JP3728429B2 - Manufacturing method of confectionery powder material consisting of sesame seeds with low hygroscopicity - Google Patents
Manufacturing method of confectionery powder material consisting of sesame seeds with low hygroscopicity Download PDFInfo
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- JP3728429B2 JP3728429B2 JP2002213346A JP2002213346A JP3728429B2 JP 3728429 B2 JP3728429 B2 JP 3728429B2 JP 2002213346 A JP2002213346 A JP 2002213346A JP 2002213346 A JP2002213346 A JP 2002213346A JP 3728429 B2 JP3728429 B2 JP 3728429B2
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- fatty acid
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Description
【0001】
【発明の属する技術分野】
本発明は低吸湿性を確保した胡麻からなる製菓用粉末材料の製造法に関し、さらに詳しくは、種々の和洋菓子等の食品に振り掛けて、あるいはまぶして使用するすり胡麻あるいはきり胡麻の製造法に関し、水分や油分の多い食品に使用しても吸湿、吸油しにくい、低吸湿性を確保した胡麻からなる製菓用粉末材料の製造法に関する。
【0002】
【従来の技術】
従来、製菓用粉末材料のほとんどは、粉末であるが故に吸湿しやすく、それを和洋菓子等の食品に振り掛けて使用すると、その食品に含まれる水分や油分が粉末材料に吸湿されてしまい、その結果、その粉末材料を振り掛けて製造した食品の美観が損われてしまうといった問題がしばしば発生していた。それに対し、粉糖のような製菓用粉末材料においては、ショ糖脂肪酸エステルをコーティングする発明(特開平7−75501)が知られており、本発明者らも先に、グリセリン脂肪酸エステルを用いて穀物原料からなる製菓用粉末材料を低吸湿性にする発明(特願2001−57604)を提案した。
【0003】
しかしながら、胡麻のような油分を多く含む油糧作物/種実類を粉末状にして製菓用粉末材料を得ようとすると、先の発明(特願2001−57604)の方法では、高速回転粉砕機を使用するという理由から、特に胡麻の粉末(すり胡麻、きり胡麻)を製造することは非常に困難であった。すなわち、胡麻など油分の多い穀物を高速回転粉砕機で粉砕すると、粉砕機内の細かなメッシュ部に粉砕した穀物が付着し易くなり、短時間で目詰まり状態になってしまう。一方、前記のショ糖脂肪酸エステルをコーティングする発明(特開平7−75501)においては、胡麻のように油分の多い穀物に対しては、具体的な効果が確認できていないのが現状であった。
【0004】
【発明が解決しようとする課題】
本発明は、上記した従来の発明では完成されることのない、胡麻からなる穀物原料を対象とし、この穀物原料を用いて低吸湿性を確保した製菓用粉末材料を得ることができる製菓用粉末材料の製造法を提供せんとするものである。
【0005】
【課題を解決するための手段】
上記目的を達成するために、本発明者は、鋭意研究を重ねた結果、胡麻を粉砕することにより製菓用粉末材料を製造する製菓用粉末材料の製造法において、製菓用粉末材料にポリグリセリン脂肪酸エステルを単独で混合した後、この混合物をポリグリセリン脂肪酸エステルの融点以上の温度で加温混合することにより、製菓用粉末材料にポリグリセリン脂肪酸エステルをコーティングするようにしたことを特徴とする低吸湿性を確保した胡麻からなる製菓用粉末材料の製造法の発明を完成させた。
【0006】
さらに請求項2の発明は、製菓用粉末材料がすり胡麻あるいはきり胡麻である請求項1 記載の製菓用粉末材料の製造法である。
【0007】
本発明の製造法によれば、胡麻からなる製菓用粉末材料に対してポリグリセリン脂肪酸エステルを確実にコーティングすることができ、このポリグリセリン脂肪酸エステルの作用にて製菓用粉末材料の低吸湿性が確保されることとなる。
【0008】
具体的には胡麻などの油分の多い穀物材料を、あらかじめロール粉砕機で10〜40メッシュ程度の粒度に粉砕し、一度、すり胡麻としての製品を得た後、その製品に固体状のポリグリセリン脂肪酸エステルを単独で混合して、ポリグリセリン脂肪酸エステルの融点以上の温度で加温攪拌してポリグリセリン脂肪酸エステルを溶解させ、その後攪拌しながら自然冷却することで、低吸湿性を確保した胡麻からなる製菓用粉末材料を得、本発明の完成に至った。
【0009】
【発明の実施の形態】
本発明で使用される穀物原料としては、胡麻からなる穀物原料の種実類、例えば、胡麻(すり胡麻、きり胡麻)、その他、ピーナッツ、アーモンドなどのナッツ類も含まれる。
【0010】
本発明では、ポリグリセリン脂肪酸エステルの構成ポリグリセリンの平均重合度は、好ましくは4〜12、特に好ましくは8〜10である。構成脂肪酸は、好ましくは炭素数8〜22の脂肪酸であり、特に好ましくは炭素数16〜22の飽和脂肪酸である。
【0011】
