JP3727282B2 - Tile roof structure in which solar cell modules are installed, tiles used in the tile roof structure, and connecting members - Google Patents

Tile roof structure in which solar cell modules are installed, tiles used in the tile roof structure, and connecting members Download PDF

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JP3727282B2
JP3727282B2 JP2002114502A JP2002114502A JP3727282B2 JP 3727282 B2 JP3727282 B2 JP 3727282B2 JP 2002114502 A JP2002114502 A JP 2002114502A JP 2002114502 A JP2002114502 A JP 2002114502A JP 3727282 B2 JP3727282 B2 JP 3727282B2
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solar cell
tile
cell module
roof structure
cell modules
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JP2003172005A (en
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和彦 小栗
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株式会社鶴弥
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S20/00Solar heat collectors specially adapted for particular uses or environments
    • F24S20/60Solar heat collectors integrated in fixed constructions, e.g. in buildings
    • F24S20/69Solar heat collectors integrated in fixed constructions, e.g. in buildings in the form of shingles or tiles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/20Solar thermal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/47Mountings or tracking

Description

【0001】
【発明の属する技術分野】
本発明は、太陽電池モジュールを設置した瓦屋根構造に関する。
【0002】
【従来の技術】
従来、瓦屋根に太陽電池モジュールを設置する場合、金属瓦を普通の瓦と混在させたると共に、該金属瓦に太陽電池モジュールを固定したり、或いは瓦屋根上に構築した架台に太陽電池モジュールを固定する様にしている。
又、瓦自体に太陽電池モジュールを一体化したものも見受けられる。
【0003】
【発明が解決しようとする課題】
しかし、前者の場合、規則的に金属瓦を混在させねばならなかったり、瓦葺設後に別途架台を構築せねばならず、太陽電池モジュールの設置作業が面倒であり、後者の場合、防水機能を具備させるために、配線が瓦の下面側から引き出されているため、配線作業が困難である等解決せねばならない課題があった。
【0004】
【課題を解決するための手段】
本発明は、上記従来技術に基づく、太陽電池モジュールの設置作業及び設置後の配線作業の困難性等の課題に鑑み、屋根下地上の瓦上に、桁行方向に長い太陽電池モジュールを設置し、瓦に一体形成された係合突起を、太陽電池モジュールの下面に一体化された連結部材の下方開口状の挿入部位内に挿通状態とすると共に、挿入部位内に形成した係合段部を、上記係合突起の上部より側方へ突設された係合突部の下方に位置させる様に、葺設状態の瓦上に配置した連結部材を、該連結部材における挿入部位内に瓦の係合突起の上部を差し込む様に下ろした後、連結部材をスライドさせることで、瓦に対し連結部材を一体化した太陽電池モジュールを固定したり、或いはスライド後に連結部材上に太陽電池モジュールを載置、固定して、太陽電池モジュールを設置、固定することによって、設置作業の容易化を図る様にし、且つ配線作業を、隣接する太陽電池モジュールのコードを単に接続するだけの作業にして、上記課題を解決する。
【0005】
【発明の実施の形態】
以下本発明の一実施例を図面に基づいて説明する。
図1は、太陽電池モジュールを設置する瓦屋根に使用する瓦の平面図であり、図2は、図1の正面図であり、図3は、太陽電池モジュールの底面図であり、図4、5は、2パターンの係合突起と連結部材の係合過程を示す要部斜視図であり、図6は、太陽電池モジュールを設置した瓦屋根の平面図であり、図7は、図6の要部拡大図であり、図8は、図7のX1ーX1断面の要部拡大図であり、図9は、図7のY1ーY1断面の要部拡大図である。
図6〜8に示す様に、屋根下地上に葺設された両側方に高所を有する瓦1、1a…における、桁行方向の瓦1、1a…上に、該桁行方向に長い横長矩形状の太陽電池モジュール4、4a…を列設し、各太陽電池モジュール4、4a…と瓦1、1a…間に設けた複数個の連結部材5、5a…により、各太陽電池モジュール4、4a…を瓦1、1a…に一体化している。
【0006】
図1、2、4に示す様に、各瓦1、1a…の上面の低所にして各瓦1、1a…の中央付近に係合突起2を突設すると共に、該係合突起2の上部より両側方へ夫々係合突部3、3を一体突設して、係合突起2をT字型に形成したり、或いは図5に示す様に、係合突起2の一側方より係合突部3を突設して係合突起2を鉤型に形成している。
【0007】
先ず、各連結部材5、5a…の第1実施例としては、図3、8に示す様に、太陽電池モジュール4、4a…の下面に固設一体化した逆門型状の屈曲板とし、各連結部材5、5a…の下部に形成した挿入口6及びその上方空間により、各瓦1、1a…における係合突起2の挿入部位7を下方開口状に形成している。又、挿入部位7の挿通口6を、係合突起2の上部が挿通可能な仮挿通部6aと、係合突起2の基端部が挿通可能な、仮挿通部6aより幅狭な挿通部6bとで構成している。
【0008】
次に、各連結部材5、5a…の第2実施例を図面に基づいて説明する。
図12は、太陽電池モジュールにおける連結部材の第2実施例の底面図であり、図13は、図12のZーZ断面の要部拡大図である。
各連結部材5、5a…を中実状の突体とし、各連結部材5、5a…の下部に挿入口6を有した、各瓦1、1a…における係合突起2の挿入部位7を下方開口状に凹設している。
挿入部位7の下方部位における両側部の後部(葺設状態における流れ方向の上方側部)の一方又は両方より内方突出部11、11を設けて、挿通口6を、係合突起2の上部が挿通可能な仮挿通部6aと、係合突起2の基端部が挿通可能な、仮挿通部6aより幅狭な挿通部6bとで構成する様にしている。
【0009】
次に、各連結部材5、5a…の第3実施例を図面に基づいて説明する。
図16は、太陽電池モジュールにおける連結部材の第3の実施例の斜視図であり、図17は、図16のZ2ーZ2断面における一部を破断省略した拡大図であり、図18は、係合突起と連結部材の他の実施例の係合過程を示す要部斜視図であり、図19は、図16の連結部材を使用して太陽電池モジュールを設置した瓦屋根の平面図の要部拡大図であり、図20は、図19のX2ーX2断面の要部拡大図であり、図21は、図19のY2ーY2断面の要部拡大図である。
