JP3764444B2 - Rhombus wire mesh structure and manufacturing method thereof - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a structure of a rhombus wire mesh used for a safety wire mesh, a crime prevention wire mesh, a falling rock guard fence wire mesh and the like, and a manufacturing method thereof.
[0002]
[Prior art]
A rhombus wire mesh, in which a plurality of row wires formed by bending iron wires into a spiral shape and a zigzag shape, are linked in series in the wire mesh length direction, and is excellent in shock absorption, corrosion resistance, and on-site workability. It is used as a prize for parking fences. Construction of a fence using a rhombus wire mesh is performed by erected a frame edge made of angle steel between a plurality of support columns standing on the ground, and then attaching a rhombus wire mesh to the support column and the frame edge. The connecting structure of the rhombus metal mesh and the trunk edge is a structure in which the mesh at the end in the width direction of the rhombus metal mesh is screwed to the trunk edge or hooked on a locking claw protruding from the trunk edge (for example, see Patent Document 1) In general, a structure in which a tension line inserted in the mesh at the end in the width direction of the rhombus metal mesh is hooked on a locking claw on the trunk edge. A specific example of the rhombus wire mesh mounting structure using this stretched wire is shown in FIGS.
[0003]
FIG. 9A shows a part of a fence in which an upper portion of a rhombus wire mesh 10 is attached to a trunk edge 1 of a chevron steel material installed horizontally between support columns (not shown) via a tension wire 20. A pair of trunk edges 1 are installed at both upper and lower ends of the column, and FIG. 9A shows the trunk edges 1 installed at the upper part of the column. As shown in FIG. 9B, the trunk edge 1 has a vertical vertical plate portion 1a and a horizontal horizontal plate portion 1b, and metal mesh mounting locking claws 1c are provided at a plurality of positions on the back surface of the vertical plate portion 1a. Projected. The locking claw 1c is an upward claw piece obtained by partially cutting the vertical plate portion 1a.
[0004]
The rhombus wire mesh 10 has a large number of row lines 11 bent into a spiral shape and a zigzag shape. The column wire 11 is a galvanized iron wire, an iron wire colored with this iron wire, an iron wire coated with vinyl chloride, or the like. The rhombus metal mesh 10 that can be freely selected in length with a predetermined width is produced at the factory by engaging the bent portions of adjacent column lines 11. A plurality of column line engaging portions 10a at the extreme ends in the width direction (vertical direction in FIG. 9) of the rhombus metal mesh 10 are arranged in series at substantially the same pitch in the metal mesh length direction (horizontal direction in FIG. 9). Each column line engaging portion 10a is a horizontal knuckle type (half knuckle type), and a pair of column line terminals 11a extending from each column line engaging portion 10a outward in the wire mesh width direction are 180 ° opposite to each other. It is formed by knuckle processing.
[0005]
The rhombus wire mesh 10 of a predetermined length produced in the factory is wound in the wire mesh length direction, packed and shipped. The packed rhombus wire mesh 10 is brought to the site where the fence pillars are located, the packing is released, and the rhombus wire mesh 10 is manually deployed in the wire mesh length direction. Thereafter, the tension wire 20 is manually inserted into the mesh 12 of the row line engaging portions 10a arranged in series at the extreme end in the width direction. The tension wire 20 is a galvanized iron wire similar to the row line, and the insertion work of the tension wire 20 is performed at both ends in the width direction of the rhombus metal mesh 10. The rhombus wire mesh 10 is carried below the trunk edge 1, and one tension wire 20 is lifted together with the upper end portion of the rhombus metal mesh 10 and hooked on the locking claw 1 c of the trunk edge 1.
[0006]
The fence shown in FIGS. 10A and 10B uses a complete knuckle-shaped rhombus wire mesh 10. In the rhombus metal mesh 10, a pair of column line terminals 11b in the column line engaging portion 10b at the end in the metal mesh width direction are folded back approximately 180 ° (complete knuckle process) on the same column line side. The rhombus wire mesh 10 produced and packed in the factory is transported to the site, unpacked, and the tension wire 20 is manually inserted into the mesh 12 at both ends in the width direction. Thereafter, the rhombus wire mesh 10 is lifted up to the trunk edge 1, and the tension wire 20 is hooked on the locking claw 1 c of the trunk edge 1.