ポリグリセリン脂肪酸エステルは、穀物原料100重量部に対して、好ましくは1〜10重量部、さらに好ましくは2〜5重量部を使用する。必要以上に多量のポリグリセリン脂肪酸エステルを使用することは、胡麻特有の香ばしい風味を有する製菓用粉末材料においては、その風味を低下させることとなるので注意を要する。一方少なすぎると、低吸湿性の効果が得られにくくなるので注意を要する。
【0012】
本発明の製造方法を具体的に述べると、胡麻をロール粉砕機等で10〜40メッシュ程度の粒度に粉砕し、すり胡麻としての製品を得る。その後、ニーダー等を用いて、一度製品として完成したすり胡麻と所定量のポリグリセリン脂肪酸エステルとを混合攪拌し、50℃以上、好ましくは60℃〜80℃の温度で20分〜30分、さらに加温攪拌を行う。必要以上の高温での攪拌や、高温での長時間の攪拌は、すり胡麻特有の香ばしい香りなどの品質を著しく劣化させる。混合するポリグリセリン脂肪酸エステルは、すり胡麻との均一な混合を助けるため、混合するすり胡麻と同粒径、あるいはそれ以下の粒径になるように粉砕して用いるのが好ましい。加温混合の後、そのまま攪拌しながら自然冷却させ、目的の低吸湿性を確保した胡麻からなる製菓用粉末材料を得た。
【0013】
上記で使用するポリグリセリン脂肪酸はエステルは、常温下で固体状(フレーク状)又は液体状のいずれのものであってもよいが、液体状のものはすり胡麻と混合する際にダマ(塊り)を形成しやすいので、固体状のものを使用することが好ましい。
以下に、この発明を実施例を挙げて、詳細に説明する。
【0014】
【実施例】
実施例1
10〜40メッシュの粒径のすり胡麻200gに対して、平均重合度10、構成脂肪酸がベヘン酸で平均エステル化率83%のポリグリセリン脂肪酸エステルを10g、すり胡麻と同程度以下の粒径に粉砕して加えた後、密閉ポリ袋内にて混合攪拌し、80℃の恒温槽にて30分加温した後、ただちに混合攪拌を継続しながら自然冷却した。
【0015】
比較例1
10〜40メッシュの粒径のすり胡麻100kgに対して、実施例1と同様のポリグリセリン脂肪酸エステルを5kg、すり胡麻と同程度以下の粒径に粉砕して加え、加熱装置を備えたニーダーで、80℃にて30分加温攪拌した後、ただちに混合攪拌を継続しながら自然冷却した。
【0016】
比較例2
実施例1と同様の方法で、使用するポリグリセリン脂肪酸エステルを平均重合度10、構成脂肪酸がベヘン酸で平均エステル化率58%のものに置き換えて混合攪拌を行った。
【0017】
比較例3
実施例1と同様の方法で、使用するポリグリセリン脂肪酸エステルを平均重合度10、構成脂肪酸がステアリン酸で平均エステル化率83%のものに置き換えて混合攪拌を行った。
【0018】
比較例4
実施例1と同様の方法で、使用するポリグリセリン脂肪酸エステルを平均重合度10、構成脂肪酸がステアリン酸で平均エステル化率23%のものに置き換えて混合攪拌を行った。
【0019】
比較例5
実施例1と同様の方法で、使用するポリグリセリン脂肪酸エステルを平均重合度4、構成脂肪酸がステアリン酸で平均エステル化率83%のものに置き換えて混合攪拌を行った。
【0020】
比較例6
実施例1と同様の方法で、使用するポリグリセリン脂肪酸エステルを平均重合度4、構成脂肪酸がステアリン酸で平均エステル化率50%のものに置き換えて混合攪拌を行った。
【0021】
比較例7
実施例1と同様の方法で、使用するポリグリセリン脂肪酸エステルをモノグリセリン脂肪酸エステルに置き換えて混合攪拌を行った。
【0022】
比較例8
実施例1と同様の方法で、恒温槽の温度を40℃(ポリグリセリン脂肪酸エステルの融点以下の温度)に変えて混合攪拌を行った。
【0023】
比較例9
実施例1と同様の方法で、恒温槽の温度を、使用するポリグリセリン脂肪酸エステル(平均重合度10、構成脂肪酸=ベヘン酸、平均エステル化率83%)の融点付近の温度70℃に変えて混合攪拌を行った。
【0024】
比較例10
比較例3と同様の方法で、恒温槽の温度を40℃(ポリグリセリン脂肪酸エステルの融点以下の温度)に変えて混合攪拌を行った。
【0025】
比較例11
比較例3と同様の方法で、恒温槽の温度を、使用するポリグリセリン脂肪酸エステル(平均重合度10、構成脂肪酸=ステアリン酸、平均エステル化率83%)の融点付近の温度58℃に変えて混合攪拌を行った。
【0026】
試験例1
無処理のすり胡麻と実施例1及び比較例1〜11で製造したすり胡麻をコップに満たした常温の水に浮かべ、5分後、10分後、1時間後ですり胡麻の状態を比較観察した。その結果を表1に示す。
【0027】
試験例2
無処理のすり胡麻と実施例1及び比較例1〜11で製造したすり胡麻をコップに満たした60℃の温水に浮かべ、5分後、10分後、1時間後ですり胡麻の状態を比較観察した。その結果を表2に示す。
【0028】
試験例3
無処理のすり胡麻と実施例1及び比較例1〜11で製造したすり胡麻を人肌程度に冷ましたおはぎにまぶし、すり胡麻の様子を比較観察した。その結果を表3に示す。
【0029】
【表1】
【0030】
【表2】
【0031】
【表3】
【0032】
【発明の効果】
