JP3759228B2 - Gaseous fuel filter - Google Patents

Gaseous fuel filter Download PDF

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Publication number
JP3759228B2
JP3759228B2 JP06007496A JP6007496A JP3759228B2 JP 3759228 B2 JP3759228 B2 JP 3759228B2 JP 06007496 A JP06007496 A JP 06007496A JP 6007496 A JP6007496 A JP 6007496A JP 3759228 B2 JP3759228 B2 JP 3759228B2
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JP
Japan
Prior art keywords
support rod
gaseous fuel
filter element
permanent magnets
permanent magnet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP06007496A
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Japanese (ja)
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JPH09228897A (en
Inventor
範一 石川
重文 仮屋
弘 森田
正樹 和田
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Nikki Co Ltd
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Nikki Co Ltd
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Priority to JP06007496A priority Critical patent/JP3759228B2/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/30Use of alternative fuels, e.g. biofuels

Description

【0001】
【発明の属する技術分野】
本発明は気体燃料を使用するエンジン、主に自動車用エンジンの燃料供給系に設置されるフイルタに関するものである。
【0002】
【従来の技術】
LPG、CNGのような気体燃料を使用するエンジンの燃料供給系は、概略的に図2に示したように、ボンベ31に充填された高圧の気体燃料をフイルタ33,電磁弁34を有する燃料導管32を経てレギュレータ35に導入し、ここで所定圧力に減圧して燃料通路36より吸気管路38に設置した混合器37に送る構成とされている。混合器37はエアクリーナ39を通過した空気流量に応じた気体燃料を吸気管路38に送出しエンジン40に供給する。
【0003】
ボンベ31は高圧に耐えるように厚肉の鉄製とされており、その内側表面は充填されている気体燃料が含有する水分によって発錆しやすい状態となっている。
【0004】
この鉄錆が剥落して気体燃料に混入すると、その微細なものがフイルタ33のフイルタエレメントで捕捉されずにエンジン40に送られ、ピストンリングなどを傷付けることがあるので、フイルタ33において微細な鉄錆も完全に除去する必要がある。
【0005】
そのために、フイルタ33は図3に示すように気体燃料の入口通路42と出口通路43とを有する本体41にカップ状のケーシング44を取付け、このケーシング44にフイルタエレメント45と永久磁石46とを同心に収装して入口通路42から入った気体燃料を外側周面からフイルタエレメント45を通過させ、次でその内部の永久磁石46の磁場を通過させて出口通路43から送出させる構成としている。
【0006】
【発明が解決しようとする課題】
永久磁石46はフイルタエレメント45の内側ほぼ全体に磁場を規則正しく形成し、気体燃料がもれなく通過するように、その複数個をスペーサである非磁性材製のカラー47と交互に中心軸線上に設置した支持杆48に嵌装させている。
【0007】
カラー47は永久磁石46が互いに吸着して二個以上のものが一個の永久磁石と化し、磁場が偏って不規則に形成され鉄錆を完全に除去できなくなる、という不都合を生じさせないために用いたものであり、複数個の永久磁石46を一定間隔で支持杆48に嵌装保持させている。
【0008】
従って、永久磁石46の数よりも一個少ない数のカラー47を準備する必要があって、永久磁石46の使用個数が増すとそれだけカラー47の使用個数も増し、部品点数が多くなって価格面、部品管理面で不利となるのを免れない。また、永久磁石46とカラー47とを交互に支持杆48に嵌装するので、組立て作業が面倒であり、更に全体の重量が増す、という問題がある。
【0009】
本発明はフイルタエレメントの内側中心軸線上に複数個の永久磁石を配置してほぼ全体に磁場を規則正しく形成させ、微細な鉄錆のような磁性粉を除去することを計った気体燃料フイルタがもっている前記の課題、即ちカラーを用いているために部品点数が多く価格面、部品管理面で不利である、組立て作業が面倒である、全体の重量が増す、という課題を解決しようとするものである。
【0010】
【課題を解決するための手段】
即ち、本発明はカラーを廃止し、複数個の永久磁石は同一磁極を向かい合わせて前記支持杆に嵌装され、前記支持杆の上端を固定したプラグ体および支持杆の下端に装着固定した受台が両端の永久磁石のストッパとしてこれらを定着させて、中間の永久磁石が互いの反発力によって間隔保持させるものとした。このように、カラーに代えて永久磁石自身の反発力を利用したことにより、内部空間には中心軸線方向ほぼ全体に亘って磁界が規制正しく存在することとなり、このような内部空間に入った気体燃料はほぼもれなく磁界を通過して通孔に達し、その間に微粒状の鉄錆も吸着されるばかりか価格面、部品管理面で有利になるとともに、組立て作業の簡単化と全体の軽量化とが達成される。
【0011】
また、自動車用エンジンの燃料供給系に本発明のフイルタを適用した場合、通常のフイルタと同様に車体に取付けられるが、自動車車体の振動加速度は小さいので永久磁石が踊って不安定になるという心配はなく、安定よく一定間隔を保持する。
【0012】
【発明の実施の形態】
本発明のフイルタは図2を参照して燃料導管32に単独で設置されるか、または本体に電磁弁34を結合し、或いは本体に電磁弁34を一体に組付けて設置される。
【0013】
また、気体燃料はフイルタエレメントに外側ほぼ全面から流入して通過し、次に内側の磁場を通過して流出する、という経路で流れるのが不純物除去に効果的であり、そのために入口通路は環状の導入口をもってフイルタエレメントの外側全周へ向かって開放させ、出口通路はフイルタエレメント内側の一端部に開口させるのが好適である。この通路構成は図3に示した従来品と同じである。
【0014】
更に、永久磁石は支持杆にほぼ密に嵌装させ、ねじ込みなどによることなく互いの反発力を利用した浮遊状態で傾くことなく一定間隔を保持させるが、両端の永久磁石はストッパによってとび出しを防止させる。
【0015】
【実施例】
図1は本発明の実施例を示すものであって、ブロック状の本体1は配管接続用の雌ねじ3,6を外側周面への横向き開口端に設けた入口通路2および出口通路5を有しており、入口通路2は本体1の下面に開放された環状の溝からなる導入口4を具えている。
【0016】
また、本体1の導入口4に囲まれた中央部にプラグ体8が下方からねじ込みによって固着されており、その下部外側周面と上面とに両端を開放させて設けた通孔9が出口通路5に連通している。
【0017】
本体1の導入口4の外側方下面にはカップ状のケーシング11がOリング12および図示しないねじによって気密に取付けられており、円筒形のフイルタエレメント14と丸棒状の支持杆15とがこのケーシング11に同心に収装されている。即ち、これらは上端をプラグ体8に固定して吊り下げ状態とされる。フイルタエレメント14はケーシング11との間に全周面に亘って導入口4と連通した適当な隙間16を有し、支持杆15が中心軸線上に挿入配置されているフイルタエレメント14の内部空間17の下端は閉止部材18によって塞がれている。
【0018】
気体燃料は入口通路2から導入口4を経て隙間16に入り、フイルタエレメント14のほぼ全体に拡がって通過し、固形不純物を除去して内部空間17に集まり、通孔9より出口通路5を経て送出される。このように、フイルタエレメント14のほぼ全体を利用することにより、鉄錆のような磁性粉および非磁性の固形不純物を効率よく除去することができるが、ボンベから剥落した微粒状の鉄錆は除去されにくい。
【0019】
フイルタエレメント14で除去することができなかった微細な鉄錆を除去するための永久磁石21は厚肉円盤状であって中心に支持杆15にほぼ密に嵌装する取付孔22を有しており、本実施例では四個使用した。これらの永久磁石21は支持杆15に下端から嵌装され、且つ上下隣り合うものが同一磁極、即ちN極同士またはS極同士を向かい合わせて配列されている。
