JP3738557B2 - Permanent magnet type eddy current reducer - Google Patents

Permanent magnet type eddy current reducer Download PDF

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Publication number
JP3738557B2
JP3738557B2 JP07650598A JP7650598A JP3738557B2 JP 3738557 B2 JP3738557 B2 JP 3738557B2 JP 07650598 A JP07650598 A JP 07650598A JP 7650598 A JP7650598 A JP 7650598A JP 3738557 B2 JP3738557 B2 JP 3738557B2
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Japan
Prior art keywords
braking
magnet
eddy current
support cylinder
magnet support
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Expired - Fee Related
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JP07650598A
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Japanese (ja)
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JPH11262238A (en
Inventor
徹 桑原
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Isuzu Motors Ltd
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Isuzu Motors Ltd
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Priority to JP07650598A priority Critical patent/JP3738557B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は制動と非制動の切換え動作が軽快に達せられる永久磁石式渦電流減速装置に関するものである。
【0002】
【従来の技術】
実公平 7-47989号公報などに開示される永久磁石式渦電流減速装置では、制動ドラムの内部へ突出可能の磁石支持筒の外周面に、多数の永久磁石(以下これを単に磁石という)を極性が周方向に交互に異なるように結合し、空気圧アクチユエータにより磁石支持筒を制動ドラムの内部へ突出する制動位置と、制動ドラムから引退する非制動位置とに往復動させることにより、制動と非制動の切換え動作が得られ、案内筒の開放端部に強磁性体からなる環状突出部が備えられるので、非制動時の磁束が環状突出部へ吸引され、磁束が制動ドラムへ洩れることがないので、制動ドラムが引きずられることがない。
【0003】
しかし、上述の渦電流減速装置では、磁石支持筒の往復駆動に非常に大きな駆動力を要し、空気圧アクチユエータの消費する圧縮空気量が多くなるという問題がある。これは磁石支持筒が非制動位置から制動位置へ切り換わる時、磁石支持筒が制動ドラムに発生する渦電流の磁界(反抗磁界)を受けて案内筒へ吸引されることによる。
【0004】
【発明が解決しようとする課題】
本発明の課題は上述の問題に鑑み、磁石支持筒が非制動位置から制動位置へ切り換わる時に磁石支持筒が受ける磁気抗力を弱くし、軽快な非制動と制動の切換え動作が得られる、永久磁石式渦電流減速装置を提供することにある。
【0005】
【課題を解決するための手段】
上記課題を解決するために、本発明の構成は回転軸に結合した制動ドラムと、車体側に固定されかつ内端部が制動ドラムの内部へ突出し、外端部に非制動時の磁石の磁束を吸引する強磁性体からなる環状突出部を有する案内筒と、該案内筒に形成した断面長方形の内空部に軸方向移動可能に支持され、かつ外周面に多数の磁石を制動ドラムの内周面に対向する磁極の極性が周方向交互に異なるように結合する磁石支持筒とを備えた永久磁石式渦電流減速装置において、前記案内筒の環状突出部の前記磁石と対向する内周壁に環状溝を設けたことを特徴とする。
【0006】
【発明の実施の形態】
磁石支持筒を非制動位置から制動位置へ移動させる時、磁石支持筒に大きな磁気抗力が働く。つまり、磁石支持筒が制動ドラムへ近づくにつれて制動ドラムから磁石支持筒へ反磁界が作用し、反磁界の影響により磁石支持筒からの磁界は環状突出部へ向かつて吸引される。したがつて、磁石支持筒を制動位置へ移動させるには、環状突出部への吸引力に打ち勝つ駆動力が必要になる。
【0007】
本発明では環状突出部の内周壁に環状溝を設けることにより、磁石支持筒と環状突出部との吸引力を弱くする。
【0008】
【実施例】
図1は本発明が適用される渦電流減速装置の正面断面図、図2は同側面断面図である。渦電流減速装置は制動ドラム13を回転軸4に結合される。このため、変速機の歯車箱2の端壁に軸受3により支持されかつ端壁から突出する出力回転軸4に、スプライン孔5aを有する取付フランジ5が嵌合され、かつ抜け出ないようにナツト6により締結される。取付フランジ5に駐車ブレーキの制動ドラム7の端壁と、渦電流減速装置の制動ドラム13のボス部9と一体のフランジ部9aとが重ね合され、複数のボルト10とナツト10aにより締結される。
【0009】
制動ドラム13は鉄などの透磁率の大なる材料からなり、基端部をボス部9から放射方向へ延びる多数の支持腕(スポーク)12に結合される。制動ドラム13の外周壁に周方向等間隔に、多数の冷却フイン13aが一体に備えられる。
【0010】
制動ドラム13の内部に、断面箱形の内空部23を有する案内筒18が同軸に配設される。案内筒18は歯車箱2の突壁2aに外嵌固定した枠板31に、ボルト32,33により固定される。案内筒18は外側の筒部分と内側の筒部分との両端に環状の端壁板を結合して構成してもよいが、図示の案内筒18は鉄などの磁性体からなる左半部の断面コ字形をなす筒部分18bと、アルミニウムなどの非磁性体からなる右半部の断面逆L字形をなす筒部分18aとを、多数のボルト14により結合して構成される。
【0011】
制動ドラム13の内周面13cと対向する案内筒18の筒部分18aに、周方向等間隔に多数の開口が設けられ、各開口に強磁性板(ポールピース)21が嵌合固定される。実際には、強磁性板21は筒部分18aをアルミニウムから鋳造する際に鋳ぐるまれる。制動ドラム13の開放端部(図1の左端部)には、左端側へ拡がる円錐面13b(図3)が設けられ、制動ドラム13の内周面13cの付近の熱が外部へ流出しやすいように構成される。
【0012】
補強リブ31aを有する枠板31に、周方向等間隔に複数のアクチユエータ(図示せず)が支持される。アクチユエータはシリンダにピストンを嵌合して1対の流体圧室を区画し、ピストンから案内筒18の内空部へ突出するロツド17の端部に、磁性体からなる磁石支持筒19を結合される。磁石支持筒19は案内筒18の内空部23に軸方向移動可能に支持される。磁石支持筒19の外周壁に、各強磁性板21と対向する磁石20が、極性が周方向に交互に異なるように結合される。
【0013】
制動時、磁石支持筒19は図1に示すようにアクチユエータのロツド17により制動ドラム13の内部へ突出される。回転する制動ドラム13が磁石20から強磁性板21を経て制動ドラム13の内周面へ及ぶ磁束を横切る時、制動ドラム13に渦電流が発生し、制動ドラム13が制動トルクを発生する。制動ドラム13は渦電流により発熱し、直接または冷却フイン13aを介して外気により冷却される。この時、図2に示すように、磁石支持筒19と制動ドラム13との間に磁気回路40が形成される。非制動時、アクチユエータにより磁石支持筒19を図1の左方へ移動し、制動ドラム13から引退させれば、磁石20は制動ドラム13へ磁束を及ぼさなくなり、制動ドラム13は制動トルクを発生しない。
