JP3718677B2 - Method for producing liquid cake - Google Patents
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本発明は、発酵飲食品の製造に用いられる液体麹、特に焼酎醸造に必要な酵素活性を有する液体麹の製造方法に関する。 The present invention relates to a method for producing a liquid koji used for the production of fermented foods and drinks, particularly a liquid koji having an enzyme activity required for shochu brewing.
酒類等の製造に用いられる麹は、蒸煮等の処理後の原料に糸状菌の胞子を接種して培養する固体麹と、水に原料及びその他の栄養源を添加して液体培地を調製し、これに麹菌の胞子又は前培養した菌糸等を接種して培養する液体麹がある。 The koji used in the production of alcoholic beverages, etc., is prepared by inoculating and cultivating spores of filamentous fungi on the raw material after processing such as cooking, and preparing a liquid medium by adding the raw material and other nutrients to water, There is a liquid koji that inoculates and cultivates gonococcal spores or precultured hyphae.
従来の酒類又は発酵飲食品、例えば、日本酒、焼酎、しょうゆ、みそ、みりん等の製造では、固体培養法により製麹された、いわゆる固体麹が広く利用されている。この固体培養法は、アスペルギルス・カワチ(Aspergillus kawachii)、アスペルギルス・アワモリ(Aspergillus awamori)、アスペルギルス・ニガー(Aspergillus niger)、アスペルギルス・オリーゼ(Aspergillus oryzae)、又はアスペルギルス・ソーヤ(Aspergillus sojae)等の麹菌の胞子を、蒸煮した穀類等の固体原料へ散布し、その表面で麹菌を増殖させる培養方法である。 In the production of conventional alcoholic beverages or fermented foods and beverages, such as sake, shochu, soy sauce, miso, mirin, etc., so-called solid koji produced by a solid culture method is widely used. This solid culture method can be performed using Aspergillus kawachii, Aspergillus awamori, Aspergillus niger, Aspergillus oryzae, or Aspergillus soja. This is a culturing method in which spores are sprayed on a solid raw material such as steamed cereal and the koji mold is grown on the surface.
例えば、焼酎の製造では、アスペルギルス・カワチ(Aspergillus kawachii)やアスペルギルス・アワモリ(Aspergillus awamori)等の固体麹が広く用いられている。しかしながら、固体培養法は、原料や麹菌が不均一に分散する培養系であるため、温度や水分含量、各種栄養成分といった因子を均一にすることが困難であり、その培養制御は大変煩雑である。また、開放状態で製麹されることも多く、この場合は、雑菌による汚染といった品質管理面での注意も要する。そのため、大規模製造には不向きな方法ともいえる。 For example, in the production of shochu, solid soot such as Aspergillus kawachii and Aspergillus awamori is widely used. However, since the solid culture method is a culture system in which raw materials and koji molds are dispersed non-uniformly, it is difficult to make uniform factors such as temperature, water content, and various nutrient components, and the culture control is very complicated. . In addition, iron is often produced in an open state, and in this case, attention is required in terms of quality control such as contamination by various bacteria. Therefore, it can be said that the method is not suitable for large-scale manufacturing.
これに対して、液体培養法は、培養制御や品質管理が容易であり、効率的な生産に適した培養形態であるが、例えば、焼酎醸造に必要な酵素活性が十分に得られない等で、麹菌を液体培養して得られる培養物を、実際に焼酎麹として用いた例は少ない。ここで、液体培養法で得られる培養物とは、液体培養法で得られる培養物そのもの(以下、液体麹ともいう)の他、培養液、菌体、それらの濃縮物又はそれらの乾燥物であってもよい。 In contrast, the liquid culture method is easy to control and quality control, and is a culture form suitable for efficient production. For example, the enzyme activity required for shochu brewing cannot be obtained sufficiently. There are few examples where the culture obtained by liquid culture of Aspergillus oryzae is actually used as shochu. Here, the culture obtained by the liquid culture method refers to a culture itself obtained by the liquid culture method (hereinafter also referred to as a liquid koji), a culture solution, a microbial cell, a concentrate thereof, or a dry product thereof. There may be.
液体培養法で得られる培養物が焼酎等の発酵飲食品の製造に利用されない大きな理由として、液体培養では麹菌のアミラーゼ、セルラーゼ等の酵素生産挙動が固体培養と大きく異なるばかりか、全般的に生産性が低下することが知られている(非特許文献1参照)。 The main reason why the culture obtained by the liquid culture method is not used for the production of fermented foods and drinks such as shochu is not only the enzyme production behavior of amylase and cellulase of gonorrhea is significantly different from that of solid culture, but overall production It is known that the property decreases (see Non-Patent Document 1).
通常、焼酎をはじめとする酒類の製造では、並行複発酵によりアルコールが生成される。従って、麹菌へのグルコース供給に影響を与える麹菌の糖質分解関連酵素、特にグルコアミラーゼや耐酸性α−アミラーゼは、アルコール発酵における鍵酵素である。しかしながら、液体培養法で得られる培養物において、グルコアミラーゼの活性は著しく低く、生産挙動も固体培養とは大きく異なることが知られている(非特許文献2参照)。 Usually, in the production of alcoholic beverages including shochu, alcohol is produced by parallel double fermentation. Therefore, the saccharide-degrading-related enzymes of koji mold that affect glucose supply to koji molds, in particular glucoamylase and acid-resistant α-amylase, are key enzymes in alcohol fermentation. However, it is known that in the culture obtained by the liquid culture method, the activity of glucoamylase is remarkably low, and the production behavior is greatly different from that of solid culture (see Non-Patent Document 2).
麹菌のグルコアミラーゼ活性を向上させる方法として、菌糸の生育にストレスを与えながら麹菌を培養する方法(特許文献1参照)や焙炒した穀類を麹菌培養液に添加する方法(特許文献2参照)が報告されている。特許文献1に開示の方法は、多孔性膜上又は空隙を有する包括固定化剤中で培養してグルコアミラーゼをコードする新規遺伝子glaBを発現させて同酵素活性を高めるもので、厳密な制御又は特殊な培養装置が必要であり、実用的ではない。また、特許文献2に開示の方法は、原料の少なくとも一部に焙炒した穀類を用いた液体培地で麹菌を培養するもので、穀類を焙炒するという、新たな製造工程が加わることになる。
As a method for improving the glucoamylase activity of Aspergillus oryzae, a method of cultivating Aspergillus oryzae while stressing the growth of mycelia (see Patent Document 1) or a method of adding roasted cereals to an Aspergillus culture medium (see Patent Document 2) It has been reported. The method disclosed in
そこで、本発明者らは、麹菌にとって難分解性の糖質を含有する液体培地を用いた麹菌の培養方法に関する発明を提案した(特許文献3参照)。この発明によれば、麹菌の液体培養において、酒類又は発酵飲食品の製造に使用可能な、グルコアミラーゼ等の糖質分解関連酵素の活性が高い麹菌培養物を、簡便、且つ安価に得ることができる。 Therefore, the present inventors have proposed an invention relating to a method for culturing koji molds using a liquid medium containing a saccharide that is hardly degradable for koji molds (see Patent Document 3). According to the present invention, in a liquid culture of Aspergillus oryzae, it is possible to easily and inexpensively obtain a Neisseria gonorrhoeae culture having high activity of a saccharide degradation-related enzyme such as glucoamylase, which can be used for production of alcoholic beverages or fermented foods and drinks. it can.
一方、耐酸性α−アミラーゼについては、最近、分子生物学的な解析が詳細に行なわれ始めている(非特許文献3参照)。それによれば、白麹菌は非耐酸性α−アミラーゼと耐酸性α−アミラーゼという性質の異なる2種類のアミラーゼ遺伝子を有しているが、その発現様式は大きく異なっており、液体培養においては、非耐酸性α−アミラーゼは十分に生産されるものの、焼酎醸造の鍵酵素である耐酸性α−アミラーゼはほとんど生産されないことが報告されている。 On the other hand, regarding acid-resistant α-amylase, molecular biological analysis has recently started in detail (see Non-Patent Document 3). According to it, white mold has two types of amylase genes with different properties, non-acid-resistant α-amylase and acid-resistant α-amylase, but their expression patterns are greatly different. Although acid-resistant α-amylase is sufficiently produced, it is reported that acid-resistant α-amylase, which is a key enzyme for shochu brewing, is hardly produced.
焼酎製造では、焼酎もろみの腐造防止のために低pH環境下で醸造する。しかし、非耐酸性α−アミラーゼは、低pH条件では速やかに失活してしまうため、焼酎醸造の糖質分解にはほとんど貢献しない。そのため、焼酎醸造の糖質分解に寄与していると考えられる耐酸性α−アミラーゼを、麹菌の液体培養で大量に生成させることが、焼酎製造のために不可欠である。 In the production of shochu, brewing is performed in a low pH environment in order to prevent the shochu moromi from becoming rotted. However, non-acid resistant α-amylase is rapidly inactivated under low pH conditions, and therefore hardly contributes to the decomposition of carbohydrates in shochu brewing. For this reason, it is indispensable for producing shochu to produce a large amount of acid-resistant α-amylase, which is thought to contribute to the saccharide degradation of shochu brewing, by liquid culture of koji mold.
過去には、麹菌の液体培養における耐酸性α−アミラーゼの生産挙動を検討した報告があるものの、その方法はペプトンやクエン酸緩衝液を含む合成培地を用いているし、培養時間が100時間以上かかるなど、実際の焼酎醸造に適用できるような液体麹の製造方法であるとは言い難い(非特許文献4参照)。
しかしながら、特許文献3の方法ではグルコアミラーゼの活性が高い麹菌培養物は、難分解性糖質を加えて調製された液体培地で麹菌を培養するもので、穀類等の培養原料で調製された普通の液体培地を用いて培養されるものではない。 However, in the method of Patent Document 3, a koji mold culture having high glucoamylase activity is a koji mold cultured in a liquid medium prepared by adding a hardly degradable carbohydrate, and is usually prepared from a culture raw material such as cereals. The liquid culture medium is not used.
また、麹菌を液体培地で培養してグルコアミラーゼ活性が高い麹菌培養物を得る技術は開示されているが、アルコール発酵におけるもう一つの鍵酵素である耐酸性α−アミラーゼの活性が高い液体麹を、液体培地で麹菌を培養して得るという技術が開示されたものはない。この耐酸性α−アミラーゼは、液体培養では生成されない酵素であると一般的に言われており、これまでに耐酸性α−アミラーゼの活性が高い液体麹は開発されていない。 Further, although a technique for culturing koji mold in a liquid medium to obtain a koji mold culture having a high glucoamylase activity has been disclosed, a liquid koji having a high activity of acid-resistant α-amylase, which is another key enzyme in alcohol fermentation, is disclosed. None of the techniques disclosed by culturing koji molds in a liquid medium are disclosed. This acid-resistant α-amylase is generally said to be an enzyme that is not produced in liquid culture, and a liquid koji with high acid-resistant α-amylase activity has not been developed so far.
本発明の目的は、発酵飲食品の製造に用いられる液体麹、特に焼酎醸造のアルコール発酵における鍵酵素となるグルコアミラーゼ、及び耐酸性α−アミラーゼの活性が高い液体麹を特殊な糖質等を加えたり、焙炒処理された原料を使用するといった特別の液体培地でなく、未精白の穀類の原料を使用した液体培地で麹菌を培養して液体麹を製造する方法を提供することである。 The object of the present invention is to use liquid koji used in the production of fermented foods and drinks, in particular glucoamylase, which is a key enzyme in alcohol fermentation of shochu brewing, and liquid koji with high activity of acid-resistant α-amylase with special carbohydrates, etc. It is to provide a method for producing liquid koji by culturing koji molds in a liquid medium using raw materials of unmilled cereals instead of a special liquid medium such as adding or using roasted raw materials.
