記他方の操作体20bは水平移動し、一方の操作体20aは水平移動せず、よって、該他方の操作体20bの基端部と一方の操作体20aとの間が広狭し、前記刃部21,21による連結体3の切断が可能となる。
【0046】
この操作機構5の上方には、縮径状態の前記環状補修部材2を係止する係止部22が設けられている。
【0047】
この係止部22は、前記上体4aから垂設された長尺板体により構成され、下端部には鉤状で前記環状補修部材2を下方から支持する支持部23が設けられ、また側部は環状補修部材2の内面に当接して該環状補修部材2の横ずれを防止する当接部24に構成されている。
【0048】
また、当接部24は平断面において放射状に複数本、本実施例では三本、設けられている。これは環状補修部材2の内面の複数箇所を当接部24によって支持することで、水平方向のどの方向へも該環状補修部材2が横ずれしないようにする為である。
【0049】
また、この係止部22は、該係止部22に係止された縮径状態の前記環状補修部材2の前記連結体3が、前記操作機構5の切断部19の刃部21,21間に位置して該位置に保持されるように構成されている。
【0050】
また、係止部22は、該係止部22の外側面に延長板22’を付設することで径大な環状補修部材2も係止できるように構成されている。尚、図1は延長板22’を付設した場合、図2は延長板22’を付設しない場合である。
【0051】
また、環状補修部材2の前記左右端部2a,2bと対向する位置の下部には、下方程広がるV字状の切欠部59が設けられ、一方、前記係止部22には、該切欠部59に嵌入可能は係止凸部60が設けられ、この係止凸部60と切欠部59との凹凸嵌合により、該環状補修部材2の自然回動を防止するように構成されている(図8参照)。この環状補修部材2の自然回動防止により、前記環状補修部材2の連結体3と、該連結体3を切断可能な前記操作機構5との位置関係はより一層良好に保持される。
【0052】
また、この係止部22に係止された環状補修部材2の上方にして前記下体4bの周囲は、該環状補修部材2と同構造の予備の環状補修部材2’を保持する保持部8に設定されている。
【0053】
この保持部8の予備の環状補修部材2’は、前記係止部22に係止された環状補修部材2によって下方から支持される。また、予備の環状補修部材2’の内面は、前記係止部22の当接部24(若しくは延長板22’の当接部24)と当接しており、該予備の環状補修部材2’の横ずれは防止される。
【0054】
また、この保持部8に保持された予備の環状補修部材2’は、該予備の環状補修部材2’の連結体3’が前記係止部22に係止された環状補修部材2の連結体3の上方となるように配設されている。この位置関係により、前記環状補修部材2の連結体3が切断されて該環状補修部材2が拡径した後、下方からの支持を失って降下移動した予備の環状補修部材2’が係止部22に支持された際、該予備の環状補修部材2’の連結体3’が前記操作機構5に切断され得る位置に配設されることになり、よって、該予備の環状補修部材2’を用いての次の補修作業が可能となる。
【0055】
また、この予備の環状補修部材2’の降下移動は、前記垂設状態の係止部22の当接部24によってガイドされ、良好に行われる。
【0056】
このように、本実施例は、環状補修部材2を拡径して補修部位Aに添設せしめた後、保持部8に保持された予備の環状補修部材2’の連結体3’を操作機構5により切断し得る位置に移動せしめる機構として、連結体3の切断による環状補修部材2の除去及び当接部24による降下ガイドを採用したが、例えば、別途ワイヤーリール等を用いたクレーン装置等の移動機構を採用しても良い。
【0057】
係止部22の支持部23の上部にして、且つ、前記支持部23に支持された環状補修部材2の内方となる位置には、補修部位Aを確知する為のカメラ7(メインカメラ)が配設されている。
【0058】
また、このカメラ7の視認方向は、井戸の直径方向(縮径状態の環状補修部材2が拡径する方向)で、且つ、前記環状補修部材2の左右端部2a,2b間にして連結体3が存在しない方向(左右端部2a,2b間の隙間)に設定されている。
【0059】
図中、符号35は、前記カメラ7を保護する為の透明な保護板である。
【0060】
このカメラ7の上部にして前記係止部22に係止された環状補修部材2の内方となる位置には、該カメラ7の視認方向を照らす照明体25(ライト)が設けられている。
【0061】
また、この照明体25は、該照明体25から発せられた光が前記環状補修部材2の左右端部2a,2b間の方向(連結体3が邪魔にならない方向の方が良い)に照射されるように配設されている。
【0062】
この照明体25の上部にして前記下体4bの上部には前記軸体12が設けられており、この軸体12は前記上体4aに設けられた回転駆動源6(モータ)に変速ギヤ32を介して連設されている。
【0063】
従って、回転駆動源6の駆動により下体4bは上体4aに対して周方向に回動することになり、必然的に該下体4bに設けられた各機構等、具体的には、環状補修部材2,予備の環状補修部材2’,操作機構5,カメラ7,照明体25等も一緒に周方向に回動することになる。
【0064】
カメラ7の近傍にして前記係止部22に係止された環状補修部材2の内方となる位置には、前記吹き付け機構の前記圧搾空気溜め部41と前記吹付材溜め部42とが並設状態で設けられている。
【0065】
この圧搾空気溜め部41と吹付材溜め部42とは、第一連通管45を介して連通せしめられている。
【0066】
また、カメラ7の近傍にして前記係止部22に係止された環状補修部材2の内方となる位置には、前記吹き付け機構の前記ノズル43が設けられている。
【0067】
このノズル43は、前記吹付材溜め部42と第二連通管46を介して連通せしめられている。
【0068】
圧搾空気溜め部41の上部には、押圧作動によって該圧搾空気溜め部41の圧搾空気を解放する押動部47が設けられている。
【0069】
また、この押動部47の上方には、前記操作機構5の作動によって作動する吹き付け作動部44が設けられている。
【0070】
この吹き付け作動部44の下部は前記操作機構5の移動体18に連結されており、該移動体18の前後移動によって該吹き付け作動部44も前後移動するように構成されている。
【0071】
この吹き付け作動部44の上部には水平方向に延びる凸部48が設けられている。また、この凸部48の下面にはテーパー部49が設けられており、吹き付け作動部44を前後移動せしめた際、該テーパー部49がテーパー作用によって前記圧搾空気溜め部41の押動部47を押動するように構成されている。
【0072】
従って、操作機構5を作動すると、吹き付け作動部44が作動して前記テーパー部49が前記押動部47を押動し、これにより圧搾空気溜め部41内の圧搾空気が第一連通管45を介して吹付材溜め部42に送出され、この送出された圧搾空気により吹付材溜め部42内の吹付材が第二連通管46を介してノズル43に送出され、該ノズル43から該吹付材が吹き出されることになる。
【0073】
回転駆動源6の上部にして上体4aには、該上体4aを地下埋設管1内部において固定する固定機構10が設けられている。
【0074】
この固定機構10は、上体4aの側部に放射状に設けられ且つ該側部から突没する押圧体11によって構成されており、この放射状に設けられた押圧体11が突出して前記地下埋設管1の内面を押圧することで該上体4aを地下埋設管1内部において固定する。
【0075】
この押圧体11は、上下方向に所定間隔を置いて上下に並設された二枚の操作板38a,38bと、この二枚の操作板38a,38bの間隔を広狭せしめる広狭機構と、上側の操作板38aと前記押圧体11とを夫々連設し且つ該上側の操作板38aと各押圧体11とに枢着された第一連設体39aと、この第一連設体39aと下側の操作板38bとを夫々連設し且つ該連設体39と各下側の操作板38bとに枢着された第二連設体39bとからなる突没機構により、上体4aの側部から突没するように構成されている。
【0076】
また、上下二枚の操作板38a,38bは、夫々駆動軸31に遊嵌されて上下動自在となっている。
【0077】
即ち、この突没機構によれば、上下二枚の操作板38a,38bの間隔を広げると、第二連設体39bが第一連設体39aを引動し、この引動によって押圧体11が没入することになり、また、上下二枚の操作板38a,38bの間隔を狭くすると第二連設体39bが第一連設体39aを押動し、この押動によって押圧体11が突出することになる。
【0078】
尚、上下二枚の操作板38a,38bのいずれか一方が駆動軸31に固定されていても良い。
【0079】
図中、符号26は、前記回転駆動源6等を駆動させる為のバッテリー、27は、押圧体11の先端に連設され実際に地下埋設管1の内面と当接する当接体、28は、軸体12を下体4bに嵌挿せしめる為の嵌挿孔、29は、搬送体18の移動をガイドするガイド杆、30は、搬送体4を昇降せしめる為のワイヤー(このワイヤーは地上の適宜な駆動装置に連結され、該駆動装置とで搬送体4を移動する機構となっている。)、31は、押圧体11の突没を駆動する駆動軸、37は前記軸体12が嵌合可能な筒状の支柱、40はパッキンである。
