JP3736986B2 - Manufacturing method of ceramic structure - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for manufacturing a ceramic structure used as a filter for removing particulates and the like in exhaust gas discharged from an internal combustion engine.
[0002]
[Prior art]
Recently, it has become a problem that particulates contained in exhaust gas discharged from internal combustion engines such as automobiles, buses, trucks and the like and construction machines cause harm to the environment and the human body.
Various ceramic filters for purifying exhaust gas by collecting particulates in exhaust gas by passing the exhaust gas through a porous ceramic have been proposed.
[0003]
In a ceramic structure constituting these ceramic filters, a large number of through holes are usually arranged in one direction, and a partition wall that separates the through holes functions as a filter.
That is, in the through hole formed in the ceramic structure, either the inlet side or the outlet side end portion of the exhaust gas is sealed with the filler, and the exhaust gas flowing into one through hole must always pass through the through hole. After passing through the partition walls, the gas flows out from the other through holes. When the exhaust gas passes through the partition walls, the particulates are captured by the partition walls and the exhaust gas is purified.
[0004]
With such an exhaust gas purification action, particulates gradually accumulate on the partition walls separating the through holes of the ceramic structure, causing clogging and hindering ventilation. For this reason, it is necessary to periodically regenerate the ceramic filter by burning and removing the particulate matter causing the clogging by using a heating means such as a heater.
[0005]
However, in this regeneration process, it is difficult to uniformly heat the ceramic structure, and local heat is generated due to the burning of the particulates, so that a large thermal stress is generated. Further, even during normal operation, due to a thermal shock or the like caused by a rapid temperature change of the exhaust gas, a non-uniform temperature distribution is generated inside the ceramic structure, and thermal stress is generated.
As a result, when the ceramic structure is composed of a single ceramic member, there is a problem in that cracks are generated and the particulate collection is seriously hindered.
[0006]
Therefore, for example, JP-A-60-65219 discloses a particulate trap in which the ceramic structure is divided into a plurality of ceramic members to reduce the thermal stress acting on the ceramic structure. .
[0007]
In Japanese Utility Model Laid-Open No. 1-63715, when a plurality of ceramic members are bundled, a non-adhesive sealing material is inserted in a gap generated between the members, and exhausted from the gap of the ceramic structure. A particulate collection filter that prevents gas from leaking is disclosed.
[0008]
However, the fine particle collection filter disclosed in Japanese Utility Model Publication No. 1-63715 can prevent the generation and destruction of cracks due to thermal stress, but cannot firmly bond ceramic members. There was a point.
[0009]
In order to solve such problems, Japanese Patent Application Laid-Open No. 8-28246 discloses a ceramic structure in which each ceramic member is firmly joined with a sealing material containing a heat-resistant inorganic fiber or an inorganic binder. .
[0010]
In this ceramic structure, the ceramic members are firmly bonded to each other by a heat-resistant ceramic binder or the like, and the seal is completely made. Therefore, there is no leakage of exhaust gas due to poor sealing between the ceramic members. .
However, this ceramic structure is formed by binding a plurality of ceramic members, and the periphery thereof is cut so as to have a columnar shape or the like, so that a part of the through hole may be exposed. . For this reason, when a ceramic structure is installed inside a metal member serving as an exhaust gas passage, a gap is likely to be generated even if a heat insulating material or the like is disposed around the ceramic structure, and exhaust gas leaks from this gap. There was a problem that the particulates in the gas could not be collected completely.
[0011]
[Problems to be solved by the invention]
The present invention has been made to solve these problems, and can prevent leakage of exhaust gas even when used for a long period of time after being installed inside a metal member serving as an exhaust gas passage. An object of the present invention is to provide a method for manufacturing a ceramic structure.
