JP3722201B2 - Method of placing underwater concrete using lightweight aggregate - Google Patents

Method of placing underwater concrete using lightweight aggregate Download PDF

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Publication number
JP3722201B2
JP3722201B2 JP2000081542A JP2000081542A JP3722201B2 JP 3722201 B2 JP3722201 B2 JP 3722201B2 JP 2000081542 A JP2000081542 A JP 2000081542A JP 2000081542 A JP2000081542 A JP 2000081542A JP 3722201 B2 JP3722201 B2 JP 3722201B2
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Japan
Prior art keywords
lightweight aggregate
concrete
lightweight
underwater
aggregate
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Expired - Fee Related
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JP2000081542A
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Japanese (ja)
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JP2001262575A (en
Inventor
亮 新村
鋭啓 服部
茂幸 十河
律彦 三浦
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Obayashi Corp
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Obayashi Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、橋梁のフーチング、ケーソンといった水中構造物を軽量骨材を用いた水中コンクリートで構築する際のコンクリート打設方法に関する。
【0002】
【従来の技術】
橋梁のフーチングやケーソン等を構築する際には、いわゆる水中コンクリートを使用することが多いが、構築箇所の地盤が軟弱である場合には、地盤改良工事を小規模に抑えるべく、フーチングやケーソンといった基礎構造をできるだけ軽量化することが望ましい。
【0003】
一方、コンクリートを軽量化するにあたっては、軽量骨材を使用するのが一般的である。
【0004】
【発明が解決しようとする課題】
しかしながら、軽量骨材を用いて水中コンクリートを打設すると、コンクリート打設中に比重の小さな軽量骨材がフレッシュコンクリート内で上昇し、水よりも軽い場合には、フレッシュコンクリートから水中に飛び出して水中を浮上したり、その際にフレッシュコンクリートが水中に飛散し、周辺水域を汚濁するおそれがある。
【0005】
そのため、通常骨材を用いた水中コンクリートの使用を余儀なくされ、その結果、基礎構造の軽量化を図ることはほとんど不可能であるという問題を生じていた。
【0006】
また、軽量骨材の飛び出しを防止できたとしても、軽量骨材がフレッシュコンクリート内で偏在して不均一となることを防止することができず、品質の面で改善の余地があった。
【0007】
本発明は、上述した事情を考慮してなされたもので、軽量骨材の飛出し、ひいてはフレッシュコンクリートの水中飛散を防止するとともに、コンクリートの品質を高めることが可能な軽量骨材を用いた水中コンクリートの打設方法を提供することを目的とする。
【0008】
【課題を解決するための手段】
上記目的を達成するため、本発明に係る軽量骨材を用いた水中コンクリートの打設方法は請求項1に記載したように、軽量骨材を網目状袋体に収納して袋詰め状態とし、該袋詰め状態の軽量骨材を水中打設領域の所定位置に配置し、しかる後、前記軽量骨材同士の間隙にセメントミルクを加圧注入して軽量コンクリートを構築するものである。
【0009】
本発明に係る軽量骨材を用いた水中コンクリートの打設方法においては、まず、軽量骨材を網目状袋体に収納して袋詰め状態とする。
【0010】
網目状袋体は、収納した軽量骨材が水やセメントミルクから受ける浮力で上昇して外に飛び出さず、なおかつセメントミルクの加圧注入がスムーズに行われるように、その網目の大きさや材料強度を適宜選択する。また、軽量骨材の収容量をどの程度にするかについては、水中打設領域の規模や形状あるいは取扱いの便宜等を考慮して適宜定める。
【0011】
次に、袋詰め状態の軽量骨材を水中打設領域の所定位置に配置する。
【0012】
袋詰め状態の軽量骨材を水中打設領域の所定位置に配置するにあたっては、水やセメントミルクから受ける浮力で袋詰め状態の軽量骨材が浮き上がらないように所定の方法で固定する。
【0013】
ここで、袋詰め状態の軽量骨材を固定する方法は任意であり、例えば袋詰め状態の軽量骨材をすべて積み上げた後、その上面にグレーチング等を載せた上、該グレーチングを型枠に固定して又は該グレーチングの上に重りを載せることによってまとめて押さえ付ける方法や、袋詰め状態の軽量骨材をそれぞれ型枠内面に固定する方法などが考えられる。
【0014】
次に、軽量骨材同士の間隙にセメントミルクを加圧注入して軽量コンクリートを構築する。
【0015】