【0080】
以下、本実施例の使用方法について詳述する。尚、補修する地下埋設管1は井戸、補修部位Aは腐食穴を例示する。
【0081】
搬送体4の係止部22に環状補修部材2を係止していない状態で(環状補修部材2を装着していない状態で)、地下埋設管1の上部開口部より、ワイヤー30に接続した該搬送体4を降下移動せしめる。この降下移動中において、下部照明体14及び下部カメラ15を用いて地下埋設管1に補修を必要する補修部位Aが存在するか否かを調査する。尚、補修部位Aが存在しない場合には、搬送体4を地上に戻して調査を完了する。
【0082】
補修を必要する補修部位Aが発見されたら、該補修部位Aがカメラ7(メインカメラ)の視認方向となるように、搬送体4を昇降せしめ、且つ、回転駆動源6により下体4bを周方向に回転せしめる。
【0083】
続いて、操作機構5を作動し、前記吹き付け機構を用いて補修部位Aに吹付材を吹き付ける。
【0084】
尚、この吹付材の吹き付けの際、必要に応じて固定機構10を作動し、押圧体11を突出せしめて当接部24を地下埋設管1の内面に当接し、搬送体4の上下位置を固定しても良い。
【0085】
続いて、一旦搬送体4を引き上げ、該搬送体4の係止部22に環状補修部材2を係止する。また、搬送体4の保持部8に予備環状補修部材2’を保持せしめる。
【0086】
続いて、再度地下埋設管1の上部開口部より、ワイヤー30に接続した該搬送体4を降下移動せしめ、前述と同様、下部照明体14,下部カメラ15,カメラ7(メインカメラ)等により、カメラ7の視認方向が前記吹付材を吹き付けた補修部位Aとなるように該搬送体4を操作する。
【0087】
このまま連結体3を切断すると、拡径された環状補修部材2の左右端部2a,2b間に補修部位Aが位置することになり、該補修部位Aの補修が不良となる為、続いて回転駆動源6を作動し、下体4b、即ち、環状補修部材2を周方向に回転せしめることで、前記環状補修部材2の左右端部2a,2b間以外に補修部位Aが位置するようにする。尚、この下体4bの周方向への回転は、180°回転が最も良い。
【0088】
続いて、回転駆動源6を停止し、且つ、操作機構5を前記テーパー部49が前記押動部47を押動しない程度に作動して前記連結体3を切断することで縮径状態の環状補修部材2を拡径させ、該拡径により該環状補修部材2を地下埋設管1の内面に前記吹付材を介して添設させ、この添設により該環状補修部材2で補修部位Aを閉塞する。
【0089】
この際、補修部位A及び環状補修部材2の高さにカメラ7が存在し、該カメラ7は環状補修部材2の左右端部2a,2b間から補修部位Aを視認していたから、前記下体4bの周方向への回転によって該環状補修部材2の高さが変化したりせず、この回転した環状補修部材2による補修部位Aの補修を確実に行えることになる。
【0090】
更に、この拡径して地下埋設管1の内面に添設した環状補修部材2が搬送体4の係止部22から除去されたことにより、該環状補修部材2上に載置されていた予備の環状補修部材2’が降下移動し、係止部22に係止された状態となる。
【0091】
続いて、回転駆動源6を作動し、カメラ7を用い、前記環状補修部材2によって補修部位Aの補修が確実に行われたか否かを確認する。
【0092】
補修が確実に行われていた場合には、固定機構10による搬送体4の上下位置の固定を解除し、該搬送体4を井戸の上部開口部から回収する。
【0093】
また、予備の環状補修部材2’が搬送体4に残っている為、もし、前記の補修作業での補修が不良であった場合、若しくは、補修部位Aの上下巾が環状補修部材2の上下巾より広くて一体の環状補修部材2での補修が出来なかった場合等では、例えば、一旦、固定機構10による搬送体4の固定を解除し且つ移動機構9によって搬送体4の上下位置を可変し、再度、上記と同様の手順で予備の環状補修部材2’によって補修部位Aの補修を行う。
【0094】
以上の手順により、本実施例を用いての地下埋設管1の補修を行うことができる。
【0095】
また、経時変化によって吹付材が固化すると、該吹付材が環状補修部材2と地下埋設管1とを強固に連結する。
【0096】
尚、上記各部の作動は、リモコン等を用いた遠隔操作により行う。また、カメラ7及び下部カメラ15による画像は、地上に設置したモニタに写し、該モニタを見つつ前記遠隔操作を行う。
【0097】
本実施例は上述のように構成したから、従来工法のように大掛かりな仕掛けは必要なく、迅速且つ確実に地下埋設管1の補修作業が行えることになり、工期を飛躍的に短縮することができ、しかも、極めて簡易構造故に工費も抑えられる実用性,作業性,コスト安に秀れた地下埋設管の補修装置となる。
【0098】
また、補修部位Aの補修は、吹付材と補修部材とによって二重に行う構成であるから、それだけ確実に補修部位Aを補修できる実用性に秀れた地下埋設管の補修装置となる。
【0099】
また、補修部材は吹付材によって地下埋設管1と強固に連結されるから、補修部材が補修部位Aから脱落することは可及的に防止され、それだけ確実に補修部位Aを補修できる実用性に秀れた地下埋設管の補修装置となる。
【0100】
また、縮径作用に抗して拡径しようとする拡径弾性を備えた環状補修部材2を採用したから、極めて簡易構造でありながら確実に補修部位Aを補修できる実用性に秀れた地下埋設管の補修装置となる。
【0101】
また、縮径状態の環状補修部材2の拡径による補修部位Aの補修は、該環状補修部材2の左右端部2a,2b間を連結する連結体3の切断だけで行えるから、該環状補修部材2による補修作業は極めて簡単に行えることになる。
【0102】
また、回転駆動源6が設けられているから、環状補修部材2の左右端部2a,2b間と補修部位Aとの位置関係を良好な補修が可能な位置関係に確実に設定することができ、それだけ確実な補修が行えることになる。
【0103】
また、環状補修部材2の周方向への回転と共に視認方向が可変するカメラ7が設けられているから、該カメラ7によって補修部位Aの位置を確実に視認した後に補修を行うことができ、この点においても確実な補修が行えることになる。
【0104】
また、このカメラ7の視認方向とノズル43からの吹付材の吹き付け方向とが同じであるから、該吹付材を補修部位Aに確実に吹き付けることができ、この点においても確実な補修が行えることになる。
【0105】
また、予備の環状補修部材2’が設けられているから、補修不良の都度若しくは補修部位Aの数によって繰り返し搬送体4を地下埋設管1の内部から取り出したりする必要もなく、それだけ良好且つ迅速に補修部位Aの補修を行えることになる。
【0106】
また、固定機構10によって搬送体4を固定した状態で環状補修部材2を拡径することができ、この点においても該環状補修部材2での補修部位Aの隠蔽を確実に行えることになる。
【0107】
また、吹付材と溜めておく吹付材溜め部42とこの吹付材を吹き出す為の圧搾空気を溜めておく圧搾空気溜め部41とを別の容器としたから、吹き付け機構の構造をコンパクトにすることができ、それだけ搬送体4をコンパクトにして細い地下埋設管1の補修を可能とすることができる。
【0108】
また、吹付材の吹き付けだけでも補修部位Aの補修を行えるから、例えば、必要補修度合いが小さい場合には該補修を吹付材の吹き付けだけとすることにより補修部材の使用量を最小限とすることができ、これにより多数の補修部位Aを補修する場合の便宜を図ることができる。
【0109】
尚、本実施例は、井戸のような立坑タイプのものだけではなく、例えば、下水管等の横坑タイプのものでも補修を実施することができる。この場合、装置の構成は本実施例を横向きとしたものとなる。
【0110】
また、吹き付け作動部44の構造として、該吹き付け作動部44の前後移動によって前記テーパー部49が圧搾空気溜め部41の押動部47を押動するだけのものではなく、例えば、該吹き付け作動部44の前後移動によって突起が押動部47を押動し且つこの突起が押動部47上を通過した後が前記押動が解除されるように構成し、更に、この解除後に操作機構5の切断部19が環状補修部材2の連結体3を切断するように構成すれば、吹付材の吹き付けの後、続けて、環状補修部材2による補修を行うことができ、それだけ補修作業性の良好なものとなる。
【図面の簡単な説明】
【図1】 本実施例の説明斜視図である。
【図2】 本実施例の要部を説明側面図である。
【図3】 本実施例の説明側面図である。
【図4】 本実施例の吹き付け機構の説明平面図である。
【図5】 本実施例の図2中X−X線の説明平断面図である。
【図6】 本実施例の図2中Y−Y線の説明平断面図である。尚、環状補修部材2を拡径する前の状態である。
【図7】 本実施例の図2中Y−Y線の説明平断面図である。尚、環状補修部材2を拡径して補修部位Aを補修した状態である。
【図8】 本実施例の一部の説明拡大斜視図である。
【符号の説明】
1 地下埋設管
2 環状補修部材
2’ 予備の環状補修部材
2a・2b 端部
3 連結体
4 搬送体
5 操作機構
6 回転駆動源
7 カメラ
10 固定機構
11 押圧体
22 係止部
23 支持部
24 当接部
41 圧搾空気溜め部
42 吹付材溜め部
43 ノズル
44 吹き付け作動部