[0013]
[Means for Solving the Problems]
The method for producing a ceramic structure of the present invention comprises a ceramic block in which a plurality of prismatic porous ceramic members each having a number of through holes arranged in parallel in the longitudinal direction with a partition wall therebetween are bound together via an adhesive layer. The ceramic is configured such that the partition walls separating the through holes function as a particle collecting filter, and the outer peripheral portion of the ceramic block is coated with a sealing material containing at least inorganic fibers, inorganic binders, organic binders and inorganic particles. A structure manufacturing method, in which coating with a sealing material is performed by rotating and supporting a ceramic block in which a plurality of porous ceramic members are bound via an adhesive layer in the longitudinal direction of the porous ceramic member. At least the inorganic fiber, inorganic binder, organic binder and inorganic on the outer periphery of the ceramic block After attaching the sealing material paste containing the child, the plate-like member disposed in the vicinity of the outer periphery of the ceramic block is brought into contact with the sealing material paste, and the plate-like member and the sealing material paste When the contact is made, the main surface of the plate-like member is set to be in a substantially tangential direction at the closest portion of the ceramic block to the plate-like member, and the plate-like member is vibrated. To do.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of a method for producing a ceramic structure of the present invention will be described with reference to the drawings.
[0015]
In the ceramic structure according to the present invention, a plurality of through-holes of prismatic porous ceramic members arranged in parallel in the longitudinal direction with a partition wall therebetween are bound together via an adhesive layer to constitute a ceramic block, The partition wall that separates the through holes is configured to function as a particle collecting filter, and the outer peripheral portion of the ceramic block is coated with a sealing material containing at least inorganic fibers, inorganic binders, organic binders, and inorganic particles.
[0016]
FIG. 1 is a perspective view schematically showing an embodiment of the ceramic structure, and FIG. 2 is a perspective view schematically showing a porous ceramic member constituting the ceramic structure.
[0017]
As shown in FIG. 2, a plurality of through holes 21 are formed in the porous ceramic member 20 constituting the ceramic structure, and one end of the porous ceramic member 20 having these through holes 21 is formed in a checkered pattern. The pattern is filled with a filler 22. Further, at the other end not shown, the filler is filled in the through hole 21 whose one end is not filled with the filler.
[0018]
FIG. 1 shows a ceramic structure 10 in which a plurality of porous ceramic members 20 shown in FIG. 2 are bundled. Further, in FIG. 1, the through holes 21 formed in the porous ceramic member 20 are omitted.
[0019]
In this ceramic structure 10, a plurality of porous ceramic members 20 are bound via an adhesive layer 11 to form a ceramic block 12, and at least an inorganic fiber, an inorganic binder, an organic binder are formed on the entire outer periphery of the ceramic block 12. A ceramic structure 10 is configured by coating a sealing material 13a containing a binder and inorganic particles.
The shape of the ceramic structure is not particularly limited, and may be a cylindrical shape or a prismatic shape, but a cylindrical shape is usually used as shown in FIG.
[0020]
As shown in FIG. 2, the large number of through-holes 21 constituting the ceramic structure 10 are filled with the filler 22 only at one end, so that one end of one open through-hole 21 is open. Exhaust gas that has flowed in from the section always passes through the porous partition walls that are separated from the adjacent through holes 21 and flows out through the other through holes 21.
When the exhaust gas passes through the partition wall, the particulates in the exhaust gas are captured.
[0021]
The material of the porous ceramic member constituting the ceramic structure 10 is not particularly limited, and examples thereof include various ceramics. Among these, heat resistance is large, mechanical properties are excellent, and thermal conductivity is also high. Large silicon carbide is preferred.
Moreover, although the material which comprises the contact bonding layer 11 is not specifically limited, What contains heat resistant materials, such as an inorganic fiber and an inorganic binder, is preferable. The adhesive layer 11 may be made of the same material as the sealing material 13a.
[0022]
The sealing material 13a constituting the coating layer includes inorganic fibers, an inorganic binder, an organic binder, and inorganic particles.
Examples of the inorganic fibers include ceramic fibers such as silica-alumina, mullite, alumina, and silica. These may be used alone or in combination of two or more. Of the inorganic fibers, silica-alumina fibers are preferred.
