JP3711414B1 - Flexible tube - Google Patents

Flexible tube Download PDF

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JP3711414B1
JP3711414B1 JP2004333758A JP2004333758A JP3711414B1 JP 3711414 B1 JP3711414 B1 JP 3711414B1 JP 2004333758 A JP2004333758 A JP 2004333758A JP 2004333758 A JP2004333758 A JP 2004333758A JP 3711414 B1 JP3711414 B1 JP 3711414B1
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comb
water
protective collar
shaped joint
flexible tube
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JP2005315407A (en
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浩一 阿部
洋一 長谷川
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Kinki University
Kitakyushu Foundation for Advancement of Industry Science and Technology
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Kitakyushu Foundation for Advancement of Industry Science and Technology
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Abstract

【課題】簡単な構造で連結に特殊な技術を必要とせず、簡単に取付けができ機械的強度に優れ、高い水密性を確保でき、設定した変形以下では剛性が小さく、それ以上の変形に対しては高い強度と剛性を有し連結部の破壊を防ぐことができ可撓性に優れ、推進施工時の軸方向力に耐えることができ施工性、信頼性に優れ、低原価で量産性に優れた可撓管の提供。
【解決手段】外側櫛歯型継手と、内側櫛歯型継手と、外側櫛歯型継手及び内側櫛歯型継手の連結用部材挿通部に交互に挿通された連結用部材と、を有する連結部と、円筒状に形成され周方向に断続的に形成された切れ目部を有し連結部の外周側に配設された外部保護カラーと、外側櫛歯型継手及び内側櫛歯型継手のアンカー部が埋設され連結部及び外部保護カラーを介して一体に形成された両側の円管本体と、外側櫛歯型継手の外周側補強部の外周と外部保護カラーとの間に充填された外部止水材と、を備えている。
【選択図】図1
[PROBLEMS] A simple structure that does not require special technology for connection, can be easily installed, has excellent mechanical strength, ensures high water-tightness, has low rigidity below a set deformation, and is resistant to further deformation. It has high strength and rigidity, can prevent breakage of the connecting part, has excellent flexibility, can withstand axial force during propulsion work, has excellent workability and reliability, and is low in cost and mass-productive Providing excellent flexible tubes.
A connecting portion having an outer comb-shaped joint, an inner comb-shaped joint, and a connecting member inserted alternately into the connecting member inserting portion of the outer comb-shaped joint and the inner comb-shaped joint. An outer protective collar formed in a cylindrical shape and intermittently formed in the circumferential direction and disposed on the outer peripheral side of the connecting portion, and an anchor portion of the outer comb-shaped joint and the inner comb-shaped joint External water stop filled between the outer periphery of the outer peripheral side reinforcement portion of the outer comb-shaped joint and the outer protective collar, and the circular tube body on both sides formed integrally with the connecting portion and the outer protective collar. Material.
[Selection] Figure 1

Description

本発明は、円管の略中央部に可撓性を有する連結部を備えることにより、施工時の荷重や埋設後の土圧や水圧に耐え、かつ、地震時などの土中の変形に柔軟に対応して円管の欠損や亀裂を防止し、気密性、水密性を確保することができる可撓管に関する。   The present invention has a flexible connecting portion at the substantially central portion of the circular pipe, so that it can withstand the load during construction and the earth pressure and water pressure after burial, and is flexible to deformation in the earth during an earthquake, etc. It corresponds to the flexible tube which can prevent the defect | deletion and crack of a circular tube corresponding to these, and can ensure airtightness and watertightness.

従来、下水道、排水路等の埋設配管として一般にヒューム管が使用されているが、地盤変動または地震等の変動により発生する折曲や偏心等の各種変位や振動等に対し、ヒューム管が対応できないために管の一部が破損、あるいは破損に至らない場合でもヒューム管の端部に欠損や亀裂を生ずることがある。そして、これが原因で浸水や漏水することがある。この地盤変動や地震等によるヒューム管の損傷や浸水、漏水を防止するため、ヒューム管の中央部にはゴム・合成樹脂等の可撓性材料からなる可撓継手が使用されている。
(特許文献1)には、「所要間隙をあけて対向配設した一対の断面T形剛性リング体と、剛性リング体間に剛性リング体間の外方に空間部が存在するように介装し連結手段を介して一体化した弾性リング体と、両剛性リング体の弾性リング体と反対側に突出したアンカーとからなる可撓性部を配設し、両剛性リング体を跨いで剛性リング体の外周面に、繊維強化樹脂剛性層を形成し、繊維強化樹脂剛性層の外周面を含み前記コンクリート部の外周面に熱収縮性樹脂層を形成し、空間部にモルタルを充填してモルタル層を形成した可撓性ヒューム管」が開示されている。
(特許文献2)には、「2つのヒューム管の接続端部を外側から包むようにして連結するゴム・合成樹脂等の可撓性材料からなる筒状の継手であって、軸方向中央部には継手の外周面から内側に折曲して膨出する2つの膨出部を軸方向に縦列に形成するとともに、軸方向両端部にはヒューム管に埋設されるアンカー部を形成し、前記2つの膨出部の間に形成される谷部には環状補強部材を配設したヒューム管用可撓継手」が開示されている。
(特許文献3)には、「長さ方向の中間部において、コンクリート部とその外周の鋼製リングを二分し、二分されたコンクリート部の間に可撓部を設けた可撓性ヒューム管において、可撓部を構成する弾性リングに伸長余裕部を設け、各鋼製リングと、弾性リングの間にグラウト材を充填した可撓性ヒューム管」が開示されている。
特許第3260303号 特許第3320646号 特開平11−325328号
Conventionally, fume pipes are generally used as buried pipes in sewers, drainage channels, etc., but the fume pipes cannot cope with various displacements and vibrations such as bending and eccentricity caused by ground fluctuations or earthquake fluctuations. For this reason, even if a part of the tube is broken or does not lead to breakage, the end of the fume tube may be damaged or cracked. And this may cause flooding or leakage. In order to prevent the fume pipe from being damaged, flooded or leaked due to ground fluctuation or earthquake, a flexible joint made of a flexible material such as rubber or synthetic resin is used at the center of the fume pipe.
(Patent Document 1) states that “a pair of T-shaped rigid ring bodies arranged opposite each other with a required gap therebetween, and an intervening space between the rigid ring bodies so that a space portion exists between the rigid ring bodies. A flexible portion comprising an elastic ring body integrated through a connecting means and an anchor projecting on the opposite side of the elastic ring body of both rigid ring bodies, and a rigid ring straddling both rigid ring bodies A fiber reinforced resin rigid layer is formed on the outer peripheral surface of the body, a heat shrinkable resin layer is formed on the outer peripheral surface of the concrete portion including the outer peripheral surface of the fiber reinforced resin rigid layer, and the mortar is filled with mortar in the space portion. A layered flexible fume tube is disclosed.
(Patent Document 2) states that “a cylindrical joint made of a flexible material such as rubber or synthetic resin that is connected so as to wrap the connection end portions of two fume pipes from outside, Two bulging portions that bulge inwardly from the outer peripheral surface of the joint are formed in tandem in the axial direction, and anchor portions embedded in the fume pipe are formed at both axial end portions. A “fume pipe flexible joint” in which an annular reinforcing member is disposed in a trough formed between the bulged portions is disclosed.
(Patent Document 3) states that in a flexible fume tube in which a concrete portion and a steel ring on the outer periphery thereof are divided into two in the middle portion in the length direction, and a flexible portion is provided between the two divided concrete portions. In addition, there is disclosed a flexible fume tube in which an extension margin portion is provided in an elastic ring constituting a flexible portion, and a grout material is filled between each steel ring and the elastic ring.
Japanese Patent No. 3260303 Japanese Patent No. 3320646 JP-A-11-325328