本発明者らは、上記課題を解決すべく鋭意検討を重ねた結果、表面が穀皮で覆われた穀類を使用した液体培地で麹菌を培養することで、グルコアミラーゼ、及び耐酸性α−アミラーゼの酵素活性が増強された液体麹が製造されることを見出して本発明を完成するに至った。 As a result of intensive studies to solve the above-mentioned problems, the present inventors have cultured gonococci in a liquid medium using cereals whose surfaces are covered with husks, thereby producing glucoamylase and acid-resistant α-amylase. It was found that a liquid koji with enhanced enzyme activity was produced, and the present invention was completed.
すなわち、本発明は以下に示すものを提供する。 That is, the present invention provides the following.
(1) 発酵飲食品製造に用いられる液体麹の製造方法であって、培養原料として表面が穀皮で覆われた穀類を含む液体培地で白麹菌及び/又は黒麹菌を培養して、培養物中にグルコアミラーゼと耐酸性α−アミラーゼとを同時に生成、蓄積させることを特徴とする発酵飲食品製造用の液体麹の製造方法。 (1) A method for producing liquid koji used for the production of fermented foods and drinks, comprising culturing white koji molds and / or black koji molds in a liquid medium containing cereals whose surfaces are covered with husks as a culture raw material . A method for producing a liquid koji for producing fermented foods and drinks , characterized in that glucoamylase and acid-resistant α-amylase are simultaneously produced and accumulated therein .
(2) 穀類が、未精白、或いは少なくとも穀皮が穀粒の表面に残されている程度までに精白された精白歩合以上のものである(1)に記載の液体麹の製造方法。 (2) The method for producing a liquid koji according to (1), wherein the cereal is unmilled or is at least a milling ratio that is milled to the extent that the husk is left on the surface of the grain.
(3)液体培地が、水に対して1〜20%(w/vol)の穀類を含むものである請求項1または2に記載の液体麹の製造方法。 ( 3 ) The method for producing a liquid koji according to claim 1 or 2, wherein the liquid medium contains 1 to 20% (w / vol) of cereal with respect to water.
(4) (1)から(3)のいずれか1項に記載の方法で得られた前記液体麹を用いて発酵飲食品の製造を行なう発酵飲食品の製造方法。 ( 4 ) The manufacturing method of fermented food / beverage products which manufactures fermented food / beverage products using the said liquid koji obtained by the method of any one of (1) to ( 3 ).
(5) 発酵飲食品の製造が、すべての工程が液相で行なわれる(4)に記載の発酵飲食品の製造方法。 ( 5 ) The method for producing a fermented food or drink according to ( 4 ), wherein all the steps are performed in a liquid phase.
(6) 発酵飲食品の製造が、外界と遮蔽状態が保たれた状態の液相で行われる(4)または(5)に記載の発酵飲食品の製造方法。 ( 6 ) The method for producing a fermented food / beverage product according to (4) or (5) , wherein the fermented food / beverage product is produced in a liquid phase in a state where the outside and the shielded state are maintained.
(7) 発酵飲食品の製造が、前記液体麹に掛け原料を仕込んで一次もろみを製造することにより行なわれる(4)から(6)のいずれかに記載の発酵飲食品の製造方法。 ( 7 ) The method for producing a fermented food or drink according to any one of (4) to (6) , wherein the fermented food or drink is produced by placing the raw material on the liquid koji and producing a primary mash.
(8) 発酵飲食品が、焼酎である(4)から(7)のいずれかに記載の発酵飲食品の製造方法。 ( 8 ) The method for producing a fermented food or drink according to any one of (4) to (7) , wherein the fermented food or drink is shochu.
(9) 少なくとも、グルコアミラーゼと、耐酸性α−アミラーゼとを有する発酵飲食品製造用の(1)〜(3)のいずれかに記載の方法により作製された液体麹セット。 ( 9 ) A liquid koji set produced by the method according to any one of (1) to (3) for producing a fermented food or drink having at least glucoamylase and acid-resistant α- amylase .
本発明によれば、表面が穀皮で覆われた穀類を含む液体培地で麹菌を培養することで、グルコアミラーゼや耐酸性α−アミラーゼといった焼酎醸造に必要な酵素群が同時に高生産された液体麹が製造できる。液体培養は固体培養に比べ厳密な培養コントロールが可能であるため、品質が安定した液体麹を安価に製造することができる。 According to the present invention, a liquid in which a group of enzymes necessary for shochu brewing such as glucoamylase and acid-resistant α-amylase is simultaneously produced at high yield by culturing koji mold in a liquid medium containing cereals whose surface is covered with husk. Can produce firewood. Since liquid culture allows stricter culture control than solid culture, a liquid koji with stable quality can be produced at low cost.
また、本発明により製造した液体麹を用いると、従来の固体麹を用いた焼酎もろみと同程度の発酵性が得られ、製造された焼酎は固体麹を用いて製造された焼酎と同程度の品質を有し、官能的にも遜色ない焼酎を製造することができる。 In addition, when the liquid koji produced by the present invention is used, fermentability comparable to that of shochu mash using conventional solid koji is obtained, and the produced shochu is about the same as the koji made using the solid koji. A shochu liquor that has quality and is sensuously inferior can be produced.
しかも、本発明において使用される穀類は、未精白、或いは少なくとも穀皮が穀粒の表面に残されている程度までに精白されたものであるので、原料利用率や歩留まりの向上が期待できる。 Moreover, since the cereals used in the present invention are not whitened or have been at least polished to the extent that the husk is left on the surface of the grain, an improvement in raw material utilization rate and yield can be expected.
また、本発明により製造した液体麹を用いて焼酎を製造する場合に、固体麹を使用する従来の焼酎製造とは異なり、全工程を液相のままで行なうことが可能なので、従来に比べ効率的、かつ安定的な焼酎製造システムを提供することができる。 In addition, when producing shochu using the liquid soot produced according to the present invention, unlike the conventional shochu making using solid soot, the entire process can be performed in the liquid phase, so that the efficiency is higher than in the past. And a stable shochu production system can be provided.
以下、本発明について具体的に説明する。 Hereinafter, the present invention will be specifically described.
本発明における液体麹の製造方法は、穀類等の原料を添加して調製された液体培地で麹菌の培養を行ない、グルコアミラーゼ、及び耐酸性α−アミラーゼの酵素活性を増強した液体麹を製造する工程を包含するものである。すなわち、原料として前記した穀類を使用して麹菌を培養するため、当該穀類中のでん粉の糖化に時間がかかり、培養系への糖の放出速度が抑制され、液体麹の酵素活性が増強される。しかも、グルコアミラーゼと、耐酸性α−アミラーゼが同時にバランスよく生成、蓄積される。
本発明において、原料として用いる穀類としては大麦、米、小麦、そば、ヒエ、アワ、キビ、コウリャン、トウモロコシ等を挙げることができる。これらの原料の形状には、未精白物、または少なくとも穀皮が穀粒の表面に残されている程度までに精白された精白歩合以上のもの等を用いることができる。例えば、穀類が大麦の場合には、未精白の精白歩合100%のもの、或いは未精白の精白歩合を100%とし、この未精白の精白歩合(100%)から大麦の穀皮歩合(一般的には7〜8%)を差し引いた割合、すなわち、92〜93%程度の精白歩合以上のものである。
In the method for producing liquid koji according to the present invention, koji molds are cultured in a liquid medium prepared by adding raw materials such as cereals to produce a liquid koji having enhanced enzyme activities of glucoamylase and acid-resistant α-amylase. The process is included. That is, since the koji mold is cultured using the above-mentioned cereal as a raw material, it takes time for saccharification of starch in the cereal, the sugar release rate to the culture system is suppressed, and the enzyme activity of the liquid koji is enhanced. . Moreover, glucoamylase and acid-resistant α-amylase are simultaneously generated and accumulated in a balanced manner.
In the present invention, examples of cereals used as a raw material include barley, rice, wheat, buckwheat, millet, millet, millet, cucumber, and corn. As the shape of these raw materials, it is possible to use an unmilled product, or at least a milling ratio that has been milled to such an extent that the husk remains on the surface of the grain. For example, when the cereal is barley, the unpolished milling rate is 100%, or the unpolished milling rate is 100%, and the unpolished milling rate (100%) is used to obtain the barley grain ratio (general Is a ratio obtained by subtracting 7 to 8%), that is, a fineness ratio of about 92 to 93% or more.
ここで、精白歩合とは穀類を精白して残った穀類の割合を言い、例えば精白歩合90%とは、穀類の表層部の穀皮等を10%削り取ることを意味する。また、本発明において玄麦とは、未精白の麦から、穀皮が穀粒の表面に残されている程度までに精白されたものまで、すなわち精白歩合90%以上のものを含む。また、穀皮とは穀類の粒の表面を覆っている外側部位のことを言う。 Here, the milling ratio refers to the ratio of cereals left after cerealing, and for example, the milling ratio of 90% means that 10% of the skin of the surface layer of the cereal is scraped off. Moreover, in the present invention, the unpolished barley includes unpolished wheat to those that have been polished to such an extent that the husk remains on the surface of the grain, that is, those having a polishing ratio of 90% or more. Moreover, a grain skin means the outer side part which has covered the surface of the grain of cereals.
原料の穀類は、水と混合して液体培地を調製する。この穀類の配合割合は、麹菌の培養中にグルコアミラーゼ、及び耐酸性α−アミラーゼが選択的に生成、蓄積される程度のものに調製される。例えば、大麦を原料とした場合には、水に対して玄麦を1〜20%(w/vol)添加した液体培地に調製される。また、玄麦として無精白の大麦を用いた場合には、さらに好ましくは8〜10%(w/vol)添加した液体培地に調製され、玄麦として95%精白した大麦を原料とした場合には、さらに好ましくは1〜4%(w/vol)添加した液体培地に調製される。
このように、使用する原料の精白度、使用する麹菌株、原料の種類等によって、最適な配合使用量は異なるので、任意に選択すればよい。
Raw grain is mixed with water to prepare a liquid medium. The blending ratio of this cereal is adjusted so that glucoamylase and acid-resistant α-amylase are selectively generated and accumulated during the cultivation of Aspergillus. For example, when barley is used as a raw material, it is prepared in a liquid medium in which 1 to 20% (w / vol) of brown barley is added to water. In addition, when unpolished barley is used as brown wheat, it is more preferably prepared in a liquid medium supplemented with 8 to 10% (w / vol). More preferably, it is prepared in a liquid medium supplemented with 1 to 4% (w / vol).
As described above, the optimum blending amount varies depending on the degree of whitening of the raw material used, the koji strain used, the type of raw material, and the like, and may be arbitrarily selected.
玄麦を1〜20%(w/vol)添加した液体培地で麹菌を培養すると、グルコアミラーゼ、及び耐酸性α−アミラーゼの酵素がバランスよく高生産され、特に玄麦を8〜10%(w/vol)添加した液体培地では、焼酎醸造に使用するのに十分な酵素活性を有する液体麹が得られる。玄麦の使用量が10%(w/vol)より多くなると、培養液の粘性が高くなり、麹菌を好気培養するために必要な酸素や空気の供給が不十分となり、培養物中の酸素濃度が低下して、培養が進み難くなるので好ましくない。 When gonococcus is cultured in a liquid medium supplemented with 1 to 20% (w / vol) of barley, glucoamylase and acid-resistant α-amylase enzymes are produced in a well-balanced manner, and in particular, 8 to 10% (w / vol) of barley is produced. ) With the added liquid medium, a liquid koji having sufficient enzyme activity for use in shochu brewing can be obtained. When the amount of brown barley used exceeds 10% (w / vol), the viscosity of the culture solution becomes high, the supply of oxygen and air necessary for aerobic culture of koji mold is insufficient, and the oxygen concentration in the culture Is not preferable because the culture is difficult to proceed.
