JP3721374B2 - Carpet production equipment - Google Patents

Carpet production equipment Download PDF

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Publication number
JP3721374B2
JP3721374B2 JP2004101807A JP2004101807A JP3721374B2 JP 3721374 B2 JP3721374 B2 JP 3721374B2 JP 2004101807 A JP2004101807 A JP 2004101807A JP 2004101807 A JP2004101807 A JP 2004101807A JP 3721374 B2 JP3721374 B2 JP 3721374B2
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Japan
Prior art keywords
rod
hook
pile yarn
narrowing
winding
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JP2005281931A (en
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幹夫 滝沢
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Description

本発明はパイル糸の捲込み棒を改良した絨緞製造に関する。 The present invention relates to the manufacture of veil with an improved pile thread pin.

従来捲込み棒を使用した絨緞製造装置にあっては、捲込み棒の先端にフックを設け、捲込み棒を回転させながらフックにより裏経糸間に架装されているパイル糸を引っ掛けて、捲込み棒に螺旋状に巻きつけていくようになっている。   Conventionally, in a vegetation manufacturing apparatus using a scissor rod, a hook is provided at the tip of the scissor rod, and the pile yarn hung between the back warp yarns is hooked by the hook while rotating the scissor rod. It is designed to be spirally wound around the bayonet.

然しながらフックと捲込み棒の基部寄りの境界部は捲込み棒の太さと同じ太さになっているため巻きつけられたパイル糸と捲込み棒にゆるみがなく、そのため捲込み棒の回転に抵抗が生じ、それに伴って静電気も発生して締め付けられた状態になり、又材質の種類により硬いパイル糸などは更に大きな抵抗を生じ、巻き取り駆動部の装置全体に負荷が生じ、作業効率を著しく低下させる。
即ち、絨緞を製作する中で作業の効率を高めるためにはパイル糸の巻取り工程の時間短縮が一番望まれるが、その為には捲込み棒の回転数を可能な限り増すことが必要となる。然しながら従来のフックの形では捲きつけられたパイル糸と捲込み棒に締まりが生じて常に必要以上の負荷が掛かりスムーズな作業ができなくなる恐れがある。
However, since the boundary between the hook and the base of the scissor rod is the same thickness as the scissor rod, there is no looseness in the pile thread and the scoop rod that is wound, so it resists the rotation of the scissor rod As a result, static electricity is generated and tightened, and depending on the type of material, a hard pile yarn or the like generates even greater resistance, creating a load on the entire winding drive unit and significantly improving work efficiency. Reduce.
In other words, in order to increase the efficiency of work during the manufacture of the veil, it is most desirable to shorten the time of the winding process of the pile yarn, but for that purpose it is necessary to increase the number of rotations of the scissors as much as possible. It becomes. However, in the case of the conventional hook, the pile yarn and the stake bar that are tightened are tightened, and there is a possibility that a load more than necessary is always applied and the smooth operation cannot be performed.

又フックの根元部と捲込み棒の先端部には段差があったためにパイル糸が不用意に巻きついたり引っかかる恐れがあり作業効率を悪くする等の欠点があった。
特公昭42−18587号
In addition, since there is a step between the hook base and the tip of the swivel rod, there is a risk that the pile yarn may be wound or caught carelessly, resulting in poor working efficiency.
Japanese Patent Publication No.42-18588

そこで本発明は、捲込み棒の回転に際しより抵抗を少なくし、且つパイル糸が不用意に引っ掛かることのないスムーズな巻き取り作業ができ、作業効率のよい捲込み棒を備えた絨緞製造装置を提供しようとするものである。   Accordingly, the present invention provides a veil manufacturing apparatus provided with a scissor rod having a low work efficiency and capable of smooth winding work with less resistance when the scissor rod is rotated and without causing the pile yarn to be caught inadvertently. It is something to be offered.