しかしながら、上記従来の技術では、以下のような課題を有していた。
(1)(特許文献1)では、弾性リングと剛性リング体を連結する連結手段は、弾性リング体すなわちゴムの加硫時に予め埋設しなければならないので、製造工程が複雑であるという課題を有していた。
また、可撓性部の止水を確保するために、繊維強化樹脂剛性層及びコンクリートの外周面の一部を熱収縮性樹脂層で覆い、熱収縮性樹脂層を直接バーナーで加熱するか、ヒューム管自体を50℃〜60℃に設定された乾燥室(養生室)内で30分程度加熱する必要があり、作業性に欠けると共に、弾性リング体などに加熱によるダメージを与えてしまうという課題を有していた。
更に、曲げや剪断の外力が不等沈下や地震などによって剛性層やモルタル層の剛性強度を超えた場合に、可撓性部の中央の剛性層、モルタル層、弾性リング体に集中的に加わり、剛性層やモルタル層が塑性変形または破断してしまい、確実な水密性が維持できないという課題を有していた。
(2)(特許文献2)では、軸方向中央部に継手の外周面から内側に折曲して膨出する2つの膨出部を軸方向に縦列に形成し、目地幅を広くすることにより、大きな剪断変形、伸び変形および縮み変形が得られるが、連結部に要する軸方向長さが長くなり、狭い構造に適用するには不向きであるという課題を有していた。
また、曲げや剪断の外力が不等沈下や地震などによって継手の剛性強度を超えた場合に、外力が連結部に集中的に加わり、継手が塑性変形または破断してしまい、確実な水密性が維持できないという課題を有していた。
(3)(特許文献3)では、鋼製リングや弾性リングなどからなる可撓部をボルトとナットで固定し、更に伸長余裕部の周囲で鋼製リングと弾性リングの間にグラウト材を充填して一体化しなければならないので、部品点数が多く構造が複雑で組立て作業性に欠けるという課題を有していた。また、曲げや剪断の外力が不等沈下や地震などによって可撓部の剛性強度を超えた場合に、可撓部の鋼製リングや弾性リング、グラウト材などに外力が集中的に加わり、鋼製リングや弾性リングが塑性変形またはグラウト材が破断してしまい、確実な水密性が維持できないという課題を有していた。
However, the above conventional techniques have the following problems.
(1) (Patent Document 1) has a problem that the manufacturing process is complicated because the connecting means for connecting the elastic ring and the rigid ring body must be embedded in advance when the elastic ring body, that is, rubber is vulcanized. Was.
Moreover, in order to ensure the water stop of the flexible part, the fiber-reinforced resin rigid layer and a part of the outer peripheral surface of the concrete are covered with a heat-shrinkable resin layer, and the heat-shrinkable resin layer is directly heated with a burner, It is necessary to heat the fume tube itself in a drying room (curing room) set at 50 ° C. to 60 ° C. for about 30 minutes, which lacks workability and causes damage to the elastic ring body due to heating. Had.
Furthermore, when the external force of bending or shearing exceeds the rigidity strength of the rigid layer or mortar layer due to unequal subsidence or earthquake, it is intensively applied to the rigid layer, mortar layer, and elastic ring body at the center of the flexible part. In addition, the rigid layer and the mortar layer are plastically deformed or broken, and there is a problem that reliable water tightness cannot be maintained.
(2) In (Patent Document 2), by forming two bulging portions that fold and bulge inward from the outer peripheral surface of the joint in the axial center portion in the axial direction, the joint width is increased. Large shear deformation, elongation deformation and contraction deformation can be obtained, but the axial length required for the connecting portion is long, and there is a problem that it is not suitable for application to a narrow structure.
Also, when the external force of bending or shearing exceeds the rigidity of the joint due to unequal subsidence or earthquake, the external force is intensively applied to the connecting part, and the joint is plastically deformed or broken, ensuring reliable water tightness. It had the problem that it could not be maintained.
(3) In Patent Document 3, a flexible part made of a steel ring or an elastic ring is fixed with bolts and nuts, and a grout material is filled between the steel ring and the elastic ring around an extension margin part. Therefore, there is a problem that the number of parts is large, the structure is complicated, and the assembling workability is lacking. Also, when the bending or shearing external force exceeds the rigidity of the flexible part due to uneven settlement or earthquake, the external force is concentrated on the steel ring, elastic ring, grout material, etc. of the flexible part. There was a problem in that reliable watertightness could not be maintained because plastic rings or elastic rings were plastically deformed or the grout material was broken.

本発明は上記従来の課題を解決するもので、簡単な構造で連結に特殊な技術を必要とせず、簡単に取付けができ機械的強度に優れ、高い水密性を確保することができ、設定した変形以下では剛性が小さく、それ以上の変形に対しては高い強度と剛性を有し連結部の破壊を防ぐことができ可撓性に優れ、推進施工時の軸方向力に耐えることができ施工性、信頼性に優れ、低原価で量産性に優れた可撓管を提供することを目的とする。   The present invention solves the above-mentioned conventional problems, does not require a special technique for connection with a simple structure, can be easily installed, has excellent mechanical strength, can ensure high water tightness, and is set Less rigid than deformation, high strength and rigidity against deformation beyond that, it can prevent breakage of the connecting part, excellent flexibility, can withstand axial force during propulsion construction An object is to provide a flexible tube that is excellent in reliability and reliability, low in cost, and excellent in mass productivity.

上記課題を解決するために本発明の可撓管は、以下の構成を有している。
本発明の請求項1に記載の可撓管は、(a)環状板と、前記環状板の表面上に所定間隔で櫛歯状に直交して立設された複数の連結板と、前記複数の連結板に各々形設された連結用部材挿通部と、前記複数の連結板の外周を囲繞し前記環状板表面に直交して立設された外周側補強部と、前記環状板の裏面に所定間隔で円周上に立設された複数のアンカー部と、を有する外側櫛歯型継手と、(b)環状板と、前記環状板の表面上に所定間隔で櫛歯状に直交して立設された複数の連結板と、前記複数の連結板に各々形設された連結用部材挿通部と、前記複数の連結板の内周を囲繞し前記環状板表面に直交して立設された内周側補強部と、前記環状板の裏面に所定間隔で円周上に立設された複数のアンカー部と、を有し、前記外側櫛歯型継手に対向して配置された内側櫛歯型継手と、(c)前記外側櫛歯型継手の前記連結用部材挿通部と前記内側櫛歯型継手の前記連結用部材挿通部に交互に挿通された連結用部材と、を有する連結部と、円筒状に形成され周方向及び/又は軸方向に断続的に形成された切れ目部を有し前記連結部の外周側に配設された外部保護カラーと、前記外側櫛歯型継手及び前記内側櫛歯型継手の前記アンカー部が埋設され前記連結部及び前記外部保護カラーを介して一体に形成された両側の円管本体と、前記外側櫛歯型継手の前記外周側補強部の外周と前記外部保護カラーとの間に充填された外部止水材と、を備えた構成を有している。
In order to solve the above problems, the flexible tube of the present invention has the following configuration.
The flexible tube according to claim 1 of the present invention includes: (a) an annular plate, a plurality of connecting plates that are vertically arranged in a comb-tooth shape at predetermined intervals on the surface of the annular plate, and the plurality A connecting member insertion portion formed on each of the connecting plates, an outer peripheral side reinforcing portion that surrounds the outer periphery of the plurality of connecting plates and is set up perpendicular to the surface of the annular plate, and a back surface of the annular plate An outer comb-shaped joint having a plurality of anchors standing on the circumference at a predetermined interval; (b) an annular plate; and orthogonal to the comb-teeth at a predetermined interval on the surface of the annular plate A plurality of standing connection plates, a connection member insertion portion formed on each of the plurality of connection plates, and surrounding the inner periphery of the plurality of connection plates, and standing perpendicular to the annular plate surface. And a plurality of anchor portions standing on the circumference at predetermined intervals on the back surface of the annular plate, facing the outer comb-shaped joint. An inner comb-shaped joint disposed; and (c) a connecting member inserted alternately into the connecting member insertion portion of the outer comb-shaped joint and the connection member insertion portion of the inner comb-shaped joint; A connecting portion having a cylindrical shape, a cut portion intermittently formed in the circumferential direction and / or the axial direction, and an outer protective collar disposed on the outer peripheral side of the connecting portion, and the outer comb. The circular pipe body on both sides formed integrally with the anchor part of the tooth-type joint and the inner comb-type joint through the connection part and the outer protective collar, and the outer peripheral side of the outer comb-type joint An external water-stop material filled between the outer periphery of the reinforcing portion and the external protective collar is included.

この構成により、以下のような作用を有する。
(1)外側櫛歯型継手、内側櫛歯型継手共に一体的に形成されて部品点数が少ないので、取扱いが簡便で、円管本体の内径又は外径に応じて複数種類の継手を用意するだけで容易に可撓管を作製することができる。
(2)外側櫛歯型継手、内側櫛歯型継手共に複数の連結板が環状板の片面上に所定間隔で櫛歯状に直交して立設されているので、組立て時に細かい位置合わせが不要で、円周方向に回転させて連結板同士が略半ピッチずれて互いに噛合うようにして簡便に連結作業を行うことができる。
(3)外側櫛歯型継手、内側櫛歯型継手共に複数の連結板が環状板の片面上に所定間隔で櫛歯状に直交して立設され、それらが対向配置されて連結されているので、双方の連結板の先端を対向する環状板に直接当接させることにより推進力を伝達することができ、推進工法による配管作業を行なうことができる。
(4)外側櫛歯型継手及び内側櫛歯型継手の複数の連結板がそれぞれ外周又は内周を囲繞する外周側補強部又は内周側補強部を有するので、剛性が高く外力による変形を防止すると共に、土中への埋設後に土砂などが可撓管内へ侵入するのを防ぐことができる。
(5)外側櫛歯型継手及び内側櫛歯型継手の複数の連結板に連結用部材挿通部を有するので、連結用部材挿通部に連結用部材を挿通するだけで外側櫛歯型継手と内側櫛歯型継手を容易に連結することができる。
(6)外側櫛歯型継手及び内側櫛歯型継手の環状板の裏面に所定間隔で円周上に立設された複数のアンカー部を有するので、連結部と両側の円管本体を簡単かつ確実に連結でき、可撓管として一体に形成することができる。
(7)外側櫛歯型継手及び内側櫛歯型継手を対向配置し、各連結板の連結用部材挿通部に連結用部材を挿通するだけで、連結部を形成することができ、連結部を外部保護カラーに挿通して外部止水材を充填するだけで連結部を水密に保護することができる。
(8)外部止水材が円筒状に形成された外部保護カラーによって覆われているので、可撓管の推進施工時に外部止水材が破損するのを防ぐことができる。
(9)円筒状に形成された外部保護カラーが周方向及び/又は軸方向に断続的に形成された切れ目部を有することにより、引張り、曲げ、ねじり等の外力に対して変形可能であるので、可撓管の可撓性、水密性を損なうことなく外部止水材や連結部を保護することができる。
(10)連結用部材挿通部に連結用部材が挿通されていることにより、所要の折れ角以上の変形を防止することができ、外部止水材の破断を防ぎ、可撓管内部の流下機能を維持することができる。
(11)円筒状の外部保護カラーと外部保護カラーの内側に充填された外部止水材を有するので、連結部を保護して可撓管内部への土砂などの侵入を防ぐと共に、水密性を確保することができる。
(12)外部止水材を外側櫛歯型継手の外周側補強部の外周と外部保護カラーとの間に充填するだけで連結部を止水して水密性を確保することができるので、特別な固定手段や接着などの複雑な工程を必要とすることなく、生産性に優れる。
This configuration has the following effects.
(1) Since both the outer comb-type joint and the inner comb-type joint are integrally formed and the number of parts is small, handling is simple, and multiple types of joints are prepared according to the inner diameter or outer diameter of the tube body. A flexible tube can be easily produced only by this.
(2) A plurality of connecting plates for both the outer comb-type joint and the inner comb-type joint are erected perpendicularly in a comb-like shape at a predetermined interval on one side of the annular plate, so fine alignment is not required during assembly Thus, the connecting operation can be performed simply by rotating in the circumferential direction so that the connecting plates are shifted from each other by approximately a half pitch and engaged with each other.
(3) Both the outer comb-shaped joint and the inner comb-shaped joint are provided with a plurality of connecting plates standing vertically on one side of the annular plate at a predetermined interval in a comb-tooth shape, and they are arranged oppositely and connected. Therefore, the propulsive force can be transmitted by bringing the leading ends of both the connecting plates into direct contact with the opposed annular plates, and the piping work by the propulsion method can be performed.
(4) Since the plurality of connecting plates of the outer comb-type joint and the inner comb-type joint each have an outer peripheral side reinforcing part or an inner peripheral side reinforcing part surrounding the outer periphery or inner periphery, the rigidity is high and deformation due to external force is prevented. In addition, it is possible to prevent soil and sand from entering the flexible tube after being embedded in the soil.
(5) Since the plurality of connecting plates of the outer comb-shaped joint and the inner comb-shaped joint have the connecting member insertion portion, the outer comb-shaped joint and the inner side can be simply inserted through the connecting member insertion portion. Comb-type joints can be easily connected.
(6) Since there are a plurality of anchor portions erected on the circumference at predetermined intervals on the back surface of the annular plate of the outer comb-shaped joint and the inner comb-shaped joint, the connecting portion and the circular pipe bodies on both sides can be easily and It can be reliably connected and can be integrally formed as a flexible tube.
(7) The outer comb-shaped joint and the inner comb-shaped joint are arranged to face each other, and the connecting portion can be formed simply by inserting the connecting member into the connecting member inserting portion of each connecting plate. By simply inserting the external protective collar and filling the external water-stopping material, the connecting portion can be protected in a watertight manner.
(8) Since the external water-stopping material is covered with the external protective collar formed in a cylindrical shape, it is possible to prevent the external water-stopping material from being damaged during the propulsion construction of the flexible tube.
(9) Since the external protective collar formed in a cylindrical shape has a cut portion formed intermittently in the circumferential direction and / or the axial direction, it can be deformed against external forces such as tension, bending, and twisting. It is possible to protect the external water stop material and the connecting portion without impairing the flexibility and water tightness of the flexible tube.
(10) Since the connecting member is inserted into the connecting member insertion portion, it is possible to prevent the deformation beyond the required bending angle, prevent the external water stop material from being broken, and the flow down function inside the flexible tube Can be maintained.
(11) Since it has a cylindrical external protective collar and an external water blocking material filled inside the external protective collar, the connecting portion is protected to prevent intrusion of earth and sand into the flexible tube, and water tightness is ensured. Can be secured.
(12) Specially because the water-tightness can be ensured by water-sealing the connecting part simply by filling the outer water-stopping material between the outer periphery of the outer side reinforcing part of the outer comb-shaped joint and the outer protective collar. It is excellent in productivity without requiring complicated processes such as simple fixing means and adhesion.