原料に含まれるでん粉は、培養前にあらかじめ糊化しておいてもよい。でん粉の糊化方法については特に限定はなく、蒸きょう法、焙炒法等常法に従って行なえばよい。後述する液体培地の殺菌工程において、高温高圧滅菌等によりでん粉の糊化温度以上に加熱する場合は、この処理によりでん粉の糊化も同時に行なわれる。 The starch contained in the raw material may be gelatinized before culturing. The starch gelatinization method is not particularly limited, and may be performed according to a conventional method such as a steaming method or a roasting method. In the sterilization step of the liquid medium described later, when the starch is heated to a starch gelatinization temperature or higher by high-temperature high-pressure sterilization or the like, the starch gelatinization is simultaneously performed by this treatment.
液体培地には、前述の原料の他に栄養源として有機物、無機塩等を添加するのが好ましい。これらの添加物は麹菌の培養に一般に使用されているものであれば特に限定はないが、有機物としては米糠、小麦麩、コーンスティープリカー、大豆粕、脱脂大豆等を、無機塩としてはアンモニウム塩、硝酸塩、カリウム塩、酸性リン酸塩、カルシウム塩、マグネシウム塩等の水溶性の化合物を挙げることができ、2種類以上の有機物及び/又は無機塩を同時に使用してもよい。これらの添加量は麹菌の増殖を促進する程度であれば特に限定はないが、有機物としては0.1〜5%(w/vol)程度、無機塩としては0.1〜1%(w/vol)程度添加するのが好ましい。このようにして得られる麹菌の液体培地は必要に応じて滅菌処理を行なってもよく、処理方法には特に限定はない。例としては、高温高圧滅菌法を挙げることができ、121℃で15分間行なえばよい。 In addition to the aforementioned raw materials, it is preferable to add organic substances, inorganic salts, and the like as nutrient sources to the liquid medium. These additives are not particularly limited as long as they are generally used for culturing koji mold, but organic substances include rice bran, wheat straw, corn steep liquor, soybean meal, defatted soybean, etc., and inorganic salts are ammonium salts. , Nitrates, potassium salts, acidic phosphates, calcium salts, magnesium salts, and the like, and two or more organic substances and / or inorganic salts may be used at the same time. These addition amounts are not particularly limited as long as they promote the growth of Neisseria gonorrhoeae, but are about 0.1 to 5% (w / vol) as organic substances and 0.1 to 1% (w / vol.) As inorganic salts. It is preferable to add about vol. The liquid medium of Aspergillus thus obtained may be sterilized as necessary, and the treatment method is not particularly limited. As an example, a high-temperature and high-pressure sterilization method can be mentioned, which may be performed at 121 ° C. for 15 minutes.
滅菌した液体培地を培養温度まで冷却後、麹菌を液体培地に接種する。本発明で用いる麹菌は、糖質分解酵素生産能を有する麹菌、好ましくはグルコアミラーゼ生産能、耐酸性α−アミラーゼ生産能を有する麹菌であり、例えば、アスペルギルス・カワチ(Aspergillus kawachii)等に代表される白麹菌、アスペルギルス・アワモリ(Aspergillus awamori)やアスペルギルス・ニガー(Aspergillus niger)等に代表される黒麹菌等が挙げられる。また、培地に接種する麹菌の形態は任意であり、胞子又は菌糸を用いることができる。 The sterilized liquid medium is cooled to the culture temperature, and then the koji mold is inoculated into the liquid medium. The koji mold used in the present invention is a koji mold having an ability to produce a saccharide-degrading enzyme, preferably a koji mold having a glucoamylase producing ability and an acid-resistant α-amylase producing ability, and is represented by, for example, Aspergillus kawachii. that white koji, black koji mold and the like typified by Aspergillus awamori (Aspergillus awamori) and Aspergillus niger (Aspergillus niger) or the like. Moreover, the form of the koji mold inoculated into the medium is arbitrary, and spores or hyphae can be used.
これらの麹菌は一種類の菌株による培養、又は同種若しくは異種の二種類以上の菌株による混合培養のどちらでも用いることができる。これらは胞子又は前培養により得られる菌糸のどちらの形態のものを用いても問題はないが、菌糸を用いる方が対数増殖期に要する時間が短くなるので好ましい。麹菌の液体培地への接種量には特に制限はないが、液体培地1ml当り、胞子であれば1×104〜1×106個程度、菌糸であれば前培養液を0.1〜10%程度接種することが好ましい。 These koji molds can be used either by culturing with one kind of strain or mixed culturing with two or more kinds of the same or different kinds of strains. There is no problem whether these are used in the form of spores or hyphae obtained by preculture, but it is preferable to use hyphae because the time required for the logarithmic growth phase is shortened. There is no particular limitation on the amount of koji mold inoculated into the liquid medium, but about 1 × 10 4 to 1 × 10 6 spores per 1 ml of the liquid medium, and 0.1 to 10 of the preculture solution for mycelia. It is preferable to inoculate about 1%.
麹菌の培養温度は、生育に影響を及ぼさない限りであれば特に限定はないが、好ましくは25〜45℃、より好ましくは30〜40℃で行なうのがよい。培養温度が低いと麹菌の増殖が遅くなるため雑菌による汚染が起きやすくなる。培養時間は24〜72時間で培養するのが好ましい。培養装置は液体培養を行なうことができるものであればよいが、麹菌は好気培養を行なう必要があるので、酸素や空気を培地中に供給できる好気的条件下で行なう必要がある。また、培養中は培地中の原料、酸素、及び麹菌が装置内に均一に分布するように撹拌をするのが好ましい。撹拌条件や通気量については、培養環境を好気的に保つことができる条件であればいかなる条件でもよく、培養装置、培地の粘度等により適宜選択すればよい。 The culture temperature of the koji mold is not particularly limited as long as it does not affect the growth, but it is preferably 25 to 45 ° C, more preferably 30 to 40 ° C. If the culture temperature is low, the growth of Aspergillus oryzae slows down, and contamination with various bacteria tends to occur. The culture time is preferably 24 to 72 hours. Any culture apparatus may be used as long as it can perform liquid culture. However, since Neisseria gonorrhoeae needs to perform aerobic culture, it needs to be performed under aerobic conditions in which oxygen and air can be supplied into the medium. Moreover, it is preferable to stir so that the raw material, oxygen, and koji mold in the medium are uniformly distributed in the apparatus during the culture. The stirring conditions and the aeration amount may be any conditions as long as the culture environment can be maintained aerobically, and may be appropriately selected depending on the culture apparatus, the viscosity of the medium, and the like.
上記の培養法で培養することにより、グルコアミラーゼ、及び耐酸性α−アミラーゼの酵素が同時にバランスよく生成され、焼酎醸造に使用できる酵素活性を有する液体麹となる。尚、上記の培養法で得られる液体麹は、培養したそのものの他に、培養物を遠心分離等することにより得られる培養液、それらの濃縮物又はそれらの乾燥物等としてもよい。 By culturing by the above culture method, glucoamylase and acid-resistant α-amylase enzymes are simultaneously produced in a well-balanced manner, and a liquid koji having enzyme activity that can be used for shochu brewing is obtained. In addition, the liquid koji obtained by the above culture method may be a culture solution obtained by centrifuging the culture, a concentrate thereof, a dry product thereof, or the like in addition to the culture itself.
本発明の製造方法で得られた液体麹等は、酒類又は発酵飲食品の製造に用いることができる。例えば、清酒を製造する場合には、酒母や各もろみ仕込み段階において、焼酎を製造する場合には、もろみ仕込み段階において、しょうゆを製造する場合には、盛り込みの段階において、味噌を製造する場合には、仕込み段階において、みりんを製造する場合は、仕込み段階において、液体麹等を固体麹の代わりに用いることができる。 The liquid koji obtained by the production method of the present invention can be used for the production of alcoholic beverages or fermented foods and drinks. For example, when producing sake, when producing shochu at the mash mother and each mash preparation stage, when producing soy sauce at the mash preparation stage, when producing miso at the preparation stage In the preparation stage, when producing mirin, liquid soot can be used instead of solid soot in the preparation stage.
また、上記した液体麹或いは培養物から得られる培養液又はそれらの濃縮物等を用いて酒類又は発酵飲食品を製造する場合には、全工程を液相で行なうことができる。全工程を液相で行なう酒類の製造方法としては、例えば、焼酎を製造する場合、トウモロコシ、麦、米、いも、さとうきび等を掛け原料に用い、該原料を約80℃の高温で耐熱性酵素剤を使用して溶かして液化した後、これに上記した液体麹、及び酵母を添加することでアルコール発酵させたもろみを、常圧蒸留法又は減圧蒸留法等により蒸留して製造する方法が挙げられる。 Moreover, when manufacturing liquor or fermented food / beverage products using the culture liquid obtained from the above-mentioned liquid koji or culture, or those concentrates, all processes can be performed in a liquid phase. As a method for producing alcoholic beverages in which all steps are performed in a liquid phase, for example, when producing shochu, corn, wheat, rice, potato, sugar cane, etc. are used as raw materials, and the raw materials are used at a high temperature of about 80 ° C. A method of producing a mash that has been subjected to alcohol fermentation by adding the above-described liquid koji and yeast after being melted and liquefied using an agent, by an atmospheric distillation method or a vacuum distillation method, etc. It is done.
以下、本発明を実施例によってより具体的に説明するが、本発明はこれらの実施例に限定されるものではない。 EXAMPLES Hereinafter, although an Example demonstrates this invention more concretely, this invention is not limited to these Examples.
<実験例1>[液体麹の製造における玄麦の使用量の検討]
原料の玄麦の割合を表1に示すように変えて5種類の液体培地を調製し、それぞれの液体培地で麹菌を培養して液体麹を製造した。
<Experimental example 1> [Examination of the amount of brown wheat used in the production of liquid koji]
Five types of liquid media were prepared by changing the ratio of raw barley as shown in Table 1, and koji molds were cultured in the respective liquid media to produce liquid koji.
まず、硝酸カリウム0.2%(w/vol)、リン酸2水素カリウム0.3%(w/vol)を添加した水に玄麦が1、2、4、8、10%(w/vol)になるように加えた5種類の液体培地を調製した。それぞれの液体培地について、調製した液体培地100mlを容量500mlのバッフル付三角フラスコに入れ、オートクレーブ滅菌後、あらかじめ液体培地で前培養した白麹菌(Aspergillus kawachii IFO4308)を液体培地に対して1%(v/vol)になるように接種した。尚、玄麦は国産2条大麦の未精白のものを使用した。 First, brown wheat becomes 1, 2, 4, 8, 10% (w / vol) in water added with potassium nitrate 0.2% (w / vol) and potassium dihydrogen phosphate 0.3% (w / vol) Five types of liquid media added as described above were prepared. For each liquid medium, 100 ml of the prepared liquid medium was placed in a 500 ml baffled Erlenmeyer flask, sterilized by autoclave, and pre-cultured in white liquid (Aspergillus kawachii IFO4308) in 1% (v / Vol). In addition, the unpolished white wheat barley used for domestic barley was used.