59 切欠部
60 係止突部
A 補修部位
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a repair device for underground pipes.
[0002]
[Prior art and problems to be solved by the invention]
Conventionally, inspection work for underground pipes installed in underground excavation holes, for example, snow-melting wells, water supply wells, and industrial pipes, has been conducted underwater cameras in the casing pipes. After confirming the corrosion status of the casing tube by visual inspection, if repair is necessary after that, for example, a method of digging the well or inserting a separate casing tube inside the existing buried casing tube The repair method to be done is done.
[0003]
However, these conventional methods require large-scale devices such as forming a ridge on the upper part of the well, and thus have problems such as a very long construction period and high cost. In particular, the longer construction period means that in the case of a snow well, the snow can not be erased continuously, resulting in a problem of deterioration in traffic function. The problem of supply interruption occurs, and furthermore, the problem of a decrease in production capacity occurs in industrial wells.
[0004]
The present invention provides an innovative underground buried pipe repair device that solves the above-described problems.
[0005]
[Means for Solving the Problems]
The gist of the present invention will be described with reference to the accompanying drawings.
[0006]
An apparatus for repairing a repair site A that requires repair on the inner surface of an underground pipe 1 that is buried underground, and a spray mechanism that sprays a spray material onto the repair site A to repair the repair site A; And a covering mechanism that covers the repairing part A with a repairing member and repairing the repairing part A. The repairing member of the covering mechanism has a diameter-expanding elasticity that expands against a diameter-reducing action, and has left and right ends. The state where the portions 2a and 2b are connected by the connecting body 3 is a reduced diameter state, and the annular repairing member 2 that is expanded by cutting the connecting body 3 and is attached to the repair site A is employed. wherein the spray can with mechanism and the cover Organization provided in the transfer body 4 to move within the underground pipe 1, the carrier 4, the repair by repairing and the cover mechanism of the repaired portion a by the blast mechanism Move to a position where you can repair part A Is configured, furthermore, this carrier 4, the engaging portion 22 and a support portion 23 for supporting the contact portion 24 and the annular repair section 2 abutting on the inner surface of the annular repair section 2 from below The support portion 23 is provided with a locking projection 60 for engaging with a notch 59 provided at the lower portion of the annular repairing member 2 to prevent the annular repairing member 2 from rotating . The present invention relates to a repair device for underground buried pipes.
[0007]
Moreover, in the underground buried pipe repairing apparatus according to claim 1, after spraying the spray material onto the repair site A by the spray mechanism, the annular repair member 2 is attached to the repair site A by the covering mechanism. The present invention relates to a repair device for underground buried pipes.
[0008]
Further, in the underground buried pipe repairing apparatus according to any one of claims 1 and 2, in the covering mechanism, the state in which the left and right end portions 2a and 2b are connected by the connecting body 3 is a reduced diameter state, and The state in which the connecting body 3 is cut is the expanded diameter annular repair member 2, and the annular repair member 2 is expanded by cutting the connecting body 3 and is attached to the repair site A. The present invention relates to an underground buried pipe repairing device characterized by being configured as follows.