ここで、環状板、連結板、外周側及び内周側補強部の材質には鉄鋼、ステンレス鋼、クロム鋼、カーボン鉄鋼等の金属が好適に用いられる。これにより、想定以上の変形に対して高い機械的強度と剛性を有し、連結部の破壊を防ぐことができる。
また、環状板、連結板、外周側及び内周側補強部は互いに溶接により接合することが好ましい。これにより、外側櫛歯型継手及び内側櫛歯型継手が高い強度と圧縮耐力を有するので、推進工法による配管を行うことができる。
連結板は可撓管の内径、連結板の幅と厚さ等を考慮して所要の圧縮荷重以下で曲げ変形や座屈が発生しないように枚数を決定する。外側櫛歯型継手及び内側櫛歯型継手の圧縮耐力が可撓管の円管本体の圧縮耐力を上回ることにより、地震などの場合に可撓管より先に連結部が壊れることがなく、配管が一挙に破壊されるのを防ぐことができる。
連結用部材挿通部はレーザ加工などによって長孔状に形成される。これにより、圧縮や引張の変形時に連結用部材が水平方向に移動でき、可撓性を確保することができる。
連結用部材としては、ナイロン等のエンジニア樹脂繊維や炭素繊維などの繊維製や鋼線などの金属製のロープや鎖などを使用することができ、特に伸縮性が小さく、せん断強度に優れたものが好適に用いられる。これにより、所要以上の引張による変形を防止することができ、外部止水材の破断を防止できる。
また、連結用部材と連結板の長さを適正に設定することにより、圧縮時に連結用部材に負荷をかけず、連結板で直接、連結相手の環状板を押圧することができる。尚、連結用部材は、連結用部材挿通部に挿通した後に、両端を重ねてかしめ、環状に形成する。これにより、特殊な加工が不要で生産性に優れる。
Here, metals such as steel, stainless steel, chrome steel, and carbon steel are suitably used for the material of the annular plate, the connecting plate, the outer peripheral side, and the inner peripheral side reinforcing portion. Thereby, it has high mechanical strength and rigidity with respect to the deformation | transformation beyond assumption, and destruction of a connection part can be prevented.
Moreover, it is preferable that the annular plate, the connecting plate, the outer peripheral side and the inner peripheral side reinforcing portion are joined to each other by welding. Thereby, since the outer comb-shaped joint and the inner comb-shaped joint have high strength and compression strength, piping by the propulsion method can be performed.
The number of connecting plates is determined in consideration of the inner diameter of the flexible tube, the width and thickness of the connecting plate, and the like so that bending deformation or buckling does not occur below a required compressive load. Since the compression strength of the outer comb-type joint and the inner comb-type joint exceeds the compression strength of the circular tube body of the flexible tube, the connecting portion will not be broken before the flexible tube in the event of an earthquake, etc. Can be prevented from being destroyed at once.
The connecting member insertion portion is formed in a long hole shape by laser processing or the like. As a result, the connecting member can move in the horizontal direction during deformation of compression or tension, and flexibility can be ensured.
As the connecting member, engineer resin fibers such as nylon, fibers such as carbon fibers, and metal ropes or chains such as steel wires can be used, especially those with low stretch and excellent shear strength Are preferably used. Thereby, the deformation | transformation by the tension | tensile_strength more than required can be prevented, and the fracture | rupture of an external water stop material can be prevented.
In addition, by appropriately setting the lengths of the connecting member and the connecting plate, the connecting plate can be directly pressed by the connecting plate without applying a load to the connecting member during compression. The connecting member is formed into an annular shape by being inserted into the connecting member insertion portion and then caulked at both ends. This eliminates the need for special processing and improves productivity.

外部保護カラーは鉄鋼、ステンレス鋼、クロム鋼、カーボン鉄鋼等の金属で円筒状に形成し、外周に断続的に切れ目部を形成する。切れ目部の形成にはレーザ加工が好適に用いられる。
外部保護カラーの板厚は2mm〜12mmが好ましい。板厚が2mmより薄くなるにつれ、外部保護カラーの剛性、耐摩耗性が低下し外部止水材の破損が発生し易くなる傾向があり、板厚が12mmより厚くなるにつれ、外部保護カラーの剛性が不必要に高くなり、重量が増えて施工性、加工性に欠けると共に連結部の可撓性が低下し易くなる傾向があり、いずれも好ましくない。
切れ目部の幅、長さ、ピッチは円管本体の外径、外部保護カラーの板厚、許容する曲げ変形量等を考慮して決定される。尚、切れ目部の形状は一直線状やくの字型、レの字型或いはこれらを組合せた形状に形成できる他、これらを所定の角度で傾斜させて配置することができる。また、周方向に断続的な切れ目部を外部保護カラーの長手方向の中央等の変位箇所に形成することにより、引張りや曲げの外力に対応して変形することができ、軸方向に断続的な切れ目部を任意の位置に形成することにより、ねじりの外力に対応して変形することができる。
外部保護カラーの内周に沿ってアンカー筋を配設した場合、外部保護カラーと円管本体とを確実に固定できる。また、外側櫛歯型継手及び内側櫛歯型継手の環状板に配設されたアンカー部を外周側に折り曲げ、外部保護カラーの内周面と溶接してもよい。これにより、外部保護カラーと連結部を強固に固定することができ、取扱いが容易で作業性を向上させることができる。
The external protective collar is made of a metal such as steel, stainless steel, chrome steel, carbon steel, etc., and is formed in a cylindrical shape, and intermittently cuts are formed on the outer periphery. Laser processing is preferably used for forming the cut portion.
The plate thickness of the external protective collar is preferably 2 mm to 12 mm. As the plate thickness becomes thinner than 2 mm, the rigidity and wear resistance of the external protective collar tend to decrease and the external waterstop material tends to break down. As the plate thickness becomes thicker than 12 mm, the rigidity of the external protective collar Is unnecessarily high, the weight is increased, workability and workability are lacking, and the flexibility of the connecting portion tends to decrease, which is not preferable.
The width, length, and pitch of the cut portion are determined in consideration of the outer diameter of the circular tube body, the thickness of the external protective collar, the allowable bending deformation amount, and the like. In addition, the shape of the cut part can be formed in a straight line shape, a square shape, a combination of these shapes, or a combination thereof, and these can be arranged at an angle with a predetermined angle. In addition, by forming intermittent cuts in the circumferential direction at the displacement location such as the center in the longitudinal direction of the external protective collar, it can be deformed in response to external forces of tension and bending, and intermittent in the axial direction. By forming the cut portion at an arbitrary position, it can be deformed corresponding to the external force of torsion.
When the anchor bars are arranged along the inner periphery of the outer protective collar, the outer protective collar and the circular pipe body can be securely fixed. Further, the anchor portions disposed on the annular plates of the outer comb-type joint and the inner comb-type joint may be bent to the outer peripheral side and welded to the inner peripheral surface of the external protective collar. As a result, the external protective collar and the connecting portion can be firmly fixed, and handling is easy and workability can be improved.