【0014】
磁石支持筒19が案内筒18の左端部へ引退した状態にある非制動位置で、磁石20が対向する案内筒18の左端部には、肉厚の厚い環状突出部38が設けられ、非制動時、磁石支持筒19と環状突出部38との間に磁気回路が形成され、磁束が案内筒18の外部、特に制動ドラム13へ洩れないように遮蔽される。
【0015】
図3に示すように、環状突出部38の制動ドラム13の開放端部と対向する部分に円錐部38aが形成される。円錐部38aに筒部分18aと一体をなす円錐部28が外嵌され、かつ図示してないボルトにより結合される。本発明は磁石支持筒19が非制動位置から制動位置へ切り換わる時に磁石支持筒19が受ける磁気抗力を弱くするために、非制動時磁石20と対向する環状突出部38の内周壁に、環状溝35が設けられる。好ましくは、環状溝35は磁石20の右半部と対向するような幅(軸方向寸法)とされる。
【0016】
本発明によれば、非制動時磁石20は環状突出部38に対向するので、磁石20から環状溝35、環状突出部38を経て制動ドラム13へ達する洩れ磁束が非常に少くなり、制動ドラム13は磁石20から引きずりトルクを殆ど受けない。非制動時磁石20の左半部は環状突出部38に接近して対向するが、磁石20の右半部は環状溝35を介して対向する。したがつて、非制動位置から磁石20が強磁性板21に全面的に重なる制動位置へ磁石支持筒19を駆動する時、磁石支持筒19の磁石20が環状突出部38から磁気抗力を受けるのは、磁石20の左半部だけであるから、磁石支持筒19を制動位置へ駆動するための駆動力は、図4に実線で示すように、破線で示す従来例に比べてほぼ半減され、制動と非制動との軽快な切換え動作が得られる。
【0017】
以上の説明から明かなように、本発明は例えば実公平7-47989 号公報に開示されるような強磁性板(ポールピース)を備えた渦電流減速装置に限らず、例えば特開平9-163717号公報に開示されるような強磁性板(ポールピース)を備えていない渦電流減速装置にも適用できる。
【0018】
【発明の効果】
本発明は上述のように、回転軸に結合した制動ドラムと、車体側に固定されかつ内端部が制動ドラムの内部へ突出し、外端部に非制動時の磁石の磁束を吸引する強磁性体からなる環状突出部を有する案内筒と、該案内筒に形成した断面長方形の内空部に軸方向移動可能に支持され、かつ外周面に多数の磁石を制動ドラムの内周面に対向する磁極の極性が周方向交互に異なるように結合する磁石支持筒とを備えた永久磁石式渦電流減速装置において、前記案内筒の環状突出部の前記磁石と対向する内周壁に環状溝を設けたから、磁石支持筒を非制動位置から制動位置へ移動する時の駆動力が小さくなり、磁石支持筒を駆動するアクチユエータの容量を小さくできる。
【図面の簡単な説明】
【図1】本発明に係る渦電流減速装置の正面断面図である。
【図2】同渦電流減速装置の側面断面図である。
【図3】同渦電流減速装置の要部を拡大して示す正面断面図である。
【図4】磁石支持筒を制動位置へ移動する移動量と駆動力の関係を表す線図である。
【符号の説明】
2:歯車箱 4:回転軸 12:支持腕 13:制動ドラム 13c:内周面 18:案内筒 18a:筒部分 18b:筒部分 19:磁石支持筒 20:磁石 21:強磁性板 23:内空部 35:環状溝 38:環状突出部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a permanent magnet type eddy current reduction device that can easily achieve a switching operation between braking and non-braking.
[0002]
[Prior art]
In the permanent magnet type eddy current reduction device disclosed in Japanese Utility Model Publication No. 7-47989, etc., a large number of permanent magnets (hereinafter simply referred to as magnets) are provided on the outer peripheral surface of a magnet support cylinder that can project into the brake drum. By connecting the magnet support cylinders so that the polarities are alternately different in the circumferential direction, and reciprocating the magnet support cylinder into the braking position where it protrudes into the braking drum and the non-braking position where it retracts from the braking drum, Since the switching operation of braking is obtained and the annular projecting portion made of a ferromagnetic material is provided at the open end portion of the guide cylinder, the magnetic flux during non-braking is attracted to the annular projecting portion, and the magnetic flux does not leak to the braking drum. Therefore, the brake drum is not dragged.
[0003]
However, the eddy current reduction device described above has a problem that a very large driving force is required for reciprocating driving of the magnet support cylinder, and the amount of compressed air consumed by the pneumatic actuator increases. This is because when the magnet support cylinder is switched from the non-braking position to the braking position, the magnet support cylinder receives a magnetic field (repulsive magnetic field) of eddy current generated in the braking drum and is attracted to the guide cylinder.
[0004]
[Problems to be solved by the invention]
In view of the above problems, the problem of the present invention is that the magnetic drag that the magnet support cylinder receives when the magnet support cylinder is switched from the non-braking position to the braking position is weakened, and a light non-braking and braking switching operation can be obtained. It is to provide a magnet type eddy current reduction device.