連結部材5、5a…を各太陽電池モジュール4、4a…に対し分離可能とし、各連結部材5、5a…の基体部15を、断面逆門型状にして太陽電池モジュール4、4a…の縦幅と略同寸に形成すると共に、基体部15の両側上部より外方へ太陽電池モジュール4、4a…の受承板部16、16a を連続形成している。又、基体部15の底部の両端部より上方へ位置決め板部17、17a を立設すると共に、該位置決め板部17、17a における基体部15の上部より突出した上端部より内方へ押さえ板部18、18a を連続形成し、少なくとも前方側(葺設状態における流れ方向の下方側)の位置決め板部17を基体部15に対し着脱自在とし、受承板部16、16a と押さえ板部18、18a 間の寸法を太陽電池モジュール4、4a…の厚さより若干広く設定している。又、基体部15の底部の中間部に形成した挿入口6及びその上方空間により挿入部位7を下方開口状に形成している。又、挿入部位7の挿入口6は、上記第1実施例と同様の仮挿通部6a及び挿通部6bで構成している。
前方の位置決め板部17における着脱構造としては、基体部15の底部における前端部より上方へ固定板部19を連続形成し、該固定板部19の前方に前方の位置決め板部17を配置すると共に、該前方の位置決め板部17の前方より螺入したネジ20、20a を固定板部19に螺入貫通させて、固定板部19に対し前方の位置決め板部17を着脱可能に固定している。
又、後方の位置決め板部17a 及び押さえ板部18a の内側面に緩衝材21を固着している。
【0010】
尚、瓦1、1a…における一側方又は両側方に高所が有る場合、上記第1〜3の実施例における連結部材5、5a…の高さを、高所の高さと略同一とし、好ましくは同一又は若干高くして、連結部材5、5a…の下面が瓦1、1a…に接地する様にした方が良い。
【0011】
次に、係合突起2及び挿入部位7の形態、瓦1、1a…側の係合突起2の連結部材5、5a…側の挿入部位7内への挿入状態、並びに取付工程を説明する。
〔係合突起2がT字型の場合〕
図4に示す様に、挿入部位7の挿通口6を、係合突起2の上部が挿通可能な仮挿通部6aと、係合突起2の基端部が挿通可能な、仮挿通部6aより幅狭な挿通部6bとで構成すると共に、仮挿通部6aの後方側(葺設状態における流れ方向の上方側)の中央に挿通部6bを連続形成した凸形状に形成している。又、挿通部6bの両側部における上方角部を係合段部8、8とし、該係合段部8、8の上方に、係合突起2における係合突部3、3が位置している。
そして、図4(a)に示す様に、連結部材5、5a…における仮挿通部6a内を、瓦1、1a…における係合突起2の上部を挿入させた後、連結部材5、5a…を前方へスライドさせて、図4(b)に示す様に、係合突起2の基端部を挿通部6bを挿通させれば、係合突起2における係合突部3、3が係合段部8、8の上方に位置する。
〔係合突起2が鉤型の場合のパターン1〕
図5に示す様に、挿入部位7の挿通口6を、上記と同様の仮挿通部6a及び挿通部6bとで構成するが、仮挿通部6aの後方側(葺設状態における流れ方向の上方側)の係合突部3の突出方向とは逆側部分に挿通部6bを連続形成している。又、挿通部6bにおける係合突部3の突出方向側の側部における上方角部を係合段部8とし、該係合段部8の上方に、係合突起2における係合突部3が位置している。
そして、図5(a)に示す様に、連結部材5、5a…における仮挿通部6a内を、瓦1、1a…における係合突起2の上部を挿入させた後、連結部材5、5a…を前方へスライドさせて、図5(b)に示す様に、係合突起2の基端部を挿通部6bを挿通させれば、係合突起2における係合突部3が係合段部8の上方に位置する。
〔係合突起2が鉤型の場合のパターン2〕
図18に示す様に、挿入部位7の挿通口6を、上記と同様の仮挿通部6a及び挿通部6bとで構成するが、仮挿通部6aの後方側(葺設状態における流れ方向上方側)の係合突部3の突出方向側に挿通部6bを連続形成している。又、挿通部6bにおける係合突部3の突出方向側の側部における上方角部を係合段部8とし、該係合段部8の上方に、係合突起2における係合突部3が位置している。
そして、図18(a)に示す様に、連結部材5、5a…における仮挿通部6a内に、瓦1、1a…における係合突起2の上部を挿入した後、連結部材5、5a…を側方へスライドさせて、図18(b)に示す様に、係合突起2における係合突部3を係合段部8の上方に位置させた後、図18(c)に示す様に、連結部材5、5a…を前方へスライドさせて、挿通部6bを係合突起2の基端部が挿通状態とする。
【0012】
尚、図示しないが、仮挿通部6aの側方に挿通部6bを形成しても良く、この場合、係合突起2の上部より瓦1、1a…の頭側及び尻側の一方又は両方に係合突部3を突設すると共に、上記3パターンの実施例の挿入部位7を90度正逆回転させた形態にする。
又、図示しないが、挿入部位7の挿通口6を、係合突起2の上部が単に挿通可能な形状にし、挿通口6における、係合突部3の突出方向側の側部における上方角部を係合段部8としても良い。
つまり、挿入部位7は、係合突起2の上部が挿通可能な挿通口6を有し、瓦1、1a…に対し連結部材5、5a…を適宜スライドさせることで、係合突起2における係合突部3の下方に位置する係合段部8が形成されていれば良い。
【0013】
次に、瓦1、1a…と太陽電池モジュール4、4a…の一体化手段について説明する。
瓦1、1a…と太陽電池モジュール4、4a…の間に弾性材9を介設し、該弾性材9は、図14、20に示す様な、係合突起2における係合突部3、3の下方に充填したシリコン樹脂系のシーリング材とし、この弾性材9は圧縮変形状態ではなく、太陽電池モジュール4、4a…の設置直前に充填した後、太陽電池モジュール4、4a…を設置することで、連結部材5、5a…の下方に残余したシーリング材が経時硬化して、弾性材9になる様にしている。
又、弾性材9にあっては、図9に示す様に、弾性を有する軟質な合成樹脂製のものとしたり、或いは図10に示す様な板バネとしても良く、その配置箇所としては、図9に示す様に、瓦1、1a…と太陽電池モジュール4、4a…の本体間であったり、図10に示す様に、瓦1、1a…と連結部材5、5a…の間としている。又、図9、10に示す弾性材9にあっては、圧縮変形状態で瓦1、1a…と太陽電池モジュール4、4a…の間に介設され、太陽電池モジュール4、4a…の設置施工上、太陽電池モジュール4、4a…側に、製造過程で又は施工前に固定しておくのが好ましい。
【0014】
図11に示す様に、太陽電池モジュール4、4a…の後部(葺設状態における流れ方向の上方側部)に、上下方の瓦1、1a…の隙間への挿入突片12を設けても良く、該挿入突片12を、太陽電池モジュール4、4a…を設置した状態における瓦1、1a…の高所との対応位置に形成している。
又、挿入突片12は、各太陽電池モジュール4、4a…における瓦1、1a…の全ての高所との対応位置に形成するのが好ましい。
【0015】
上記実施例における瓦1、1a…にあっては、両側方に高所を有すると共に、低所に係合突起2を形成しているが、かかる形態に限定せず、少なくとも1箇所に高所を有するものであったり、或いは図15に示す様な、上面がフラットな平板瓦であっても良い。
特に、後者の場合、太陽電池モジュール4、4a…の連結部材5、5a…を瓦1、1a…の上面に接地させたり、図示しないが、図7に示す弾性材9と同様の下方支持部材を瓦1、1a…と太陽電池モジュール4、4a…の間に介設する様にしている。この場合に使用する挿入突片12を有する太陽電池モジュール4、4a…にあっては、図示しないが、太陽電池モジュール4、4a…における後部(葺設状態における流れ方向の上方側部)のどこに挿入突片12を形成しても良い。
【0016】
次に、太陽電池モジュール4、4a…の設置方法について説明する。
先ず、連結部材5、5a…が一体化された太陽電池モジュール4、4a…にあっては、瓦1、1a…上に太陽電池モジュール4、4a…を配置すると共に、太陽電池モジュール4、4a…の下部の連結部材5、5a…における仮挿通部6a内を、瓦1、1a…における係合突起2の上部を挿入させる様に太陽電池モジュール4、4a…を瓦1、1a…上に下ろした後、太陽電池モジュール4、4a…を適宜方向へスライドさせることで、係合突起2における係合突部3が係合段部8の上方に位置されて、太陽電池モジュール4、4a…が瓦1、1a…に一体化する。