このようにすると、軽量骨材は、セメントミルク注入前においては周囲の水から、セメントミルク注入後においては該セメントミルクから浮力を受けて浮上しようとするが、網目状袋体に袋詰めされた状態で水中打設領域の所定位置に固定してあるため、かかる浮力が作用しても浮上することなく、最初に配置された場所にとどまる。そして、セメントミルクは、このような軽量骨材同士の間隙に加圧注入されて硬化するため、構築された軽量コンクリートは、軽量骨材が偏在せずに均一に分散された高品質のコンクリートとなる。
【0016】
また、従来であれば、軽量骨材がその軽さゆえにフレッシュコンクリート内を浮上して水中へと飛び出すような状況であっても、本発明においては、上述したように、周囲のセメントミルクから浮力を受けても、網目状袋体に袋詰めされた状態で水中打設領域の所定位置に固定してあるため、軽量骨材は、当初の設置位置から浮き上がるおそれはなく、したがって、セメントミルクの天端まで上昇して該天端から水中に飛び出す懸念は全くない。
【0017】
【発明の実施の形態】
以下、本発明に係る軽量骨材を用いた水中コンクリートの打設方法の実施の形態について、添付図面を参照して説明する。なお、従来技術と実質的に同一の部品等については同一の符号を付してその説明を省略する。
【0018】
図1は、本実施形態に係る軽量骨材を用いた水中コンクリートの打設方法をケーソンへの水中コンクリート打設に適用する場合について示した施工手順図、図2はそれに使用する網目状袋体とそれに収納される軽量骨材を示した斜視図である。
【0019】
まず、軽量骨材を用いた水中コンクリートの打設に先だって、図1(a)に示すようにケーソン1を設置する。ケーソン1を設置するにあたっては、ケーソン1を現場に曳航するとともに、ケーソン設置箇所を予め平坦に掘削しておき、しかる後、ケーソン1内に注水することによって該ケーソンを海底2に沈設すればよい。
【0020】
一方、水中コンクリートに用いる軽量骨材11を図2に示すように網目状袋体12に収納して袋詰め状態とする。
【0021】
網目状袋体12は、収納した軽量骨材11が水やセメントミルクから受ける浮力で上昇して外に飛び出さず、なおかつセメントミルクの加圧注入がスムーズに行われるように、その網目の大きさや材料強度を適宜選択すればよく、例えば、鋼製やFRP製のネットで構成することが考えられる。網目状袋体12は、軽量骨材11の寸法に応じて、例えば5〜10mm程度の目開きに設定しておくのがよい。
【0022】
次に、図1(b)に示すように、網目状袋体12内に袋詰めされた軽量骨材11をケーソン1内部の水中打設領域の所定位置に配置する。
【0023】
袋詰め状態の軽量骨材11を水中打設領域の所定位置に配置するにあたっては、水やセメントミルクから受ける浮力で袋詰め状態の軽量骨材11が浮き上がらないよう、例えば袋詰め状態の軽量骨材11をケーソン1の底面からすべて積み上げた後、その上面をグレーチング等で押さえ付けるか、最下段のものをケーソン1の底面に固定し、その後、上下方向に相互連結しつつ最下段から順次積み重ねるようにするのがよい。
【0024】
次に、図3に示すように、ケーソン1内を適宜排水しつつ、軽量骨材11同士の間隙にセメントミルク21を加圧注入して軽量コンクリートを構築する。なお、セメントミルク21を加圧注入するための注入管22は、網目状袋体12内に袋詰めされた軽量骨材11をケーソン1内部の水中打設領域の所定位置に配置するときに同時に配管しておき、セメントミルク21の注入工程の進捗に応じて徐々に引き抜くようにするのがよい。
【0025】
このようにすると、軽量骨材11は、セメントミルク21の注入前においては周囲の水から、セメントミルク21の注入後においては該セメントミルクから浮力を受けて浮上しようとするが、網目状袋体12に袋詰めされた状態で水中打設領域の所定位置に固定してあるため、かかる浮力が作用しても浮上することなく、最初に配置された場所にとどまる。そして、セメントミルク21は、このような軽量骨材11同士の間隙に加圧注入されて硬化する。
【0026】
以上説明したように、本実施形態に係る軽量骨材を用いた水中コンクリートの打設方法によれば、軽量骨材11を網目状袋体12に袋詰めした状態で水中打設領域の所定位置に固定し、かかる状態でセメントミルク21を加圧注入するようにしたので、軽量骨材11の浮上が防止されるとともに、セメントミルク21は、当初の設置位置にとどまった軽量骨材11の間隙に注入されることとなる。
【0027】
そのため、軽量骨材11が偏在しない均一に分散された状態の軽量コンクリートを打設することが可能となり、軽量コンクリートの品質を大幅に向上させることができる。
【0028】
また、従来であれば、軽量骨材11がその軽さゆえにフレッシュコンクリート内を浮上して水中へと飛び出すような状況であっても、本実施形態によれば、上述したように、周囲のセメントミルク21から浮力を受けても、網目状袋体12に袋詰めされた状態で水中打設領域の所定位置に固定してあるため、軽量骨材11は、当初の設置位置から浮き上がるおそれはない。
【0029】
したがって、軽量骨材11のセメントミルク21からの飛び出しやそれに伴うセメントミルク21の水中飛散、ひいては周辺水域の汚濁を未然に防止することが可能となるとともに、その結果として、軽量骨材を用いた水中コンクリートで基礎構造の軽量化を図ることも可能となる。
【0030】
【発明の効果】
以上述べたように、本発明の軽量骨材を用いた水中コンクリートの打設方法によれば、軽量骨材が偏在しない均一に分散された状態の軽量コンクリートを打設することが可能となり、軽量コンクリートの品質を大幅に向上させることができる。
【0031】
【図面の簡単な説明】
【図1】本実施形態に係る軽量骨材を用いた水中コンクリートの打設方法にしたがってケーソンへの水中コンクリート打設を行う様子を示した施工手順図。
【図2】本実施形態に係る打設方法で用いる網目状袋体及びそれに収納される軽量骨材11の斜視図。
【図3】引き続き本実施形態に係る軽量骨材を用いた水中コンクリートの打設方法にしたがってケーソンへの水中コンクリート打設を行う様子を示した施工手順図。