[0005]
[Means for Solving the Problems]
In order to solve the above-described problems, the configuration of the present invention includes a braking drum coupled to a rotating shaft, a magnetic flux of a magnet that is fixed to the vehicle body side, has an inner end protruding into the braking drum, and is not braked at an outer end. A guide cylinder having an annular protrusion made of a ferromagnetic material that attracts the magnet, and an axially movable inner space of a rectangular cross section formed in the guide cylinder, and a large number of magnets on the outer circumferential surface of the brake drum. In a permanent magnet type eddy current reduction device comprising a magnet support cylinder coupled so that the polarities of the magnetic poles facing the circumferential surface are alternately different in the circumferential direction, the inner circumferential wall of the annular projection of the guide cylinder facing the magnet An annular groove is provided.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
When the magnet support cylinder is moved from the non-braking position to the braking position, a large magnetic drag acts on the magnet support cylinder. That is, as the magnet support cylinder approaches the brake drum, a demagnetizing field acts from the brake drum to the magnet support cylinder, and the magnetic field from the magnet support cylinder is once attracted toward the annular protrusion due to the influence of the demagnetizing field. Therefore, in order to move the magnet support cylinder to the braking position, a driving force that overcomes the attractive force to the annular protrusion is required.
[0007]
In the present invention, by providing an annular groove on the inner peripheral wall of the annular protrusion, the attractive force between the magnet support tube and the annular protrusion is weakened.
[0008]
【Example】
FIG. 1 is a front sectional view of an eddy current reduction device to which the present invention is applied, and FIG. 2 is a side sectional view thereof. The eddy current reduction device has a braking drum 13 coupled to the rotating shaft 4. For this reason, a mounting flange 5 having a spline hole 5a is fitted to the output rotary shaft 4 supported by the bearing 3 on the end wall of the gear box 2 of the transmission and protruding from the end wall, and the nut 6 is prevented from coming out. It is concluded by. The end wall of the braking drum 7 of the parking brake and the boss 9 of the braking drum 13 of the eddy current speed reducing device 9 are integrated with the mounting flange 5 and are fastened by a plurality of bolts 10 and nuts 10a. .
[0009]
The brake drum 13 is made of a material having a high magnetic permeability such as iron, and the base end portion is coupled to a number of support arms (spokes) 12 extending in the radial direction from the boss portion 9. A number of cooling fins 13 a are integrally provided on the outer peripheral wall of the brake drum 13 at equal intervals in the circumferential direction.
[0010]
Inside the brake drum 13, a guide cylinder 18 having an inner space 23 having a box-shaped cross section is disposed coaxially. The guide tube 18 is fixed to the frame plate 31 that is externally fixed to the protruding wall 2 a of the gear box 2 by bolts 32 and 33. The guide tube 18 may be configured by connecting annular end wall plates to both ends of the outer tube portion and the inner tube portion. However, the illustrated guide tube 18 has a left half portion made of a magnetic material such as iron. A cylindrical portion 18b having a U-shaped cross section and a cylindrical portion 18a having an inverted L-shaped cross section in the right half made of a non-magnetic material such as aluminum are coupled by a large number of bolts 14.