次に、連結部材5、5a…が分離可能な太陽電池モジュール4、4a…にあっては、連結部材5、5a…における仮挿通部位6a内に、瓦1、1a…における係合突起2の上部を挿入させる様に連結部材5、5a…を瓦1、1a…上に下ろした後、連結部材5、5a…を適宜方向へスライドさせることで、係合突起2における係合突部3が係合段部8の上方に位置されて、連結部材5、5a…が瓦1、1a…に一体化する。次に、複数個の連結部材5、5a…上に各太陽電池モジュール4、4a…載架すると共に、外しておいた前方の位置決め板部17を取り付けて、太陽電池モジュール4、4a…が瓦1、1a…に一体化する。
【0017】
次に本発明に係る瓦屋根における瓦と太陽電池モジュールの連結構造の作用について説明する。
瓦1、1a…における係合突起2の係合突部3の下方に、太陽電池モジュール4、4a…における連結部材5、5a…の係合段部8が位置することから、強風下であっても太陽電池モジュール4、4a…が吹き飛ばされることがない。
更に、図9、10に示す様な弾性材9があれば、瓦1、1a…と太陽電池モジュール4、4a…間の弾性材9の弾性復元力により、太陽電池モジュール4、4a…側の係合段部8、8が、瓦1、1a…側の係合突部3、3の開口部に押圧されて、瓦1、1a…に対し太陽電池モジュール4、4a…が一体化される。
又、挿入突片12を有した太陽電池モジュール4、4a…を設置すれば、太陽電池モジュール4、4a…の後部も瓦屋根側に固定され、瓦屋根との一体性が高くなる。
【0018】
【発明の効果】
要するに本発明は、屋根下地上の瓦1、1a…上に、桁行方向に長い太陽電池モジュール4、4a…を設置し、瓦1、1a…に一体形成された係合突起2を、太陽電池モジュール4、4a…の下面に一体化された連結部材5、5a…の下方開口状の挿入部位7内に挿通状態としたので、上記瓦1、1a…を葺設した瓦屋根に他の架台などを設置せずに、或いは専用の金属瓦を混在させずに、葺設状態の瓦1、1a…に太陽電池モジュール4、4a…を葺設することが出来るため、太陽電池モジュール4、4a…の設置作業の容易化を図ることが出来、且つ配線作業は隣接する太陽電池モジュール4、4a…のコードを単に接続するだけであるため、配線作業の簡略化を図ることが出来る。
而も、挿入部位7内に形成した係合段部8を、上記係合突起2の上部より側方へ突設された係合突部3の下方に位置させたので、連結部材5、5a…から係合突起2の上端部が抜けないため、強風等により太陽電池モジュール4、4a…が吹き飛ばず、瓦1、1a…と略一体化することが出来る。
又、瓦1、1a…における一側方又は両側方に高所が有る場合、該高所と連結部材5、5a…の高さを略同一とし、高所と連結部材5、5a…の高さが若干異なると、太陽電池モジュール4、4a…上に作業員が載ることで必然的に太陽電池モジュール4、4a…は撓むが、連結部材5、5a…の方が高い場合は太陽電池モジュール4、4a…が高所に接地し、低い場合には連結部材5、5a…の下面が瓦1、1a…の低所に接地して、撓みを無くすか極微量に抑えることが出来るため、太陽電池モジュール4、4a…の踏割れ事故を防止することが出来る。
【0019】
瓦1、1a…と太陽電池モジュール4、4a…の間に弾性材9を介設したので、太陽電池モジュール4、4a…を下方支持することが出来るため、太陽電池モジュール4、4a…を安定した状態で接地させることが出来る。
又、圧縮変形状態の弾性材9を介設すれば、弾性材9の復元力により、瓦1、1a…側の係合突起2における係合突部3の下部に、太陽電池モジュール4、4a…側の連結部材5、5a…における係合段部8を押圧密着させることが出来るため、瓦1、1a…と太陽電池モジュール4、4a…の一体性の向上を図ることが出来、耐風機能を具備させることが出来る。
【0020】
太陽電池モジュール4、4a…の上側端面部における瓦1、1a…の高所との対応位置に、上下方の瓦1、1a…の隙間への挿入突片12を設けたので、太陽電池モジュール4、4a…の後部及び中間部の少なくとも2箇所を瓦屋根側に固定することが出来るため、瓦屋根への太陽電池モジュール4、4a…の一体性を更に向上させることが出来る。
【0021】
連結部材5、5a…と太陽電池モジュール4、4a…を分離可能に一体化したので、瓦1、1a…から連結部材5、5a…を外さずに太陽電池モジュール4、4a…を取り外すことが出来るため、太陽電池モジュール4、4a…の交換を簡単に行うことが出来る。
【0022】
請求項4記載の瓦屋根構造に使用する連結部材5、5a…であって、断面逆門型状の基体部15の両側上部より外方へ太陽電池モジュール4、4a…の受承板部16、16a を連続形成したので、かかる連結部材5、5a…上に太陽電池モジュール4、4a…を安定状態で載置することが出来る。
又、基体部15の底部の両端部より上方へ位置決め板部17、17a を立設すると共に、該位置決め板部17、17a における基体部の上部より突出した上端部より内方へ押さえ板部18、18a を連続形成したので、位置決め板部17、17a により太陽電池モジュール4、4a…の流れ方向へのずれを防止すると共に、受承板部16、16a と押さえ板部18、18a で太陽電池モジュール4、4a…を上下挟着することで、連結部材5、5a…に対する太陽電池モジュール4、4a…の強風による捲れを防止することが出来る。
又、基体部15の下部に、瓦1、1a…の係合突起2の上部が挿通可能な挿入口6を形成したので、瓦1、1a…における係合突起2を挿入口6を挿通させた後、連結部材5、5a…をスライドさせれば、係合突起2における係合突部3が、基体部15における挿入口6の外周部位の上方に位置して、挿入口6の開口角部に形成される係合段部8と係合状態になるため、瓦1、1a…に対する連結部材5、5a…の上動を規制することが出来るため、連結部材5、5a…に対する太陽電池モジュール4、4a…の強風による捲れも防止されていることと相俟って、瓦1、1a…、即ち瓦屋根に対し太陽電池モジュール4、4a…を一体化することが出来、耐風機能の充実化を図ることが出来、而も設置状態における太陽電池モジュール4、4a…だけを交換することを実現出来る。
又、受承板部16、16a と押さえ板部18、18a で太陽電池モジュール4、4a…を上下挟着することから、そのままでは太陽電池モジュール4、4a…を連結部材5、5a…の上方から載置することが出来ないが、少なくとも一方の位置決め板部17を基体部15に対し着脱自在としたので、一方の位置決め板部17を外した連結部材5、5a…上に太陽電池モジュール4、4a…を載架した後、一方の位置決め板部17をを取り付けることが出来るため、太陽電池モジュール4、4a…の連結部材5、5a…への固定作業の簡易化を図ることが出来る。
而も、挿入部位7の下方の挿入口6を、係合突起2の上端部が挿通可能な仮挿通部6aと、該仮挿入部6aより連続形成した、係合突起2の基端部が挿通可能な挿通部6bにより構成したので、仮挿通部位6aに一旦係合突起2の上端部を挿入した後、太陽電池モジュール4、4a…を適宜方向にスライドさせれば、係合突起2の上端部を挿入部位7内に収容させることが出来ると共に、係合突起2における係合突部3と挿入部位7における挿通部6bに形成された係合段部8を係合状態とすることが出来るため、連結部材5、5a…の設置作業の容易化を図ることが出来ると共に、連結部材5、5a…を介しての太陽電池モジュール4、4a…の瓦1、1a…への設置、固定作業の容易化を図ることが出来る等その実用的効果甚だ大である。
【図面の簡単な説明】
【図1】太陽電池モジュールを設置する瓦屋根に使用する瓦の平面図である。
【図2】図1の正面図である。
【図3】太陽電池モジュールの底面図である。
【図4】係合突起と連結部材の係合過程を示す要部斜視図である。
【図5】他形態の係合突起と連結部材の係合過程を示す要部斜視図である。
【図6】太陽電池モジュールを設置した瓦屋根の平面図である。
【図7】図6の要部拡大図である。
【図8】図7のX1ーX1断面の要部拡大図である。
【図9】図7のY1ーY1断面の要部拡大図である。
【図10】瓦と太陽電池モジュールの連結部材間に弾性材を設けた瓦屋根の断面図である。
【図11】挿入突片を設けた太陽電池モジュールを設置した瓦屋根の要部拡大断面図である。
【図12】太陽電池モジュールにおける連結部材の第2の実施例の底面図である。
【図13】図12のZ1ーZ1断面の要部拡大図である。
【図14】瓦と太陽電池モジュールの連結部材間にコーキング材からなる弾性材を設けた瓦屋根の断面図である。
【図15】太陽電池モジュールを設置した上面がフラットな瓦を葺設した瓦屋根の断面図である。