[0007]
[Patent Document 1]
Japanese Utility Model Publication No. 62-11964 (FIGS. 3 and 4)
[0008]
[Problems to be solved by the invention]
The rhombus wire mesh shown in FIGS. 9 and 10 can be easily and efficiently attached to the fence edge by using a tension wire. The work of inserting the cable into the cable requires a lot of work and the workability is poor. In addition, maintenance management of the fence components such as storing the rhombus wire mesh and the tension wire separately and transporting them to the work site is necessary, and this maintenance management is troublesome.
[0009]
Further, in the case of the horizontal knuckle-shaped rhombus wire mesh 10 in FIG. 9, the average distance L1 from the tension wire 20 to the horizontal knuckle-type row line engaging portion 10a can be set small, and the vertical plate portion 1a of the trunk edge 1 correspondingly. The width of can be reduced. However, the binding between the column lines in the horizontal knuckle-type column line engaging portion 10a is weak and easy to come off, and the column lines may be misaligned and need correction. In addition, the horizontal knuckle-shaped rhombus wire mesh 10 is wound and packed in the wire mesh length direction, a plurality of the same wire mesh packing structures are stacked and stored, transported to the work site of the fence, and unpacked. The row line terminal 11a that protrudes laterally from the horizontal knuckle-type row line engaging portion 10a during transportation or unpacking entangles with other row lines and damages other wire meshes, or unpacks and manually deploys the diamond wire mesh When doing this, it may interfere with the deployment work.
[0010]
The complete knuckle-type diamond wire mesh 10 in FIG. 10 has no problems due to insufficient binding force or entanglement due to the horizontal knuckle-type row line terminal described above. However, as shown in FIG. 10 (A), since the tension wire 20 is locked to the tip of the column line terminal 11b that has been completely knuckle-processed in the column line engagement portion 10b, from the tension wire 20 to the column line engagement portion 10b. There is a problem that the average distance L2 becomes large, and accordingly, the width of the vertical plate portion 1a of the trunk edge 1 must be set larger. That is, since the pair of column line terminals 11b extending from the column line engaging portion 10b are completely knuckle processed by a dedicated knuckle processing machine (not shown), each of the pair is the same on the front side of the sheet of FIG. It is folded 180 degrees in the direction, and the tension wire 20 always comes into contact with one end of the pair of column line terminals 11b, so that it is practically impossible to reduce the distance L2.
[0011]
An object of the present invention is to facilitate handling of a rhombus wire mesh and improve workability of a fence or the like. Another object of the present invention is to facilitate the work of attaching a rhombus wire mesh to a fence framed by a support column and a trunk edge using a tension wire.
[0012]
[Means for Solving the Problems]
In the manufacturing method of the present invention, a pair of the line wire engaging portions 10c extending outward in the wire mesh width direction along the plurality of column line engaging portions 10c arranged in series at the end in the width direction of the rhombus metal mesh 10. Inserting a tension wire into the triangular space formed by the column line terminal 11c, and bending the pair of column line terminals 11c to the tension line side to hold the tension wire 20 in a substantially closed loop shape. It has the process of processing the wire holding part 11d (Invention of Claim 1).