[0009]
Further, in the underground buried pipe repair device according to claim 3, the annular repair member 2 is provided with an annular repair member 2 having a diameter expansion elasticity that expands against a diameter reducing action. It relates to repair equipment for underground pipes.
[0010]
Further, in the underground buried pipe repairing apparatus according to any one of claims 3 and 4, the carrier 4 is subjected to both a cutting operation for cutting the connecting body 3 of the annular repair member 2 and a spraying operation for the spraying material. The present invention relates to an underground buried pipe repairing device characterized in that an operating mechanism 5 is provided.
[0011]
Further, in the underground buried pipe repairing apparatus according to any one of claims 1 to 5, the spraying mechanism includes a compressed air reservoir 41, a spray material reservoir 42, a nozzle 43, and a spray operating unit 44. The compressed air is sent from the compressed air reservoir 41 by the operation of the spray operating unit 44, and the sprayed material of the sprayed material reservoir 42 is blown out from the nozzle 43 by the compressed air. It relates to repair equipment for underground buried pipes.
[0012]
Further, in the underground buried pipe repairing apparatus according to claim 6, the compressed air reservoir 41 and the spray material reservoir 42 are each constituted by a container, and are related to the underground buried pipe repairing apparatus. is there.
[0013]
Further, in the underground buried pipe repairing apparatus according to any one of claims 6 and 7, the carrier 4 is provided with a rotation drive source 6 for rotating the direction of the nozzle 43 in the circumferential direction. It relates to the repair equipment for underground buried pipes.
[0014]
9. The underground burial repair apparatus according to claim 8, wherein the carrier 4 is provided with a camera 7 whose viewing direction is variable as the nozzle 43 rotates in the circumferential direction. This relates to a pipe repair device.
[0015]
Further, in the underground buried pipe repairing apparatus according to any one of claims 1 to 9, the transport body 4 is provided with a fixing mechanism 10 for fixing the transport body 4 inside the underground buried pipe 1. The present invention relates to a repair device for underground buried pipes.
[0016]
Further, in the underground buried pipe repairing apparatus according to claim 10, as the fixing mechanism 10, a pressing body 11 that presses a plurality of opposing portions of the inner surface of the underground buried pipe 1 is employed. This relates to the repair device.
[0017]
[Action and effect of the invention]
When repairing a repair site A (for example, a hole caused by corrosion in a predetermined portion of the underground buried pipe 1 constituting the well) generated on the inner surface of the underground buried pipe 1 buried underground, the carrier 4 Is moved to a position where the repaired part A can be repaired, and the repaired part A is repaired by a spraying mechanism or a cover mechanism.
[0018]
The repair site A is repaired by spraying a spray material onto the repair site A and covering the repair site A with the spray material.
[0019]
The repair site A is repaired by covering the repair site A with a repair member.
[0020]
Further, the repair of the repair site A by the spray mechanism and the repair of the repair site A by the cover mechanism are used in combination. For example, first, the spray material is sprayed on the repair site A, and then the spray material is covered with a repair member. And the repair site | part A is covered with a spraying material and a repair member doubly, and a good repair is achieved so much. Further, in this case, the underground buried pipe 1 and the repair member are firmly and firmly fixed through the spraying material by solidifying the spraying material, so that a satisfactory repair is achieved.
[0021]
Since the present invention is configured as described above, there is no need for a large-scale mechanism as in the conventional method, and it will be possible to repair the underground buried pipe quickly and reliably, and the construction period can be dramatically shortened. Moreover, because of its extremely simple structure, it becomes a repair device for underground pipes with excellent practicality that can reduce the construction cost.
[0022]
DETAILED DESCRIPTION OF THE INVENTION
The drawings illustrate one embodiment of the present invention and are described below.
[0023]
The present embodiment is an apparatus for repairing a repair site A that requires repair generated on the inner surface of an underground pipe 1 that is buried underground, and spraying a spray material onto the repair site A, the repair site A A spray mechanism for repairing, and a cover mechanism for covering the repair site A with a repair member and repairing the repair site A. The spray mechanism and the cover mechanism are attached to the carrier 4 that moves in the underground pipe 1. The transporting body 4 is configured to move to a position where the repairing part A can be repaired by the spraying mechanism and the repairing part A can be repaired by the covering mechanism.
[0024]
The underground buried pipe 1 is, for example, a casing pipe material that constitutes a well.
[0025]
A spraying mechanism is a structure which sprays the type of spraying material solidified after spraying with a fluid (liquid or gel body) at the time of spraying.
[0026]
The spraying mechanism is composed of a compressed air reservoir 41, a spray material reservoir 42, a nozzle 43, and a spray actuating unit 44, and is packed into the compressed air reservoir 41 by the operation of the spray actuating unit 44. The compressed air is sent out, and the spray material packed in the spray material reservoir 42 is pushed out by the compressed air and blown out from the nozzle 43.
[0027]
Further, the compressed air reservoir 41 and the spray material reservoir 42 are configured by separate containers. This is to prevent the compressed air and the spray material from being packed in the same container, thereby increasing the size of the container and thereby increasing the size of the transport body 4.
[0028]
As the covering mechanism, a mechanism in which a plate-shaped repair member is attached to the repair site A is employed.
[0029]
Further, the repair member has a reduced diameter state in which the left and right end portions 2a and 2b are connected by the connecting body 3, and an annular repair member 2 in which the state in which the connected body 3 is cut is in an expanded state is adopted. Has been.
[0030]
The annular repair member 2 is formed by bending a thin metal plate material into a C shape, and is configured to generate a diameter expansion elasticity that expands against a diameter reduction action.
[0031]
Further, through-holes 13 and 13 are formed in the left and right end portions 2a and 2b separated as the annular repair member 2, respectively.
[0032]
The connecting body 3 is a wire.
[0033]
The annular repair member 2 is connected to the through holes 13 and 13 of the left and right end portions 2a and 2b by penetrating and engaging both end portions of the wire-like connecting body 3, and is in a reduced diameter state. A state in which the connection body 3 is cut and the connection is released is an expanded diameter state.
[0034]
In addition to the wire-like one, for example, a long plate material, a wire, or the like can be used as the connection body 3.
[0035]
The carrier 4 is a vertically long substantially cylindrical shape.
[0036]
The transport body 4 is divided into two parts in the vertical direction. The upper body 4a and the lower body 4b are connected to each other via a shaft body 12 fixed to the lower body 4b, and the shaft body 12 is rotated. The lower body 4b is configured to rotate (circumferentially rotate) with respect to the upper body 4a.
[0037]
A lower storage portion 33 is provided below the transport body 4 (lower body 4b). The lower storage portion 33 is illuminated by the lower illumination body 14 that illuminates the lower portion of the transport body 4 and the lower illumination body 14. A lower camera 15 for recognizing the state below the transporting body 4 is provided. The lower illuminator 14 and the lower camera 15 have a repair site A that requires repair in the underground pipe 1 when the transport body 4 moves down in the underground pipe 1 (well, etc.). It is used for confirming whether or not (examination of the presence or absence of repair site A).