【図16】太陽電池モジュールにおける連結部材の第3の実施例の斜視図である。
【図17】図16のZ2ーZ2断面における一部を破断省略した拡大図である。
【図18】係合突起と連結部材の他の実施例の係合過程を示す要部斜視図である。
【図19】図16の連結部材を使用して太陽電池モジュールを設置した瓦屋根の平面図の要部拡大図である。
【図20】図19のX2ーX2断面の要部拡大図である。
【図21】図19のY2ーY2断面の要部拡大図である。
【符号の説明】
1、1a… 瓦
2 係合突起
3 係合突部
4、4a… 太陽電池モジュール
5、5a… 連結部材
6 挿入口
6a 仮挿通部
6b 挿通部
8 係合段部
9 弾性材
12 挿入突片
15 基体部
16、16a 受承板部
17、17a 位置決め板部
18、18a 押さえ板部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a tile roof structure in which a solar cell module is installed.
[0002]
[Prior art]
Conventionally, when a solar cell module is installed on a tile roof, a metal tile is mixed with an ordinary tile, and the solar cell module is fixed to the metal tile, or the solar cell module is mounted on a mount constructed on the tile roof. I try to fix it.
Some roof tiles are integrated with solar cell modules.
[0003]
[Problems to be solved by the invention]
However, in the former case, metal roof tiles must be mixed regularly, or a separate base must be constructed after the roof tile installation, and the installation work of the solar cell module is troublesome. Therefore, since the wiring is drawn out from the lower surface side of the roof tile, there is a problem that the wiring work is difficult and must be solved.
[0004]
[Means for Solving the Problems]
The present invention is based on the above prior art, in view of the problems such as the installation work of the solar cell module and the difficulty of wiring work after the installation, on the tile on the roof base, the solar cell module long in the direction of the column is installed, The engagement protrusion formed integrally with the roof tile is inserted into the insertion portion of the lower opening of the connecting member integrated on the lower surface of the solar cell module, and the engagement step formed in the insertion portion is The connecting member disposed on the roof tile in a laid state so as to be positioned below the engaging protrusion projecting laterally from the upper part of the engaging protrusion is engaged with the roof tile in the insertion portion of the connecting member. After lowering so that the upper part of the joint protrusion is inserted, the connecting member is slid to fix the solar cell module in which the connecting member is integrated with the roof tile, or after the slide, the solar cell module is placed on the connecting member Fixed, solar Installing the module, by fixing, the manner facilitated the installation work and wiring work, and the work of simply the code of the adjacent solar cell modules connected, to solve the above problems.
[0005]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment of the present invention will be described below with reference to the drawings.
1 is a plan view of a tile used for a tile roof on which a solar cell module is installed, FIG. 2 is a front view of FIG. 1, FIG. 3 is a bottom view of the solar cell module, and FIG. 5 is a perspective view of a main part showing an engagement process between two patterns of engagement protrusions and a connecting member, FIG. 6 is a plan view of a tile roof on which a solar cell module is installed, and FIG. FIG. 8 is an enlarged view of the main part, FIG. 8 is an enlarged view of the main part of the section X1-X1 in FIG. 7, and FIG. 9 is an enlarged view of the main part of the section Y1-Y1 in FIG.
As shown in FIGS. 6 to 8, tiles 1, 1 a, which are installed on the roof base and have heights on both sides, are arranged on the roof tiles 1, 1 a. Are arranged in a row, and a plurality of connecting members 5, 5a... Provided between the solar cell modules 4, 4a. Are integrated into the roof tiles 1, 1a.