【0020】
これにより、各永久磁石21は互いの反発力によって離れるが、支持杆15の上端を固定したプラグ体8および支持杆15の下端に装着固定した受台23が両端の永久磁石21のストッパとしてこれらを定着させているので、中間二個の永久磁石21は反発力がつり合った位置、即ち互いにほぼ等間隔の位置に保持される。
【0021】
互いに一定間隔を保持して配置された永久磁石21はそれぞれが磁界を形成し、従って内部空間17には中心軸線方向ほぼ全体に亘って磁界が規制正しく存在することとなり、このような内部空間17に入った気体燃料はほぼもれなく磁界を通過して通孔9に達し、その間に微粒状の鉄錆も永久磁石21に吸着される。
【0022】
尚、プラグ体8,支持杆15,受台23が非磁性材料で作られていることは当然である。また、永久磁石21は支持杆15にほぼ密に嵌装して保持させており、傾くことなく保持されているとともに互いの反発力を利用して自動的に一定間隔で保持され、ねじ込みなどにより保持させる手段と比べて組立て作業が簡単である。殊に、異磁極を向かい合わせて嵌装すると吸着するので組立て方向の確認がきわめて簡単に行える利点がある。
【0023】
更に、静止した場所に設置して使用する場合は勿論のこと、自動車車体に取付けて使用しても振動加速度が小さいため反発力に逆らって永久磁石21が踊ることがなく安定よく一定間隔を保持する。
【0024】
更にまた、受台23を外せば永久磁石21を落下させるなどによりきわめて容易に支持杆15から抜取ることができ、保守点検が簡単に行える利点がある。
【0025】
【発明の効果】
以上のように、複数個の永久磁石を互いの反発力を利用して一定間隔を保持させた状態で配置した本発明によると、少ない部品点数で価格低減、軽量化が計れるとともに組立て作業が簡単なものとなり、しかもフイルタエレメントの内側ほぼ全体に磁場を規則正しく形成して気体燃料に含まれている微細な鉄錆を確実に除去することができるものである。
【図面の簡単な説明】
【図1】本発明の実施例を示す縦断面図。
【図2】エンジンの気体燃料供給系の概略配置図。
【図3】図2の系に使用されている従来のフイルタの縦断面図。
【符号の説明】
1本体,2入口通路,4導入口,5出口通路,8プラグ体,11ケーシング,14フイルタエレメント,15支持杆,17内部空間,21永久磁石,23受台
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an engine using gaseous fuel, and more particularly to a filter installed in a fuel supply system of an automobile engine.
[0002]
[Prior art]
The fuel supply system of an engine using gaseous fuel such as LPG and CNG is a fuel conduit having a filter 33 and a solenoid valve 34, which is a high-pressure gaseous fuel filled in a cylinder 31 as schematically shown in FIG. It is introduced into the regulator 35 through 32, where it is reduced to a predetermined pressure and sent from the fuel passage 36 to the mixer 37 installed in the intake pipe 38. The mixer 37 sends gaseous fuel corresponding to the air flow rate that has passed through the air cleaner 39 to the intake pipe 38 and supplies it to the engine 40.
[0003]
The cylinder 31 is made of thick-walled iron so as to withstand high pressure, and its inner surface is easily rusted by moisture contained in the gaseous fuel that is filled.
[0004]
If this iron rust is peeled off and mixed into the gaseous fuel, the fine material is not captured by the filter element of the filter 33 and is sent to the engine 40, which may damage the piston ring and the like. It is necessary to completely remove rust.
[0005]
For this purpose, the filter 33 has a cup-like casing 44 attached to a main body 41 having an inlet passage 42 and an outlet passage 43 for gaseous fuel as shown in FIG. 3, and a filter element 45 and a permanent magnet 46 are concentrically attached to the casing 44. The gaseous fuel that has been housed in the inlet passage 42 passes through the filter element 45 from the outer peripheral surface, and then passes through the magnetic field of the permanent magnet 46 inside thereof to be sent out from the outlet passage 43.
[0006]
[Problems to be solved by the invention]
Permanent magnets 46 are arranged on the central axis alternately with collars 47 made of non-magnetic material as spacers so that a magnetic field is regularly formed almost entirely inside the filter element 45 and gas fuel passes through without leakage. The support rod 48 is fitted.
[0007]
The collar 47 is used in order not to cause the inconvenience that the permanent magnets 46 are attracted to each other and two or more are converted into one permanent magnet, the magnetic field is biased and irregularly formed, and iron rust cannot be completely removed. A plurality of permanent magnets 46 are fitted and held on the support rod 48 at regular intervals.
[0008]
Therefore, it is necessary to prepare a number of collars 47 that is one less than the number of permanent magnets 46. As the number of permanent magnets 46 used increases, the number of collars 47 increases accordingly, the number of parts increases, and the price, There is an inevitable disadvantage in terms of parts management. Further, since the permanent magnets 46 and the collars 47 are alternately fitted to the support rods 48, there is a problem that the assembling work is troublesome and the whole weight is further increased.
[0009]