その後、温度37℃、振盪速度100rpmにて48時間培養を行なった。培養終了後、得られたそれぞれの培養物について、グルコアミラーゼ、耐酸性α−アミラーゼの生成量を測定した。そして、表1及び図1に玄麦の使用量別の液体培地で培養して得られた培養物のグルコアミラーゼ、及び耐酸性α−アミラーゼの生成量を示した。尚、グルコアミラーゼの酵素活性の測定には、糖化力分別定量キット(キッコーマン製)を用いた。また、耐酸性α−アミラーゼの酵素活性の測定は、<非特許文献3>に記載の方法を若干改良し、培養物を酸処理することで非耐酸性α−アミラーゼを失活させた後、α−アミラーゼ測定キット(キッコーマン製)を用いて耐酸性α−アミラーゼを測定した。より具体的には、培養液1mlに9mlの100mM 酢酸緩衝液(pH3)を添加し、37℃で1時間酸処理を行なった後に、α−アミラーゼ測定キット(キッコーマン製)を用いて測定した。 Thereafter, the cells were cultured for 48 hours at a temperature of 37 ° C. and a shaking speed of 100 rpm. After completion of the culture, the amount of glucoamylase and acid-resistant α-amylase produced was measured for each of the obtained cultures. Table 1 and FIG. 1 show the amounts of glucoamylase and acid-resistant α-amylase produced in the culture obtained by culturing in the liquid medium according to the amount of brown wheat used. In addition, the saccharification power fractionation determination kit (made by Kikkoman) was used for the measurement of the enzyme activity of glucoamylase. In addition, the enzyme activity of acid-resistant α-amylase was measured by slightly improving the method described in <Non-Patent Document 3> and inactivating the non-acid-resistant α-amylase by acid treatment of the culture. Acid-resistant α-amylase was measured using an α-amylase measurement kit (manufactured by Kikkoman). More specifically, 9 ml of 100 mM acetate buffer (pH 3) was added to 1 ml of the culture solution, and after acid treatment at 37 ° C. for 1 hour, measurement was performed using an α-amylase measurement kit (manufactured by Kikkoman).
一方、対照区として、原料に国産2条大麦を精白歩合70%に精白した麦(以下、丸麦と称する)を使用して、試験区と同じようにして液体培地を調製して、同一条件で培養し、培養終了後、得られたそれぞれの培養物について、同じくグルコアミラーゼ、耐酸性α−アミラーゼの生成量を測定した。そして、表1及び図2に丸麦の使用量別の液体培地で培養して得られた培養物のグルコアミラーゼ、及び耐酸性α−アミラーゼ生成量を示した。 On the other hand, a liquid medium was prepared as in the test section using the wheat that had been refined with 70% white milling ratio of domestic two-row barley as the raw material, and prepared in the same manner as in the test section. After culturing and after completion of the culture, the amounts of glucoamylase and acid-resistant α-amylase produced were measured for each of the obtained cultures. Table 1 and FIG. 2 show the amounts of glucoamylase and acid-resistant α-amylase produced in the cultures obtained by culturing in the liquid medium according to the amount of barley used.
表1及び図1に示すように、玄麦を使用して培養したものは、玄麦の使用量の増加と共にグルコアミラーゼと耐酸性α−アミラーゼの酵素が同時にバランスよく高生産されており、生成量も対照区の丸麦を使用した場合に比べて大幅に増加していることが確認された。特に、玄麦を10%(w/vol)添加した液体培地では、グルコアミラーゼが217.3U/ml、耐酸性α−アミラーゼが14.0U/ml生成されており、焼酎醸造で使用するのに十分な酵素活性が同時に得られた。(参考までに、焼酎製造に必要なグルコアミラーゼと耐酸性α−アミラーゼの酵素活性値は、グルコアミラーゼが100U/ml以上、耐酸性α−アミラーゼが10U/ml以上である。)
一方、丸麦を使用した対照区では、表1及び図2に示すように、グルコアミラーゼ活性は丸麦を2%(w/vol)添加した液体培地で最大であり、耐酸性α−アミラーゼ活性は丸麦を8%(w/vol)添加した液体培地で最大となっているが、両方の酵素が同時に高生産されることはなかった。
As shown in Table 1 and FIG. 1, cultivated using brown barley produced a high balance of glucoamylase and acid-resistant α-amylase simultaneously with the increase in the amount of brown wheat used, and the amount produced was also high. It was confirmed that there was a significant increase compared to using control barley. In particular, in a liquid medium supplemented with 10% (w / vol) brown barley, 217.3 U / ml of glucoamylase and 14.0 U / ml of acid-resistant α-amylase were produced, which is sufficient for use in shochu brewing. Enzyme activity was obtained at the same time. (For reference, the enzyme activity values of glucoamylase and acid-resistant α-amylase necessary for shochu production are 100 U / ml or more for glucoamylase and 10 U / ml or more for acid-resistant α-amylase.)
On the other hand, in the control group using round barley, as shown in Table 1 and FIG. 2, the glucoamylase activity is maximum in a liquid medium supplemented with 2% (w / vol) of barley, and the acid-resistant α-amylase activity is round barley. In the liquid medium supplemented with 8% (w / vol), both enzymes were not produced at the same time.
このように、玄麦を1〜20%(w/vol)添加した液体培地で麹菌を培養することでグルコアミラーゼ、及び耐酸性α−アミラーゼが同時にバランスよく生成される。特に、玄麦(未精白)8〜10%(w/vol)の添加では、焼酎醸造で使用するのに十分な酵素活性が同時に得られる液体麹が製造できることになった。 Thus, glucoamylase and acid-resistant α-amylase are simultaneously produced in a well-balanced manner by culturing koji molds in a liquid medium supplemented with 1 to 20% (w / vol) of brown wheat. In particular, the addition of 8 to 10% (w / vol) of brown barley (unrefined white) made it possible to produce a liquid koji that can simultaneously provide sufficient enzyme activity for use in shochu brewing.
玄麦を使用した液体培地で麹菌を培養すると、グルコアミラーゼ、及び耐酸性α−アミラーゼが同時にバランスよく高生産されるのは、原料として表面が穀皮で覆われた玄麦を使用することで、原料中のでん粉に由来するグルコース等の糖の放出が穀皮によって抑制されて、培養中の糖濃度が比較的低い状態で培養されるため、グルコアミラーゼや耐酸性α−アミラーゼ等の酵素が生成し易いことによるものと考えられる。 When gonococcus is cultured in a liquid medium using brown barley, glucoamylase and acid-resistant α-amylase are simultaneously produced in a well-balanced and high quality by using brown wheat whose surface is covered with husk as a raw material. The release of sugars such as glucose derived from the starch in the starch is suppressed by the husk, and the sugar concentration in the culture is relatively low, so that enzymes such as glucoamylase and acid-resistant α-amylase are produced. This is thought to be due to the ease.
<実施例1>[玄麦を用いた液体麹の製造]
先ず、硝酸カリウム0.2%(w/vol)、リン酸2水素カリウム0.3%(w/vol)を添加した水に玄麦が10%(w/vol)になるように加えた液体培地を調製した。次いで、この調製した液体培地100mlを容量500mlのバッフル付三角フラスコに入れ、オートクレーブ滅菌後、あらかじめ液体培地で前培養した白麹菌(Aspergillus kawachii IFO4308)を液体培地に対して1%(v/vol)になるように接種した。尚、玄麦は国産2条大麦の未精白のものを使用した。
<Example 1> [Production of liquid koji using brown wheat]
First, a liquid medium added with 0.2% (w / vol) potassium nitrate and 0.3% (w / vol) potassium dihydrogen phosphate in water so that brown wheat becomes 10% (w / vol) Prepared. Next, 100 ml of the prepared liquid medium was put into a 500 ml baffled Erlenmeyer flask, sterilized by autoclave, and pre-cultured with Aspergillus kawachii IFO4308 in 1% (v / vol) with respect to the liquid medium. Inoculated to become. In addition, the unpolished white wheat barley used for domestic barley was used.
その後、温度37℃、振盪速度100rpmにて48時間培養を行なった。培養終了後、得られたそれぞれの培養物について、グルコアミラーゼ、及び耐酸性α−アミラーゼの生成量を測定したところ、グルコアミラーゼが217.3U/ml、耐酸性α−アミラーゼが14.0U/ml生成されており、焼酎醸造で使用するのに十分な酵素活性が同時に得られた。 Thereafter, the cells were cultured for 48 hours at a temperature of 37 ° C. and a shaking speed of 100 rpm. After completion of the culture, the amount of glucoamylase and acid-resistant α-amylase produced was measured for each of the obtained cultures. As a result, glucoamylase was 217.3 U / ml and acid-resistant α-amylase was 14.0 U / ml. Enzyme activity sufficient for use in shochu brewing was obtained at the same time.
<実施例2>[玄麦を用いた液体麹による麦焼酎の製造]
実施例1において、玄麦を10%(w/vol)加えて調製した液体培地で培養して得られた液体麹(グルコアミラーゼと耐酸性α−アミラーゼが増強された培養物)を用いて焼酎製造を行った。
<Example 2> [Production of barley shochu using liquid rice bran]
Production of shochu using liquid koji (culture product with enhanced glucoamylase and acid-resistant α-amylase) obtained by culturing in a liquid medium prepared by adding 10% (w / vol) of barley in Example 1. Went.
すなわち、実施例1における玄麦を10%(w/vol)添加して調製された液体培地で培養して得られた液体麹の500mlを用いて、表2に示した仕込み配合にて、総麦1328.6gの仕込みを行ない、発酵温度を25℃に保ち、一次仕込み5日間、二次仕込み2日間、三次仕込み13日間の三段仕込みを行なった。尚、掛け麦としては、国産2条大麦を70%精白したものを水で洗浄後、60分間浸漬、水切り30分間行なった後、35分間蒸きょうしたものを用いた。また、一次仕込みにおいて、液体麹からの麦持ち込み量50.0gでは発酵を行なうのに不十分なため、固体麹仕込みと同量の麦が入るよう掛け麦262.9gを仕込んだ。なお、酵母は焼酎酵母(鹿児島酵母)を用い、YPD培地で30℃、48時間静置培養したものを50μL植菌した。 That is, using 500 ml of a liquid koji obtained by culturing in a liquid medium prepared by adding 10% (w / vol) of the unpolished barley in Example 1, with the preparation composition shown in Table 2, total wheat 1328.6 g was charged, the fermentation temperature was kept at 25 ° C., and three-stage charging was performed for 5 days for primary charging, 2 days for secondary charging, and 13 days for tertiary charging. As the wheat, 70% white milled domestic 2 barley was washed with water, soaked for 60 minutes, drained for 30 minutes, and then steamed for 35 minutes. In addition, in the primary charging, the amount of 50.0 g of wheat brought from the liquid koji was insufficient for fermentation, so 262.9 g of wheat was charged so that the same amount of wheat as the solid koji was charged. In addition, shochu yeast (Kagoshima yeast) was used for yeast, and 50 microliters of what was statically cultured at 30 degreeC for 48 hours by YPD culture medium was inoculated.
また、対照仕込み(固体麹仕込み)として、固体麹の麹麦を用いて、表3に示した仕込み配合で焼酎製造を行なった。固体麹の製造方法は、70%精白麦を用い、洗麦後、40分間浸漬、30分間水切り、40分間蒸煮後、40℃まで放冷し、精白麦1kgあたり1gの種麹(白麹菌Aspergillus kawachii IFO4308)を植菌し、40℃・相対湿度95%で24時間、35℃・相対湿度95%で6時間、30℃・相対湿度90%で18時間培養した。尚、発酵条件等は上記の本発明の仕込み(液体麹仕込み)と同一とした。 In addition, as a control preparation (solid rice cake preparation), shochu production was carried out using the solid soba noodles with the preparation composition shown in Table 3. The method for producing solid koji is 70% polished wheat, washed 40 minutes, soaked for 40 minutes, drained for 30 minutes, cooked for 40 minutes, allowed to cool to 40 ° C., and allowed to cool to 40 ° C. kawachii IFO4308) was inoculated and cultured for 24 hours at 40 ° C. and 95% relative humidity, for 6 hours at 35 ° C. and 95% relative humidity, and for 18 hours at 30 ° C. and 90% relative humidity. The fermentation conditions and the like were the same as the above-described preparation of the present invention (liquid koji preparation).