以上述べたように、本発明によって、すり胡麻のような胡麻からなる製菓用粉末材料においても、吸湿性が低く、さらさらした状態が長時間保持できる製菓用粉末材料が製造でき、その製菓用粉末材料を使用した商品は、美観を損ねることなく商品価値を一層高めるという効果が得られた。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for producing a powder material for confectionery made of sesame having a low hygroscopic property, and more particularly to a method for producing ground sesame or ground sesame used by sprinkling or sprinkling various foods such as Japanese and Western confectionery. The present invention also relates to a method for producing a powder material for confectionery made of sesame seeds, which is difficult to absorb and absorb moisture even when used for foods rich in moisture and oil, and has low hygroscopicity.
[0002]
[Prior art]
Conventionally, most powder materials for confectionery are easy to absorb moisture because they are powder, and when sprinkled on food such as Japanese and Western confectionery, the water and oil contained in the food are absorbed by the powder material. As a result, the problem that the aesthetics of the food produced by sprinkling the powder material is often lost. On the other hand, in confectionery powder materials such as powdered sugar, an invention for coating sucrose fatty acid ester (Japanese Patent Laid-Open No. 7-75501) is known, and the present inventors have previously used glycerin fatty acid ester. An invention (Japanese Patent Application No. 2001-57604) has been proposed in which a powder material for confectionery made of a grain raw material has low hygroscopicity.
[0003]
However, when trying to obtain a confectionery powder material by pulverizing an oil crop / seed and seeds containing a large amount of oil such as sesame, the method of the previous invention (Japanese Patent Application No. 2001-57604) uses a high-speed rotary crusher. In particular, it has been very difficult to produce sesame powder (ground sesame, ground sesame) because of its use. That is, when an oily grain such as sesame is pulverized by a high-speed rotary pulverizer, the pulverized grain easily adheres to a fine mesh portion in the pulverizer and becomes clogged in a short time. On the other hand, in the invention for coating the sucrose fatty acid ester (Japanese Patent Laid-Open No. 7-75501), the actual situation is that no specific effect has been confirmed for grains having a high oil content such as sesame. .
[0004]
[Problems to be solved by the invention]
The present invention is directed to a cereal raw material made of sesame, which is not completed in the conventional invention described above, and a confectionery powder capable of obtaining a powder material for confectionery having low hygroscopicity using this cereal raw material. It is intended to provide a manufacturing method for materials.