The present invention has a gaseous fuel filter in which a plurality of permanent magnets are arranged on the inner central axis of a filter element so that a magnetic field is regularly formed almost entirely and magnetic powder such as fine iron rust is removed. This is to solve the above-mentioned problems, that is, the use of collars has a large number of parts, which is disadvantageous in terms of price and parts management, is troublesome in assembly work, and increases the overall weight. is there.
[0010]
[Means for Solving the Problems]
That is, the present invention eliminates the collar, and a plurality of permanent magnets are fitted to the support rod with the same magnetic poles facing each other, and the receiving body is fixedly attached to the lower end of the support rod and the support rod. base is allowed to settle them as stoppers at both ends of the permanent magnet, intermediate the permanent magnet is assumed to be held in equal intervals by the repulsive force of each other. Thus, by using the repulsive force of the permanent magnet itself instead of the collar, a magnetic field is present in the inner space in the center axis direction almost entirely, and the gas that has entered such an inner space. Fuel almost completely passes through the magnetic field and reaches the through-hole, and fine iron rust is adsorbed in the meantime, and it is advantageous in terms of price and parts management, as well as simplifying assembly work and reducing the overall weight. Is achieved.
[0011]
In addition, when the filter of the present invention is applied to the fuel supply system of an automobile engine, it can be attached to the vehicle body in the same way as a normal filter. However, since the vibration acceleration of the automobile body is small, there is a concern that the permanent magnet will dance and become unstable. It is not, and it keeps constant intervals stably.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
The filter of the present invention is installed alone in the fuel conduit 32 with reference to FIG. 2, or the electromagnetic valve 34 is connected to the main body, or the electromagnetic valve 34 is integrally installed in the main body.
[0013]
In addition, it is effective for removing impurities that the gaseous fuel flows through the filter element from almost the entire outer surface and then flows through the inner magnetic field and then flows out. It is preferable that the inlet port is opened toward the entire outer periphery of the filter element, and the outlet passage is opened at one end portion inside the filter element. This passage configuration is the same as that of the conventional product shown in FIG.
[0014]
Furthermore, the permanent magnets are fitted almost tightly on the support rods and kept at a fixed interval without tilting in a floating state using the repulsive force of each other without being screwed or the like. To prevent.
[0015]
【Example】
FIG. 1 shows an embodiment of the present invention. A block-shaped main body 1 has an inlet passage 2 and an outlet passage 5 in which female pipes 3 and 6 for pipe connection are provided at laterally open ends to the outer peripheral surface. The inlet passage 2 has an inlet 4 formed of an annular groove opened on the lower surface of the main body 1.
[0016]
Further, a plug body 8 is fixed by screwing from below into a central portion surrounded by the introduction port 4 of the main body 1, and a through hole 9 provided with both ends open to the lower outer peripheral surface and the upper surface is provided as an outlet passage. 5 communicates.
[0017]
A cup-shaped casing 11 is airtightly attached to an outer lower surface of the introduction port 4 of the main body 1 by an O-ring 12 and a screw (not shown), and a cylindrical filter element 14 and a round bar-shaped support rod 15 are provided in the casing. 11 concentrically. That is, they are suspended by fixing the upper end to the plug body 8. The filter element 14 has an appropriate gap 16 communicating with the introduction port 4 over the entire circumferential surface between the filter element 14 and an inner space 17 of the filter element 14 in which the support rod 15 is inserted and arranged on the central axis. Is closed by a closing member 18.