[0038]
If the lower camera 15 is of a wide-angle type that can simultaneously project the inner circumference of the underground pipe 1, it can be fixed to the carrier 4 in order to fix the field of view. In the case of a narrow-angle type that can project only a part of the inner periphery, it is better to be movable in any direction so that the entire inner periphery of the underground tube 1 can be captured in the field of view.
[0039]
In the figure, reference numeral 34 denotes a transparent protective plate for protecting the lower camera 15.
[0040]
An operation mechanism 5 for performing a cutting operation of the connecting body 3 is provided on the lower body 4b above the lower illumination body 14 and the lower camera 15.
[0041]
The operating mechanism 5 includes a ball screw 16 installed horizontally in the case 36, a motor 17 for rotating the ball screw 16, and a ball screw 16 connected to the tip of the ball screw 16 to rotate in the well diameter direction. The movable body 18 is movable horizontally and a cutting portion 19 attached to the movable body 18.
[0042]
Moreover, the nipper-like thing which can be cut | disconnected by clamping the wire-shaped coupling body 3 is employ | adopted for the cutting part 19. As shown in FIG.
[0043]
The cutting part 19 will be described in detail. Two operating bodies 20a and 20b whose central parts are cross-axis-mounted, and blade parts 21 and 21 provided at the distal ends of the two operating bodies 20a and 20b, respectively. The configuration in which the base portions of the two operating bodies 20a and 20b are widened and narrowed so that the blade portions 21 and 21 are widened and the connecting body 3 can be cut by the blade portions 21 and 21. It is.
[0044]
Of the two operating bodies 20a and 20b, the base end portion of one operating body 20a is pivotally mounted at an appropriate position on the lower body 4b, and the base end portion of the other operating body 20b is attached to the moving body 18. It is attached to the shaft.
[0045]
Therefore, when the ball screw 16 is rotated by the drive of the motor 17, and the movable body 18 is moved horizontally in the well diameter direction by the rotation of the ball screw 16, the other operating body 20b to which the movable body 18 is attached becomes The one operating body 20a does not move horizontally, so that the space between the base end of the other operating body 20b and the one operating body 20a is widened. Can be cut.
[0046]
Above the operation mechanism 5, there is provided a locking portion 22 that locks the annular repair member 2 in a reduced diameter state.
[0047]
The locking portion 22 is constituted by a long plate suspended from the upper body 4a, and a lower end portion is provided with a support portion 23 that supports the annular repair member 2 from below in a bowl shape. The portion is configured as an abutting portion 24 that abuts against the inner surface of the annular repair member 2 to prevent lateral displacement of the annular repair member 2.
[0048]
Further, a plurality of contact portions 24 are provided radially in a plane section, and three in the present embodiment. This is because the annular repair member 2 is supported by the contact portion 24 at a plurality of locations on the inner surface of the annular repair member 2 so that the annular repair member 2 does not laterally shift in any horizontal direction.
[0049]
In addition, the engagement portion 22 is formed by connecting the connecting body 3 of the annular repair member 2 in the reduced diameter state engaged with the engagement portion 22 between the blade portions 21 and 21 of the cutting portion 19 of the operation mechanism 5. It is comprised so that it may be located in this position.
[0050]
Further, the locking portion 22 is configured to be able to lock the large-diameter annular repair member 2 by attaching an extension plate 22 ′ to the outer surface of the locking portion 22. 1 shows the case where the extension plate 22 ′ is attached, and FIG. 2 shows the case where the extension plate 22 ′ is not attached.
[0051]
In addition, a V-shaped notch 59 that extends downward is provided at a lower portion of the annular repair member 2 at a position facing the left and right end portions 2a and 2b, while the notch portion 22 includes the notch portion. A locking projection 60 is provided so that it can be fitted into 59, and is configured to prevent natural rotation of the annular repair member 2 by means of a concave-convex fitting between the locking projection 60 and the notch 59 ( (See FIG. 8). By preventing natural rotation of the annular repair member 2, the positional relationship between the connection body 3 of the annular repair member 2 and the operation mechanism 5 capable of cutting the connection body 3 is maintained better.
[0052]
Further, the upper portion of the annular repair member 2 locked by the locking portion 22 and the periphery of the lower body 4b are held by a holding portion 8 that holds a spare annular repair member 2 'having the same structure as the annular repair member 2. Is set.
[0053]
The spare annular repair member 2 ′ of the holding portion 8 is supported from below by the annular repair member 2 locked to the locking portion 22. Further, the inner surface of the spare annular repair member 2 ′ is in contact with the contact portion 24 of the locking portion 22 (or the contact portion 24 of the extension plate 22 ′). A lateral shift is prevented.
[0054]
Further, the spare annular repair member 2 ′ held by the holding portion 8 has a connecting body of the annular repair member 2 in which the connecting body 3 ′ of the spare annular repair member 2 ′ is locked to the locking portion 22. 3 so as to be above 3. Due to this positional relationship, after the connecting body 3 of the annular repair member 2 is cut and the diameter of the annular repair member 2 is increased, the preliminary annular repair member 2 ′ that has moved downward by losing support from below is locked. 22, the connecting body 3 ′ of the spare annular repair member 2 ′ is disposed at a position where it can be cut by the operating mechanism 5, so that the spare annular repair member 2 ′ is The next repair work using it becomes possible.
[0055]
Further, the descending movement of the spare annular repair member 2 'is guided by the abutting portion 24 of the locking portion 22 in the suspended state, and is favorably performed.
[0056]
As described above, in this embodiment, after the diameter of the annular repair member 2 is expanded and attached to the repair site A, the connection body 3 ′ of the spare annular repair member 2 ′ held by the holding portion 8 is operated. As a mechanism for moving to a position that can be cut by 5, the removal of the annular repair member 2 by cutting the coupling body 3 and the lowering guide by the contact portion 24 are adopted. For example, a crane device using a separate wire reel or the like A moving mechanism may be adopted.
[0057]
A camera 7 (main camera) for recognizing the repair site A at the position above the support portion 23 of the locking portion 22 and at the inner side of the annular repair member 2 supported by the support portion 23. Is arranged.
[0058]
The viewing direction of the camera 7 is the diameter direction of the well (the direction in which the diameter of the annular repair member 2 in a reduced diameter state is increased), and the connecting body between the left and right end portions 2a and 2b of the annular repair member 2. 3 is set in a direction in which 3 does not exist (a gap between the left and right end portions 2a and 2b).
[0059]
In the figure, reference numeral 35 denotes a transparent protective plate for protecting the camera 7.
[0060]
An illuminating body 25 (light) for illuminating the viewing direction of the camera 7 is provided at a position on the upper side of the camera 7 and inside the annular repair member 2 locked to the locking portion 22.
[0061]
Further, in this illuminating body 25, the light emitted from the illuminating body 25 is irradiated in the direction between the left and right end portions 2a and 2b of the annular repair member 2 (the direction in which the connecting body 3 does not get in the way). It is arranged so that.
[0062]
The shaft body 12 is provided above the illuminating body 25 and above the lower body 4b. The shaft body 12 has a transmission gear 32 provided to a rotational drive source 6 (motor) provided on the upper body 4a. It is connected through.