[0023]
Examples of the inorganic binder include silica sol and alumina sol. These may be used alone or in combination of two or more. Among the inorganic binders, silica sol is preferable.
[0024]
Examples of the organic binder include polyvinyl alcohol, methyl cellulose, ethyl cellulose, carboxy cellulose, and the like. These may be used alone or in combination of two or more. Among the organic binders, carboxycellulose is preferable.
[0025]
Examples of the inorganic particles include carbides and nitrides, and specific examples include inorganic powders or whiskers made of silicon carbide, silicon nitride, boron nitride, or the like. These may be used alone or in combination of two or more. Of the inorganic particles, silicon carbide having excellent thermal conductivity is preferable.
[0026]
The content of the inorganic fiber in the sealing material is preferably 10 to 70% by weight, more preferably 10 to 40% by weight, and still more preferably 20 to 30% by weight in terms of solid content. When the content of the inorganic fiber is less than 10% by weight, the elasticity is lowered. On the other hand, when it exceeds 70% by weight, the thermal conductivity is lowered and the effect as an elastic body is lowered.
[0027]
The content of the inorganic binder in the sealing material is preferably 1 to 30% by weight, more preferably 1 to 15% by weight, and still more preferably 5 to 9% by weight in terms of solid content.
When the content of the inorganic binder is less than 1% by weight, the adhesive strength is lowered. On the other hand, when it exceeds 30% by weight, the thermal conductivity is lowered.
[0028]
The content of the organic binder in the sealing material is a solid content, preferably 0.1 to 5.0% by weight, more preferably 0.2 to 1.0% by weight, and 0.4 to 0.6% by weight. % Is more preferable.
When the content of the organic binder is less than 0.1% by weight, it is difficult to suppress the migration of the sealing material. On the other hand, when the content exceeds 5.0% by weight, the organic material becomes organic when the sealing material is exposed to a high temperature. The binder is burned out and the adhesive strength is reduced.
[0029]
The content of the inorganic particles is preferably 3 to 80% by weight, more preferably 10 to 60% by weight, and still more preferably 20 to 40% by weight in terms of solid content.
When the content of the inorganic particles is less than 3% by weight, the thermal conductivity is lowered. On the other hand, when the content is more than 80% by weight, the adhesive strength is lowered when the sealing material is exposed to a high temperature.
[0030]
The shot content of the inorganic fiber is preferably 1 to 10% by weight, preferably 1 to 5% by weight, and more preferably 1 to 3% by weight. The fiber length is preferably 1 to 100 mm, more preferably 1 to 50 mm, and still more preferably 1 to 20 mm.
[0031]
Setting the shot content to less than 1% by weight is difficult in production, and if the Giotto content exceeds 10% by weight, the wall surface of the porous ceramic member is damaged. Further, if the fiber length is less than 1 mm, it is difficult to form a ceramic structure having elasticity. If the fiber length exceeds 100 mm, it becomes easy to take a form like a pill, so that the dispersion of inorganic particles deteriorates and the sealing material Therefore, the thermal conductivity between the porous ceramic members is reduced.
[0032]
The particle size of the inorganic powder is preferably 0.01 to 100 μm, more preferably 0.1 to 15 μm, and further preferably 0.1 to 10 μm. If the particle size of the inorganic particles is less than 0.01 μm, the cost increases. On the other hand, if the particle size of the inorganic particles exceeds 100 μm, the adhesive force and the thermal conductivity are reduced.
[0033]
In addition to the inorganic fiber, the inorganic binder, the organic binder, and the inorganic particles, the sealing material may contain a small amount of moisture, solvent, etc. Mostly scattered by heating after coating.
[0034]
In the ceramic structural member of the present invention, since the outer peripheral portion of the ceramic block 12 is coated with the sealing material 13a, when the heat insulating material or the like is installed in the interior of the metal member serving as the exhaust gas passage, There is no gap between the structure. Therefore, when exhaust gas is generated, the exhaust gas does not leak from this gap, and the particulates in the exhaust gas can be completely collected.