その発酵経過を対照の固体麹仕込みと対比して図3に示した。図3から明らかなように、固体麹を使用した対照仕込みと比較して、液体麹を用いた仕込みにおいても、ほぼ同様の発酵経過を示した。また、得られた最終もろみのアルコール度数は液体麹、固体麹いずれを用いたものも17.8%で、同一であった。 The fermentation process is shown in FIG. 3 in contrast to the control solid koji preparation. As is clear from FIG. 3, the fermentation process using the liquid koji showed almost the same fermentation process as compared to the control kneading using the solid koji. In addition, the alcohol content of the obtained final mash was 17.8%, which was the same for both the liquid mash and the solid mash.
次に、得られた最終もろみを減圧蒸留して得られた原酒をアルコール度数25%に和水したものをパネラー8名による採点法(5点評価法、1:良〜5:悪)により官能評価を行ない、その平均点を表4に示した。 Next, the raw sake obtained by distilling the final mash obtained under reduced pressure was hydrated to 25% alcohol, and then sensory by a scoring method (5-point evaluation method, 1: good to 5: bad) by 8 panelists. Evaluation was performed and the average score is shown in Table 4.
その結果、酒質の差異もほとんど認められず、液体麹を用いても、固体麹を用いた場合と同様な酒質の焼酎製造が可能であることが確認された。 As a result, it was confirmed that there was almost no difference in liquor quality, and it was possible to produce shochu with the same liquor quality as when using solid koji, even when using liquid koji.
以上の結果から、本発明によれば、玄麦を1〜20%(w/vol)添加した液体培地で麹菌を培養することでグルコアミラーゼ、及び耐酸性α−アミラーゼが同時にバランスよく生成される。特に、玄麦(未精白)8〜10%(w/vol)の添加では焼酎醸造で使用するのに十分な酵素活性が同時に得られる液体麹が製造できることになった。このため、この液体麹を用いることで、固体麹を用いて製造した焼酎と同等の酒質の焼酎を製造することができるようになった。更に、グルコアミラーゼ活性及び耐酸性α−アミラーゼ活性の高い液体麹が、特別な培養装置や特殊な培養工学的手法による厳密な培養制御を行なうことなく、簡便な液体培地にて製造することができ、しかも固体培養に比べて極めて厳密な製麹管理を容易に行なうことで、品質の高い麹の安定的な製造が可能になった。更には、麹の液体化により、もろみの流動化による発酵管理の簡易化だけでなく、麹製造プロセス、ひいては焼酎製造プロセスの省力化、効率化も可能となった。 From the above results, according to the present invention, glucoamylase and acid-resistant α-amylase are simultaneously produced in a well-balanced manner by culturing koji molds in a liquid medium supplemented with 1-20% (w / vol) brown wheat. In particular, the addition of 8 to 10% (w / vol) of unpolished barley (unrefined white) made it possible to produce a liquid koji that can simultaneously provide sufficient enzyme activity for use in shochu brewing. For this reason, by using this liquid lees, it has become possible to produce a liquor with a liquor quality equivalent to that produced using solid lees. Furthermore, a liquid koji with high glucoamylase activity and acid-resistant α-amylase activity can be produced in a simple liquid medium without strict culture control using special culture equipment or special culture engineering techniques. Moreover, stable production of high-quality sputum has become possible by carrying out extremely strict control of sputum production compared to solid culture. Furthermore, the liquefaction of koji enables not only simplification of fermentation management by fluidizing moromi, but also labor saving and efficiency of the koji manufacturing process and eventually the shochu manufacturing process.
<実施例3>[そばを用いた液体麹による米焼酎の製造]
1.固体麹製造方法
90%精白米を用い、洗米後、15分間浸漬、10分間水切り、30分間蒸煮後、40℃まで放冷し、精白米1kgあたり1gの種麹(白麹菌Aspergillus kawachii IFO4308))を植菌し、40℃・相対湿度95%で24時間、35℃・相対湿度95%で6時間、30℃・相対湿度90%で18時間培養した。
<Example 3> [Production of rice shochu by liquid rice bran using buckwheat]
1. Solid rice bran production method 90% polished rice, washed for 15 minutes, drained for 10 minutes, drained for 10 minutes, boiled for 30 minutes, allowed to cool to 40 ° C, 1 g of seed meal per 1 kg of polished rice (white birch Aspergillus kawachii IFO4308)) And cultured at 40 ° C. and 95% relative humidity for 24 hours, at 35 ° C. and 95% relative humidity for 6 hours, and at 30 ° C. and 90% relative humidity for 18 hours.
2.液体麹製造法
(1)前培養方法; 90%精白米8gと水100mlを500mlバッフル付三角フラスコに張り込み、121℃、15分間オートクレーブ滅菌した。放冷後、前培養培地に白麹菌(Aspergillus kawachii IFO4308)の種麹胞子を1×106個/mlになるように植菌し、37℃、24時間、100rpmで振盪培養した。
(2)本培養方法; そば40gと硝酸カリウム1.0g、リン酸2水素カリウム1.5gと水500mlを2000mlバッフル付三角フラスコに張り込み、121℃、15分間オートクレーブ滅菌した。この本培養培地へ前培養液5mlを植菌し、37℃、48時間、100rpmで振盪培養することによりそば液体麹を製造した。このときの液体麹の酵素活性は、GA活性112.4U/ml、ASAA活性10.4U/mlであった。
2. Method for producing liquid koji (1) Pre-culture method: 8 g of 90% polished rice and 100 ml of water were placed in a 500 ml baffled Erlenmeyer flask and autoclaved at 121 ° C. for 15 minutes. After standing to cool, seed culture spores of Aspergillus kawachii IFO4308 were inoculated at 1 × 10 6 cells / ml in the preculture medium, and cultured with shaking at 37 ° C. for 24 hours at 100 rpm.
(2) Main culture method; 40 g of buckwheat, 1.0 g of potassium nitrate, 1.5 g of potassium dihydrogen phosphate and 500 ml of water were put into a 2000 ml baffled Erlenmeyer flask and autoclaved at 121 ° C. for 15 minutes. A soba liquid koji was produced by inoculating 5 ml of the preculture solution into this main culture medium, followed by shaking culture at 37 ° C. for 48 hours at 100 rpm. The enzyme activity of the liquid koji at this time was GA activity of 112.4 U / ml and ASAA activity of 10.4 U / ml.
3.米焼酎製造方法
(1)使用酵母; 焼酎酵母(鹿児島酵母)
(2)仕込み配合; 仕込み配合は、表5、表6に示した。米は、90%精米を用い、洗米後、15分間浸漬、10分間水切り、30分間蒸煮したものを使用した。試験区は、1)固体麹仕込み、2)そば液体麹仕込みの2試験区であり、両試験区の総米並びに汲水量は、同量となるように配合した。酵母はYPD培地で30℃、48時間静置培養したものを50μl植菌した。
(3)発酵条件; 25℃一定
(4)蒸留条件; 減圧蒸留
3. Rice shochu production method (1) Yeast used; Shochu yeast (Kagoshima yeast)
(2) Preparation formulation; Table 5 and Table 6 show the preparation formulation. The rice used was 90% polished rice, which was soaked for 15 minutes, drained for 10 minutes, and steamed for 30 minutes. There were two test sections, 1) solid dredging and 2) buckwheat liquid dredging, and the total rice and pumped water in both test plots were blended in the same amount. Yeast was inoculated in a YPD medium at 30 ° C. for 48 hours and inoculated with 50 μl.
(3) Fermentation conditions; constant at 25 ° C (4) Distillation conditions;
発酵経過を対照の固体麹仕込みと対比して図4に示した。図4から明らかなように、固体麹を使用した対照仕込みと比較して、そば液体麹を用いた仕込みにおいても、ほぼ同様の発酵経過を示した。また、得られた固体麹仕込み区、そば液体麹仕込み区の最終モロミのアルコール度数は、それぞれ19.1%、18.9%と同程度であった。 The fermentation process is shown in FIG. 4 in comparison with the control solid koji preparation. As is clear from FIG. 4, the fermentation process using the buckwheat liquid koji showed almost the same fermentation process as compared to the control kneading using the solid koji. In addition, the alcohol content of the final moromi in the obtained solid koji charging zone and buckwheat liquid koji charging zone was approximately the same as 19.1% and 18.9%, respectively.
次に、得られた固体麹仕込み区とそば液体麹仕込み区の焼酎モロミを減圧蒸留法により蒸留して製造した焼酎原酒の官能評価を専門パネル6名の5点評価法(良1−3−5悪)で行なったところ、固体麹仕込み区、そば液体麹仕込み区に大差はなく、そば液体麹でも充分な品質の焼酎製造が可能であることがわかった。更に、表7に示すように、そば液体麹区では、「そば風味あり」とのコメントもあり、そば液体麹の使用で米焼酎に「そば」らしさを付与することができることを確認した。 Next, the sensory evaluation of the shochu liquor produced by distilling the shochu moromi of the obtained solid koji and soba liquid koji prepared by a vacuum distillation method was conducted using a five-point evaluation method for six specialized panels (Ryo 1-3). No. 5), it was found that there was no big difference between the solid koji and soba liquid koji preparation areas, and it was possible to produce a shochu with sufficient quality even with soba liquid koji. Furthermore, as shown in Table 7, in the soba liquid koji district, there was also a comment that “soba flavored”, and it was confirmed that the use of soba liquid koji can add a “soba” character to rice shochu.
<実施例4>[アワを用いた液体麹による米焼酎の製造]
1.固体麹製造方法
90%精白米を用い、洗米後、15分間浸漬、10分間水切り、30分間蒸煮後、40℃まで放冷し、精白米1kgあたり1gの種麹(白麹菌Aspergillus kawachii IFO4308))を植菌し、40℃・相対湿度95%で24時間、35℃・相対湿度95%で6時間、30℃・相対湿度90%で18時間培養した。
<Example 4> [Production of rice shochu by liquid koji using millet]
1. Solid rice bran production method 90% polished rice, washed for 15 minutes, drained for 10 minutes, drained for 10 minutes, boiled for 30 minutes, allowed to cool to 40 ° C, 1 g of seed meal per 1 kg of polished rice (white birch Aspergillus kawachii IFO4308)) And cultured at 40 ° C. and 95% relative humidity for 24 hours, at 35 ° C. and 95% relative humidity for 6 hours, and at 30 ° C. and 90% relative humidity for 18 hours.
2.液体麹製造法
(1)前培養方法; 90%精白米8gと水100mlを500mlバッフル付三角フラスコに張り込み、121℃、15分間オートクレーブ滅菌した。放冷後、前培養培地に白麹菌(Aspergillus kawachii IFO4308)の種麹胞子を1×106個/mlになるように植菌し、37℃、24時間、100rpmで振盪培養した。
(2)本培養方法; アワ40gと硝酸カリウム1.0g、リン酸2水素カリウム1.5gと水500mlを2000mlバッフル付三角フラスコに張り込み、121℃、15分間オートクレーブ滅菌した。この本培養培地へ前培養液5mlを植菌し、37℃、48時間、100rpmで振盪培養することによりアワ液体麹を製造した。このときの液体麹の酵素活性は、GA活性101.3U/ml、ASAA活性11.0U/mlであった。
2. Method for producing liquid koji (1) Preculture method: 8 g of 90% polished rice and 100 ml of water were placed in a 500 ml baffled Erlenmeyer flask and autoclaved at 121 ° C. for 15 minutes. After standing to cool, seed culture spores of Aspergillus kawachii IFO4308 were inoculated at 1 × 10 6 cells / ml in the preculture medium, and cultured with shaking at 37 ° C. for 24 hours at 100 rpm.