[0018]
The gaseous fuel enters the gap 16 from the inlet passage 2 through the inlet 4, spreads and passes through almost the entire filter element 14, removes solid impurities, collects in the internal space 17, and passes through the outlet passage 5 from the through hole 9. Sent out. Thus, by using almost the entire filter element 14, magnetic powder such as iron rust and non-magnetic solid impurities can be efficiently removed, but fine iron rust peeled off from the cylinder is removed. It is hard to be done.
[0019]
A permanent magnet 21 for removing fine iron rust that could not be removed by the filter element 14 has a thick disk shape, and has a mounting hole 22 that fits closely to the support rod 15 at the center. In this example, four were used. These permanent magnets 21 are fitted to the support rod 15 from the lower end, and the vertically adjacent ones are arranged with the same magnetic pole, that is, N poles or S poles facing each other.
[0020]
As a result, the permanent magnets 21 are separated by the repulsive force of each other, but the plug body 8 with the upper end of the support rod 15 fixed and the receiving base 23 attached and fixed to the lower end of the support rod 15 serve as stoppers for the permanent magnets 21 at both ends. Therefore, the two intermediate permanent magnets 21 are held at positions where the repulsive forces are balanced, that is, at substantially equal intervals.
[0021]
The permanent magnets 21 arranged at a constant distance from each other form a magnetic field, and therefore, the magnetic field is present in the inner space 17 in a properly regulated manner in the central axis direction. The gaseous fuel that has entered passes through the magnetic field almost completely and reaches the through-hole 9, during which fine particulate iron rust is also adsorbed by the permanent magnet 21.
[0022]
Of course, the plug body 8, the support rod 15, and the cradle 23 are made of a nonmagnetic material. Further, the permanent magnet 21 is held in close contact with the support rod 15 and is held without tilting, and is automatically held at regular intervals using the repulsive force of each other. The assembling work is simpler than the means for holding. In particular, there is an advantage that the assembly direction can be checked very easily because the magnetic poles are attracted to each other when the magnetic poles are fitted face to face.
[0023]
Furthermore, when installed in a stationary place, of course, the vibration acceleration is small even when it is mounted on an automobile body, so the permanent magnet 21 does not dance against the repulsive force and maintains a constant interval stably. To do.
[0024]
Furthermore, if the cradle 23 is removed, the permanent magnet 21 can be removed from the support rod 15 by dropping the permanent magnet 21 and the maintenance inspection can be easily performed.
[0025]
【The invention's effect】
As described above, according to the present invention in which a plurality of permanent magnets are arranged in a state where a constant interval is maintained by utilizing the repulsive force of each other, the cost can be reduced and the weight can be reduced with a small number of parts, and the assembling work is easy. In addition, it is possible to reliably remove fine iron rust contained in the gaseous fuel by regularly forming a magnetic field almost entirely inside the filter element.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view showing an embodiment of the present invention.
FIG. 2 is a schematic layout diagram of a gaseous fuel supply system of an engine.
FIG. 3 is a longitudinal sectional view of a conventional filter used in the system of FIG.
[Explanation of symbols]
1 body, 2 inlet passage, 4 inlet, 5 outlet passage, 8 plug body, 11 casing, 14 filter element, 15 support rod, 17 internal space, 21 permanent magnet, 23 cradle