Further, since the sealing material is excellent in heat resistance, it does not change in quality even when exposed to high-temperature exhaust gas or the like, and does not generate cracks, and maintains confidentiality.
[0035]
Next, a method for manufacturing the ceramic structural member will be described.
The method for producing a ceramic structure of the present invention is the above-described method for producing a ceramic structure, and the coating with a sealing material is performed by attaching a ceramic block in which a plurality of porous ceramic members are bound through an adhesive layer. The ceramic block is rotated while being supported in the longitudinal direction, and a sealant paste containing at least inorganic fibers, an inorganic binder, an organic binder and inorganic particles is attached to the outer periphery of the ceramic block, and then the outer periphery of the ceramic block. A plate-like member disposed in the vicinity is brought into contact with the sealing material paste, and when the plate-like member and the sealing material paste are brought into contact with each other, the main surface of the plate-like member is placed on the ceramic block. Set so as to be in a substantially tangential direction at the closest part to the plate member, and vibrate the plate member It is characterized in that to.
[0036]
FIG. 3 is an explanatory view schematically showing a method for manufacturing a ceramic structure of the present invention. In FIG. 3, a layer of the sealing material paste 13 is formed while the ceramic block 12 is rotated.
[0037]
In the method for manufacturing a ceramic structure of the present invention, first, a ceramic block 12 in which a plurality of porous ceramic members 20 are bound through an adhesive layer 11 is pivotally supported in the longitudinal direction of the porous ceramic member 20 and rotated. .
The ceramic block 12 to be used is configured in substantially the same manner as the ceramic block constituting the ceramic structure of the present invention described above, and the shape thereof is a cylindrical shape. The method of pivotally supporting the ceramic block 12 is not particularly limited. For example, two rotating members each having a planar member disposed at the tip of the rotating shaft perpendicular to the rotating shaft are applied from the front side and the rear side of the ceramic block 12. There is a method in which the ceramic block 12 is pivotally supported and rotated. The rotation speed of the ceramic block 12 is preferably 2 to 10 rpm.
[0038]
Next, a sealing material paste 13 containing at least an inorganic fiber, an inorganic binder, an organic binder, and inorganic particles is applied to the outer periphery of the ceramic block 12.
As the inorganic fiber, the inorganic binder, the organic binder, and the inorganic particles constituting the sealing material paste 13, those described in the ceramic structure can be used.
[0039]
In this sealing material paste 13, in order to soften the sealing material and impart fluidity to facilitate application, in addition to the above-described inorganic fiber, inorganic binder, organic binder, and inorganic particles, approximately 35 to 35% of the total weight. It contains about 65% by weight of water and other solvents such as acetone and alcohol. The viscosity of the sealing material paste 13 is preferably 10,000 to 20,000 cps (cP).
[0040]
The method of applying the sealing material paste 13 is not particularly limited. For example, the sealing material paste 13 is transported using a tube or the like, and is allowed to flow out from the tube onto the rotating ceramic block 12. For example, a method of attaching 13 lumps is mentioned.
[0041]
Next, the plate-like member 31 is installed in the vicinity of the outer peripheral portion of the ceramic block 12. At this time, the main surface 31 a of the plate-like member 31 is set so as to be in a substantially tangential direction at the closest portion with the plate-like member 31 of the ceramic block 12. Then, while the plate-like member 31 is vibrated, the sealing material paste 13 and the plate-like member 31 are brought into contact with each other to form a layer of the sealing material paste 13.
[0042]
By bringing the plate-like member 31 and the sealing material paste 13 into contact with each other, a layer of the sealing material paste 13 is formed. To prevent the sealing material paste 13 from being uneven, as described above, Further, the main surface 31a of the plate-like member 31 is set so as to be in a substantially tangential direction at the closest part to the plate-like member 31 of the ceramic block 12, and the plate-like member 31 is vibrated by the vibrator 42 or the like. There is a need.