(2) Main culture method: 40 g of millet, 1.0 g of potassium nitrate, 1.5 g of potassium dihydrogen phosphate and 500 ml of water were put in a 2000 ml baffled Erlenmeyer flask and autoclaved at 121 ° C. for 15 minutes. The main culture medium was inoculated with 5 ml of the preculture solution, and cultured with shaking at 37 ° C. for 48 hours at 100 rpm to produce millet liquid koji. The enzyme activity of the liquid koji at this time was GA activity 101.3 U / ml and ASAA activity 11.0 U / ml.
3.米焼酎製造方法
(1)使用酵母; 焼酎酵母(鹿児島酵母)
(2)仕込み配合; 仕込み配合は、表8と表9に示した。米は、90%精米を用い、洗米後、15分間浸漬、10分間水切り、30分間蒸煮したものを使用した。試験区は、1)固体麹仕込み、2)アワ液体麹仕込みの2試験区であり、両試験区の総米並びに汲水量は、同量となるように配合した。酵母はYPD培地で30℃、48時間静置培養したものを50μl植菌した。
(3)発酵条件; 25℃一定
(4)蒸留条件; 減圧蒸留
3. Rice shochu production method (1) Yeast used; Shochu yeast (Kagoshima yeast)
(2) Preparation formulation; Table 8 and Table 9 show the preparation formulation. The rice used was 90% polished rice, which was soaked for 15 minutes, drained for 10 minutes, and steamed for 30 minutes. There were two test sections: 1) solid dredging and 2) millet liquid dredging. The total rice and pumped water in both test plots were blended in the same amount. Yeast was inoculated in a YPD medium at 30 ° C. for 48 hours and inoculated with 50 μl.
(3) Fermentation conditions; constant at 25 ° C (4) Distillation conditions;
発酵経過を対照の固体麹仕込みと対比して図5に示した。図5から明らかなように、固体麹を使用した対照仕込みと比較して、アワ液体麹を用いた仕込みにおいても、ほぼ同様の発酵経過を示した。また、得られた固体麹仕込み区、アワ液体麹仕込み区の最終モロミのアルコール度数は、いずれも19.1%で同じであった。 The fermentation process is shown in FIG. 5 in comparison with the control of solid koji. As is clear from FIG. 5, the fermentation process using millet liquid koji showed almost the same fermentation process as compared to the control kneading using solid koji. In addition, the alcohol content of the final moromi in the obtained solid koji charging zone and millet liquid koji charging zone was 19.1%, which was the same.
次に、固体麹仕込み区とアワ液体麹仕込み区の焼酎モロミを減圧蒸留法により蒸留して製造した焼酎原酒の官能評価を専門パネル6名の5点評価法(良1−3−5悪)で行なったところ、固体麹仕込み区と、アワ液体麹仕込み区に大差はなく、アワ液体麹でも充分な品質の焼酎製造が可能であることがわかった。更に、表10に示すように、アワ液体麹区の方が「すっきりとした味わい」とのコメントもあり、従来の固体麹製法とは異なる酒質の米焼酎原酒製造の可能性が示唆された。 Next, sensory evaluation of shochu raw sake produced by distilling shochu moromi from the solid koji and millet liquid koji prepared by the vacuum distillation method, a five-point evaluation method for six specialist panels (good 1-3-5 bad) As a result, it was found that there was no significant difference between the solid soot preparation section and the millet liquid soot preparation section, and it was possible to produce a shochu with sufficient quality even with the millet liquid soot. Furthermore, as shown in Table 10, there was also a comment that the Awa liquid koji district had a “fresh taste”, suggesting the possibility of producing rice shochu raw sake with a liquor quality different from the conventional solid koji method. .
<実施例5>[ヒエを用いた液体麹による米焼酎の製造]
1.固体麹製造方法
90%精白米を用い、洗米後、15分間浸漬、10分間水切り、30分間蒸煮後、40℃まで放冷し、精白米1kgあたり1gの種麹(白麹菌Aspergillus kawachii IFO4308))を植菌し、40℃・相対湿度95%で24時間、35℃・相対湿度95%で6時間、30℃・相対湿度90%で18時間培養した。
<Example 5> [Production of rice shochu using liquid rice bran]
1. Solid rice bran production method 90% polished rice, washed for 15 minutes, drained for 10 minutes, drained for 10 minutes, boiled for 30 minutes, allowed to cool to 40 ° C, 1 g of seed meal per 1 kg of polished rice (white birch Aspergillus kawachii IFO4308)) And cultured at 40 ° C. and 95% relative humidity for 24 hours, at 35 ° C. and 95% relative humidity for 6 hours, and at 30 ° C. and 90% relative humidity for 18 hours.
2.液体麹製造法
(1)前培養方法; 90%精白米8gと水100mlを500mlバッフル付三角フラスコに張り込み、121℃、15分間オートクレーブ滅菌した。放冷後、前培養培地に白麹菌(Aspergillus kawachii IFO4308)の種麹胞子を1×106個/mlになるように植菌し、37℃、24時間、100rpmで振盪培養した。
(2)本培養方法; ヒエ40gと硝酸カリウム1.0g、リン酸2水素カリウム1.5gと水500mlを2000mlバッフル付三角フラスコに張り込み、121℃、15分間オートクレーブ滅菌した。この本培養培地へ前培養液5mlを植菌し、37℃、48時間、100rpmで振盪培養することによりヒエ液体麹を製造した。このときの液体麹の酵素活性は、GA活性113.0U/ml、ASAA活性10.2U/mlであった。
2. Method for producing liquid koji (1) Preculture method: 8 g of 90% polished rice and 100 ml of water were placed in a 500 ml baffled Erlenmeyer flask and autoclaved at 121 ° C. for 15 minutes. After standing to cool, seed culture spores of Aspergillus kawachii IFO4308 were inoculated at 1 × 10 6 cells / ml in the preculture medium, and cultured with shaking at 37 ° C. for 24 hours at 100 rpm.
(2) Main culturing method: Japanese cypress 40 g, potassium nitrate 1.0 g, potassium dihydrogen phosphate 1.5 g and
3.米焼酎製造方法
(1)使用酵母; 焼酎酵母(鹿児島酵母)
(2)仕込み配合; 仕込み配合は、表11と表12に示した。米は、90%精米を用い、洗米後、15分間浸漬、10分間水切り、30分間蒸煮したものを使用した。試験区は、1)固体麹仕込み、2)ヒエ液体麹仕込みの2試験区であり、両試験区の総米並びに汲水量は、同量となるように配合した。酵母はYPD培地で30℃、48時間静置培養したものを50μl植菌した。
(3)発酵条件; 25℃一定
(4)蒸留条件; 減圧蒸留
3. Rice shochu production method (1) Yeast used; Shochu yeast (Kagoshima yeast)
(2) Preparation formulation: The preparation formulation is shown in Table 11 and Table 12. The rice used was 90% polished rice, which was soaked for 15 minutes, drained for 10 minutes, and steamed for 30 minutes. There were two test sections, 1) solid dredging and 2) millet liquid dredging, and the total amount of rice and the amount of pumped water in both test plots were blended to be the same amount. Yeast was inoculated in a YPD medium at 30 ° C. for 48 hours and inoculated with 50 μl.
(3) Fermentation conditions; constant at 25 ° C (4) Distillation conditions;
発酵経過を対照の固体麹仕込みと対比して図6に示した。図6から明らかなように、固体麹を使用した対照仕込みと比較して、ヒエ液体麹を用いた仕込みにおいても、ほぼ同様の発酵経過を示した。また、得られた固体麹仕込み区とヒエ液体麹仕込み区の最終モロミのアルコール度数は、それぞれ19.1%、18.8%で同程度であった。 The fermentation process is shown in FIG. 6 in contrast to the control solid koji preparation. As is clear from FIG. 6, compared with the control feed using the solid koji, the same fermentation process was shown in the feed using the millet liquid koji. Moreover, the alcohol content of the final moromi of the obtained solid koji charging zone and the millet liquid koji charging zone was approximately the same at 19.1% and 18.8%, respectively.
次に、固体麹仕込み区とヒエ液体麹仕込み区の焼酎モロミを減圧蒸留法により蒸留して製造した焼酎原酒の官能評価を専門パネル6名の5点評価法(良1−3−5悪)で行なったところ、固体麹仕込み区、ヒエ液体麹仕込み区に大差はなく、ヒエ液体麹でも充分な品質の焼酎製造が可能であることがわかった。更に、表13に示すように、ヒエ液体麹区の方が「すっきりとした味わい」とのコメントもあり、従来の固体麹製法とは異なる品質の米焼酎原酒製造の可能性が示唆された。 Next, sensory evaluation of shochu raw sake produced by distilling shochu moromi of the solid koji and koji liquid koji prepared by the vacuum distillation method, a five-point evaluation method for six specialist panels (good 1-3-5 bad) As a result, it was found that there was no significant difference between the solid koji liquid feed area and the millet liquid koji charge area, and it was possible to produce a shochu with sufficient quality even with the fly liquid koji. Furthermore, as shown in Table 13, there was also a comment that the millet liquid cocoon ward had a “clean taste”, suggesting the possibility of producing rice shochu raw sake with a quality different from that of the conventional solid brewing method.
<実施例6>[キビを用いた液体麹による米焼酎の製造]
1.固体麹製造方法
90%精白米を用い、洗米後、15分間浸漬、10分間水切り、30分間蒸煮後、40℃まで放冷し、精白米1kgあたり1gの種麹(白麹菌Aspergillus kawachii IFO4308))を植菌し、40℃・相対湿度95%で24時間、35℃・相対湿度95%で6時間、30℃・相対湿度90%で18時間培養した。
<Example 6> [Production of rice shochu by liquid rice cake using millet]
1. Solid rice bran production method 90% polished rice, washed for 15 minutes, drained for 10 minutes, drained for 10 minutes, boiled for 30 minutes, allowed to cool to 40 ° C, 1 g of seed meal per 1 kg of polished rice (white birch Aspergillus kawachii IFO4308)) And cultured at 40 ° C. and 95% relative humidity for 24 hours, at 35 ° C. and 95% relative humidity for 6 hours, and at 30 ° C. and 90% relative humidity for 18 hours.
2.液体麹製造法
(1)前培養方法; 90%精白米8gと水100mlを500mlバッフル付三角フラスコに張り込み、121℃、15分間オートクレーブ滅菌した。放冷後、前培養培地に白麹菌(Aspergillus kawachii IFO4308)の種麹胞子を1×106個/mlになるように植菌し、37℃、24時間、100rpmで振盪培養した。
(2)本培養方法; キビ40gと硝酸カリウム1.0g、リン酸2水素カリウム1.5gと水500mlを2000mlバッフル付三角フラスコに張り込み、121℃、15分間オートクレーブ滅菌した。この本培養培地へ前培養液5mlを植菌し、37℃、48時間、100rpmで振盪培養することによりキビ液体麹を製造した。このときの液体麹の酵素活性は、GA活性90.3U/ml、ASAA活性8.5U/mlであった。
2. Method for producing liquid koji (1) Preculture method: 8 g of 90% polished rice and 100 ml of water were placed in a 500 ml baffled Erlenmeyer flask and autoclaved at 121 ° C. for 15 minutes. After standing to cool, seed culture spores of Aspergillus kawachii IFO4308 were inoculated at 1 × 10 6 cells / ml in the preculture medium, and cultured with shaking at 37 ° C. for 24 hours at 100 rpm.