[0011]
A large number of openings are provided at equal intervals in the circumferential direction in the cylindrical portion 18a of the guide cylinder 18 facing the inner peripheral surface 13c of the brake drum 13, and a ferromagnetic plate (pole piece) 21 is fitted and fixed to each opening. Actually, the ferromagnetic plate 21 is cast when the cylindrical portion 18a is cast from aluminum. The open end portion (left end portion in FIG. 1) of the brake drum 13 is provided with a conical surface 13b (FIG. 3) extending to the left end side, and heat near the inner peripheral surface 13c of the brake drum 13 tends to flow out to the outside. Configured as follows.
[0012]
A plurality of actuators (not shown) are supported on the frame plate 31 having the reinforcing ribs 31a at equal intervals in the circumferential direction. The actuator is fitted with a piston into a cylinder to define a pair of fluid pressure chambers, and a magnet support cylinder 19 made of a magnetic material is coupled to the end of a rod 17 projecting from the piston to the inner space of the guide cylinder 18. The The magnet support cylinder 19 is supported by the inner space 23 of the guide cylinder 18 so as to be movable in the axial direction. Magnets 20 facing the respective ferromagnetic plates 21 are coupled to the outer peripheral wall of the magnet support cylinder 19 so that the polarities are alternately different in the circumferential direction.
[0013]
During braking, the magnet support cylinder 19 is protruded into the brake drum 13 by an actuator rod 17 as shown in FIG. When the rotating brake drum 13 crosses the magnetic flux from the magnet 20 through the ferromagnetic plate 21 to the inner peripheral surface of the brake drum 13, an eddy current is generated in the brake drum 13, and the brake drum 13 generates a braking torque. The brake drum 13 generates heat due to an eddy current and is cooled by the outside air directly or via the cooling fin 13a. At this time, a magnetic circuit 40 is formed between the magnet support cylinder 19 and the brake drum 13 as shown in FIG. During non-braking, if the magnet support cylinder 19 is moved to the left in FIG. 1 by the actuator and retracted from the braking drum 13, the magnet 20 does not exert magnetic flux on the braking drum 13, and the braking drum 13 does not generate braking torque. .
[0014]
At the non-braking position in which the magnet support cylinder 19 is retracted to the left end of the guide cylinder 18, a thick annular protrusion 38 is provided at the left end of the guide cylinder 18 facing the magnet 20, and is not braked. At this time, a magnetic circuit is formed between the magnet support cylinder 19 and the annular projecting portion 38, and the magnetic flux is shielded from leaking to the outside of the guide cylinder 18, particularly the brake drum 13.
[0015]
As shown in FIG. 3, a conical portion 38 a is formed at a portion of the annular protrusion 38 that faces the open end of the braking drum 13. A conical portion 28 that is integral with the cylindrical portion 18a is fitted on the conical portion 38a, and is connected by a bolt (not shown). In the present invention, in order to weaken the magnetic drag applied to the magnet support cylinder 19 when the magnet support cylinder 19 is switched from the non-braking position to the braking position, an annular wall is formed on the inner peripheral wall of the annular protrusion 38 facing the magnet 20 during non-braking. A groove 35 is provided. Preferably, the annular groove 35 has a width (axial dimension) so as to face the right half of the magnet 20.