[0005]
[Means for Solving the Problems]
To achieve the above object, the present inventor has conducted extensive studies, the preparation of confectionery powder material for producing a confectionery powder material by grinding sesame, polyglycerin fatty confectionery powder material after mixing the ester alone, low moisture absorption of the mixture by mixing heated to a temperature above the melting point of the polyglycerol fatty acid ester, characterized in that so as to coat the polyglycerol fatty acid ester in the confectionery powder material The invention of the manufacturing method of the powder material for confectionery which consists of sesame which secured the property was completed.
[0006]
Further, the invention of claim 2 is the method for producing a powder material for confectionery according to claim 1, wherein the powder material for confectionery is ground sesame or ground sesame .
[0007]
According to the production method of the present invention, polyglycerin fatty acid ester can be reliably coated on confectionery powder material made of sesame, and the low hygroscopicity of the confectionery powder material due to the action of this polyglycerin fatty acid ester. Will be secured.
[0008]
Specifically, a cereal material such as sesame is pulverized in advance to a particle size of about 10 to 40 mesh with a roll crusher to obtain a ground sesame product, and then the product is solid polyglycerin. From sesame seeds that ensure low hygroscopicity by mixing the fatty acid ester alone, heating and stirring at a temperature above the melting point of the polyglycerol fatty acid ester to dissolve the polyglycerol fatty acid ester, and then naturally cooling with stirring. The following confectionery powder material was obtained and the present invention was completed.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
The cereal raw material used in the present invention includes cereal raw material seeds made of sesame, for example, sesame (ground sesame, ground sesame), and other nuts such as peanuts and almonds.
[0010]
In the present invention, the average polymerization degree of the polyglycerol constituting the polyglycerol fatty acid ester is preferably 4 to 12, particularly preferably 8 to 10. The constituent fatty acid is preferably a fatty acid having 8 to 22 carbon atoms, particularly preferably a saturated fatty acid having 16 to 22 carbon atoms.
[0011]
The polyglycerol fatty acid ester is preferably used in an amount of 1 to 10 parts by weight, more preferably 2 to 5 parts by weight, based on 100 parts by weight of the grain raw material. Use of polyglycerin fatty acid ester in an excessive amount more than necessary requires caution because the confectionery powder material having a fragrant flavor peculiar to sesame will lower the flavor. On the other hand, if the amount is too small, it is difficult to obtain a low hygroscopic effect.
[0012]
Specifically describing the production method of the present invention, sesame is pulverized to a particle size of about 10 to 40 mesh with a roll pulverizer or the like to obtain a product as ground sesame. Then, using a kneader or the like, the ground sesame once completed as a product and a predetermined amount of polyglycerin fatty acid ester are mixed and stirred, and the mixture is stirred at a temperature of 50 ° C. or higher, preferably 60 ° C. to 80 ° C. for 20 minutes to 30 minutes. Stir with warming. Stirring at a higher temperature than necessary or prolonged stirring at a high temperature significantly deteriorates the quality of the fragrant scent peculiar to ground sesame. The polyglycerin fatty acid ester to be mixed is preferably used after being pulverized so as to have a particle size equal to or smaller than that of the ground sesame to be mixed in order to help uniform mixing with the ground sesame. After warming and mixing, the mixture was naturally cooled with stirring as it was, to obtain a powder material for confectionery made of sesame seeds with the desired low hygroscopicity.
[0013]
The polyglycerin fatty acid used above may be either a solid (flaked) or liquid ester at room temperature, but the liquid one is a lump (lumps) when mixed with ground sesame. It is preferable to use a solid material.
Hereinafter, the present invention will be described in detail with reference to examples.
[0014]
【Example】
Example 1
200 g of sesame seed having a particle size of 10 to 40 mesh, 10 g of polyglycerin fatty acid ester having an average degree of polymerization of 10 and a constituent fatty acid of behenic acid and an average esterification rate of 83%, and having a particle size less than or equal to that of ground sesame After pulverization and addition, the mixture was mixed and stirred in a sealed plastic bag, heated in a thermostat at 80 ° C. for 30 minutes, and then immediately cooled naturally while continuing mixing and stirring.
[0015]
Comparative Example 1
For 100 kg of ground sesame having a particle size of 10 to 40 mesh, add 5 kg of the same polyglycerin fatty acid ester as in Example 1 to a particle size less than or equal to that of ground sesame, and use a kneader equipped with a heating device. The mixture was heated and stirred at 80 ° C. for 30 minutes and immediately cooled naturally while continuing mixing and stirring.