[0006]
As shown in FIGS. 1, 2, and 4, an engaging projection 2 is provided in the vicinity of the center of each roof tile 1, 1 a. Engagement protrusions 3 and 3 are integrally projected from both sides to the upper side to form the engagement protrusion 2 in a T shape, or from one side of the engagement protrusion 2 as shown in FIG. The engagement protrusion 3 is provided so as to project the engagement protrusion 2 in a bowl shape.
[0007]
First, as a first embodiment of each of the connecting members 5, 5a, as shown in FIGS. 3 and 8, a reverse gate-shaped bent plate fixed and integrated on the lower surface of the solar cell modules 4, 4a, The insertion part 6 of the engaging projection 2 in each roof tile 1, 1a ... is formed in the downward opening shape by the insertion port 6 formed in the lower part of each connection member 5, 5a ... and its upper space. Further, the insertion opening 6 of the insertion portion 7 has a temporary insertion portion 6a through which the upper portion of the engagement projection 2 can be inserted, and an insertion portion narrower than the temporary insertion portion 6a through which the base end portion of the engagement projection 2 can be inserted. It consists of 6b.
[0008]
Next, a second embodiment of each of the connecting members 5, 5a ... will be described with reference to the drawings.
FIG. 12 is a bottom view of the second embodiment of the connecting member in the solar cell module, and FIG. 13 is an enlarged view of the main part of the ZZ cross section of FIG.
Each of the connecting members 5, 5 a... Is a solid projection, and the insertion portion 7 of the engaging protrusion 2 in each roof tile 1, 1 a. It is recessed in the shape.
Inwardly projecting portions 11 and 11 are provided from one or both of the rear portions (upper side portions in the flow direction in the installed state) in the lower portion of the insertion portion 7, and the insertion opening 6 is connected to the upper portion of the engagement protrusion 2. Is configured by a temporary insertion portion 6a through which the insertion protrusion can be inserted, and an insertion portion 6b narrower than the temporary insertion portion 6a through which the proximal end portion of the engagement protrusion 2 can be inserted.
[0009]
Next, a third embodiment of each of the connecting members 5, 5a ... will be described with reference to the drawings.
FIG. 16 is a perspective view of a third embodiment of the connecting member in the solar cell module, FIG. 17 is an enlarged view in which a part of the Z2-Z2 cross section in FIG. 16 is omitted, and FIG. FIG. 19 is a perspective view of a main part showing an engagement process of another embodiment of the joint protrusion and the connecting member, and FIG. 19 is a main part of a plan view of the tile roof in which the solar cell module is installed using the connecting member of FIG. 20 is an enlarged view, FIG. 20 is an enlarged view of the main part of the X2-X2 cross section of FIG. 19, and FIG. 21 is an enlarged view of the main part of the Y2-Y2 cross section of FIG.
The connecting members 5, 5 a... Can be separated from the solar cell modules 4, 4 a... And the base portion 15 of each connecting member 5, 5 a. The receiving plate portions 16 and 16a of the solar cell modules 4, 4a,... Are formed continuously from the upper portions on both sides of the base portion 15 to the outside. Further, the positioning plate portions 17 and 17a are erected upward from both ends of the bottom portion of the base portion 15, and the pressing plate portion is inwardly protruded from the upper end portion of the positioning plate portions 17 and 17a protruding from the upper portion of the base portion 15. 18 and 18a are continuously formed, and at least the positioning plate portion 17 on the front side (the lower side in the flow direction in the installed state) is detachable from the base portion 15, and the receiving plate portions 16, 16a and the holding plate portion 18, The dimension between 18a is set slightly wider than the thickness of the solar cell modules 4, 4a. Further, the insertion portion 7 is formed in a lower opening shape by the insertion port 6 formed in the middle portion of the bottom portion of the base portion 15 and the space above it. Further, the insertion port 6 of the insertion site 7 is constituted by a temporary insertion portion 6a and an insertion portion 6b similar to those in the first embodiment.
As the attachment / detachment structure for the front positioning plate portion 17, the fixing plate portion 19 is continuously formed above the front end portion at the bottom portion of the base portion 15, and the front positioning plate portion 17 is disposed in front of the fixing plate portion 19. The screws 20 and 20a screwed from the front of the front positioning plate portion 17 are screwed through the fixing plate portion 19, and the front positioning plate portion 17 is detachably fixed to the fixing plate portion 19. .
Further, the buffer material 21 is fixed to the inner side surfaces of the rear positioning plate portion 17a and the pressing plate portion 18a.
[0010]
In addition, when there is a height on one side or both sides of the roof tile 1, 1a, the height of the connecting members 5, 5a in the first to third embodiments is substantially the same as the height of the height, Are preferably the same or slightly higher so that the lower surfaces of the connecting members 5, 5a ... are grounded to the roof tiles 1, 1a ....
[0011]
Next, the form of the engagement protrusion 2 and the insertion part 7, the insertion state of the engagement protrusion 2 on the roof tile 1, 1a... Into the connecting member 5, 5a.
[When the engagement protrusion 2 is T-shaped]
As shown in FIG. 4, the insertion port 6 of the insertion site 7 has a temporary insertion part 6 a through which the upper part of the engagement protrusion 2 can be inserted and a temporary insertion part 6 a through which the base end part of the engagement protrusion 2 can be inserted. The insertion portion 6b is formed in a convex shape in which the insertion portion 6b is continuously formed at the center of the rear side of the temporary insertion portion 6a (the upper side in the flow direction in the installed state). Further, the upper corners on both sides of the insertion portion 6b are the engagement step portions 8 and 8, and the engagement protrusions 3 and 3 of the engagement protrusion 2 are positioned above the engagement step portions 8 and 8, respectively. Yes.
Then, as shown in FIG. 4 (a), after the upper portions of the engaging projections 2 of the roof tiles 1, 1a, ... are inserted into the temporary insertion portions 6a of the connecting members 5, 5a ..., the connecting members 5, 5a ... 4 is moved forward, and as shown in FIG. 4B, the engagement protrusions 3 and 3 of the engagement protrusion 2 are engaged by inserting the base end of the engagement protrusion 2 through the insertion part 6b. It is located above the steps 8 and 8.
[Pattern 1 in the case where the engaging protrusion 2 has a hook shape]
As shown in FIG. 5, the insertion port 6 of the insertion site 7 is composed of a temporary insertion portion 6a and an insertion portion 6b similar to the above, but the rear side of the temporary insertion portion 6a (upward in the flow direction in the installed state) The insertion portion 6b is continuously formed on the side opposite to the protruding direction of the engaging projection 3 on the side. Further, an upper corner portion on the side of the insertion protrusion 6b on the projecting direction side of the engagement protrusion 3 is defined as an engagement step portion 8, and the engagement protrusion 3 of the engagement protrusion 2 is disposed above the engagement step portion 8. Is located.