[0013]
This manufacturing method is effective as a method of attaching the tension wire 20 to the rhombus wire mesh 10 produced at the factory. A pair of column line terminals extending outward in the wire mesh width direction of the column line engaging portion 10c along the width direction both ends of the rhombus metal mesh 10 having a predetermined width and sufficiently long, or along the column line engaging portion 10c at one end. A tension wire 20 is inserted into the triangular space formed by 11c . The column line engaging portion 10c is in an X-shaped state before knuckle processing, and the tension wire 20 is passed through the triangular space opposite to the mesh 12 of the X-shaped column line engaging portion 10c. Arrange automatically or manually. A pair of column line terminals 11c extending in a V shape from the column line engaging part 10c are arranged in opposite directions to both sides of the tension line 20 with the tension line 20 sufficiently close to the column line engaging part 10c. Bending (knuckle processing or the like) is performed to process the substantially closed loop-shaped wire holding portion 11e . Here, the substantially closed loop shape is from a closed loop in which the tension wire 20 does not come out between the front end of the column line terminal 11c and the column line 11 to a complete closed loop without a gap. It includes a closed loop curled so that the tip of the wire terminal 11c is wound around the tension wire 20. The column line terminal 11c is preferably bent using an existing knuckle machine or the like, but may be manually processed using a tool. The tension wire holding portion 11 e in which the tension wire 20 is embedded has a closed loop shape that holds the tension wire 20 so as to be relatively movable in its length direction and does not come out even if the tension wire 20 moves in the diameter direction. keep. Further, the tension wire holding portion 11 e can be structured so as to be firmly engaged with the tension wire 20 and not relatively moved. The assembly of the rhombus wire mesh 10 and the tension wire 20 as described above is appropriate to be performed at the wire mesh manufacturing factory, and mass production can be performed with stable quality by performing at the factory. Moreover, after attaching the tension wire 20 to the rhombus wire mesh 10 at a factory, the wire mesh product can be wound and packaged and shipped at the factory.
[0015]
Further, in the present invention, at least one of the pair of column line terminals 11c in the column line engaging portion 10c can be bent by approximately 180 ° toward the tension line side to complete knuckle processing (invention of claim 2 ). In this case, completely knuckle processed in opposite directions and both of the pair of column lines terminal 11c on both sides of the Korean 20, forming a pair of Zhang wire holding portion 11 e in one column wire engaging portion 10c However, it is desirable to hold the tension wire 20 more stably. Even if only one of the pair of column wire terminals 11c is completely knuckle-processed and the other is knuckle-processed so as not to hold the tension wire 20, a stable holding function of the tension wire 20 can be obtained.
[0016]
The rhombus metal mesh structure of the present invention has a pair of column line terminals 11c extending outward in the metal mesh width direction from each of the plurality of column line engaging portions 10c arranged in series at the outermost end in the width direction on the inner side in the metal mesh width direction. and bending and rhombic wire mesh 10 having a substantially closed-loop Zhang wire holding portion 11 e formed by, internalized Zhang wire holding portion 11 e of the plurality of column lines engagement portion 10c arranged in series, wire mesh length with rhombic wire mesh 10 And a tension wire 20 having an elastic restoring force that expands the rhombus metal mesh 10 in the anti-winding direction when wound in the vertical direction (invention of claim 3 ).
[0017]
The rhombus wire mesh structure 30 described above is produced in a factory, wound in the length direction of the wire mesh, and packed (invention of claim 4 ). The packing structure 40 is shipped from the factory, the packing is unpacked at the construction site, and the rhombus metal mesh structure 30 is used for construction such as a fence.
[0018]
Since the rhombus wire mesh 10 and the tension wire 20 are not integrally separated from production until construction, the maintenance management of the both becomes easy, and troublesome work such as inserting the tension wire into the rhombus wire mesh at the construction site. It becomes unnecessary. Therefore, the fence construction work can be started in a short time after unpacking. When the packing of the wound rhombus wire mesh 10 is unwound, the wound rhombus wire mesh 10 expands in the anti-winding direction with a self-restoring force. Encourage deployment and realize strong deployment. Such a tension wire 20 is suitably a high tension wire (galvanized steel wire) having an elastic restoring force larger than the elastic restoring force of the rhombus wire mesh 10. The tension wire 20 of high tension wire is wound and packed together with the rhombus metal mesh 10 and unpacked, and the high tension wire is developed with an elastic restoring force larger than the elastic restoring force of the rhombus metal mesh 10 to promote the development of the rhombus metal mesh 10. The rhombus wire mesh 10 is deployed and restored in a short time and in a stable posture. Further, by using a high tension wire for the tension wire 20, the shape of the developed rhombus wire mesh 10 is stably held by the tension wire 20 of the high tension wire, and the attachment work to the fence becomes easier.