[0016]
According to the present invention, since the non-braking magnet 20 faces the annular protrusion 38, the leakage magnetic flux reaching the braking drum 13 from the magnet 20 via the annular groove 35 and the annular protrusion 38 is very small. Hardly receives drag torque from the magnet 20. The left half of the non-braking magnet 20 approaches and faces the annular protrusion 38, but the right half of the magnet 20 faces through the annular groove 35. Therefore, when the magnet support cylinder 19 is driven from the non-braking position to the braking position where the magnet 20 entirely overlaps the ferromagnetic plate 21, the magnet 20 of the magnet support cylinder 19 receives the magnetic drag from the annular protrusion 38. Since only the left half of the magnet 20, the driving force for driving the magnet support cylinder 19 to the braking position is almost halved compared to the conventional example shown by the broken line, as shown by the solid line in FIG. Easy switching operation between braking and non-braking is obtained.
[0017]
As is apparent from the above description, the present invention is not limited to an eddy current reduction device including a ferromagnetic plate (pole piece) as disclosed in, for example, Japanese Utility Model Publication No. 7-47989. The present invention can also be applied to an eddy current reduction device that is not provided with a ferromagnetic plate (pole piece) as disclosed in the Japanese Patent Publication.
[0018]
【The invention's effect】
As described above, the present invention includes a braking drum coupled to a rotating shaft, a ferromagnetic drum that is fixed to the vehicle body, has an inner end protruding into the braking drum, and attracts the magnetic flux of the magnet during non-braking to the outer end. A guide cylinder having an annular projecting portion made of a body and an inner space having a rectangular cross section formed in the guide cylinder are supported so as to be axially movable , and a large number of magnets are opposed to the inner peripheral surface of the brake drum on the outer peripheral surface In the permanent magnet type eddy current reduction device comprising a magnet support cylinder coupled so that the polarities of the magnetic poles are alternately different in the circumferential direction , an annular groove is provided on the inner peripheral wall of the annular projection portion of the guide cylinder facing the magnet. The driving force when the magnet support cylinder is moved from the non-braking position to the braking position is reduced, and the capacity of the actuator that drives the magnet support cylinder can be reduced.
[Brief description of the drawings]
FIG. 1 is a front sectional view of an eddy current reduction device according to the present invention.
FIG. 2 is a side sectional view of the eddy current reduction device.
FIG. 3 is an enlarged front sectional view showing a main part of the eddy current reduction device.
FIG. 4 is a diagram showing the relationship between the amount of movement for moving the magnet support cylinder to the braking position and the driving force.
[Explanation of symbols]
2: Gear box 4: Rotating shaft 12: Support arm 13: Braking drum 13c: Inner peripheral surface 18: Guide tube 18a: Tube portion 18b: Tube portion 19: Magnet support tube 20: Magnet 21: Ferromagnetic plate 23: Inside air Part 35: annular groove 38: annular protrusion