外部止水材としては、硬化前に流動性があり、金属との接着力が高いシリコーンゴムやポリブテン等の液状ゴムが好適に用いられる。これにより、充填が容易で生産性に優れると共に、連結部の可撓性、水密性を確保でき、特に、硬化後に高弾性を有するものは、信頼性、耐久性に優れる。
外部止水材の充填は、外部保護カラー及び/又は環状板に形成した孔状や溝状の充填口から行うことができる。これにより、簡単かつ確実に外側櫛歯型継手の外周側補強部の外周と外部保護カラーとの間に外部止水材を充填できる。充填口を外部保護カラーの長手方向や外部保護カラー及び環状板の円周方向に1乃至複数個、穿設した場合、充填口から外部止水材の充填状態を確認できると共に、空気を追い出しながら確実に充填することができ、また、充填不足の箇所に追加充填することもでき、信頼性、施工性に優れる。
特に、外部止水材としてニ液混合型のものを用いる場合は、真空脱泡することにより、充填時の空気の巻き込みを防止でき、充填性を確保することができる。
外部止水材を介して一体化された連結部及び外部保護カラーを型枠内にセットしてコンクリートを投入し、外側櫛歯型継手及び内側櫛歯型継手の環状板に配設されたアンカー部を円管本体に埋設させて可撓管を形成する。
As the external water-stopping material, liquid rubber such as silicone rubber or polybutene, which has fluidity before curing and has high adhesion to metal, is preferably used. Thereby, filling is easy and productivity is excellent, and flexibility and water tightness of the connecting portion can be ensured. Particularly, those having high elasticity after curing are excellent in reliability and durability.
The external water blocking material can be filled from a hole-shaped or groove-shaped filling port formed in the external protective collar and / or the annular plate. Thereby, it is possible to easily and reliably fill the outer water stop material between the outer periphery of the outer peripheral side reinforcing portion of the outer comb-shaped joint and the outer protective collar. When one or more filling holes are drilled in the longitudinal direction of the external protective collar or in the circumferential direction of the external protective collar and the annular plate, the filling state of the external water-stopping material can be confirmed from the filling opening and the air is expelled. Filling can be performed reliably, and additional filling can be performed at places where filling is insufficient, resulting in excellent reliability and workability.
In particular, in the case of using a two-liquid mixed type as the external water-stopping material, it is possible to prevent entrainment of air at the time of filling by vacuum defoaming and to secure filling properties.
Anchors connected to the outer comb-shaped joint and the inner comb-shaped joint annular plate by setting the connecting portion and the external protective collar integrated through the external water-stopping material in the mold and putting in the concrete. The portion is embedded in the circular tube body to form a flexible tube.

請求項2に記載の発明は、請求項1に記載の可撓管であって、円筒状に形成され周方向及び/又は軸方向に断続的に形成された切れ目部を有し前記連結部の内周側に配設された内部保護カラーと、前記内側櫛歯型継手の前記内周側補強部の内周と前記内部保護カラーとの間に充填された内部止水材と、を備えた構成を有している。
この構成により、請求項1の作用に加え、以下のような作用を有する。
(1)内側櫛歯型継手の内周側補強部と内部保護カラーとの間に内部止水材を充填して止水することにより、外部止水材と併せて二重に浸水から保護することができ、外部保護カラーが破断した場合でも、水密性を確保することができる。
(2)内部保護カラーを有することにより、可撓管内周面を滑らかに形成し、流下機能を維持することができる。
(3)円筒状に形成された内部保護カラーが周方向及び/又は軸方向に断続的に形成された切れ目部を有することにより、引張り、曲げ、ねじり等の外力に対して変形可能であるので、可撓管の可撓性、水密性を損なうことなく内部止水材や連結部を保護することができる。
Invention of Claim 2 is a flexible tube of Claim 1, Comprising: It has the cut | interruption part formed in the cylindrical shape intermittently in the circumferential direction and / or the axial direction. An internal protective collar disposed on the inner peripheral side, and an internal water-stop material filled between the inner peripheral side of the inner peripheral side reinforcing portion of the inner comb-shaped joint and the internal protective collar. It has a configuration.
With this configuration, in addition to the operation of the first aspect, the following operation is provided.
(1) By filling an internal water-stopping material between the inner peripheral side reinforcing part of the inner comb-shaped joint and the internal protective collar to stop the water, it is double-protected in combination with the external water-stopping material. Even when the external protective collar is broken, water tightness can be ensured.
(2) By having the internal protective collar, the inner peripheral surface of the flexible tube can be formed smoothly and the flow-down function can be maintained.
(3) Since the inner protective collar formed in a cylindrical shape has a cut portion formed intermittently in the circumferential direction and / or the axial direction, it can be deformed against external forces such as tension, bending, and twisting. It is possible to protect the internal water stop material and the connecting portion without impairing the flexibility and water tightness of the flexible tube.

ここで、内部保護カラー及び内部止水材の材質にはそれぞれ前述の外部保護カラー及び外部止水材と同様の材質を好適に用いることができる。内部保護カラー及び内部止水材を有することにより、連結部の水密性を確保することができるが、外側櫛歯型継手や内側櫛歯型継手には防錆対策を施すことが好ましい。これにより、内部保護カラー及び内部止水材が破断して連結部が水に接しても、錆が発生するのを防止でき、錆び付きにより可撓性が低下するのを防止できる。
内部保護カラーの切れ目部は、外部保護カラーの切れ目部と同様にして形成することができる。
また、内部止水材を充填するために内部保護カラー及び/又は環状板には、外部止水材の充填口と同様に長手方向や円周方向に1以上の充填口を穿設することができる。
尚、内部保護カラーは両端を内側櫛歯型継手及び外側櫛歯型継手の環状板と溶接等により固定する。
Here, the same material as the above-described external protective collar and external water-stopping material can be suitably used as the material of the internal protective collar and internal water-stopping material, respectively. By having the internal protective collar and the internal water blocking material, it is possible to ensure the water tightness of the connecting portion, but it is preferable to take rust prevention measures for the outer comb-type joint and the inner comb-type joint. Thereby, even if the internal protective collar and the internal water-stopping material are broken and the connecting portion is in contact with water, it is possible to prevent rust from being generated, and it is possible to prevent the flexibility from being lowered due to rust.
The cut portion of the inner protective collar can be formed in the same manner as the cut portion of the outer protective collar.
Further, in order to fill the inner water-stopping material, the inner protective collar and / or the annular plate may be provided with one or more filling ports in the longitudinal direction or the circumferential direction in the same manner as the outer water-stopping material filling port. it can.
The inner protective collar is fixed at both ends by welding or the like with the annular plates of the inner comb-shaped joint and the outer comb-shaped joint.

請求項3に記載の発明は、請求項1又は2に記載の可撓管であって、前記内側櫛歯型継手の前記環状板が、前記環状板の外周側で前記外部保護カラーの内周面に当接し前記連結部の外周に前記外部止水材が充填される外周側空間部を形成する外周当接部と、前記環状板の内周側で前記内部保護カラーの外周面に当接し前記連結部の内周に前記内部止水材が充填される内周側空間部を形成する内周当接部と、を備えた構成を有している。
この構成により、請求項1又は2の作用に加え、以下のような作用を有する。
(1)内側櫛歯型継手の環状板が、環状板の外周側で外部保護カラーの内周面に当接する外周当接部を有するので、連結部の外周に外部保護カラーを覆設した際に、連結部の外周に外部止水材が充填される外周側空間部を形成することができ、確実に外部止水材を充填して止水性を確保することができる。
(2)内側櫛歯型継手の環状板が、環状板の内周側で内部保護カラーの外周面に当接する内周当接部を有するので、連結部の内周に内部保護カラーを覆設した際に、連結部の内周に内部止水材が充填される内周側空間部を形成することができ、確実に内部止水材を充填して止水性を確保することができる。
(3)内側櫛歯型継手の環状板が、環状板の外周側で外部保護カラーの内周面に当接する外周当接部と環状板の内周側で内部保護カラーの外周面に当接する内周当接部を有するので、連結部を組立てて外部保護カラーと内部保護カラーを配設することにより、外部保護カラーの内周面と外側櫛歯型継手の外周側補強部の外周との間及び内部保護カラーの外周面と内側櫛歯型継手の内周側補強部の内周との間に、それぞれ外側櫛歯型継手の環状板側に開口した環状の外周側空間部及び内周側空間部を形成することができるので、外側櫛歯型継手の環状板側の開口から容易に短時間で内部止水材及び外部止水材を充填することができ、施工性を向上させることができる。
Invention of Claim 3 is a flexible tube of Claim 1 or 2, Comprising: The said annular plate of the said inner side comb-shaped joint is an inner periphery of the said external protection collar in the outer peripheral side of the said annular plate. An outer peripheral abutting portion that forms an outer peripheral side space portion that is in contact with a surface and is filled with the outer waterstop material on the outer periphery of the connecting portion, and an outer peripheral surface of the inner protective collar on the inner peripheral side of the annular plate. And an inner periphery abutting portion that forms an inner periphery side space where the inner water stop material is filled in the inner periphery of the connecting portion.
With this configuration, in addition to the operation of the first or second aspect, the following operation is provided.
(1) Since the annular plate of the inner comb-shaped joint has an outer peripheral contact portion that contacts the inner peripheral surface of the outer protective collar on the outer peripheral side of the annular plate, the outer protective collar is covered on the outer periphery of the connecting portion. Moreover, the outer peripheral side space part with which the outer periphery of a connection part is filled with an external water-stopping material can be formed, and an external water-stopping material can be filled reliably and water-stopping can be ensured.
(2) Since the annular plate of the inner comb-shaped joint has an inner peripheral contact portion that contacts the outer peripheral surface of the inner protective collar on the inner peripheral side of the annular plate, the inner protective collar is provided on the inner periphery of the connecting portion. When this is done, an inner peripheral space portion filled with the internal water-stopping material can be formed on the inner periphery of the connecting portion, and the internal water-stopping material can be reliably filled to ensure water-stopping.
(3) The annular plate of the inner comb-shaped joint is in contact with the outer peripheral contact portion that contacts the inner peripheral surface of the outer protective collar on the outer peripheral side of the annular plate and the outer peripheral surface of the inner protective collar on the inner peripheral side of the annular plate. Since it has an inner peripheral abutment part, by assembling the connecting part and arranging the outer protective collar and the inner protective collar, the outer peripheral collar and the outer periphery of the outer comb-shaped joint outer peripheral part Between the outer peripheral surface of the inner and inner protective collars and the inner periphery of the inner peripheral side reinforcing portion of the inner comb-shaped joint, an annular outer peripheral space portion and inner periphery opened to the annular plate side of the outer comb-shaped joint, respectively. Since the side space can be formed, it is possible to easily fill the internal water-stopping material and the external water-stopping material in a short time from the opening on the annular plate side of the outer comb-shaped joint, thereby improving the workability. Can do.