[0016]
Comparative Example 2
In the same manner as in Example 1, the polyglycerin fatty acid ester to be used was replaced with one having an average degree of polymerization of 10 and a constituent fatty acid of behenic acid having an average esterification rate of 58%, and the mixture was stirred.
[0017]
Comparative Example 3
In the same manner as in Example 1, the polyglycerol fatty acid ester to be used was replaced with one having an average degree of polymerization of 10 and the constituent fatty acid being stearic acid with an average esterification rate of 83%, followed by mixing and stirring.
[0018]
Comparative Example 4
In the same manner as in Example 1, the polyglycerol fatty acid ester to be used was replaced with one having an average degree of polymerization of 10 and the constituent fatty acid being stearic acid and having an average esterification rate of 23%, followed by mixing and stirring.
[0019]
Comparative Example 5
In the same manner as in Example 1, the polyglycerin fatty acid ester to be used was replaced with an average polymerization degree of 4 and the constituent fatty acid was stearic acid with an average esterification rate of 83%, followed by mixing and stirring.
[0020]
Comparative Example 6
In the same manner as in Example 1, the polyglycerin fatty acid ester to be used was replaced with an average polymerization degree of 4 and the constituent fatty acid was stearic acid with an average esterification rate of 50%, followed by mixing and stirring.
[0021]
Comparative Example 7
In the same manner as in Example 1, the polyglycerol fatty acid ester to be used was replaced with a monoglycerol fatty acid ester and mixed and stirred.
[0022]
Comparative Example 8
In the same manner as in Example 1, the temperature of the thermostatic bath was changed to 40 ° C. (temperature not higher than the melting point of the polyglycerin fatty acid ester), and the mixture was stirred.
[0023]
Comparative Example 9
In the same manner as in Example 1, the temperature of the thermostatic bath was changed to a temperature around 70 ° C. near the melting point of the polyglycerin fatty acid ester to be used (average polymerization degree 10, constituent fatty acid = behenic acid, average esterification rate 83%). Mixing and stirring were performed.
[0024]
Comparative Example 10
In the same manner as in Comparative Example 3, the temperature of the thermostatic bath was changed to 40 ° C. (temperature equal to or lower than the melting point of the polyglycerol fatty acid ester), and the mixture was stirred.
[0025]
Comparative Example 11
In the same manner as in Comparative Example 3, the temperature of the thermostatic bath was changed to 58 ° C. near the melting point of the polyglycerol fatty acid ester to be used (average polymerization degree 10, constituent fatty acid = stearic acid, average esterification rate 83%). Mixing and stirring were performed.
[0026]
Test example 1
Float untreated ground sesame and ground sesame prepared in Example 1 and Comparative Examples 1 to 11 in room temperature water filled in a cup. After 5 minutes, 10 minutes, and 1 hour, observe the state of ground sesame. did. The results are shown in Table 1.
[0027]
Test example 2
Float untreated ground sesame and ground sesame prepared in Example 1 and Comparative Examples 1 to 11 in 60 ° C hot water filled in a cup, and compare the state of ground sesame after 5 minutes, 10 minutes and 1 hour Observed. The results are shown in Table 2.
[0028]
Test example 3
The untreated ground sesame seeds and the ground sesame seeds produced in Example 1 and Comparative Examples 1 to 11 were sprinkled on a chilled scallop, and the state of ground sesame seeds was comparatively observed. The results are shown in Table 3.
[0029]
[Table 1]
[0030]
[Table 2]
[0031]
[Table 3]
[0032]
【The invention's effect】
As described above, according to the present invention, even in a confectionery powder material made of sesame such as ground sesame, it is possible to produce a confectionery powder material that has low hygroscopicity and can be kept in a dry state for a long time. The product using the material has the effect of further enhancing the product value without deteriorating the aesthetic appearance.
Claims (2)
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JP2002213346A JP3728429B2 (en) | 2002-07-23 | 2002-07-23 | Manufacturing method of confectionery powder material consisting of sesame seeds with low hygroscopicity |
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JP2002213346A JP3728429B2 (en) | 2002-07-23 | 2002-07-23 | Manufacturing method of confectionery powder material consisting of sesame seeds with low hygroscopicity |
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