As for the frequency of the plate-shaped member 31, 10000-18000vpm is preferable. The material of the plate member 31 is not particularly limited, but polyurethane having a rubber hardness of about 30 to 50 is preferable.
[0043]
As shown in FIG. 3, the main surface 31 a of the plate-like member 31 is inclined counterclockwise within a range of about 10 ° with respect to the tangential direction at the closest part to the plate-like member 31 of the ceramic block 12. It may be.
[0044]
As the plate-like member 31, the left and right widths are wider than the width of the outer peripheral portion of the ceramic block 12, and the left and right end surfaces are cut at an angle of 30 to 60 ° with respect to the end surfaces, leaving the lower end portions. It is desirable to use what has been put.
[0045]
FIG. 4 is a perspective view schematically showing the plate-shaped member having the above shape.
As shown in FIG. 4, in this plate-like member 31, the left and right end surfaces 34a, 34b are formed with cut portions 32a, 32b, leaving the lower end portions, and the lower ends where the cut portions 32a, 32b are not formed. The left and right sides of the portion are paste escape portions 33a and 33b. Further, the left and right widths of the plate-like member 31 are set wider than the width of the outer peripheral portion of the ceramic block 12 by about 3 to 10 mm.
[0046]
An angle β of the cut portions 32a and 32b with respect to the end surfaces 34a and 34b is 30 to 60 °. If the angle is less than 30 ° or exceeds 60 °, it is difficult for the sealant paste 13 to escape from side to side.
Further, since the notches 32 a and 32 b are formed in the plate-like member 31, the width D itself of the main surface 31 a is the same as or narrower than the width of the outer peripheral portion of the ceramic block 12. .
The width d of the paste relief portions 33a and 33b is not particularly limited, but is usually about 3 to 20 mm.
[0047]
When using this plate-shaped member 31, a method similar to the above-described method can be used except that the main surface 31a in which the cut portions 32a and 32b are formed is brought into contact with the sealing material paste 13. However, it is desirable to reduce the pressure of the plate-like member 31 against the sealing material paste 13 so that the sealing material paste 13 does not adhere to the end face of the ceramic block 12 as much as possible.
[0048]
When a simple plate-like member is used, when the sealing material paste 13 and the plate-like member are brought into contact with each other, the excess sealing material paste 13 protrudes from the outer peripheral portion of the ceramic block 12 and is formed on the end surface where the through hole is formed. May stick. Therefore, in order to prevent the sealant paste 13 from adhering to the end face of the ceramic block 12, it is necessary to cover the end face by adhering a film or the like.
[0049]
However, when the plate-like member 31 shown in FIG. 4 is used, the excess sealing material paste 13 is divided into left and right parts from the paste escape portions 33a and 33b, hardly contacting the end face of the ceramic block 12, and installed below. It falls to the sealing material paste receiving part (not shown). Therefore, adhesion of the sealing material paste 13 to the end face of the ceramic block 12 can be prevented, and it is not necessary to adhere a film or the like to the end face of the ceramic block 12.
[0050]
In the above-described process, after the lump of the sealing material paste 13 is attached to the upper part of the outer peripheral portion of the ceramic block 12, before the sealing material paste 13 and the plate-like member 31 are brought into contact with each other, The lump of the sealing material paste 13 may be rubbed against the outer peripheral portion, and the uneven portion of the outer peripheral portion may be firmly filled with the sealing material paste 13.
In this case, as shown in FIG. 3, the main surface 41 a is at an angle of approximately 45 ° (for example, α = 45 ± 5 °) with the tangential direction at the closest part to the plate-like member 41 of the ceramic block 12. It is preferable to install the plate-like member 41 so that
[0051]
In this case, the sealing material paste 13 is attached to the outer periphery of the ceramic block 12 while rotating the ceramic block 12 in the direction opposite to the direction of the arrow shown in FIG. The uneven portion of the part is filled with the sealing material paste 13. Thereafter, the ceramic block 12 is rotated in the direction of the arrow in FIG. 3, and the layer of the sealing material paste 13 is formed using the plate-like member 31 as described above.