ここで、外部保護カラーの内周面と内側櫛歯型継手の環状板の裏面及び内部保護カラーの外周面と外側櫛歯型継手の環状板の裏面をそれぞれ固定する略L字型の止め金具を円周上の要所に配設する。止め金具は外部保護カラー及び内部保護カラーの内周面に溶接され、内側櫛歯型継手及び外側櫛歯型継手の環状板の裏面にビス止め等により固定される。これにより、外部止水材及び内部止水材が充填されるまでの間、連結部と外部保護カラー及び内部保護カラーを容易に取扱うことができ、施工性を向上させることができる。
また、外部保護カラーの内周面と外側櫛歯型継手の環状板の外周との間及び内部保護カラーの外周面と外側櫛歯型継手の環状板の内周との間には、円周上の要所に楔型の高さ調整コマを配設する。これにより、外部保護カラーの内周面と外側櫛歯型継手の外周側補強部の外周との間及び内部保護カラーの外周面と内側櫛歯型継手の内周側補強部の内周との間に形成される外周側空間部及び内周側空間部の高さを全周に渡ってほぼ一定にすることができ、外部止水材及び内部止水材の充填をスムーズに行うことができると共に、外部止水材及び内部止水材の仕上り厚さを均一にでき、止水のばらつきを低減して耐久性を向上させることができる。
Here, a substantially L-shaped fastener that fixes the inner peripheral surface of the outer protective collar and the back surface of the annular plate of the inner comb-shaped joint, and the outer peripheral surface of the inner protective collar and the rear surface of the annular plate of the outer comb-shaped joint, respectively. Are arranged at important points on the circumference. The fasteners are welded to the inner peripheral surfaces of the outer protective collar and the inner protective collar, and are fixed to the back surfaces of the annular plates of the inner comb-type joint and the outer comb-type joint by screws or the like. Thereby, until it fills with an external water-stop material and an internal water-stop material, a connection part, an external protective collar, and an internal protective collar can be handled easily, and workability | operativity can be improved.
In addition, between the inner peripheral surface of the outer protective collar and the outer periphery of the annular plate of the outer comb-shaped joint, and between the outer peripheral surface of the inner protective collar and the inner periphery of the annular plate of the outer comb-shaped joint, A wedge-shaped height adjustment piece is disposed at the upper point. Thus, between the inner peripheral surface of the outer protective collar and the outer periphery of the outer side reinforcing portion of the outer comb-shaped joint, and between the outer peripheral surface of the inner protective collar and the inner periphery of the inner peripheral side reinforcing portion of the inner comb-shaped joint. The height of the outer peripheral side space part and the inner peripheral side space part formed between them can be made almost constant over the entire circumference, and the external water stop material and the internal water stop material can be filled smoothly. At the same time, it is possible to make the finished thicknesses of the external water-stopping material and the internal water-stopping material uniform, reduce variations in the water stoppage, and improve the durability.

請求項4に記載の発明は、請求項1乃至3の内いずれか1項に記載の可撓管であって、前記外部止水材及び前記内部止水材が液状ゴムである構成を有している。
この構成により、請求項1乃至3の内いずれか1項の作用に加え、以下のような作用を有する。
(1)外部止水材及び内部止水材が液状ゴムであることにより充填性に優れ、連結部の外部及び内部を止水して水密性を確保できると共に、外部止水材及び内部止水材の弾性及び伸縮性により引張り、圧縮、曲げ等の変形に対応することができ、連結部の可撓性を維持することができる。
(2)外部止水材及び内部止水材が液状ゴムであることにより、注射器等を用いて簡便に充填を行うことができる。
Invention of Claim 4 is a flexible tube of any one of Claims 1 thru | or 3, Comprising: The said external water-stop material and the said internal water-stop material are the structures which are liquid rubbers. ing.
With this configuration, in addition to the operation of any one of claims 1 to 3, the following operation is provided.
(1) Since the outer water-stopping material and the inner water-stopping material are liquid rubber, it has excellent filling properties, and water-tightness can be ensured by water-stopping the outside and the inside of the connecting portion. Due to the elasticity and stretchability of the material, it is possible to cope with deformation such as tension, compression and bending, and the flexibility of the connecting portion can be maintained.
(2) Since the external water-stopping material and the internal water-stopping material are liquid rubbers, filling can be performed easily using a syringe or the like.

ここで、液状ゴムとしては室温で空気中の水分と反応してゴム状に硬化する脱アルコール型RTVなど縮合反応型のものが好適に用いられる。硬化と同時にほとんどの材質と接着するシリコーンRTVゴムは、止水の信頼性に優れ好ましい。シリコーンRTVゴムとしては、一液型のものやニ液型のものを用いることができる。
尚、少なくとも外部止水材及び内部止水材と接する外側櫛歯型継手の外周側補強部外周面及び内側櫛歯型継手の内周側補強部内周面、外部保護カラーの内周面及び内部保護カラーの外周面にはプライマー処理を施す。内側櫛歯型継手の環状板が、環状板の外周側で外部保護カラーの内周面に当接する外周当接部及び環状板の内周側で内部保護カラーの外周面に当接する内周当接部を有する場合、外周側空間部及び内周側空間部に面する環状板の外周当接部側及び内周当接部側の表面にもプライマー処理を施すことが好ましい。これにより、外部止水材及び内部止水材とそれに接する各部との接着性を向上させることができ、水密性に優れる。特に、外側櫛歯型継手の外周側補強部の外周面先端部及び外周面根元部(環状板側)、内側櫛歯型継手の内周側補強部の内周面先端部及び内周面根元部(環状板側)、内側櫛歯型継手の外周当接部側及び内周当接部側の表面、並びにそれらと対向する外部保護カラーの内周面及び内部保護カラーの外周面において、外部止水材及び内部止水材の隅部を確実に接着することにより、止水の信頼性に優れる。
Here, as the liquid rubber, a condensation reaction type such as a dealcohol type RTV which reacts with moisture in the air at room temperature and cures into a rubbery form is suitably used. Silicone RTV rubber that adheres to most materials at the same time as curing is preferable because of its excellent reliability of water stoppage. As the silicone RTV rubber, one-pack type or two-pack type can be used.
It should be noted that at least the outer peripheral side reinforcing portion outer peripheral surface of the outer comb-shaped joint in contact with the outer water-stopping material and the inner water-stopping material, the inner peripheral side reinforcing portion inner peripheral surface of the inner comb-shaped joint, the inner peripheral surface and the inner portion of the outer protective collar Primer treatment is applied to the outer peripheral surface of the protective collar. The annular plate of the inner comb joint has an outer peripheral abutting portion that contacts the inner peripheral surface of the outer protective collar on the outer peripheral side of the annular plate and an inner peripheral contact that contacts the outer peripheral surface of the inner protective collar on the inner peripheral side of the annular plate. When it has a contact part, it is preferable to also perform a primer process also on the outer peripheral contact part side and the inner peripheral contact part side surface of the annular plate facing the outer peripheral side space part and the inner peripheral side space part. Thereby, the adhesiveness of an external waterstop material and an internal waterstop material, and each part which contact | connects it can be improved, and it is excellent in watertightness. In particular, the outer peripheral surface tip portion and outer peripheral surface root portion (annular plate side) of the outer peripheral reinforcing portion of the outer comb-shaped joint, the inner peripheral surface tip portion and inner peripheral surface root of the inner peripheral reinforcing portion of the inner comb joint Part (annular plate side), the outer peripheral contact part side and inner peripheral contact part side surfaces of the inner comb-shaped joint, and the outer peripheral surface of the outer protective collar and the outer peripheral surface of the inner protective collar facing them By reliably bonding the corners of the water stop material and the internal water stop material, the water stop reliability is excellent.