並列する裏経糸の複数本にパイル糸を架装して、この裏経糸間のパイル糸を、回転しながら進行する捲込み棒に螺旋状に巻きつけていき、緯入れ、筬打ち、逆開口,搦み糸の絡みつけ施す絨緞製造装置において、捲込み棒の先端に設けたフックの根元部は捲込み棒の太さよりも太くすると共に、フックの頂部と捲込み棒の基部寄り境界部は、捲込み棒の太さよりも太く盛り上がり曲線的に傾斜する導入部とすると共に、フックの先端面は捲込み棒の先端面と直接又は間接的に面一としてパイル糸を捲込み棒に捲込み自在とした絨緞製造装置である。 Pile yarn is laid on multiple back warp yarns in parallel, and the pile yarn between the back warp yarns is spirally wound around a scooping rod that advances while rotating, weft insertion, beating, reverse opening in carpet manufacturing apparatus for performing a Karamitsuke the leno thread, a root portion of the hook provided at the tip of Mekukomi bar while thicker than the thickness of the narrowing winding rod, the base portion near the boundary portion of the rod narrowing winding with the top of the hook together with the introduction portion to prime the rising curve graded thicker than the thickness of the Mekukomi rod, the distal end surface of the hook directly and the distal end surface of the narrowing winding rod or indirectly wound pile yarn as a flush This is a vegetation manufacturing apparatus that can be freely inserted into a dowel bar .

本発明の効果として、捲込み棒の回転により螺旋状に巻き込まれたパイル糸は初期の導入部において、捲込み棒の太さに対し余裕のある大きさに螺旋状に巻きつけられ、この大きく巻かれたものが捲込み棒に順に移動するので、捲込み棒に対しパイル糸は余裕のある状態に巻きつけられ、巻き取り駆動装置全体の負荷を少なくして作業効率を高めることができる。又フックの先端面は捲込み棒の先端面と直接又は間接的に面一としてあるので不用意にパイル糸などが引っ掛かる恐れがなくスムーズな作業ができる。 As an effect of the present invention, the pile yarn that is spirally wound by the rotation of the swaging bar is spirally wound in the initial introduction portion to a size having a margin with respect to the thickness of the swaging bar, and this large Since the wound material sequentially moves to the scooping rod, the pile yarn is wound around the scooping rod in a generous state, and the work load can be reduced to increase the work efficiency. Further, since the tip end surface of the hook is flush with the tip end surface of the swaging bar directly or indirectly, there is no risk of the pile yarn being caught inadvertently and a smooth operation can be performed.

裏経糸1,1と表経糸2、2を開口し、この開口して並列する裏経糸1、1の複数本にパイル糸3を架装して、この裏経糸1、1間のパイル糸3を、回転しながら進行する捲込み棒4に螺旋状に順に巻きつけていき、緯入れ5、筬打ち、逆開口,搦み糸6の絡みつけを施す絨緞製造装置において、捲込み棒4の先端に設けたフック7の根元部は捲込み棒4の太さよりも太くすると共に、フック7の頂部と捲込み棒4の基部寄り境界部は、捲込み棒4の太さよりも太く盛り上がり、曲線的に傾斜する導入部8とすると共に、フック7の先端面は捲込み棒4の先端面と直接又は間接的に面一としてパイル糸3を捲込み棒4に捲込み自在としたものである。 The back warp yarns 1, 1 and the front warp yarns 2, 2 are opened, and pile yarns 3 are laid on a plurality of the back warp yarns 1, 1 that are open and arranged in parallel, and the pile yarns 3 between the back warp yarns 1, 1 In the veil manufacturing apparatus for winding the swivel rod 4 in a spiral manner in order, the weft insertion rod 5, the beating, the reverse opening, and the entanglement of the kneading yarn 6 , The base portion of the hook 7 provided at the tip is thicker than the thickness of the swaging rod 4, and the boundary between the top of the hook 7 and the base portion of the swaging rod 4 rises thicker than the thickness of the swaging rod 4, and is curved. with the introduction portion 8 which graded, those freely Mekukomi the rod 4 narrowing winding the pile yarn 3 tip surface of the hook 7 with the distal end surface and directly or indirectly flush the wound narrowing rod 4 It is.

図示のフック7は着脱自在な取り付け補助具9を介して捲込み棒4に設けたものを示してあるが、この場合は補助具9の先端面9’とフック7の先端面7’が捲込み棒4に対し間接的に面一になり、フック7を捲込み棒4に直接設けた場合は捲込み棒4の先端面4’とフック7の先端面7’は直接面一になる。 The illustrated hook 7 is provided on the swivel rod 4 via a detachable attachment assisting tool 9. In this case, the tip surface 9 ′ of the assisting tool 9 and the tip surface 7 ′ of the hook 7 are wrinkled. When the hook 7 is provided directly on the swaging bar 4, the front end surface 4 ′ of the swaging bar 4 and the front end surface 7 ′ of the hook 7 are directly flush with each other.

又フック7の根元部7”は、取り付けられる捲込み棒や取り付け補助具9の太さと略同じで外形部を包み込むようにしてある。 The base portion 7 ″ of the hook 7 is substantially the same as the thickness of the fitting rod 4 or the attachment aid 9 to be attached, and wraps the outer portion.