【符号の説明】
11 軽量骨材
12 網目状袋体
21 セメントミルク
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a concrete placing method for constructing underwater structures such as bridge footings and caissons with underwater concrete using lightweight aggregates.
[0002]
[Prior art]
When building bridge footings and caissons, so-called underwater concrete is often used, but if the ground at the construction site is soft, footing or caisson can be used to minimize ground improvement work. It is desirable to make the foundation structure as light as possible.
[0003]
On the other hand, when reducing the weight of concrete, it is common to use a lightweight aggregate.
[0004]
[Problems to be solved by the invention]
However, when underwater concrete is cast using lightweight aggregates, the lightweight aggregate with a small specific gravity rises in the fresh concrete during concrete placement, and if it is lighter than water, it jumps out of the fresh concrete into the water. Or fresh concrete may splash into the water and pollute the surrounding water area.
[0005]
For this reason, it is necessary to use underwater concrete that normally uses aggregates. As a result, there has been a problem that it is almost impossible to reduce the weight of the foundation structure.
[0006]
Even if the light-weight aggregate can be prevented from jumping out, it is not possible to prevent the light-weight aggregate from being unevenly distributed in the fresh concrete and becoming uneven, and there is room for improvement in terms of quality.
[0007]
The present invention has been made in consideration of the above-described circumstances, and is an underwater using a lightweight aggregate capable of preventing the splashing of a lightweight aggregate and, consequently, the scattering of fresh concrete in the water and improving the quality of the concrete. The object is to provide a method for placing concrete.
[0008]
[Means for Solving the Problems]
In order to achieve the above object, the method for placing underwater concrete using the lightweight aggregate according to the present invention, as described in claim 1, stores the lightweight aggregate in a mesh bag and puts it in a bag state. The light weight aggregate in the bagged state is placed at a predetermined position in the underwater placement area, and then cement milk is pressurized and injected into the gap between the light weight aggregates to construct a lightweight concrete.
[0009]
In the method for placing underwater concrete using the lightweight aggregate according to the present invention, first, the lightweight aggregate is housed in a mesh bag to form a bag.