外部止水材及び内部止水材が十分な伸縮性を有する場合、可撓管の変形時に外部保護カラー及び内部保護カラーの切れ目部の開口に追従して外部止水材及び内部止水材が伸縮するので、外部止水材及び内部止水材と接する箇所全面にプライマー処理を施して接着しても可撓性が低下することがなく、接着の信頼性に優れ止水性を向上することができる。
また、外部保護カラー及び内部保護カラーの切れ目部は、それぞれ外側櫛歯型継手の外周側補強部及び内側櫛歯型継手の内周側補強部と重なる位置に形成することが好ましい。これにより、可撓管の変形時に外部保護カラー及び内部保護カラーの切れ目部が開口しても、外側櫛歯型継手の外周側補強部表面及び内側櫛歯型継手の内周側補強部表面に接着された外部止水材及び内部止水材で確実に止水することができ、止水の信頼性、耐久性を向上させることができる。
尚、プライマー処理の前には清掃及び脱脂処理を行うことが好ましい。これにより、より接着性を向上させることができる。プライマー処理並びに清掃及び脱脂処理は連結部の組立て前後のいずれで行ってもよい。
If the external waterstop and the internal waterstop are sufficiently stretchable, the external waterstop and the internal waterstop will follow the opening of the cut portion of the external protective collar and the internal protective collar when the flexible tube is deformed. Because it expands and contracts, even if it adheres by applying primer treatment to the entire surface in contact with the external waterstop material and the internal waterstop material, the flexibility does not decrease, and it is excellent in the reliability of adhesion and improves waterstop it can.
Further, it is preferable that the cut portions of the outer protective collar and the inner protective collar are formed at positions overlapping the outer peripheral side reinforcing portion of the outer comb-shaped joint and the inner peripheral side reinforcing portion of the inner comb-shaped joint, respectively. As a result, even if the cut portions of the outer protective collar and the inner protective collar are opened when the flexible tube is deformed, the outer reinforcing surface of the outer comb-shaped joint and the inner peripheral reinforcing surface of the inner comb-shaped joint are formed. Water can be reliably stopped by the bonded external water-stopping material and internal water-stopping material, and the reliability and durability of water-stopping can be improved.
In addition, it is preferable to perform cleaning and a degreasing process before a primer process. Thereby, adhesiveness can be improved more. The primer treatment, cleaning and degreasing treatment may be performed either before or after assembly of the connecting portion.

請求項5に記載の発明は、請求項1に記載の可撓管であって、前記外側櫛歯型継手及び前記内側櫛歯型継手の各々の前記環状板の裏面の外周側に前記外周側補強部及び前記内周側補強部と同軸に立設された止水部材接着用円筒部と、各々の前記止水部材接着用円筒部の前記環状板と対向する端部外周に配設された止水部材接着用環状部と、を有し、前記外部止水材に代えて前記止水部材接着用円筒部及び前記止水部材接着用環状部に接着、固定され前記連結部の外周に覆設され前記外部保護カラーで覆われた円筒状の外周止水部材と、を備えた構成を有している。
この構成により、請求項1の作用に加え、以下のような作用を有する。
(1)外側櫛歯型継手及び内側櫛歯型継手の各々の環状板の裏面の外周側に外周側補強部及び内周側補強部と同軸に立設された止水部材接着用円筒部と、各々の止水部材接着用円筒部の環状板と対向する端部外周に配設された止水部材接着用環状部を有するので、円筒状の外周止水部材の裏面及び両端面を止水部材接着用円筒部及び止水部材接着用環状部にそれぞれ接着することができ、連結部を水密に保護することができる。
(2)外周止水部材が円筒状に形成された外部保護カラーによって覆われているので、可撓管の推進施工時に外周止水部材が破損するのを防ぐことができる。
(3)円筒状の外部保護カラーと外部保護カラーの内側で連結部の外周に覆設された外周止水部材を有するので、連結部を保護して可撓管内部への土砂などの侵入を防ぐと共に、水密性を確保することができる。
Invention of Claim 5 is a flexible tube of Claim 1, Comprising: The said outer peripheral side is the outer peripheral side of the back surface of the said annular plate of each of the said outer comb-shaped joint and the said inner comb-shaped joint. A cylindrical portion for adhering a water-stopping member erected on the same axis as the reinforcing portion and the inner peripheral-side reinforcing portion, and an outer periphery of each end portion facing the annular plate of the cylindrical portion for adhering the water-stopping member An annular portion for adhering to the water-stopping member, which is bonded and fixed to the cylindrical portion for adhering the water-stopping member and the annular portion for adhering the water-stopping member instead of the external water-stopping material and covers the outer periphery of the connecting portion. And a cylindrical outer water stop member that is provided and covered with the external protective collar.
With this configuration, in addition to the operation of the first aspect, the following operation is provided.
(1) A water-stopping member bonding cylindrical portion erected coaxially with the outer peripheral side reinforcing portion and the inner peripheral side reinforcing portion on the outer peripheral side of the back surface of each annular plate of the outer comb-shaped joint and the inner comb-shaped joint. Since each of the water-stopping member bonding cylindrical portions has an annular portion for water-stopping member bonding disposed on the outer periphery of the end facing the annular plate, the back surface and both end surfaces of the cylindrical outer water-stopping member are water-stopped. It can adhere | attach to the cylindrical part for member adhesion | attachment, and the cyclic | annular part for water stop member adhesion | attachment, respectively, and can protect a connection part watertight.
(2) Since the outer peripheral water stop member is covered with the external protective collar formed in a cylindrical shape, it is possible to prevent the outer peripheral water stop member from being damaged during the propulsion construction of the flexible tube.
(3) Since it has a cylindrical outer protective collar and an outer peripheral water stop member that covers the outer periphery of the connecting portion inside the outer protective collar, it protects the connecting portion and prevents dirt and sand from entering the inside of the flexible tube. While preventing, watertightness can be ensured.

ここで、止水部材接着用円筒部及び止水部材接着用環状部の材質には前述の環状板や連結板と同様の金属が好適に用いられ、溶接により外側櫛歯型継手及び内側櫛歯型継手と一体に形成される。止水部材接着用円筒部及び止水部材接着用環状部が金属製であることにより、外周止水部材との接着性を向上させることができ、水密性に優れる。
外周止水部材としては、ニトリルゴム、エチレンプロピレンゴム、フッ素ゴム、ウレタンゴム、シリコーンゴムなどのゴム製のものが好適に用いられる。外周止水部材が可撓管の長手方向に伸縮性を有することにより、連結部の可撓性を維持できると共に、連結部の変形時に破断が発生するのを防止でき、水密性を確保できる。
Here, the same metal as the annular plate and the connecting plate described above is preferably used as the material for the cylindrical portion for water-stopping member bonding and the annular portion for water-stopping member bonding. It is formed integrally with the mold joint. Since the cylindrical portion for water-stopping member bonding and the annular portion for water-stopping member bonding are made of metal, the adhesiveness with the outer peripheral water-stopping member can be improved, and the watertightness is excellent.
As the outer peripheral water-stopping member, a rubber member such as nitrile rubber, ethylene propylene rubber, fluorine rubber, urethane rubber, or silicone rubber is preferably used. Since the outer peripheral water-stopping member has elasticity in the longitudinal direction of the flexible tube, the flexibility of the connecting portion can be maintained, breakage can be prevented from occurring when the connecting portion is deformed, and water tightness can be secured.

外周止水部材は帯状に形成したものを連結部の外周に巻付けて接着する。外周止水部材は、二層以上、積層して配設してもよい。これにより、一枚当たりの厚さを薄く形成することができ加工性に優れると共に、変形し易く巻付け作業が容易で施工性に優れる。また、外周止水部材を二層以上、積層する場合、外周止水部材と外周止水部材の間にカーボン繊維やエンジニアリング樹脂繊維等で形成された織布や合成樹脂製のフィルム等を挟むことができる。これにより、耐久性が増すと共に、外周止水部材同士が接触せず滑り易いので、伸縮性の低下を防ぐことができる。また、外周止水部材としてアラミド繊維等の高強度繊維にシリコーンオイルを塗布したものを用いた場合、薄手で柔軟性、耐久性に優れ、連結部の可撓性と水密性を維持することができる。尚、外周止水部材は要所をボルトで固定してもよい。   The outer peripheral water-stopping member is formed in a band shape and is wound around the outer periphery of the connecting portion and bonded. Two or more outer peripheral water stop members may be laminated and disposed. Thereby, the thickness per sheet can be formed thinly, and it is excellent in workability, and it is easy to deform | transform and winding work is easy, and it is excellent in workability. Also, when laminating two or more outer peripheral water-stopping members, a woven fabric or synthetic resin film formed of carbon fiber or engineering resin fiber is sandwiched between the outer peripheral water-stopping member and the outer peripheral water-stopping member. Can do. As a result, the durability is increased and the outer water-stop members are not in contact with each other and are easily slipped, so that it is possible to prevent a decrease in stretchability. Also, when using a high-strength fiber such as aramid fiber coated with silicone oil as the outer peripheral water-stopping member, it is thin and excellent in flexibility and durability, and can maintain the flexibility and water tightness of the connecting portion. it can. In addition, you may fix an outer periphery water stop member with the volt | bolt in a key point.