[0019]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments will be described with reference to FIGS. In addition, the same code | symbol is attached | subjected to FIG.9 and FIG.10, or an equivalent part, and description is abbreviate | omitted.
[0020]
1A and 1B illustrate the production method of the present invention. FIG. 1 (A) shows a state before bending, in which one tension wire 20 is arranged in a plurality of column line engaging portions 10c arranged in series at the end in the width direction of the rhombus metal mesh 10. FIG. The tension wire 20 is inserted so as to pass through the mesh 12 of each column line engaging portion 10c, approach the column line engaging portion 10c, and the state is maintained. FIG. 2A is a partial plan view of the rhombus metal mesh 10 of FIG. 1A, and a tension wire 20 is disposed directly below the column line engaging portion 10c. A pair of the tension wires 20 is disposed on both ends of the rhombus metal mesh 10 in the width direction. The tension wire 20 is a high tension wire such as a galvanized steel wire having an elastic restoring force higher than that of the rhombus wire mesh 10. Hereinafter, the tension wire 20 is referred to as a high tension wire 20 as necessary.
[0021]
When the high-strength wire 20 is disposed on the rhombus wire mesh 10, a pair of column line terminals 11c extending in a V shape outward from the wire mesh width direction from each column line engaging portion 10c as shown in FIG. 1 (B). Bending is performed so as to straddle the high-tension wire 20, and a complete knuckle process is performed so that the tip abuts on its own row line 11, thereby forming a closed-loop-shaped tension wire holding portion 11d. The knuckle processing of the pair of column line terminals 11c is performed such that the pair of column line terminals 11c bend in opposite directions to both sides of the high-tension line 20 as indicated by arrows in FIG. The high tension wire 20 inherent in the tension wire holding portion 11d is inserted so as to be relatively movable in the axial direction with respect to the tension wire holding portion 11d, and moves relatively in the diametrical direction, but it is a closed loop tension wire holding portion 11d. I'm trying not to get out of it. A pair of tension wire holding portions 11d formed by completely knuckle-processing a pair of column line terminals 11c in opposite directions enables a smooth relative movement of the high tension wire 20, and has a shock absorbing performance peculiar to a rhombus metal mesh. No damage.
[0022]
As shown in FIG. 1B, the rhombus wire mesh structure 30 having the high tension wire 20 attached to the rhombus wire mesh 10 is produced in a flat panel state as shown in FIG. 3, and the packing structure 40 shown in FIG. It will be packed as follows. The panel-shaped rhombus wire mesh 10 of a predetermined length produced at the factory has one high tension wire 20 at each end in the width direction, and the rhombus wire mesh 10 is wound in the wire mesh length direction together with the high tension wires 20 at both ends. Bind with packing band 41. It is stored in the state of this packing structure 40, a plurality of packing structures 40 are stacked and shipped, and the packing is unpacked at a construction site such as a fence. Since the rhombus metal mesh 10 in the packing structure 40 is a complete knuckle type, the rhombus metal mesh 10 is not damaged because there is no concern that the column line terminal 11c is entangled with other column lines at the time of storage, transportation, or unpacking.
[0023]
When the packing band 41 of the packing structure 40 is removed at the construction site such as a fence and the packing is unpacked, the wound diamond mesh 10 starts to be deployed with its own elastic restoring force. Along with this deployment, the pair of high tension wires 20 also starts deployment with their own elastic restoring force. Here, since the high tension wire 20 has a higher elastic restoring force than the rhombus metal mesh 10, the high tension wire 20 develops more strongly and promotes the development of the rhombus metal mesh 10. As a result, when unpacking is performed, as shown in FIG. 5, the rhombus wire mesh structure 30 gradually expands in a longer range in the wire mesh length direction without disturbing the overall shape. By the way, if you pull out the high-tensile wire 20 and pack only the rhombus wire mesh 10 and then unpack and unpack it, you will have to unfold the rest from the packing state shown in FIG. When the tension line 20 is present, the tension line 20 naturally expands, and the labor of manually expanding is omitted or reduced. Further, both ends in the width direction of the developed rhombus metal mesh 10 are held by the high tension wire 20 that is similarly developed, and the shape of the rhombus metal mesh 10 after the development is stabilized.