The rotation direction of the ceramic block 12 is determined by the place where the plate-like members 31 and 41 are arranged, and does not always have to be the rotation direction described above.
After the above process, the layer of the sealing material paste 13 is dried at a temperature of about 120 ° C., thereby evaporating the moisture and forming a layer of the sealing material 13a.
[0052]
In the method for producing a ceramic structure of the present invention, the ceramic block is rotated, and after the sealing material paste containing at least inorganic fiber, inorganic binder, organic binder and inorganic particles is attached to the outer peripheral portion of the ceramic block, A plate-like member is installed in the vicinity of the outer peripheral portion of the ceramic block, and the main surface of the plate-like member is set so as to be in a substantially tangential direction at the closest portion with the plate-like member of the ceramic block, and Since the sealing material paste is brought into contact with the plate-like member while the plate-like member is vibrated to form a layer of the sealing material paste, the sealing material paste does not adhere to the plate-like member and there is no unevenness. A layer of sealing material paste having a uniform thickness can be formed.
[0053]
In addition, the sealing material layer obtained by drying this sealing material paste has excellent heat resistance and does not generate cracks even when exposed to high-temperature exhaust gas for a long time. Even when the ceramic structure is installed inside a metal member that serves as an exhaust gas passage, there is no gap between the metal member and the ceramic structure, and exhaust gas may leak from this gap. In addition, the particulates in the exhaust gas can be completely collected over a long period of time.
[0054]
【Example】
Hereinafter, the present invention will be described in more detail with reference to examples. However, the present invention is not limited to these examples.
[0055]
Example 1
After kneading by adding an organic binder, water and the like to the silicon carbide powder, extrusion molding is performed to produce a honeycomb-shaped formed body, followed by drying, degreasing, and firing to obtain an average as shown in FIG. A porous ceramic member having a pore diameter of 1 to 40 μm, a pore number of about 170 per square inch and 200 cells per square inch and a partition wall thickness of 0.3 mm was produced.
[0056]
Next, a number of this porous ceramic member is bound using a heat-resistant adhesive containing inorganic fibers, inorganic particles, etc., and then cut using a diamond cutter, as shown in FIG. A cylindrical ceramic block 12 was produced. Next, ceramic fibers made of alumina silicate as inorganic fibers (shot content: 3%, fiber length: 0.1 to 100 mm) 23.3% by weight, silicon carbide powder 30.30 having an average particle size of 0.3 μm as inorganic particles. 2% by weight, silica sol as inorganic binder (content of SiO ₂ in sol: 30% by weight), 7% by weight, 0.5% by weight of carboxymethyl cellulose and 39% by weight of water as organic binder, mixed and kneaded to seal material paste Was made.
[0057]
Next, using the plate-like member shown in FIG. 4, a layer of the sealing material paste is formed by the method described in the embodiment of the invention, dried at 120 ° C., and shown in FIG. A ceramic structure 10 was manufactured.
At this time, adhesion of the sealing agent paste to the end face of the ceramic block was hardly recognized.
[0058]
Example 2
Ceramic fiber made of mullite as an inorganic fiber (shot content: 5%, fiber length: 0.1 to 100 mm) 25% by weight, silicon nitride powder having an average particle size of 1.0 μm as inorganic particles, alumina sol as an inorganic binder (Al ₂ O ₃ content in the sol: 20% by weight) 7% by weight, the same as in Example 1 except that 0.5% by weight of polyvinyl alcohol and 37.5% by weight of alcohol were used as the organic binder. A ceramic structure 10 was manufactured.
[0059]
Example 3
Ceramic fiber made of alumina as inorganic fiber (shot content: 4%, fiber length: 0.1 to 100 mm), 23% by weight of silicon nitride powder having an average particle diameter of 1.0 μm as inorganic particles, alumina sol as inorganic binder (Content of Al ₂ O ₃ in the sol: 20% by weight) Ceramics as in Example 1 except that 8% by weight, ethyl cellulose 0.5% by weight and acetone 35.5% by weight were used as the organic binder. A structure 10 was manufactured.