請求項6に記載の発明は、請求項5に記載の可撓管であって、前記連結部の内周側に配設された円筒状の内側シールド部材を備えた構成を有している。
この構成により、請求項4の作用に加え、以下のような作用を有する。
(1)連結部の内周側に円筒状の内側シールド部材を有することにより、外周止水部材と併せて連結部を二重に浸水から保護することができ、外部保護カラーや外周止水部材が破断した場合でも、水密性を確保することができる。
(2)連結部の内周側に円筒状の内側シールド部材を有することにより、可撓管内周面を滑らかに形成し、流下機能を維持することができる。
ここで、内側シールド部材としては、前述の外周止水部材と同様にニトリルゴム、エチレンプロピレンゴム、フッ素ゴム、ウレタンゴム、シリコーンゴムなどのゴム製のものが好適に用いられる。内側シールド部材が可撓管の長手方向に伸縮性を有することにより、連結部の可撓性を維持できると共に、連結部の変形時に破断が発生するのを防止でき、水密性を確保できる。内側シールド部材の外周の両端を外側櫛歯型継手及び内側櫛歯型継手の各々の環状板の内周面に接着することにより、連結部の内側を止水できる。
A sixth aspect of the present invention is the flexible tube according to the fifth aspect of the present invention, comprising a cylindrical inner shield member disposed on the inner peripheral side of the connecting portion.
With this configuration, in addition to the operation of the fourth aspect, the following operation is provided.
(1) By having a cylindrical inner shield member on the inner peripheral side of the connecting portion, the connecting portion can be double protected from flooding together with the outer peripheral water stopping member, and an external protective collar or outer peripheral water stopping member Even when the rupture breaks, water tightness can be ensured.
(2) By having a cylindrical inner shield member on the inner peripheral side of the connecting portion, the inner peripheral surface of the flexible tube can be formed smoothly and the flow-down function can be maintained.
Here, as the inner shield member, a material made of rubber such as nitrile rubber, ethylene propylene rubber, fluorine rubber, urethane rubber, silicone rubber or the like is preferably used in the same manner as the outer peripheral water blocking member described above. When the inner shield member is stretchable in the longitudinal direction of the flexible tube, the flexibility of the connecting portion can be maintained, breakage can be prevented from occurring when the connecting portion is deformed, and water tightness can be secured. By bonding both ends of the outer periphery of the inner shield member to the inner peripheral surfaces of the annular plates of the outer comb-shaped joint and the inner comb-shaped joint, the inner side of the connecting portion can be stopped.

請求項7に記載の発明は、請求項5又は6に記載の可撓管であって、前記外周止水部材が折返し部又はヒダ部を備えた構成を有している。
この構成により、請求項5又は6の作用に加え、以下のような作用を有する。
(1)外周止水部材が折返し部又はヒダ部を有するので、連結部の変形時に折返し部又はヒダ部が伸張して容易に外周止水部材を変形させることができ、連結部の可撓性を向上させることができる。
(2)外周止水部材の折返し部又はヒダ部が伸張することにより連結部の変形に対応するので、外周止水部材の破断が発生し難く、繰り返し変形を受けても外周止水部材に劣化が発生せず、耐久性、信頼性を向上させることができる。
ここで、外周止水部材の折返し部又はヒダ部の長さには可撓管の所要の伸びの変形量以上の余裕があればよく、寸法精度を必要としないので生産性、組立て作業性に優れる。
The invention according to claim 7 is the flexible tube according to claim 5 or 6, wherein the outer circumferential water stop member has a folded portion or a fold portion.
With this configuration, in addition to the operation of the fifth or sixth aspect, the following operation is provided.
(1) Since the outer peripheral water-stopping member has the folded portion or the fold portion, the folded-back portion or the fold portion can be easily extended to deform the outer peripheral water-stopping member when the connecting portion is deformed. Can be improved.
(2) Since the folded portion or the fold portion of the outer peripheral water stop member extends to cope with the deformation of the connecting portion, the outer peripheral water stop member hardly breaks and deteriorates to the outer peripheral water stop member even when repeatedly deformed. It is possible to improve durability and reliability.
Here, the length of the folded-back portion or the fold portion of the outer peripheral water-stopping member only needs to have a margin greater than the required deformation amount of the flexible tube, and does not require dimensional accuracy, so productivity and assembly workability are improved. Excellent.

請求項8に記載の発明は、請求項1乃至7の内いずれか1項に記載の可撓管であって、前記外部保護カラー及び前記内部保護カラーの周方向に断続的に形成された切れ目部が前記外部保護カラー及び前記内部保護カラーの中心軸の長手方向に所定のピッチで複数列配置され隣接する前記切れ目部同士が周方向に所定間隔ずつずれた千鳥状に配列されている構成を有している。
この構成により、請求項1乃至7の内いずれか1項の作用に加え、以下のような作用を有する。
(1)外部保護カラー及び内部保護カラーの周方向に断続的に形成された切れ目部が、外部保護カラー及び内部保護カラーの中心軸の長手方向に所定のピッチで複数列配置され、隣接する切れ目部同士が周方向に所定間隔ずつずれた千鳥状に配列されているため、可撓管の変形時に引張り側の外部保護カラー及び内部保護カラーの切れ目部が網目状に開いて外部保護カラー及び内部保護カラーを変形させることができ、可撓管の可撓性を確保できると共に、外部止水材又は外周止水部材及び内部止水材又は内側シールド部材を保護することができる。
ここで、外部保護カラー及び内部保護カラーの切れ目部は、連結用部材により規制された連結部の変形の範囲内では接続部が切れることがないように、可撓管の外径に応じて切れ目部の長さやピッチを選択する。これにより、変形後も確実に外部止水材又は外周止水部材及び内部止水材又は内側シールド部材を保護することができ、水密性を確保できる。
尚、円管本体の曲げ耐力の30%〜60%の外力で連結部が変形するように外部保護カラー及び内部保護カラーの切れ目部を形成することにより、円管本体の破壊を防止でき、内部を流れる下水等の漏れを防止でき、信頼性に優れる。
The invention according to an eighth aspect is the flexible tube according to any one of the first to seventh aspects, wherein the outer protective collar and the slit formed intermittently in a circumferential direction of the inner protective collar. A portion is arranged in a plurality of rows at a predetermined pitch in the longitudinal direction of the central axis of the outer protective collar and the inner protective collar, and the adjacent cut portions are arranged in a staggered manner with a predetermined interval in the circumferential direction. Have.
With this configuration, in addition to the operation of any one of claims 1 to 7, the following operation is provided.
(1) The slits intermittently formed in the circumferential direction of the outer protective collar and the inner protective collar are arranged in a plurality of rows at a predetermined pitch in the longitudinal direction of the central axis of the outer protective collar and the inner protective collar, and are adjacent to each other. Since the parts are arranged in a staggered pattern with a predetermined interval in the circumferential direction, when the flexible tube is deformed, the outer protective collar on the pull side and the cut part of the internal protective collar open in a mesh shape and the external protective collar and the internal The protective collar can be deformed, the flexibility of the flexible tube can be ensured, and the outer water blocking material or the outer peripheral water blocking member and the inner water blocking material or the inner shield member can be protected.
Here, the cut portions of the outer protective collar and the inner protective collar are cut according to the outer diameter of the flexible tube so that the connecting portion is not cut within the deformation range of the connecting portion regulated by the connecting member. Select the length and pitch of the part. Thereby, even after a deformation | transformation, an external water stop material or an outer periphery water stop member and an internal water stop material or an inner side shield member can be protected reliably, and watertightness can be ensured.
In addition, by forming the cut part of the external protective collar and the internal protective collar so that the connecting part is deformed with an external force of 30% to 60% of the bending strength of the circular pipe body, it is possible to prevent damage to the circular pipe body. Leakage of sewage flowing through the water can be prevented, and reliability is excellent.

請求項9に記載の発明は、請求項1乃至8の内いずれか1項に記載の可撓管であって、前記外部保護カラーの両端に形成された縮径部を備えた構成を有している。
この構成により、請求項1乃至8の内いずれか1項の作用に加え、以下のような作用を有する。
(1)外部保護カラーの両端に形成された縮径部を有することにより、縮径部が円管本体に埋設されるので、外部保護カラーを円管本体に確実に固定して一体化させることができ、耐久性を向上させることができる。
ここで、外部保護カラーの両端の縮径部は、外部保護カラーの両端を連結部の軸心側に折り曲げるか、絞ることにより形成する。
縮径部を絞りにより形成する場合は、端部を徐々に内側(一方向)に絞るようにして形成してもよいし、円周上に1乃至複数の凹条の絞りを形成してもよい。特に、外部保護カラーの両端開口部の外径が円管本体の外径よりも若干、大きくなるように凹条の絞りを形成した場合、型枠により外部保護カラーの両端開口部を締付けるようにして連結部及び外部保護カラーを保持することができ、コンクリート打設後の外部保護カラーの両端と円管本体の接続を確実にでき、表面の仕上りも綺麗で信頼性、耐久性に優れる。
A ninth aspect of the present invention is the flexible tube according to any one of the first to eighth aspects, comprising a reduced diameter portion formed at both ends of the external protective collar. ing.
With this configuration, in addition to the operation of any one of claims 1 to 8, the following operation is provided.
(1) Since the reduced diameter portion is embedded in the circular tube main body by having the reduced diameter portions formed at both ends of the external protective collar, the external protective collar is securely fixed and integrated with the circular tube main body. And durability can be improved.
Here, the reduced diameter portions at both ends of the external protective collar are formed by bending or squeezing both ends of the external protective collar toward the axial center side of the connecting portion.
When the reduced diameter portion is formed by a restriction, the end portion may be formed so as to be gradually narrowed inward (one direction), or one or a plurality of concave stops may be formed on the circumference. Good. In particular, when the concave strip is formed so that the outer diameter of the opening at both ends of the outer protective collar is slightly larger than the outer diameter of the tube body, the opening at both ends of the outer protective collar should be tightened by the mold. The connecting part and the external protective collar can be held, both ends of the external protective collar after the concrete is placed can be securely connected to the circular pipe body, the surface finish is clean, and the reliability and durability are excellent.