[0024]
The diamond wire mesh structure 30 in which the high tensile wire 20 is attached to the diamond wire mesh 10 can be attached to the trunk edge 1 of the fence as shown in FIG. In this case, the high tension wire 20, which is a tension wire, is hooked on the locking claw 1 c of the trunk edge 1. The self-deployment of the rhombus wire mesh structure 30 at the construction site of the fence is carried out smoothly and in a short time, and the tension wire 20 is already attached to the deployed rhombus wire mesh 10, so the tension wire 20 is inserted into the wire mesh 10. It can be attached to the trunk edge 1 in a short time without trouble, and the workability of the fence is improved. In addition, since the high tension wire 20 existing in the tension wire holding portion 11d formed in the row line engaging portion 10a at the end in the width direction of the rhombus metal mesh 10 is in a position sufficiently close to the column line engaging portion 10a, The average distance L3 from the high tension line 20 to the column line engaging portion 10a can be reduced. This distance L3 can be made smaller than the distance L1 in the horizontal knuckle type of FIG. 9, and it becomes easy to reduce the size of the trunk edge 1.
[0025]
Next, another embodiment of the present invention will be described with reference to FIGS.
[0026]
As shown in FIG. 7 (A), one tension is provided between a pair of column line terminals 11c of each of the plurality of column line engaging portions 10c arranged in series at the extreme end in the width direction of the rhombus wire mesh 10 before bending. Line 20 is disposed. In the case of this embodiment, the tension wire 20 is inserted into the triangular space between the pair of column line terminals 11c on the opposite side of the mesh 12 of the column line engagement part 10c and 180 ° to the column line engagement part 10c. Approach and hold that state. Such column line arrangement can be performed by inserting the tension wire 20 from the direction of the arrow in FIG. FIG. 8A is a partial plan view of the rhombus metal mesh 10 of FIG. 7A, and a tension wire 20 is disposed directly above the column line engaging portion 10c. A pair of the stretched wires 20 is disposed on both ends of the rhombus metal mesh 10 in the width direction.
[0027]
Next, as shown in FIG. 7B, the pair of column line terminals 11c extending in a V shape of each column line engaging portion 10c are folded back so as to straddle the tension line 20, and the leading ends thereof are their own column lines. Then, a complete knuckle process is performed so as to abut on the closed loop 11 to process the closed-loop tension wire holding part 11e. Since the pair of column line terminals 11c are V-shaped on both sides of the tension line 20, as shown in FIG. The holding part 11e is formed. The tension wire 20 can also move relative to the tension wire holding portion 11e in the axial direction.
[0028]
In the rhombus metal mesh structure 30 manufactured as shown in FIG. 7B, the end of the rhombus metal mesh structure 30 in the width direction is stretched because the tension wire 20 is located on the outer side in the width direction from the column line engaging portion 10c. 20 can be configured. As a result, when the rhombus wire mesh structure 30 is attached to the fence trunk edge 1 in FIG. 6, there is no distance corresponding to the distance L3 in FIG. 6, and the type (size) of the trunk edge 1 can be selected in a wider range. Will be able to do. Further, the end in the width direction of the rhombus metal mesh structure 30 can be formed into a shape with few protrusions by the tension wire 20, and the handling of the rhombus metal mesh 10 becomes convenient.