[0060]
Comparative Example 1
Ceramic fiber made of alumina silica as inorganic fiber (shot content: 2.7%, fiber length: 30 to 100 mm) 44.2% by weight, silica sol as inorganic binder (content of SiO ₂ in sol: 30% by weight) A ceramic structure was manufactured in the same manner as in Example 1 except that 13.3% by weight and 42.5% by weight of water were used.
In this comparative example, migration occurred when the sealing material paste was dried.
[0061]
Using the ceramic structures manufactured in Examples 1 to 3 and Comparative Example 1, a heat cycle test at 0 to 900 ° C. was performed.
As a result, no crack or breakage was observed in the sealing material formed on the outer periphery of the ceramic structure 10 manufactured in Examples 1 to 3, but in the ceramic structure manufactured in Comparative Example 1, Cracks occurred in the sealing material.
[0062]
Moreover, the ceramic structure manufactured in Examples 1 to 3 is installed inside a metal member that actually becomes a passage for exhaust gas through a heat insulating material made of ceramic fiber, and between the metal member and the ceramic structure. It was confirmed that no gap was generated.
Further, when a particulate collection test was performed using this ceramic filter, no leakage of exhaust gas from the gap was observed, and particulates in the exhaust gas could be completely collected over a long period of time. .
[0064]
【The invention's effect】
Since the method for producing a ceramic structure of the present invention is as described above, it is excellent in heat resistance, and a layer of a sealing material that does not generate cracks or breakage even when exposed to high temperatures is uniformly formed around the ceramic block. Can be formed.
[Brief description of the drawings]
FIG. 1 is a perspective view schematically showing an embodiment of a ceramic structure of the present invention.
FIG. 2 is a perspective view schematically showing a porous ceramic member constituting the ceramic structure of the present invention.
FIG. 3 is a front view schematically showing a method for producing a ceramic structure of the present invention.
FIG. 4 is a perspective view schematically showing an example of a plate member used in the method for producing a ceramic structure of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Ceramic structure 11 Adhesion layer 12 Ceramic block 13 Sealing material paste 13a Sealing material 20 Porous ceramic member 21 Through-hole 22 Filler 31 Plate-like member 31a Main surface 32a, 32b Cut-in part 33a, 33b Paste relief part 34a, 34b End surface 41 Plate-like member 41a Main surface 42 Vibrator

Claims (2)

A plurality of prismatic porous ceramic members each having a large number of through-holes arranged in parallel in the longitudinal direction across the partition walls are bound together via an adhesive layer to form a ceramic block, and the partition walls separating the through-holes collect particles. A ceramic structure that is configured to function as a filter for use, and wherein the outer periphery of the ceramic block is coated with a sealing material containing at least inorganic fibers, an inorganic binder, an organic binder, and inorganic particles ,
Coating with a sealing material is performed by rotating a ceramic block in which a plurality of porous ceramic members are bound together through an adhesive layer in the longitudinal direction of the porous ceramic member so that the outer periphery of the ceramic block is at least inorganic. After attaching a sealing material paste containing fibers, an inorganic binder, an organic binder and inorganic particles, a plate-like member disposed near the outer periphery of the ceramic block is brought into contact with the sealing material paste, When the plate-like member and the sealing material paste are brought into contact with each other, the main surface of the plate-like member is set so as to be in a substantially tangential direction at the closest part to the plate-like member of the ceramic block, and the plate The member is vibrated. The plate-like member has a left and right width wider than the width of the outer peripheral portion of the ceramic block, and the left and right end surfaces are cut at an angle of 30 to 60 ° with respect to the end surface, leaving the lower end portion. is intended, the surface contacting with the sealing material paste of the plate-like member, the manufacturing method of the ceramic structure according to claim 1, wherein a notch is placed the main surface.

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