[0063]
Accordingly, the lower body 4b is rotated in the circumferential direction with respect to the upper body 4a by the drive of the rotational drive source 6, and inevitably, each mechanism provided in the lower body 4b, specifically, an annular repair member 2, the preliminary annular repair member 2 ', the operation mechanism 5, the camera 7, the illuminating body 25, and the like rotate together in the circumferential direction.
[0064]
In the vicinity of the camera 7, the compressed air reservoir 41 and the spraying material reservoir 42 of the spray mechanism are juxtaposed at a position that is inward of the annular repair member 2 that is locked to the locking portion 22. It is provided in the state.
[0065]
The compressed air reservoir 41 and the spray material reservoir 42 are communicated with each other via a first continuous pipe 45.
[0066]
Further, the nozzle 43 of the spraying mechanism is provided at a position in the vicinity of the camera 7 and inward of the annular repair member 2 locked to the locking portion 22.
[0067]
The nozzle 43 is communicated with the spray material reservoir 42 via the second communication pipe 46.
[0068]
A pressing portion 47 that releases the compressed air of the compressed air reservoir 41 by a pressing operation is provided on the upper portion of the compressed air reservoir 41.
[0069]
Further, a blowing operation unit 44 that is operated by the operation of the operation mechanism 5 is provided above the pushing unit 47.
[0070]
The lower part of the spraying operation part 44 is connected to the moving body 18 of the operation mechanism 5, and the spraying operation part 44 is also moved back and forth by the back and forth movement of the moving body 18.
[0071]
A convex portion 48 extending in the horizontal direction is provided on the upper portion of the spray operating portion 44. Further, a tapered portion 49 is provided on the lower surface of the convex portion 48, and when the spraying operation portion 44 is moved back and forth, the tapered portion 49 causes the pushing portion 47 of the compressed air reservoir portion 41 to be moved by the taper action. It is comprised so that it may push.
[0072]
Accordingly, when the operation mechanism 5 is operated, the spraying operation unit 44 is operated, and the tapered portion 49 pushes the pushing portion 47, so that the compressed air in the compressed air reservoir 41 is transferred to the first series pipe 45. The sprayed material in the sprayed material reservoir 42 is sent to the nozzle 43 through the second communication pipe 46 by the compressed air sent to the sprayed material reservoir 42, and the sprayed material from the nozzle 43 Will be blown out.
[0073]
A fixing mechanism 10 for fixing the upper body 4a inside the underground buried pipe 1 is provided on the upper body 4a above the rotation drive source 6.
[0074]
The fixing mechanism 10 includes a pressing body 11 provided radially on the side of the upper body 4a and projecting and sinking from the side, and the pressing body 11 provided radially projects from the underground buried pipe. The upper body 4 a is fixed inside the underground pipe 1 by pressing the inner surface of 1.
[0075]
The pressing body 11 includes two operation plates 38a and 38b arranged in a vertical direction at a predetermined interval in the vertical direction, a wide and narrow mechanism for widening the distance between the two operation plates 38a and 38b, and an upper side. An operation plate 38a and the pressing body 11 are connected in series, and are connected to the upper operation plate 38a and the pressing bodies 11, respectively. The operation plate 38b is connected to each other, and a side portion of the upper body 4a is formed by a projecting and retracting mechanism including a second connection body 39b pivotally attached to the connection body 39 and each lower operation plate 38b. It is configured to sunk from.
[0076]
Further, the two upper and lower operation plates 38a and 38b are loosely fitted to the drive shaft 31 so as to be movable up and down.
[0077]
That is, according to this protrusion / subtraction mechanism, when the interval between the upper and lower operation plates 38a, 38b is widened, the second connecting body 39b pulls the first continuous body 39a, and the pressing body 11 is immersed by this pulling. In addition, if the interval between the upper and lower operation plates 38a and 38b is narrowed, the second connecting body 39b pushes the first series body 39a, and the pushing body 11 protrudes by this pushing movement. become.
[0078]
One of the upper and lower operation plates 38 a and 38 b may be fixed to the drive shaft 31.
[0079]
In the figure, reference numeral 26 is a battery for driving the rotational drive source 6 and the like, 27 is an abutting body that is connected to the tip of the pressing body 11 and actually abuts against the inner surface of the underground buried pipe 1, An insertion hole for inserting the shaft body 12 into the lower body 4b, 29 is a guide rod for guiding the movement of the conveyance body 18, and 30 is a wire for raising and lowering the conveyance body 4 (this wire is suitable for the ground) It is connected to a drive device and is a mechanism for moving the transport body 4 with the drive device.) 31 is a drive shaft for driving the projecting and retracting of the pressing body 11, 37 is the shaft 12 can be fitted A cylindrical support column 40 is a packing.
[0080]
Hereinafter, the usage method of a present Example is explained in full detail. The underground pipe 1 to be repaired is exemplified by a well, and the repair site A is exemplified by a corrosion hole.
[0081]
In a state where the annular repair member 2 is not locked to the locking portion 22 of the transport body 4 (when the annular repair member 2 is not attached), it is connected to the wire 30 from the upper opening of the underground buried pipe 1. The carrier 4 is moved down. During this descent movement, the lower illuminator 14 and the lower camera 15 are used to investigate whether or not there is a repair site A that requires repair in the underground pipe 1. If the repair site A does not exist, the transport body 4 is returned to the ground to complete the investigation.
[0082]
When a repair site A that requires repair is discovered, the carrier 4 is moved up and down so that the repair site A is in the viewing direction of the camera 7 (main camera), and the lower body 4b is moved in the circumferential direction by the rotational drive source 6 Rotate to.
[0083]
Subsequently, the operation mechanism 5 is operated, and the spray material is sprayed onto the repair site A using the spray mechanism.
[0084]
When the spray material is sprayed, the fixing mechanism 10 is operated as necessary, the pressing body 11 is protruded, the abutting portion 24 is abutted against the inner surface of the underground buried pipe 1, and the vertical position of the transport body 4 is set. It may be fixed.
[0085]
Subsequently, the transport body 4 is once pulled up, and the annular repair member 2 is locked to the locking portion 22 of the transport body 4. Further, the preliminary annular repair member 2 ′ is held on the holding portion 8 of the transport body 4.
[0086]
Subsequently, the carrier 4 connected to the wire 30 is moved down from the upper opening of the underground pipe 1 again, and the lower illuminator 14, the lower camera 15, the camera 7 (main camera), etc. The transport body 4 is operated so that the viewing direction of the camera 7 is the repaired part A sprayed with the spray material.
[0087]
If the connecting body 3 is cut as it is, the repaired part A will be located between the left and right end parts 2a, 2b of the expanded annular repair member 2, and the repaired part A will be poorly repaired. By operating the drive source 6 and rotating the lower body 4 b, that is, the annular repair member 2 in the circumferential direction, the repair site A is positioned other than between the left and right end portions 2 a and 2 b of the annular repair member 2. The rotation of the lower body 4b in the circumferential direction is best at 180 °.
[0088]
Subsequently, the rotation drive source 6 is stopped, and the operation mechanism 5 is operated to such an extent that the tapered portion 49 does not push the pushing portion 47 to cut the connecting body 3, thereby reducing the diameter of the ring. The diameter of the repair member 2 is expanded, and the annular repair member 2 is attached to the inner surface of the underground buried pipe 1 via the spray material by the increased diameter, and the repair site A is blocked by the annular repair member 2 by the attachment. To do.