Claims (1)

気体燃料の入口通路および出口通路を有する本体と、筒状のフイルタエレメントおよびその内側の中心軸線上に設置された支持杆に間隔を有して嵌装された複数個の永久磁石を収装したケーシングとを有し、前記入口通路および出口通路を前記フイルタエレメントの外側および内側にそれぞれ連通させて前記本体とケーシングとが結合されている気体燃料フイルタにおいて;前記複数個の永久磁石は同一磁極を向かい合わせて前記支持杆に嵌装され、前記支持杆の上端を固定したプラグ体および支持杆の下端に装着固定した受台が両端の永久磁石のストッパとしてこれらを定着させて、中間の永久磁石が互いの反発力によって間隔保持されている;ことを特徴とする気体燃料フイルタ。A main body having an inlet passage and an outlet passage for gaseous fuel, a cylindrical filter element, and a plurality of permanent magnets fitted at intervals to a support rod installed on the inner central axis thereof are accommodated. A gas fuel filter in which the main body and the casing are coupled with the inlet passage and the outlet passage communicating with the outer side and the inner side of the filter element, respectively; the plurality of permanent magnets having the same magnetic pole A plug body that is fitted to the support rod facing each other and fixed at the upper end of the support rod and a cradle attached and fixed to the lower end of the support rod fixes these as permanent magnet stoppers at both ends to fix the intermediate permanent magnet. gaseous fuel filter, characterized in that; but are held at equal intervals by the repulsive force of each other.
JP06007496A 1996-02-22 1996-02-22 Gaseous fuel filter Expired - Fee Related JP3759228B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP06007496A JP3759228B2 (en) 1996-02-22 1996-02-22 Gaseous fuel filter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP06007496A JP3759228B2 (en) 1996-02-22 1996-02-22 Gaseous fuel filter

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JPH09228897A JPH09228897A (en) 1997-09-02
JP3759228B2 true JP3759228B2 (en) 2006-03-22

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KR20020088685A (en) * 2001-05-19 2002-11-29 정영훈 Fule reduce and smoke control apparatus
ITPD20060179A1 (en) * 2006-05-09 2007-11-10 Lovato Spa Off FILTERING DEVICE FOR FILTERING GASEOUS FUELS IN GAS MOTOR SYSTEMS OF INTERNAL GEARED MOTORS
DE502006004984D1 (en) * 2006-08-01 2009-11-12 Gm Global Tech Operations Inc Oil separator for gas-powered internal combustion engines
ITBO20070659A1 (en) * 2007-09-27 2009-03-28 Rubens Basaglia EQUIPMENT FOR THE SUPPLY OF FUEL, IN PARTICULAR LPG, TO AN INTERNAL COMBUSTION ENGINE.
KR200446828Y1 (en) * 2008-06-18 2009-12-03 이기준 LFJI Fuel Filter Sieve
JP5624831B2 (en) * 2010-08-19 2014-11-12 株式会社ケーヒン Filter diagnostic device
CN106000641A (en) * 2016-06-22 2016-10-12 中船黄埔文冲船舶有限公司 Electromagnetic oil purifying device
CN105964402A (en) * 2016-06-22 2016-09-28 中船黄埔文冲船舶有限公司 Electromagnetic oil purifying device
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CN116220962B (en) * 2023-05-06 2023-07-07 四川华气动力有限责任公司 High-power gas engine for refining blast furnace tail gas

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