[0029]
【The invention's effect】
According to the present invention, a rhombus wire mesh structure in which a wire is attached to a rhombus wire mesh can be produced in a factory, and quality can be stabilized and mass production can be easily achieved by factory production. In addition, when constructing a rhombus wire mesh as a fence, the tension wire has already been attached to the rhombus wire mesh, so it is possible to eliminate the trouble of inserting the tension wire into the rhombus wire mesh at the construction site and improve the workability of the fence. This makes it easier to maintain and manage the diamond wire mesh and the tension wire for fence construction. In addition, since the average distance between the line-line engaging portion at the extreme end in the width direction of the rhombus wire mesh and the tension wire can be reduced, the structure and size of the outer member such as a fence trunk to which the tension wire is attached The restrictions are reduced.
[0030]
In addition, by using a high tension wire for the tension wire, when unpacking the rhombus wire mesh structure wound and packed, the self-deployment of the rhombus wire mesh is facilitated by the self-deployment by the elastic return force of the high tension wire, The self-deployment of the rhombus wire mesh structure is performed smoothly and reliably in a short time, and the workability of the rhombus wire mesh construction such as fence construction can be further improved.
[Brief description of the drawings]
1A and 1B are diagrams for explaining an embodiment of the manufacturing method of the present invention, in which FIG. 1A is a partial front view of a tension wire insertion process, and FIG. 1B is a partial front view of a row line bending process;
2A is a partially enlarged plan view of the rhombus wire mesh of FIG. 1A, and FIG. 2B is a partially enlarged plan view of the rhombus wire mesh of FIG. 1B.
FIG. 3 is a front view of a diamond wire mesh structure.
FIG. 4 is a perspective view in which a rhombus wire mesh structure is packed.
FIG. 5 is a perspective view when the rhombus wire mesh structure is unpacked.
FIG. 6 is a partial front view when the rhombus metal mesh structure is used for a fence.
7A and 7B are diagrams for explaining another embodiment of the present invention, in which FIG. 7A is a partial front view of a stretched wire insertion step, and FIG. 7B is a partial front view of a row line bending step.
8A is a partially enlarged plan view of the rhombus wire mesh of FIG. 7A, and FIG. 8B is a partially enlarged plan view of the rhombus wire mesh of FIG. 7B.
9A is a partial front view of a fence using a conventional rhombus wire mesh, and FIG. 9B is an enlarged sectional view taken along line T1-T1.
10A is a partial front view of a fence using another conventional rhombus wire mesh, and FIG. 10B is an enlarged sectional view taken along line T2-T2.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Fence trunk edge 1c Locking claw 10 Rhombus wire mesh 10c Row line engaging part 11 Row line 11c Row line terminal 11d Stretch wire holding part 11e Stretch wire holding part 12 Mesh 20 Stretch wire, high tension wire 30 Rhombus wire mesh structure 40 Packing Structure 41 Packing band

Claims (4)

A triangular space formed by a pair of column line terminals extending outward in the wire mesh width direction of the column line engaging portion along a plurality of column line engaging portions arranged in series at the end in the width direction of the rhombus wire mesh Inserting a tension wire into the
Manufacturing a rhombus wire netting structure comprising: bending each pair of column line terminals toward the tension line side, and processing a substantially closed loop-shaped tension line holding part that holds the tension line inside. Method.   2. The method of manufacturing a rhombus wire mesh structure according to claim 1, wherein at least one of the pair of column line terminals is bent by about 180 [deg.] Toward the tension line side and is completely knuckle processed.   A substantially closed loop-shaped wire formed by bending a pair of column line terminals extending outward in the wire mesh width direction from each of a plurality of column line engaging portions arranged in series at the end in the width direction inward in the wire mesh width direction. A rhombus wire mesh having a holding portion and a tension wire holding portion of the plurality of row line engaging portions arranged in a row, and when the diamond wire mesh is wound together with the rhombus wire mesh in the wire mesh length direction, A rhombus wire mesh structure comprising: a stretched wire having an elastic restoring force to be developed. 4. The rhombus wire mesh structure according to claim 3, wherein the rhombus wire mesh is wound around the wire mesh length direction and packed together with the wire, and the wire stretches the rhombus wire mesh with self-restoring force when unpacked. .

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