[0089]
At this time, the camera 7 exists at the height of the repair site A and the annular repair member 2, and the camera 7 visually recognizes the repair site A from between the left and right end portions 2a, 2b of the annular repair member 2. The height of the annular repair member 2 does not change due to the rotation in the circumferential direction, and the repaired portion A can be reliably repaired by the rotated annular repair member 2.
[0090]
Further, the annular repair member 2 that has been expanded and attached to the inner surface of the underground buried pipe 1 has been removed from the locking portion 22 of the transport body 4, so that the spare mounted on the annular repair member 2 has been removed. The annular repair member 2 ′ moves downward and is locked to the locking portion 22.
[0091]
Subsequently, the rotational drive source 6 is operated, and the camera 7 is used to check whether or not the repaired part A has been reliably repaired by the annular repair member 2.
[0092]
If the repair has been performed reliably, the fixing mechanism 10 releases the fixing of the upper and lower positions of the transport body 4 and recovers the transport body 4 from the upper opening of the well.
[0093]
In addition, since the spare annular repair member 2 ′ remains in the transport body 4, if the repair in the repair work is poor, or the vertical width of the repair site A is the upper and lower of the annular repair member 2. For example, when the repair is not possible with the integral annular repair member 2 that is wider than the width, for example, the fixing of the transport body 4 by the fixing mechanism 10 is once released and the vertical position of the transport body 4 can be changed by the moving mechanism 9. Then, the repair site A is repaired again by the spare annular repair member 2 ′ in the same procedure as described above.
[0094]
According to the above procedure, the underground pipe 1 can be repaired using this embodiment.
[0095]
Further, when the spray material is solidified due to the change over time, the spray material firmly connects the annular repair member 2 and the underground buried pipe 1.
[0096]
The operation of each part is performed by remote operation using a remote controller or the like. The images from the camera 7 and the lower camera 15 are copied to a monitor installed on the ground, and the remote operation is performed while viewing the monitor.
[0097]
Since the present embodiment is configured as described above, a large-scale mechanism is not required unlike the conventional method, and the repair work of the underground buried pipe 1 can be performed quickly and surely, and the construction period can be dramatically shortened. In addition, since it has a very simple structure, it is a repair device for underground underground pipes that is excellent in practicality, workability, and low cost.
[0098]
Further, since the repair of the repair site A is performed in a double manner by the spray material and the repair member, it becomes a repair device for an underground pipe excellent in practicality that can repair the repair site A as much as possible.
[0099]
In addition, since the repair member is firmly connected to the underground buried pipe 1 by the spraying material, the repair member is prevented from dropping out of the repair site A as much as possible, so that the repair site A can be repaired as much as possible. An excellent underground pipe repair device.
[0100]
In addition, since the annular repair member 2 having the diameter expansion elasticity that is intended to expand the diameter against the diameter reducing action is adopted, the underground portion excellent in practicality capable of reliably repairing the repair site A while having an extremely simple structure. It becomes a repair device for buried pipes.
[0101]
Further, the repaired portion A by expanding the diameter of the annular repairing member 2 in the reduced diameter state can be repaired only by cutting the connecting body 3 connecting the left and right end portions 2a, 2b of the annular repairing member 2, so that the annular repairing is performed. The repair work by the member 2 can be performed very easily.
[0102]
In addition, since the rotational drive source 6 is provided, the positional relationship between the left and right end portions 2a, 2b of the annular repair member 2 and the repaired part A can be reliably set to a positional relationship that allows good repair. As a result, it will be possible to carry out reliable repairs.
[0103]
Further, since the camera 7 whose viewing direction is changed with the rotation of the annular repair member 2 in the circumferential direction is provided, the repair can be performed after the position of the repaired part A is reliably visually confirmed by the camera 7. Certain repairs can be made in terms of points.
[0104]
In addition, since the viewing direction of the camera 7 and the spraying direction of the spray material from the nozzle 43 are the same, the spray material can be reliably sprayed to the repair site A, and also in this respect, reliable repair can be performed. become.
[0105]
In addition, since the spare annular repair member 2 ′ is provided, it is not necessary to repeatedly remove the transport body 4 from the inside of the underground pipe 1 every time there is a repair failure or the number of repair sites A. The repair site A can be repaired.
[0106]
Further, the diameter of the annular repair member 2 can be increased in a state where the transport body 4 is fixed by the fixing mechanism 10, and also in this respect, the repair site A can be reliably concealed by the annular repair member 2.
[0107]
Also, since the spraying material reservoir part 42 for storing the spraying material and the compressed air reservoir part 41 for storing the compressed air for blowing out the spraying material are provided as separate containers, the structure of the spraying mechanism should be made compact. Therefore, the carrier 4 can be made compact, and the thin underground pipe 1 can be repaired.
[0108]
Further, since the repair site A can be repaired only by spraying the spray material, for example, when the necessary repair level is small, the amount of the repair member used is minimized by only spraying the spray material. As a result, it is possible to facilitate the repair of a large number of repair sites A.
[0109]
In addition, this Example can implement repair not only with a vertical shaft type such as a well but also with a horizontal shaft type such as a sewer pipe. In this case, the configuration of the apparatus is the horizontal direction of this embodiment.
[0110]
Further, as the structure of the spraying operation part 44, the taper part 49 does not only push the pushing part 47 of the compressed air reservoir 41 by the back-and-forth movement of the spraying action part 44, for example, the spraying action part The projection is pushed by the pushing portion 47 by moving back and forth 44, and the pushing is released after the projection passes over the pushing portion 47. Further, after the release, the operation mechanism 5 If the cutting part 19 is configured to cut the connecting body 3 of the annular repair member 2, after the spraying material is sprayed, the repair by the annular repair member 2 can be performed continuously, and the repair workability is improved accordingly. It will be a thing.
[Brief description of the drawings]
FIG. 1 is an explanatory perspective view of the present embodiment.
FIG. 2 is an explanatory side view of a main part of the present embodiment.
FIG. 3 is an explanatory side view of the embodiment.
FIG. 4 is an explanatory plan view of a spray mechanism of the present embodiment.
FIG. 5 is an explanatory plan sectional view taken along line XX in FIG. 2 of the present embodiment.
6 is an explanatory plan sectional view taken along line YY in FIG. 2 of the present embodiment. In addition, it is a state before expanding the diameter of the annular repair member 2.
7 is an explanatory plan sectional view taken along line YY in FIG. 2 of the present embodiment. In addition, it is the state which expanded the diameter of the cyclic | annular repair member 2, and repaired the repair site | part A. FIG.