[0010]
The mesh bag size and material of the mesh so that the stored lightweight aggregate will not rise out due to the buoyancy received from water or cement milk and will not pop out, and the pressurized injection of cement milk will be performed smoothly. The strength is appropriately selected. In addition, the amount of the lightweight aggregate to be accommodated is appropriately determined in consideration of the scale and shape of the underwater placement area or the convenience of handling.
[0011]
Next, the light weight aggregate in a bag state is placed at a predetermined position in the underwater placement area.
[0012]
When placing the light-weight aggregate in the bag at a predetermined position in the underwater placement area, the light-weight aggregate in the bag is fixed by a predetermined method so that the light-weight aggregate in the bag is not lifted by buoyancy from water or cement milk.
[0013]
Here, the method of fixing the light weight aggregate in the bag state is arbitrary. For example, after stacking all the light weight aggregates in the bag state, placing the grating on the upper surface and fixing the grating to the formwork In addition, a method of pressing together by placing a weight on the grating or a method of fixing the light-weight aggregate in a bag state to the inner surface of the mold can be considered.
[0014]
Next, cement milk is injected under pressure into the gap between the lightweight aggregates to construct lightweight concrete.
[0015]
In this case, the lightweight aggregates were floated from the surrounding water before cement milk injection and buoyant from the cement milk after cement milk injection, but were packed in a mesh bag. Since it is fixed at a predetermined position in the underwater placement area in the state, even if such buoyancy is applied, it does not rise and stays at the place where it was initially placed. And since cement milk is pressurized and injected into the gaps between such lightweight aggregates, the constructed lightweight concrete is composed of high-quality concrete that is evenly dispersed without uneven distribution of lightweight aggregates. Become.
[0016]
Further, in the present invention, even in a situation where the lightweight aggregate floats in the fresh concrete and jumps into the water because of its light weight, in the present invention, as described above, the buoyancy from the surrounding cement milk However, the lightweight aggregate is not likely to lift from the original installation position because it is fixed in place in the underwater placement area in a state of being packed in a mesh-like bag body. There is no concern of rising to the top and jumping out of the top.
[0017]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of a method for placing underwater concrete using a lightweight aggregate according to the present invention will be described with reference to the accompanying drawings. Note that components that are substantially the same as those of the prior art are assigned the same reference numerals, and descriptions thereof are omitted.
[0018]
FIG. 1 is a construction procedure diagram showing a case where an underwater concrete placement method using a lightweight aggregate according to the present embodiment is applied to underwater concrete placement in a caisson, and FIG. 2 is a mesh bag used for the underwater concrete placement method. It is the perspective view which showed the lightweight aggregate accommodated in it.
[0019]
First, prior to placing underwater concrete using lightweight aggregates, caisson 1 is installed as shown in FIG. When the caisson 1 is installed, the caisson 1 is towed to the site, the caisson installation location is excavated flat in advance, and then the caisson is poured into the caisson 1 to sink the caisson to the seabed 2. .
[0020]
On the other hand, the lightweight aggregate 11 used for the underwater concrete is stored in a mesh bag 12 as shown in FIG.
[0021]
The mesh bag 12 has a mesh size so that the stored lightweight aggregate 11 is lifted by buoyancy received from water or cement milk and does not jump out and the pressurized injection of cement milk is performed smoothly. The sheath material strength may be selected as appropriate, and for example, it may be configured by a net made of steel or FRP. The mesh bag 12 is preferably set to have an opening of about 5 to 10 mm, for example, according to the size of the lightweight aggregate 11.
[0022]
Next, as shown in FIG. 1 (b), the lightweight aggregate 11 packed in the mesh bag 12 is placed at a predetermined position in the underwater placement area inside the caisson 1.
[0023]
When placing the lightweight aggregate 11 in the bag at a predetermined position in the underwater placement area, for example, the lightweight bone 11 in the bag is prevented from being lifted by the buoyancy received from water or cement milk. After all the materials 11 are stacked from the bottom surface of the caisson 1, the top surface thereof is pressed with a grating or the like, or the lowermost one is fixed to the bottom surface of the caisson 1, and then sequentially stacked from the lowermost step while being interconnected vertically. It is better to do so.