Then, as shown in FIG. 5 (a), after the upper portions of the engagement protrusions 2 of the roof tiles 1, 1a ... are inserted into the temporary insertion portions 6a of the connection members 5, 5a ..., the connection members 5, 5a ... 5 is moved forward, and as shown in FIG. 5B, when the base end portion of the engagement protrusion 2 is inserted through the insertion portion 6b, the engagement protrusion 3 in the engagement protrusion 2 is engaged with the engagement step portion. 8 is located above.
[Pattern 2 in the case where the engaging protrusion 2 has a hook shape]
As shown in FIG. 18, the insertion port 6 of the insertion site 7 is composed of a temporary insertion part 6a and an insertion part 6b similar to the above, but the rear side of the temporary insertion part 6a (the upper side in the flow direction in the installed state) ), The insertion portion 6b is continuously formed on the protruding direction side of the engaging protrusion 3. Further, an upper corner portion on the side of the insertion protrusion 6b on the projecting direction side of the engagement protrusion 3 is defined as an engagement step portion 8, and the engagement protrusion 3 of the engagement protrusion 2 is disposed above the engagement step portion 8. Is located.
As shown in FIG. 18 (a), after inserting the upper portions of the engaging projections 2 of the roof tiles 1, 1a ... into the temporary insertion portions 6a of the connecting members 5, 5a ..., the connecting members 5, 5a ... As shown in FIG. 18 (b), after sliding to the side, the engaging protrusion 3 of the engaging protrusion 2 is positioned above the engaging step 8 as shown in FIG. 18 (b). The connecting members 5, 5 a, are slid forward, and the insertion portion 6 b is brought into the insertion state of the proximal end portion of the engagement protrusion 2.
[0012]
Although not shown, an insertion portion 6b may be formed on the side of the temporary insertion portion 6a. In this case, one or both of the roof side and the bottom side of the roof tile 1, 1a. The engaging protrusion 3 is provided in a projecting manner, and the insertion site 7 of the above-described three patterns of the embodiment is rotated 90 degrees forward and backward.
Although not shown, the insertion port 6 of the insertion site 7 is shaped so that the upper portion of the engagement protrusion 2 can be simply inserted, and the upper corner portion of the insertion port 6 on the side of the engagement protrusion 3 on the protruding direction side. May be used as the engaging step 8.
In other words, the insertion portion 7 has an insertion port 6 through which the upper portion of the engagement protrusion 2 can be inserted, and the engagement members 2, 5 a. It is only necessary that the engaging step 8 located below the mating protrusion 3 is formed.
[0013]
Next, the means for integrating the roof tiles 1, 1a ... and the solar cell modules 4, 4a ... will be described.
An elastic material 9 is interposed between the roof tiles 1, 1 a, and the solar cell modules 4, 4 a, and the elastic material 9 includes the engagement protrusions 3 in the engagement protrusions 2, as shown in FIGS. The elastic material 9 is not compressed and deformed, and is filled immediately before the installation of the solar cell modules 4, 4 a... And then the solar cell modules 4, 4 a. In this way, the sealing material remaining below the connecting members 5, 5 a... Is cured with time to become an elastic material 9.
Further, the elastic material 9 may be made of a soft synthetic resin having elasticity as shown in FIG. 9, or may be a leaf spring as shown in FIG. As shown in FIG. 9, it is between the main bodies of the roof tiles 1, 1a ... and the solar cell modules 4, 4a ..., or between the roof tiles 1, 1a ... and the connecting members 5, 5a ... as shown in FIG. Further, in the elastic material 9 shown in FIGS. 9 and 10, it is interposed between the roof tiles 1, 1 a and the solar cell modules 4, 4 a. It is preferable to fix to the solar cell module 4, 4a ... side in the manufacturing process or before construction.
[0014]
As shown in FIG. 11, even if an insertion projecting piece 12 into the gap between the upper and lower roof tiles 1, 1 a... Is provided at the rear part (upper side in the flow direction in the installed state) of the solar cell modules 4, 4 a. The insertion projecting piece 12 is formed at a position corresponding to the height of the roof tiles 1, 1 a in a state where the solar cell modules 4, 4 a.
In addition, the insertion protrusion 12 is preferably formed at a position corresponding to all the heights of the roof tiles 1, 1 a... In each solar cell module 4, 4 a.
[0015]
The roof tiles 1, 1a in the above embodiment have a height on both sides and an engaging protrusion 2 formed in the lower position. However, the present invention is not limited to this configuration, and the height is at least one. Or a flat roof tile having a flat upper surface as shown in FIG.
In particular, in the latter case, the connecting members 5, 5a ... of the solar cell modules 4, 4a ... are grounded to the upper surface of the roof tiles 1, 1a ..., or the lower support member similar to the elastic material 9 shown in FIG. Are interposed between the roof tiles 1, 1a and the solar cell modules 4, 4a. In the solar cell modules 4, 4 a... Having the insertion protrusions 12 used in this case, although not shown, where in the rear portion (upper side in the flow direction in the installed state) of the solar cell modules 4, 4 a. The insertion protrusion 12 may be formed.
[0016]
Next, the installation method of the solar cell modules 4, 4a ... will be described.
First, in the solar cell modules 4, 4a ... in which the connecting members 5, 5a ... are integrated, the solar cell modules 4, 4a ... are arranged on the roof tiles 1, 1a ... and the solar cell modules 4, 4a ... The solar cell modules 4, 4a ... are placed on the roof tiles 1, 1a ... so that the upper portions of the engagement projections 2 of the roof tiles 1, 1a ... are inserted into the temporary insertion portions 6a of the lower connecting members 5, 5a ... After lowering, the solar cell modules 4, 4 a... Are slid in an appropriate direction so that the engagement protrusion 3 in the engagement protrusion 2 is positioned above the engagement step 8, and the solar cell modules 4, 4 a. Are integrated into the roof tiles 1, 1a.
Next, in the solar cell modules 4, 4 a... In which the connecting members 5, 5 a... Can be separated, the engagement protrusions 2 in the roof tiles 1, 1 a. After the connecting members 5, 5 a are lowered onto the roof tiles 1, 1 a so as to insert the upper part, the connecting members 5, 5 a. The connecting members 5, 5 a... Are integrated with the roof tiles 1, 1 a. Next, the solar cell modules 4, 4 a... Are mounted on the plurality of connecting members 5, 5 a... And the removed front positioning plate portion 17 is attached, so that the solar cell modules 4, 4 a. 1. Integrated into 1a.
[0017]
Next, the effect | action of the connection structure of the tile and solar cell module in the tile roof which concerns on this invention is demonstrated.
Since the engagement step portions 8 of the connecting members 5, 5a,... In the solar cell modules 4, 4a,... Are located below the engagement protrusions 3 of the engagement protrusions 2, in the roof tiles 1, 1a,. However, the solar cell modules 4, 4a ... are not blown away.