導入部8の太さや、長さは、使用するパイル糸の材質、太さなどによっても変わるが、少なくともパイル糸が一回転以上巻きつけられる長さにする。   The thickness and length of the introduction portion 8 vary depending on the material and thickness of the pile yarn to be used, but are set to a length at which the pile yarn is wound at least one turn.

図3のものは捲込み棒4へのパイル糸3の巻き込み後に捲込み棒4を引き抜く状態を示したものであるが、その際は補助具9、フック7を外して捲込み棒4の先端に、図示しない補助具等を介して芯材10を取り付けておけば、パイル糸の3のループに芯材10が挿通されループ状毛足の絨緞になる。勿論芯材を入れなくともよい。   FIG. 3 shows a state in which the scissor bar 4 is pulled out after the pile thread 3 is wound around the scissor bar 4. In this case, the auxiliary tool 9 and the hook 7 are removed, and the tip of the scissor bar 4 is removed. In addition, if the core member 10 is attached via an auxiliary tool or the like (not shown), the core member 10 is inserted through the three loops of the pile yarn to form a loop-like bristle foot. Of course, it is not necessary to add a core material.

カット絨緞にあってはパイル糸3を捲込み棒4に捲込んで、緯入れ5や搦み糸6の絡み付け作業、逆開口などの汎用工程定後に捲込み棒4に沿って巻きつけられたパイル糸3をカットすればよい。 In the case of a cut veneer, the pile yarn 3 is squeezed into the scissor rod 4 and wound around the scissor rod 4 after the general purpose processes such as the weft insertion 5 and the squeezing yarn 6 are entangled and the reverse opening is performed. The pile yarn 3 may be cut.

本発明の絨緞製造装置に係る捲込み棒の正面説明図。Front explanatory drawing of the scissor stick which concerns on the veil manufacturing apparatus of this invention. 同側面説明図。FIG. 本発明に係る絨緞製造装置の平面工程説明図。Plane process explanatory drawing of the vase manufacturing apparatus which concerns on this invention.

符号の説明Explanation of symbols

1:裏経糸
2:表経糸
3:パイル糸
4:捲込み棒
5:緯入れ
6:搦み糸
7:フック
7’:根元部
8:導入部
9:補助具
10:芯材
1: Back warp 2: Front warp 3: Pile yarn 4: Knurl bar 5: Weft insertion 6: Knitting yarn 7: Hook
7 ': Root part 8: Introduction part 9: Auxiliary tool 10: Core material

Claims (1)

並列する裏経糸の複数本にパイル糸を架装して、この裏経糸間のパイル糸を、回転しながら進行する捲込み棒に螺旋状に巻きつけていき、緯入れ、筬打ち、逆開口,搦み糸の絡みつけ施す絨緞製造装置において、捲込み棒の先端に設けたフックの根元部は捲込み棒の太さよりも太くすると共に、フックの頂部と捲込み棒の基部寄り境界部は、捲込み棒本体の太さよりも太く盛り上がり曲線的に傾斜する導入部とすると共に、フックの先端面は捲込み棒の先端面と直接又は間接的に面一としてパイル糸を捲込み棒に捲込み自在とした絨緞製造装置。 Pile yarn is laid on multiple back warp yarns in parallel, and the pile yarn between the back warp yarns is spirally wound around a scooping rod that advances while rotating, weft insertion, beating, reverse opening in carpet manufacturing apparatus for performing a Karamitsuke the leno thread, a root portion of the hook provided at the tip of Mekukomi bar while thicker than the thickness of the narrowing winding rod, the base portion near the boundary portion of the rod narrowing winding with the top of the hook together with the introduction portion inclined prime on rising curved manner thicker than the thickness of the Mekukomi rod body, the distal end surface of the hook directly and the distal end surface of the narrowing winding rod or indirectly the pile yarn as a flush A vaginal manufacturing device that can be inserted into the insertion rod freely .
JP2004101807A 2004-03-31 2004-03-31 Carpet production equipment Expired - Lifetime JP3721374B2 (en)

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JP2004101807A JP3721374B2 (en) 2004-03-31 2004-03-31 Carpet production equipment

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Application Number Priority Date Filing Date Title
JP2004101807A JP3721374B2 (en) 2004-03-31 2004-03-31 Carpet production equipment

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JP2005281931A JP2005281931A (en) 2005-10-13
JP3721374B2 true JP3721374B2 (en) 2005-11-30

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