Claims (1)

回転軸に結合した制動ドラムと、車体側に固定されかつ内端部が制動ドラムの内部へ突出し、外端部に非制動時の磁石の磁束を吸引する強磁性体からなる環状突出部を有する案内筒と、該案内筒に形成した断面長方形の内空部に軸方向移動可能に支持され、かつ外周面に多数の磁石を制動ドラムの内周面に対向する磁極の極性が周方向交互に異なるように結合する磁石支持筒とを備えた永久磁石式渦電流減速装置において、前記案内筒の環状突出部の前記磁石と対向する内周壁に環状溝を設けたことを特徴とする永久磁石式渦電流減速装置。A braking drum coupled to the rotating shaft, and an annular projecting portion made of a ferromagnetic material that is fixed to the vehicle body and has an inner end projecting into the braking drum and attracting the magnetic flux of the magnet during non-braking to the outer end. A guide cylinder and an inner space of a rectangular cross section formed in the guide cylinder are supported so as to be movable in the axial direction , and a large number of magnets are arranged on the outer peripheral surface. In a permanent magnet type eddy current reduction device comprising a magnet support cylinder coupled differently , a permanent magnet type characterized in that an annular groove is provided in an inner peripheral wall of the annular projection portion of the guide cylinder facing the magnet. Eddy current reducer.
JP07650598A 1998-03-10 1998-03-10 Permanent magnet type eddy current reducer Expired - Fee Related JP3738557B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP07650598A JP3738557B2 (en) 1998-03-10 1998-03-10 Permanent magnet type eddy current reducer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP07650598A JP3738557B2 (en) 1998-03-10 1998-03-10 Permanent magnet type eddy current reducer

Publications (2)

Publication Number Publication Date
JPH11262238A JPH11262238A (en) 1999-09-24
JP3738557B2 true JP3738557B2 (en) 2006-01-25

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP07650598A Expired - Fee Related JP3738557B2 (en) 1998-03-10 1998-03-10 Permanent magnet type eddy current reducer

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Country Link
JP (1) JP3738557B2 (en)

Also Published As

Publication number Publication date
JPH11262238A (en) 1999-09-24

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