Further, if there is an elastic material 9 as shown in FIGS. 9 and 10, the elastic restoring force of the elastic material 9 between the roof tiles 1 and 1a and the solar cell modules 4 and 4a causes the solar cell modules 4 and 4a on the side. The engaging step portions 8 and 8 are pressed by the openings of the engaging projections 3 and 3 on the roof tiles 1 and 1a, so that the solar cell modules 4 and 4a are integrated with the roof tiles 1 and 1a. .
If the solar cell modules 4, 4 a... Having the insertion protrusions 12 are installed, the rear portions of the solar cell modules 4, 4 a... Are also fixed to the tile roof side, and the integrity with the tile roof is enhanced.
[0018]
【The invention's effect】
In short, according to the present invention, solar cell modules 4, 4 a... That are long in the row direction are installed on the tiles 1, 1 a. Since the connecting member 5, 5a, which is integrated with the lower surface of the modules 4, 4a, is inserted into the insertion portion 7 having a lower opening, the tile 1, 2, 1a, etc. are placed on the tile roof where the tiles 1, 1a, etc. are installed. Can be installed on the roof tiles 1, 1 a, etc. without installing a special metal roof tile or the like, so that the solar cell modules 4, 4 a The installation work can be facilitated, and the wiring work can be simplified by simply connecting the cords of the adjacent solar cell modules 4, 4 a.
In addition, since the engaging step 8 formed in the insertion portion 7 is positioned below the engaging protrusion 3 projecting laterally from the upper portion of the engaging protrusion 2, the connecting members 5, 5a Since the upper end portion of the engagement protrusion 2 cannot be removed from the solar battery modules 4, the solar cell modules 4, 4a are not blown off by strong wind or the like, and can be substantially integrated with the roof tiles 1, 1a.
Further, when there is a height on one side or both sides of the roof tile 1, 1a, the height and the height of the connecting members 5, 5a are made substantially the same, and the height and the height of the connecting members 5, 5a ... Are slightly different, the solar cell modules 4, 4 a inevitably bend when an operator is placed on the solar cell modules 4, 4 a..., But if the connecting members 5, 5 a. The modules 4, 4a ... are grounded at a high place, and when they are low, the lower surfaces of the connecting members 5, 5a ... are grounded at the low place of the roof tiles 1, 1a ... , It is possible to prevent a stepping accident of the solar cell modules 4, 4 a.
[0019]
Since the elastic material 9 is interposed between the roof tiles 1 and 1a and the solar cell modules 4 and 4a, the solar cell modules 4 and 4a can be supported downward, so that the solar cell modules 4 and 4a are stabilized. Can be grounded.
If the elastic material 9 in a compressed and deformed state is interposed, the solar cell modules 4 and 4a are provided below the engaging protrusions 3 of the engaging protrusions 2 on the roof tiles 1 and 1a due to the restoring force of the elastic material 9. Since the engagement step portions 8 of the connecting members 5, 5 a... On the side can be pressed and brought into close contact with each other, it is possible to improve the integrity of the roof tiles 1, 1 a and the solar cell modules 4, 4 a. Can be provided.
[0020]
Since the projecting pieces 12 for insertion into the gaps between the upper and lower roof tiles 1, 1a,... Are provided at positions corresponding to the heights of the roof tiles 1, 1a,. 4 and 4a can be fixed to the tile roof side at least two locations, namely the rear and intermediate portions, so that the integrity of the solar cell modules 4, 4a to the tile roof can be further improved.
[0021]
Since the connecting members 5, 5a ... and the solar cell modules 4, 4a ... are integrated so as to be separable, the solar cell modules 4, 4a ... can be removed from the roof tile 1, 1a ... without removing the connecting members 5, 5a ... Therefore, it is possible to easily replace the solar cell modules 4, 4a.
[0022]
5. A connecting member 5, 5a used in the tiled roof structure according to claim 4, wherein the receiving plate portions 16 of the solar cell modules 4, 4a... 16a are continuously formed, so that the solar cell modules 4, 4a,... Can be placed in a stable state on the connecting members 5, 5a,.
In addition, the positioning plate portions 17 and 17a are erected upward from both end portions of the bottom portion of the base portion 15, and the pressing plate portion 18 is inward from the upper end portion protruding from the upper portion of the base portion of the positioning plate portions 17 and 17a. , 18a are continuously formed, so that the positioning plate portions 17, 17a prevent the solar cell modules 4, 4a ... from being displaced in the flow direction, and the receiving plate portions 16, 16a and the holding plate portions 18, 18a By sandwiching the modules 4, 4 a, etc., it is possible to prevent the solar cell modules 4, 4 a.
In addition, since the insertion port 6 into which the upper part of the engagement protrusion 2 of the roof tile 1, 1a... Can be inserted is formed in the lower part of the base portion 15, the engagement protrusion 2 of the roof tile 1, 1a. After that, if the connecting members 5, 5 a... Are slid, the engaging protrusion 3 in the engaging protrusion 2 is positioned above the outer peripheral portion of the insertion opening 6 in the base portion 15, and the opening angle of the insertion opening 6 is Is engaged with the engaging step portion 8 formed on the portion, so that the upward movement of the connecting members 5, 5a with respect to the roof tiles 1, 1a can be restricted, so that the solar cell with respect to the connecting members 5, 5a ... Combined with the fact that the modules 4, 4a, etc., are also prevented from being swollen by strong winds, the solar cell modules 4, 4a, etc. can be integrated with the tiles 1, 1a, ie, the tile roof, and have a wind-resistant function. It is possible to improve the system, and it is possible to replace only the solar cell modules 4, 4a, etc. in the installed state. .
Further, since the solar cell modules 4, 4a, etc. are vertically sandwiched by the receiving plate portions 16, 16a and the holding plate portions 18, 18a, the solar cell modules 4, 4a, etc. are directly above the connecting members 5, 5a ... However, since at least one positioning plate portion 17 is made detachable from the base portion 15, the solar cell module 4 is placed on the connecting members 5, 5a ... from which one positioning plate portion 17 is removed. , 4a... Can be attached, so that one of the positioning plate portions 17 can be attached. Therefore, the fixing work of the solar cell modules 4, 4a.
In addition, the insertion port 6 below the insertion portion 7 has a temporary insertion portion 6a through which the upper end portion of the engagement projection 2 can be inserted, and a base end portion of the engagement projection 2 formed continuously from the temporary insertion portion 6a. Since the insertion portion 6b can be inserted, once the upper end of the engagement protrusion 2 is inserted into the temporary insertion portion 6a, the solar cell modules 4, 4a,... The upper end portion can be accommodated in the insertion portion 7 and the engagement step portion 8 formed on the engagement protrusion 3 in the engagement protrusion 2 and the insertion portion 6b in the insertion portion 7 can be in an engaged state. Therefore, the installation work of the connecting members 5, 5a can be facilitated, and the solar cell modules 4, 4a ... can be installed and fixed to the roof tiles 1, 1a ... via the connecting members 5, 5a ... The practical effect is great, such as the ease of work.