(2) Main culture method; Millet 40 g, potassium nitrate 1.0 g, potassium dihydrogen phosphate 1.5 g and
3.米焼酎製造方法
(1)使用酵母; 焼酎酵母(鹿児島酵母)
(2)仕込み配合; 仕込み配合は、表14と表15に示した。米は、90%精米を用い、洗米後、15分間浸漬、10分間水切り、30分間蒸煮したものを使用した。試験区は、1)固体麹仕込み、2)キビ液体麹仕込みの2試験区であり、両試験区の総米並びに汲水量は、同量となるように配合した。酵母はYPD培地で30℃、48時間静置培養したものを50μl植菌した。
(3)発酵条件; 25℃一定
(4)蒸留条件; 減圧蒸留
3. Rice shochu production method (1) Yeast used; Shochu yeast (Kagoshima yeast)
(2) Preparation formulation; Table 14 and Table 15 show the preparation formulation. The rice used was 90% polished rice, which was soaked for 15 minutes, drained for 10 minutes, and steamed for 30 minutes. There were two test sections, 1) solid dredging and 2) millet liquid dredging, and the total amount of rice and the amount of pumped water in both test plots were blended in the same amount. Yeast was inoculated in a YPD medium at 30 ° C. for 48 hours and inoculated with 50 μl.
(3) Fermentation conditions; constant at 25 ° C (4) Distillation conditions;
発酵経過を対照の固体麹仕込みと対比して図7に示した。図7から明らかなように、固体麹を使用した対照仕込みと比較して、キビ液体麹を用いた仕込みにおいても、ほぼ同様の発酵経過を示した。また、得られた固体麹仕込み区とキビ液体麹仕込み区の最終モロミのアルコール度数は、それぞれ19.1%、18.8%で同程度であった。 The fermentation process is shown in FIG. 7 in comparison with the control solid koji preparation. As is clear from FIG. 7, the fermentation process using millet liquid koji showed almost the same fermentation process as compared to the control kneading using solid koji. Moreover, the alcohol content of the final moromi of the obtained solid koji preparation group and millet liquid koji preparation group was approximately the same at 19.1% and 18.8%, respectively.
次に、固体麹仕込み区、キビ液体麹仕込み区の焼酎モロミを減圧蒸留法により蒸留して製造した焼酎原酒の官能評価を専門パネル6名の5点評価法(良1−3−5悪)で行なったところ、固体麹仕込み区、キビ液体麹仕込み区に大差はなく、キビ液体麹でも充分な品質の焼酎製造が可能であることがわかった。更に、表16に示すように、キビ液体麹区の方が「味に丸み、甘味」とのコメントもあり、従来の固体麹製法とは異なる品質の米焼酎原酒製造の可能性が示唆された。 Next, sensory evaluation of shochu raw sake produced by distilling shochu moromi of solid koji and millet liquid koji prepared by vacuum distillation method, a five-point evaluation method for six specialized panels (good 1-3-5 bad) As a result, it was found that there was no significant difference between the solid koji and millet liquid koji preparation zones, and it was possible to produce shochu with sufficient quality even with millet liquid koji. Furthermore, as shown in Table 16, there was a comment that millet liquid cocoon ward was "rounded in taste, sweetness", suggesting the possibility of producing rice shochu raw sake with a quality different from that of the conventional solid koji method. .
<実施例7>[コウリャンを用いた液体麹による米焼酎の製造]
1.固体麹製造方法
90%精白米を用い、洗米後、15分間浸漬、10分間水切り、30分間蒸煮後、40℃まで放冷し、精白米1kgあたり1gの種麹(白麹菌Aspergillus kawachii IFO4308))を植菌し、40℃・相対湿度95%で24時間、35℃・相対湿度95%で6時間、30℃・相対湿度90%で18時間培養した。
<Example 7> [Manufacture of rice shochu by liquid koji using cuoliang]
1. Solid rice bran production method 90% polished rice, washed for 15 minutes, drained for 10 minutes, drained for 10 minutes, boiled for 30 minutes, allowed to cool to 40 ° C, 1 g of seed meal per 1 kg of polished rice (white birch Aspergillus kawachii IFO4308)) And cultured at 40 ° C. and 95% relative humidity for 24 hours, at 35 ° C. and 95% relative humidity for 6 hours, and at 30 ° C. and 90% relative humidity for 18 hours.
2.液体麹製造法
(1)前培養方法; 90%精白米8gと水100mlを500mlバッフル付三角フラスコに張り込み、121℃、15分間オートクレーブ滅菌した。放冷後、前培養培地に白麹菌(Aspergillus kawachii IFO4308)の種麹胞子を1×106個/mlになるように植菌し、37℃、24時間、100rpmで振盪培養した。
(2)本培養方法; コウリャン40gと硝酸カリウム1.0g、リン酸2水素カリウム1.5gと水500mlを2000mlバッフル付三角フラスコに張り込み、121℃、15分間オートクレーブ滅菌した。この本培養培地へ前培養液5mlを植菌し、37℃、48時間、100rpmで振盪培養することによりコウリャン液体麹を製造した。このときの液体麹酵素活性は、GA活性111.2U/ml、ASAA活性10.5U/mlであった。
2. Method for producing liquid koji (1) Preculture method: 8 g of 90% polished rice and 100 ml of water were placed in a 500 ml baffled Erlenmeyer flask and autoclaved at 121 ° C. for 15 minutes. After standing to cool, seed culture spores of Aspergillus kawachii IFO4308 were inoculated at 1 × 10 6 cells / ml in the preculture medium, and cultured with shaking at 37 ° C. for 24 hours at 100 rpm.
(2) Main culturing method: 40 g of Kolyang, 1.0 g of potassium nitrate, 1.5 g of potassium dihydrogen phosphate and 500 ml of water were placed in a 2000 ml baffled Erlenmeyer flask and autoclaved at 121 ° C. for 15 minutes. A 5 ml pre-culture solution was inoculated into this main culture medium, and cultured at 37 ° C. for 48 hours with shaking at 100 rpm to produce a cucumber liquid koji. The liquid sputum enzyme activity at this time was GA activity 111.2 U / ml and ASAA activity 10.5 U / ml.
3.米焼酎製造方法
(1)使用酵母; 焼酎酵母(鹿児島酵母)
(2)仕込み配合; 仕込み配合は、表17と表18に示した。米は、90%精米を用い、洗米後、15分間浸漬、10分間水切り、30分間蒸煮したものを使用した。試験区は、1)固体麹仕込み、2)コウリャン液体麹仕込みの2試験区であり、両試験区の総米並びに汲水量は、同量となるように配合した。酵母はYPD培地で30℃、48時間静置培養したものを50μl植菌した。
(3)発酵条件; 25℃一定
(4)蒸留条件; 減圧蒸留
3. Rice shochu production method (1) Yeast used; Shochu yeast (Kagoshima yeast)
(2) Preparation formulation: The preparation formulation is shown in Table 17 and Table 18. The rice used was 90% polished rice, which was soaked for 15 minutes, drained for 10 minutes, and steamed for 30 minutes. The test areas were 1) charged with solid dredging, and 2) charged with cucumber liquid dredging, and the total amount of rice in both test areas and the amount of pumped water were blended in the same amount. Yeast was inoculated in a YPD medium at 30 ° C. for 48 hours and inoculated with 50 μl.
(3) Fermentation conditions; constant at 25 ° C (4) Distillation conditions;
発酵経過を対照の固体麹仕込みと対比して図8に示した。図8から明らかなように、固体麹を使用した対照仕込みと比較して、コウリャン液体麹を用いた仕込みにおいても、ほぼ同様の発酵経過を示した。また、得られた固体麹仕込み区、コウリャン液体麹仕込み区の最終モロミのアルコール度数は、いずれも19.1%で同じであった。 The fermentation process is shown in FIG. 8 in comparison with the control solid koji preparation. As is clear from FIG. 8, the fermentation process using the sorghum liquid koji showed almost the same fermentation process as compared to the control feed using the solid koji. In addition, the alcohol content of the final moromi in the obtained solid koji charging zone and the Koryang liquid koji charging zone was 19.1%, which was the same.
次いで、固体麹仕込み区とコウリャン液体麹仕込み区の焼酎モロミを減圧蒸留法により蒸留して製造した焼酎原酒の官能評価を専門パネル6名の5点評価法(良1−3−5悪)で行なったところ、固体麹仕込み区、コウリャン液体麹仕込み区に大差はなく、コウリャン液体麹でも充分な品質の焼酎製造が可能であることがわかった。更に、表19に示すように、コウリャン液体麹区の方が「穀物的な甘味あり」とのコメントもあり、従来の固体麹製法とは明らかに差別化された焼酎原酒製造の可能性が示唆された。 Next, the sensory evaluation of shochu raw sake produced by distilling the shochu moromi of the solid koji and kourian liquid koji prepared by the vacuum distillation method is a five-point evaluation method (good 1-3-5 bad) of six specialist panels. As a result, it was found that there was no significant difference between the solid soup preparation zone and the sorghum liquid soup stock zone, and it was found that sufficient quality shochu production was possible even with the sorghum liquid soup stock. In addition, as shown in Table 19, there is a comment that “Kolyang liquid cocoon area is more cereal-like sweet”, suggesting the possibility of producing shochu liquor that is clearly differentiated from the conventional solid koji method. It was done.
<実施例8>[トウモロコシを用いた液体麹の製造]
(1)前培養方法; 90%精白米8gと水100mlを500mlバッフル付三角フラスコに張り込み、121℃、15分間オートクレーブ滅菌した。放冷後、この前培養培地に白麹菌(Aspergillus kawachii IFO4308)の種麹胞子を1×106個/mlになるように植菌し、37℃、24時間、100rpmで振盪培養した。
(2)本培養方法; トウモロコシ1〜8gと硝酸カリウム0.2g、リン酸2水素カリウム0.3gと水100mlを500mlバッフル付三角フラスコに張り込み、121℃、15分間オートクレーブ滅菌した。この本培養培地へ前培養液1mlを植菌し、37℃、48時間、100rpmで振盪培養した。培養後の培養上清中の酵素の生成量、すなわちグルコアミラーゼ(GA)活性及び耐酸性α−アミラーゼ(ASAA)活性について実験例1に記載した方法により測定した。結果を表20に示した。
<Example 8> [Manufacture of liquid koji using corn]
(1) Pre-culture method: 8 g of 90% polished rice and 100 ml of water were placed in a 500 ml baffled Erlenmeyer flask and autoclaved at 121 ° C. for 15 minutes. After being allowed to cool, seed culture spores of Aspergillus kawachii IFO4308 were inoculated at 1 × 10 6 cells / ml in this preculture medium, and cultured with shaking at 37 ° C. for 24 hours at 100 rpm.
(2) Main culture method: 1-8 g of corn, 0.2 g of potassium nitrate, 0.3 g of potassium dihydrogen phosphate and 100 ml of water were placed in a 500 ml baffled Erlenmeyer flask and autoclaved at 121 ° C. for 15 minutes. 1 ml of the preculture was inoculated into this main culture medium, and cultured with shaking at 37 ° C. for 48 hours at 100 rpm. The amount of enzyme produced in the culture supernatant after culturing, ie, glucoamylase (GA) activity and acid-resistant α-amylase (ASAA) activity, was measured by the method described in Experimental Example 1. The results are shown in Table 20.