FIG. 8 is an enlarged perspective view of a part of the embodiment.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Underground pipe 2 Annular repair member 2 'Reserve annular repair member 2a, 2b End part 3 Connection body 4 Conveyance body 5 Operation mechanism 6 Rotation drive source 7 Camera
10 Fixing mechanism
11 Press body
22 Locking part
23 Support section
24 contact part
41 Compressed air reservoir
42 Spraying material reservoir
43 nozzles
44 Spray actuator
59 Notch
60 Locking protrusion A Repair site

Claims (11)

地下に埋設される地下埋設管の内面に生じた補修を必要とする補修部位を補修する装置であって、前記補修部位に吹付材を吹き付けて該補修部位を補修する吹き付け機構と、前記補修部位を補修部材で覆って該補修部位を補修する覆い機構とを有し、この覆い機構の補修部材として、縮径作用に抗して拡径する拡径弾性を備え左右端部が連結体により連結された状態が縮径状態であり、連結体を切断することで拡径して前記補修部位に添設状態となる環状補修部材が採用され、前記吹き付け機構と覆い機構とは前記地下埋設管内で移動する搬送体に設けられ、この搬送体は、前記吹き付け機構による前記補修部位の補修及び前記覆い機構による前記補修部位の補修が可能となる位置まで移動するように構成され、更に、この搬送体には、前記環状補修部材の内面に当接する当接部と該環状補修部材を下方から支持する支持部とを有する係止部が設けられ、前記支持部には前記環状補修部材の下部に設けた切欠部と凹凸嵌合して該環状補修部材の回動を防止する係止突部が設けられていることを特徴とする地下埋設管の補修装置。An apparatus for repairing a repair site that needs repair on the inner surface of an underground pipe buried in the basement, the spraying mechanism spraying a spray material onto the repair site and repairing the repair site, and the repair site And a cover mechanism for repairing the repaired portion by covering with a repair member. As a repair member of this cover mechanism, the right and left end portions are connected by a connecting body with a diameter-expanding elasticity that expands against a diameter-reducing action. a state reduced in diameter while being, annular repair section to be additionally provided state to the repair site was enlarged by cutting the connecting member is employed, the basement and the cover Organization and the spray can with mechanism Provided in a transport body that moves in the buried pipe, the transport body is configured to move to a position where the repair site can be repaired by the spraying mechanism and the repair site can be repaired by the covering mechanism , and The transport body includes the above-mentioned A locking portion having a contact portion that contacts the inner surface of the repair member and a support portion that supports the annular repair member from below is provided, and the support portion includes a notch provided at a lower portion of the annular repair member, irregularities fitted repair device for underground pipes, characterized that you locking projection is provided to prevent rotation of the annular repair section. 請求項1記載の地下埋設管の補修装置において、吹き付け機構によって補修部位に吹付材を吹き付けた後、覆い機構によって該補修部位に環状補修部材を添設するように構成されていることを特徴とする地下埋設管の補修装置。  2. The underground buried pipe repairing apparatus according to claim 1, wherein after the spraying material is sprayed onto the repair site by the spraying mechanism, an annular repair member is attached to the repair site by the covering mechanism. Repair equipment for underground pipes. 請求項1,2いずれか1項に記載の地下埋設管の補修装置において、前記覆い機構は、左右端部が連結体により連結された状態が縮径状態であり、また、該連結体が切断された状態が拡径状態の環状補修部材であり、この環状補修部材は、前記連結体を切断することで拡径され前記補修部位に添設状態となるように構成されていることを特徴とする地下埋設管の補修装置。  The underground buried pipe repairing apparatus according to any one of claims 1 and 2, wherein the cover mechanism is in a reduced diameter state in which left and right end portions are connected by a connecting body, and the connecting body is cut. The annular repair member is a diameter-expanded annular repair member, and the annular repair member is configured to be expanded by cutting the connecting body and to be attached to the repair site. Repair equipment for underground pipes. 請求項3記載の地下埋設管の補修装置において、環状補修部材として、縮径作用に抗して拡径する拡径弾性を備えた環状補修部材が採用されていることを特徴とする地下埋設管の補修装置。  4. The underground buried pipe according to claim 3, wherein an annular repair member having a diameter expansion elasticity that expands against a diameter reducing action is employed as the annular repair member. Repair equipment. 請求項3,4いずれか1項に記載の地下埋設管の補修装置において、搬送体には、環状補修部材の連結体を切断する切断操作及び吹付材の吹き付け操作の双方を行う操作機構が設けられていることを特徴とする地下埋設管の補修装置。  5. The underground buried pipe repairing device according to claim 3, wherein the transport body is provided with an operation mechanism for performing both a cutting operation for cutting the connecting body of the annular repair member and a spraying operation for the spraying material. An underground underground pipe repair device characterized by 請求項1〜5いずれか1項に記載の地下埋設管の補修装置において、吹き付け機構は、圧搾空気溜め部と、吹付材溜め部と、ノズルと、吹き付け作動部とから成り、吹き付け作動部の作動により前記圧搾空気溜め部から圧搾空気が送出され前記吹付材溜め部の吹付材が該圧搾空気によりノズルから吹き出すように構成されていることを特徴とする地下埋設管の補修装置。  The underground buried pipe repairing device according to any one of claims 1 to 5, wherein the spraying mechanism includes a compressed air reservoir, a spray material reservoir, a nozzle, and a spray actuator. An apparatus for repairing an underground pipe, wherein compressed air is sent out from the compressed air reservoir and the sprayed material in the sprayed material reservoir is blown out of the nozzle by the compressed air. 請求項6記載の地下埋設管の補修装置において、圧搾空気溜め部と吹付材溜め部は、夫々容器により構成されていることを特徴とする地下埋設管の補修装置。  The underground buried pipe repairing apparatus according to claim 6, wherein the compressed air reservoir and the spray material reservoir are each constituted by a container. 請求項6,7いずれか1項に記載の地下埋設管の補修装置において、搬送体には、ノズルの向きを周方向に回転せしめる回転駆動源が設けられていることを特徴とする地下埋設管の補修装置。  8. The underground buried pipe repairing apparatus according to claim 6, wherein the carrier is provided with a rotation drive source for rotating the direction of the nozzle in the circumferential direction. Repair equipment. 請求項8記載の地下埋設管の補修装置において、搬送体には、ノズルの周方向への回転と共に、視認方向が可変するカメラが設けられていることを特徴とする地下埋設管の補修装置。  9. The underground buried pipe repairing apparatus according to claim 8, wherein the carrier is provided with a camera whose viewing direction is variable as the nozzle rotates in the circumferential direction. 請求項1〜9いずれか1項に記載の地下埋設管の補修装置において、搬送体には、該搬送体を地下埋設管の内部において固定する固定機構が設けられていることを特徴とする地下埋設管の補修装置。  The underground buried pipe repairing device according to any one of claims 1 to 9, wherein the carrier is provided with a fixing mechanism for fixing the carrier inside the underground buried pipe. Repair equipment for buried pipes. 請求項10記載の地下埋設管の補修装置において、固定機構として、地下埋設管の内面の対向する複数箇所を押圧せしめる押圧体が採用されていることを特徴とする地下埋設管の補修装置。  11. The underground buried pipe repairing apparatus according to claim 10, wherein a pressing body that presses a plurality of opposing portions of the inner surface of the underground buried pipe is employed as the fixing mechanism.
JP2002097534A 2002-03-29 2002-03-29 Repair equipment for underground pipes Expired - Lifetime JP3769515B2 (en)

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