[Brief description of the drawings]
FIG. 1 is a plan view of a tile used for a tile roof on which a solar cell module is installed.
FIG. 2 is a front view of FIG. 1;
FIG. 3 is a bottom view of the solar cell module.
FIG. 4 is a perspective view of a main part showing an engaging process between an engaging protrusion and a connecting member.
FIG. 5 is a perspective view of a main part showing an engaging process between an engaging protrusion of another embodiment and a connecting member.
FIG. 6 is a plan view of a tiled roof on which a solar cell module is installed.
7 is an enlarged view of a main part of FIG.
8 is an enlarged view of a main part of the X1-X1 cross section of FIG.
FIG. 9 is an enlarged view of a main part of the Y1-Y1 cross section of FIG. 7;
FIG. 10 is a cross-sectional view of a tile roof in which an elastic material is provided between connecting members of the tile and the solar cell module.
FIG. 11 is an enlarged cross-sectional view of a main part of a tile roof provided with a solar cell module provided with an insertion protrusion.
FIG. 12 is a bottom view of a second embodiment of the connecting member in the solar cell module.
13 is an enlarged view of a main part of the Z1-Z1 cross section of FIG.
FIG. 14 is a cross-sectional view of a tile roof in which an elastic material made of a caulking material is provided between connecting members of the tile and the solar cell module.
FIG. 15 is a cross-sectional view of a tiled roof provided with a tile with a flat top surface on which a solar cell module is installed.
FIG. 16 is a perspective view of a third embodiment of a connecting member in a solar cell module.
17 is an enlarged view in which a part of the Z2-Z2 cross section of FIG. 16 is omitted from being broken.
FIG. 18 is a perspective view of relevant parts showing an engaging process of an engaging protrusion and another embodiment of a connecting member.
FIG. 19 is an enlarged view of a main part of a plan view of a tile roof in which a solar cell module is installed using the connecting member of FIG.
20 is an enlarged view of the main part of the X2-X2 cross section of FIG. 19;
21 is an enlarged view of a main part of the Y2-Y2 cross section of FIG. 19;
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1, 1a ... Roof tile 2 Engagement protrusion 3 Engagement protrusion 4, 4a ... Solar cell module 5, 5a ... Connection member 6 Insertion slot
6a Temporary insertion section
6b Insertion part 8 Engagement step part 9 Elastic material
12 Insertion protrusion
15 Base part
16, 16a Receiving plate
17, 17a Positioning plate
18, 18a Holding plate

Claims (8)

屋根下地上の瓦上に、桁行方向に長い太陽電池モジュールを設置し、瓦に一体形成された係合突起を、太陽電池モジュールの下面に一体化された連結部材の下方開口状の挿入部位内に挿通状態とすると共に、挿入部位内に形成した係合段部を、上記係合突起の上部より側方へ突設された係合突部の下方に位置させたことを特徴とする太陽電池モジュールを設置した瓦屋根構造。A solar cell module that is long in the direction of the row is installed on the tile on the roof base, and the engagement protrusion formed integrally with the tile is inserted into the lower opening of the connecting member integrated with the lower surface of the solar cell module The solar cell is characterized in that the engaging step formed in the insertion site is positioned below the engaging protrusion protruding from the upper part of the engaging protrusion to the side. A tiled roof structure with modules. 瓦と太陽電池モジュールの間に弾性材を介設したことを特徴とする請求項1記載の太陽電池モジュールを設置した瓦屋根構造。2. The tile roof structure in which the solar cell module is installed according to claim 1, wherein an elastic material is interposed between the tile and the solar cell module. 太陽電池モジュールの上側端面部に、上下方の瓦の隙間への挿入突片を設けたことを特徴とする請求項1又は2記載の太陽電池モジュールを設置した瓦屋根構造。The tile roof structure in which the solar cell module is installed according to claim 1 or 2, wherein an insertion projecting piece into a gap between the upper and lower tiles is provided on an upper end surface portion of the solar cell module. 連結部材と太陽電池モジュールを分離可能に一体化したことを特徴とする請求項1、2又は3記載の太陽電池モジュールを設置した瓦屋根構造。The tile roof structure in which the solar cell module according to claim 1, 2 or 3 is integrated so that the connecting member and the solar cell module can be separated. 請求項1乃至請求項4に記載の瓦屋根構造に使用する瓦であって、上面の中央付近に係合突起を一体突設すると共に、該係合突起の上部より側方へ係合突部を突設したことを特徴とする太陽電池モジュールを設置した瓦屋根構造に使用する瓦。5. A tile used in the tile roof structure according to claim 1, wherein an engagement protrusion is integrally provided near the center of the upper surface, and the engagement protrusion is formed laterally from the upper portion of the engagement protrusion. A tile used for a tiled roof structure provided with a solar cell module, characterized by projecting. 請求項4記載の瓦屋根構造に使用する連結部材であって、断面逆門型状の基体部の両側上部より外方へ太陽電池モジュールの受承板部を連続形成し、基体部の底部の両端部より上方へ位置決め板部を立設すると共に、該位置決め板部における基体部の上部より突出した上端部より内方へ押さえ板部を連続形成し、基体部の下部に、瓦の係合突起の上部が挿通可能な挿入口を形成したことを特徴とする太陽電池モジュールを設置した瓦屋根構造に使用する連結部材。5. A connecting member for use in a tiled roof structure according to claim 4, wherein the receiving plate portion of the solar cell module is continuously formed outward from the upper part on both sides of the base portion having a reverse gate shape in cross section, The positioning plate is erected upward from both ends, and the pressing plate is continuously formed inward from the upper end of the positioning plate protruding from the upper portion of the base. The tile is engaged with the lower portion of the base. The connection member used for the tile roof structure which installed the solar cell module characterized by forming the insertion port which the upper part of a processus | protrusion can penetrate. 少なくとも一方の位置決め板部を基体部に対し着脱自在としたことを特徴とする請求項6記載の太陽電池モジュールを設置した瓦屋根構造に使用する連結部材。The connecting member used for the tile roof structure in which the solar cell module is installed according to claim 6, wherein at least one positioning plate portion is detachable from the base portion. 挿入口を、係合突起の上端部が挿通可能な仮挿通部と、該仮挿入部に連続形成した、係合突起の基端部が挿通可能な挿通部により構成したことを特徴とする請求項6又は7記載の太陽電池モジュールを設置した瓦屋根構造に使用する連結部材。The insertion port is constituted by a temporary insertion portion through which an upper end portion of the engagement protrusion can be inserted, and an insertion portion which is continuously formed in the temporary insertion portion and through which the proximal end portion of the engagement protrusion can be inserted. Item 8. A connecting member used for a tiled roof structure in which the solar cell module according to Item 6 or 7 is installed.
JP2002114502A 2001-09-27 2002-04-17 Tile roof structure in which solar cell modules are installed, tiles used in the tile roof structure, and connecting members Expired - Fee Related JP3727282B2 (en)

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