表20から明らかなように、トウモロコシ使用量4%以上の試験区で、焼酎醸造に必要な酵素活性の目標値であるグルコアミラーゼ100U/mlをクリアした。一方、耐酸性α−アミラーゼの目標値は10U/mlであり、この目標値には達しないもののトウモロコシ使用量が増えるに従い、該酵素の生産量が増加する傾向が確認された。
以上のように、本試験ではASAA活性の目標値クリアはできなかったものの、GA酵素、及びASAA酵素を同時に生産する能力があることが示されたため、培養条件の最適化により酵素生産性を目標値レベルにまで増大せしめる可能性は高い。また、例えば8%トウモロコシ液体麹を用いた焼酎仕込みにおいて、麹歩合を通常配合より増やせば、充分に焼酎製造が可能であると推察された。
As is clear from Table 20, glucoamylase 100 U / ml, which is the target value of the enzyme activity necessary for shochu brewing, was cleared in the test plot where the amount of corn used was 4% or more. On the other hand, the target value of acid-resistant α-amylase was 10 U / ml, and although the target value was not reached, it was confirmed that the production amount of the enzyme increased as the amount of corn used increased.
As described above, although the target value of ASAA activity could not be cleared in this test, it was shown that it has the ability to produce GA enzyme and ASAA enzyme simultaneously. There is a high possibility of increasing to the value level. In addition, for example, in the preparation of shochu using 8% corn liquid koji, it was speculated that if the koji ratio was increased from the usual blend, shochu could be produced sufficiently.
<実施例9>[玄麦を用いた液体麹の製造]
(1)前培養方法; 65%精白麦8gと水100mlを500mlバッフル付三角フラスコに張り込み、121℃、15分間オートクレーブ滅菌した。放冷後、この前培養培地に黒麹菌(Aspergillus awamori IFO4388)の種麹胞子を1×106個/mlになるように植菌し、37℃、24時間、100rpmで振盪培養した。
(2)本培養方法; 玄麦(95%精白麦)1〜8gと硝酸カリウム0.2g、リン酸2水素カリウム0.3gと水100mlを500mlバッフル付三角フラスコに張り込み、121℃、15分間オートクレーブ滅菌した。この本培養培地へ前培養液1mlを植菌し、37℃、48時間、100rpmで振盪培養した。培養後の培養上清中の酵素の生成量、すなわちグルコアミラーゼ(GA)活性及び耐酸性α−アミラーゼ(ASAA)活性について実験例1に記載した方法により測定した。結果を表21に示した。
<Example 9> [Production of liquid rice cake using brown wheat]
(1) Pre-culture method: 8 g of 65% white wheat and 100 ml of water were put into a 500 ml baffled Erlenmeyer flask and sterilized by autoclaving at 121 ° C. for 15 minutes. After being allowed to cool, seed spore of Aspergillus awamori IFO4388 was inoculated at 1 × 10 6 cells / ml in this preculture medium, and cultured with shaking at 37 ° C. for 24 hours at 100 rpm.
(2) Main culture method: 1-8 g of brown wheat (95% white wheat), 0.2 g of potassium nitrate, 0.3 g of potassium dihydrogen phosphate and 100 ml of water are placed in a 500 ml baffled Erlenmeyer flask and autoclaved at 121 ° C. for 15 minutes. did. 1 ml of the preculture was inoculated into this main culture medium, and cultured with shaking at 37 ° C. for 48 hours at 100 rpm. The amount of enzyme produced in the culture supernatant after culturing, ie, glucoamylase (GA) activity and acid-resistant α-amylase (ASAA) activity, was measured by the method described in Experimental Example 1. The results are shown in Table 21.
表21から明らかなように、玄麦使用量4%の試験区で、焼酎醸造に必要な酵素活性の目標値であるグルコアミラーゼ100U/ml並びに耐酸性α−アミラーゼ10U/mlを共にクリアした。このことから、黒麹菌を用いても、白麹菌の場合と同様に酵素高生産効果が奏されることを確認できた。 As is clear from Table 21, in the test group with 4% of barley consumption, both glucoamylase 100 U / ml and acid-resistant α-amylase 10 U / ml, which are target values of enzyme activity necessary for shochu brewing, were cleared. From this, it was confirmed that even if black koji mold was used, the effect of high enzyme production was achieved as in the case of white koji mold.
<実施例10>[玄米(籾殻つき米)を用いた液体麹の製造]
(1)前培養方法; 90%精白米(飯米)8gと水100mlを500mlバッフル付三角フラスコに張り込み、121℃、15分間オートクレーブ滅菌した。放冷後、この前培養培地に白麹菌(Aspergillus kawachii IFO4308)の種麹胞子を1×106個/mlになるように植菌し、37℃、24時間、100rpmで振盪培養した。
(2)本培養方法; 玄米(籾殻つき)1〜8gと硝酸カリウム0.2g、リン酸2水素カリウム0.3gと水100mlを500mlバッフル付三角フラスコに張り込み、121℃、15分間オートクレーブ滅菌した。なお、使用した玄米は、穀皮(籾殻)のついたままの状態のものを脱穀せずに用いた。この本培養培地へ前培養液1mlを植菌し、37℃、48時間、100rpmで振盪培養した。培養後の培養上清中の酵素の生成量、すなわちグルコアミラーゼ(GA)活性及び耐酸性α−アミラーゼ(ASAA)活性について実験例1に記載した方法により測定した。結果を表22に示した。
<Example 10> [Manufacture of liquid rice bran using brown rice (rice with rice husk)]
(1) Pre-culture method: 8 g of 90% polished rice (rice rice) and 100 ml of water were put into a 500 ml baffled Erlenmeyer flask and sterilized by autoclaving at 121 ° C. for 15 minutes. After being allowed to cool, seed culture spores of Aspergillus kawachii IFO4308 were inoculated at 1 × 10 6 cells / ml in this preculture medium, and cultured with shaking at 37 ° C. for 24 hours at 100 rpm.
(2) Main culture method: 1-8 g of brown rice (with rice husk), 0.2 g of potassium nitrate, 0.3 g of potassium dihydrogen phosphate and 100 ml of water were put into a 500 ml baffled conical flask and autoclaved at 121 ° C. for 15 minutes. In addition, the brown rice used was used without threshing one with a husk (chaff). 1 ml of the preculture was inoculated into this main culture medium, and cultured with shaking at 37 ° C. for 48 hours at 100 rpm. The amount of enzyme produced in the culture supernatant after culturing, ie, glucoamylase (GA) activity and acid-resistant α-amylase (ASAA) activity, was measured by the method described in Experimental Example 1. The results are shown in Table 22.
表22から明らかなように、玄米使用量4%の試験区で、焼酎醸造に必要な酵素活性の目標値であるグルコアミラーゼ100U/ml並びに耐酸性α−アミラーゼ10U/mlを共にクリアした。このことから、穀皮(籾殻)のついた米についても、玄麦と同様に、酵素高生産効果が確認された。 As is apparent from Table 22, both the glucoamylase 100 U / ml and the acid-resistant α-amylase 10 U / ml, which are target values of the enzyme activity necessary for shochu brewing, were cleared in the test plot where the brown rice consumption was 4%. From this, the enzyme high production effect was confirmed also about the rice with husk | husk (rice husk) similarly to brown wheat.
<実施例11>[玄米(籾殻つき米)を用いた液体麹の製造]
(1)前培養方法; 90%精白米(飯米)8gと水100mlを500mlバッフル付三角フラスコに張り込み、121℃、15分間オートクレーブ滅菌した。放冷後、この前培養培地に黒麹菌(Aspergillus awamori IFO4388)の種麹胞子を1×106個/mlになるように植菌し、37℃、24時間、100rpmで振盪培養した。
(2)本培養方法; 玄米(籾殻つき)1〜8gと硝酸カリウム0.2g、リン酸2水素カリウム0.3gと水100mlを500mlバッフル付三角フラスコに張り込み、121℃、15分間オートクレーブ滅菌した。なお、使用した玄米は、穀皮(籾殻)のついたままの状態のものを脱穀せずに用いた。この本培養培地へ前培養液1mlを植菌し、37℃、48時間、100rpmで振盪培養した。培養後の培養上清中の酵素の生成量、すなわちグルコアミラーゼ(GA)活性及び耐酸性α−アミラーゼ(ASAA)活性について実験例1に記載した方法により測定した。結果を表23に示した。
<Example 11> [Manufacture of liquid rice bran using brown rice (rice with rice husk)]
(1) Pre-culture method: 8 g of 90% polished rice (rice rice) and 100 ml of water were put into a 500 ml baffled Erlenmeyer flask and sterilized by autoclaving at 121 ° C. for 15 minutes. After being allowed to cool, seed spore of Aspergillus awamori IFO4388 was inoculated at 1 × 10 6 cells / ml in this preculture medium, and cultured with shaking at 37 ° C. for 24 hours at 100 rpm.
(2) Main culture method: 1-8 g of brown rice (with rice husk), 0.2 g of potassium nitrate, 0.3 g of potassium dihydrogen phosphate and 100 ml of water were put into a 500 ml baffled conical flask and autoclaved at 121 ° C. for 15 minutes. In addition, the brown rice used was used without threshing one with a husk (chaff). 1 ml of the preculture was inoculated into this main culture medium, and cultured with shaking at 37 ° C. for 48 hours at 100 rpm. The amount of enzyme produced in the culture supernatant after culturing, ie, glucoamylase (GA) activity and acid-resistant α-amylase (ASAA) activity, was measured by the method described in Experimental Example 1. The results are shown in Table 23.
表23から明らかなように、玄米使用量8%の試験区で、焼酎醸造に必要な酵素活性の目標値であるグルコアミラーゼ100U/ml並びに耐酸性α−アミラーゼ10U/mlを共にクリアした。このことから、穀皮(籾殻)のついた米を用い、かつ黒麹菌を用いても酵素高生産効果が確認された。 As is clear from Table 23, both the glucoamylase 100 U / ml and the acid-resistant α-amylase 10 U / ml, which are target values of the enzyme activity necessary for shochu brewing, were cleared in the test plot where the brown rice consumption was 8%. From this, the enzyme high production effect was confirmed even when using rice with husk (rice husk) and using black koji mold.
本発明により、穀類を培養原料として用いて品質が安定した液体麹を効率よく、かつ安価に製造する方法が提供される。しかも、この液体麹は、発酵飲食品の製造に好適である上に、グルコアミラーゼ、及び耐酸性α−アミラーゼの両酵素がバランスよく高生産されるので、焼酎等の酒類の製造に適している。 INDUSTRIAL APPLICABILITY According to the present invention, a method for efficiently and inexpensively producing a liquid koji having a stable quality using cereals as a culture raw material is provided. In addition, this liquid koji is suitable for the production of fermented foods and beverages, and since both glucoamylase and acid-resistant α-amylase are produced in a well-balanced manner, it is suitable for the production of alcoholic beverages such as shochu. .
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BRPI0509718A BRPI0509718B1 (en) | 2004-04-09 | 2005-03-24 | Process of making liquid koji and process of making a fermented food or drink” |
CN2005800101406A CN1938416B (en) | 2004-04-09 | 2005-03-24 | Process for producing liquid rice malt |
CA2560463A CA2560463C (en) | 2004-04-09 | 2005-03-24 | Method of manufacturing liquid koji |
AU2005231013A AU2005231013B2 (en) | 2004-04-09 | 2005-03-24 | Method of Manufacturing Liquid Koji |
CN2009101453313A CN101591621B (en) | 2004-04-09 | 2005-03-24 | Process for producing liquid rice malt |
RU2006139637/13A RU2361914C2 (en) | 2004-04-09 | 2005-03-24 | Method of liquid koji receiving and method of production shochu |
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EP05727125A EP1734109A4 (en) | 2004-04-09 | 2005-03-24 | Process for producing liquid rice malt |
US11/547,809 US8802170B2 (en) | 2004-04-09 | 2005-03-24 | Method of manufacturing liquid koji |
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