[0024]
Next, as shown in FIG. 3, cement milk 21 is pressurized and injected into the gaps between the lightweight aggregates 11 while draining the caisson 1 appropriately to construct lightweight concrete. The injection tube 22 for injecting the cement milk 21 under pressure is simultaneously provided when the lightweight aggregate 11 packed in the mesh bag 12 is placed at a predetermined position in the underwater placement area inside the caisson 1. It is good to pipe and to draw out gradually according to the progress of the cement milk 21 injection process.
[0025]
In this way, the lightweight aggregate 11 is buoyant from the surrounding water before the cement milk 21 is poured, and buoyant from the cement milk after the cement milk 21 is poured. 12 is fixed at a predetermined position in the underwater placement area in a state of being packed in the bag 12, so that even if such buoyancy is applied, it does not rise and stays at the place where it was initially placed. The cement milk 21 is injected under pressure into the gap between the lightweight aggregates 11 and hardened.
[0026]
As described above, according to the method for placing underwater concrete using the lightweight aggregate according to the present embodiment, the predetermined position of the underwater placement area in a state where the lightweight aggregate 11 is packed in the mesh bag 12. Since the cement milk 21 is injected under pressure in such a state, the lightweight aggregate 11 is prevented from rising, and the cement milk 21 remains in the gap between the lightweight aggregate 11 remaining at the original installation position. Will be injected.
[0027]
For this reason, it is possible to place lightweight concrete in a uniformly dispersed state in which the lightweight aggregate 11 is not unevenly distributed, and the quality of the lightweight concrete can be greatly improved.
[0028]
Further, according to this embodiment, according to the present embodiment, as described above, the surrounding cement is used even in a situation where the lightweight aggregate 11 floats in the fresh concrete and jumps out into the water due to its light weight. Even when receiving buoyancy from the milk 21, the lightweight aggregate 11 is not likely to be lifted from the initial installation position because it is fixed at a predetermined position in the underwater placement area while being packed in the mesh bag body 12. .
[0029]
Therefore, it is possible to prevent the lightweight aggregate 11 from jumping out from the cement milk 21 and the accompanying scattering of the cement milk 21 in water, and thus contamination of the surrounding water area. As a result, the lightweight aggregate is used. It is also possible to reduce the weight of the foundation structure with underwater concrete.
[0030]
【The invention's effect】
As described above, according to the method for placing underwater concrete using the lightweight aggregate of the present invention, it is possible to place the lightweight concrete in a uniformly dispersed state in which the lightweight aggregate is not unevenly distributed. The quality of concrete can be greatly improved.
[0031]
[Brief description of the drawings]
FIG. 1 is a construction procedure diagram showing a state in which underwater concrete is placed on a caisson according to a method for placing underwater concrete using a lightweight aggregate according to the present embodiment.
FIG. 2 is a perspective view of a mesh bag used in the placing method according to the present embodiment and a lightweight aggregate 11 accommodated therein.
FIG. 3 is a construction procedure diagram showing a state in which underwater concrete is placed on a caisson according to a method for placing underwater concrete using the lightweight aggregate according to the present embodiment.
[Explanation of symbols]
11 Lightweight aggregate 12 Reticulated bag 21 Cement milk

Claims (1)

軽量骨材を網目状袋体に収納して袋詰め状態とし、該袋詰め状態の軽量骨材を水中打設領域の所定位置に配置し、しかる後、前記軽量骨材同士の間隙にセメントミルクを加圧注入して軽量コンクリートを構築することを特徴とする軽量骨材を用いた水中コンクリートの打設方法。The lightweight aggregate is stored in a mesh bag and put into a bag, and the lightweight aggregate in the bag is placed at a predetermined position in the underwater placement area, and then cement milk is placed in the gap between the lightweight aggregates. A method for placing underwater concrete using a lightweight aggregate, characterized in that a lightweight concrete is constructed by pressure injection.
JP2000081542A 2000-03-23 2000-03-23 Method of placing underwater concrete using lightweight aggregate Expired - Fee Related JP3722201B2 (en)

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JP3722201B2 true JP3722201B2 (en) 2005-11-30

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CN102477743A (en) * 2010-11-24 2012-05-30 张继红 Construction method for concrete bagged pouring in small-diameter pile hole
JP6100080B2 (en) * 2013-05-08 2017-03-22 株式会社東芝 Projector and portable terminal

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