請求項10に記載の発明は、請求項1乃至9の内いずれか1項に記載の可撓管であって、前記外部保護カラーが、軸心を通る長手方向と平行な平面で半円筒状に分割されている構成を有している。
この構成により、請求項1乃至9の内いずれか1項の作用に加え、以下のような作用を有する。
(1)外部保護カラーが、軸心を通る長手方向と平行な平面で半円筒状に分割されていることにより、連結部を両側から挟むようにして組立てることができ、組立て作業性に優れる。
(2)外部保護カラーが、軸心を通る長手方向と平行な平面で半円筒状に分割されていることにより、外部保護カラーの内周面へのプライマー処理を容易に行うことができると共に、組立て時に外部保護カラーの内周面と外側櫛歯型継手及び内側櫛歯型継手の環状板の外周面が擦れ合うことがなく、外部保護カラーの内周面が汚れるのを防止でき、プライマー処理を施した部分を保護することができ、外部止水材との接着力を確保できる。
(3)外部保護カラーが、軸心を通る長手方向と平行な平面で半円筒状に分割されていることにより、製造が容易で、組立て前に積重ねて運搬や保管することができ、取扱い性を向上させることができる。
A tenth aspect of the present invention is the flexible tube according to any one of the first to ninth aspects, wherein the outer protective collar has a semi-cylindrical shape in a plane parallel to the longitudinal direction passing through the axis. It has the structure divided | segmented into.
With this configuration, in addition to the operation of any one of claims 1 to 9, the following operation is provided.
(1) Since the outer protective collar is divided into a semi-cylindrical shape in a plane parallel to the longitudinal direction passing through the shaft center, the connecting portion can be assembled from both sides, and the assembling workability is excellent.
(2) Since the outer protective collar is divided into a semi-cylindrical plane in a plane parallel to the longitudinal direction passing through the axis, it is possible to easily perform primer treatment on the inner peripheral surface of the outer protective collar, The inner peripheral surface of the outer protective collar and the outer peripheral surface of the outer comb-shaped joint and inner comb-shaped joint annular plate do not rub against each other during assembly, preventing the inner peripheral surface of the outer protective collar from being soiled and primer treatment. The applied part can be protected, and the adhesive force with the external water-stopping material can be secured.
(3) The external protective collar is divided into a semi-cylindrical plane that is parallel to the longitudinal direction passing through the axis, making it easy to manufacture and stacking and storing before assembly. Can be improved.

ここで、半円筒状に分割された外部保護カラーは、連結部を両側から挟むようにして仮固定し、スポット溶接等により接合する。
半円筒状に分割された外部保護カラーは、連結部を両側から挟むようにして組立てることができるので、両端に縮径部を形成した場合でも、縮径部と連結部が干渉することがなく、確実かつ容易に組立て作業を行うことができる。
Here, the external protective collar divided into semi-cylindrical shapes is temporarily fixed so as to sandwich the connecting portion from both sides, and is joined by spot welding or the like.
The outer protective collar divided into semi-cylindrical shapes can be assembled with the connecting part sandwiched from both sides, so even if a reduced diameter part is formed at both ends, the reduced diameter part and the connecting part do not interfere with each other. And assembly work can be performed easily.

以上のように、本発明の可撓管によれば、以下のような有利な効果が得られる。
請求項1に記載の発明によれば、以下のような効果を有する。
(1)外側櫛歯型継手、内側櫛歯型継手共に一体的に形成されて部品点数が少ないので、取扱いが簡便で、円管本体の内径又は外径に応じて複数種類の継手を用意するだけで容易に可撓管を作製することができる生産性に優れた可撓管を提供することができる。
(2)外側櫛歯型継手、内側櫛歯型継手共に複数の連結板が環状板の片面上に所定間隔で櫛歯状に直交して立設されているので、組立て時に細かい位置合わせが不要で、円周方向に回転させて連結板同士が略半ピッチずれて互いに噛合うようにして簡便に連結作業を行うことができる組立て作業性、生産性に優れた可撓管を提供することができる。
(3)外側櫛歯型継手、内側櫛歯型継手共に複数の連結板が環状板の片面上に所定間隔で櫛歯状に直交して立設され、それらが対向配置されて連結されているので、双方の連結板の先端を対向する環状板に直接当接させることにより推進力を伝達することができ、推進工法による配管作業を行なうことができる施工性、機能性に優れた可撓管を提供することができる。
(4)外側櫛歯型継手及び内側櫛歯型継手の複数の連結板がそれぞれ外周又は内周を囲繞する外周側補強部又は内周側補強部を有するので、剛性が高く外力による変形を防止すると共に、土中への埋設後に土砂などが可撓管内へ侵入するのを防ぐことができる信頼性、機能性に優れた可撓管を提供することができる。
(5)外側櫛歯型継手及び内側櫛歯型継手の複数の連結板に連結用部材挿通部を有するので、連結用部材挿通部に連結用部材を挿通するだけで外側櫛歯型継手と内側櫛歯型継手を容易に連結することができる組立て作業性に優れた可撓管を提供することができる。
(6)外側櫛歯型継手及び内側櫛歯型継手の環状板の裏面に所定間隔で円周上に立設された複数のアンカー部を有するので、連結部と両側の円管本体を簡単かつ確実に連結でき、可撓管として一体に形成することができる生産性に優れた可撓管を提供することができる。
(7)外側櫛歯型継手及び内側櫛歯型継手を対向配置し、各連結板の連結用部材挿通部に連結用部材を挿通するだけで、連結部を形成することができ、連結部を外部保護カラーに挿通して外部止水材を充填するだけで連結部を水密に保護することができる生産性、信頼性に優れた可撓管を提供することができる。
(8)外部止水材が円筒状に形成された外部保護カラーによって覆われているので、可撓管の推進施工時に外部止水材が破損するのを防ぐことができる信頼性、施工性に優れた可撓管を提供することができる。
(9)円筒状に形成された外部保護カラーが周方向及び/又は軸方向に断続的に形成された切れ目部を有することにより、引張り、曲げ、ねじり等の外力に対して変形可能であるので、可撓管の可撓性、水密性を損なうことなく外部止水材や連結部を保護することができる信頼性、機能性に優れた可撓管を提供することができる。
(10)連結用部材挿通部に連結用部材が挿通されていることにより、所要の折れ角以上の変形を防止することができ、外部止水材の破断を防ぎ、可撓管内部の流下機能を維持することができる信頼性に優れた可撓管を提供することができる。
(11)円筒状の外部保護カラーと外部保護カラーの内側に充填された外部止水材を有するので、連結部を保護して可撓管内部への土砂などの侵入を防ぐと共に、水密性を確保することができる信頼性、機能性に優れた可撓管を提供することができる。
(12)外部止水材を外側櫛歯型継手の外周側補強部の外周と外部保護カラーとの間に充填するだけで連結部を止水して水密性を確保することができ、特別な固定手段や接着などの複雑な工程を必要としない生産性、信頼性に優れた可撓管を提供することができる。
As described above, according to the flexible tube of the present invention, the following advantageous effects can be obtained.
According to invention of Claim 1, it has the following effects.
(1) Since both the outer comb-type joint and the inner comb-type joint are integrally formed and the number of parts is small, handling is simple, and multiple types of joints are prepared according to the inner diameter or outer diameter of the tube body. Thus, it is possible to provide a flexible tube excellent in productivity, which can be easily produced by a simple process.
(2) Since a plurality of connecting plates for both the outer comb-type joint and the inner comb-type joint are erected perpendicularly in a comb-like shape at a predetermined interval on one side of the annular plate, fine alignment is not required during assembly. Thus, it is possible to provide a flexible tube excellent in assembly workability and productivity that can be easily connected by rotating in the circumferential direction so that the connecting plates are shifted from each other by approximately half a pitch and meshing with each other. it can.
(3) Both the outer comb-shaped joint and the inner comb-shaped joint are provided with a plurality of connecting plates standing vertically on one side of the annular plate at a predetermined interval in a comb-tooth shape, and they are arranged oppositely and connected. Therefore, a flexible tube excellent in workability and functionality that can transmit a propulsive force by directly bringing the leading ends of both connecting plates into contact with an opposing annular plate and can perform piping work by a propulsion method. Can be provided.
(4) Since the plurality of connecting plates of the outer comb-type joint and the inner comb-type joint each have an outer peripheral side reinforcing part or an inner peripheral side reinforcing part surrounding the outer periphery or inner periphery, the rigidity is high and deformation due to external force is prevented. In addition, it is possible to provide a flexible tube excellent in reliability and functionality that can prevent earth and sand from entering the flexible tube after being embedded in the soil.
(5) Since the plurality of connecting plates of the outer comb-shaped joint and the inner comb-shaped joint have the connecting member insertion portion, the outer comb-shaped joint and the inner side can be simply inserted through the connecting member insertion portion. It is possible to provide a flexible tube that can easily connect comb-shaped joints and has excellent assembly workability.
(6) Since there are a plurality of anchor portions erected on the circumference at predetermined intervals on the back surface of the annular plate of the outer comb-shaped joint and the inner comb-shaped joint, the connecting portion and the circular pipe bodies on both sides can be easily and A flexible tube excellent in productivity that can be reliably connected and can be integrally formed as a flexible tube can be provided.
(7) The outer comb-shaped joint and the inner comb-shaped joint are arranged to face each other, and the connecting portion can be formed simply by inserting the connecting member into the connecting member inserting portion of each connecting plate. It is possible to provide a flexible tube excellent in productivity and reliability, which can protect the connecting portion in a watertight manner simply by being inserted into the external protective collar and filled with an external water blocking material.
(8) Since the external water-stopping material is covered with an external protective collar formed in a cylindrical shape, it is possible to prevent the external water-stopping material from being damaged during the propulsion construction of the flexible tube. An excellent flexible tube can be provided.
(9) Since the external protective collar formed in a cylindrical shape has a cut portion formed intermittently in the circumferential direction and / or the axial direction, it can be deformed against external forces such as tension, bending, and twisting. Thus, it is possible to provide a flexible tube excellent in reliability and functionality that can protect the external water-stopping material and the connecting portion without impairing the flexibility and water tightness of the flexible tube.
(10) Since the connecting member is inserted into the connecting member insertion portion, it is possible to prevent the deformation beyond the required bending angle, prevent the external water stop material from being broken, and the flow down function inside the flexible tube It is possible to provide a flexible tube excellent in reliability capable of maintaining the above.
(11) Since it has a cylindrical external protective collar and an external water blocking material filled inside the external protective collar, the connecting portion is protected to prevent intrusion of earth and sand into the flexible tube, and water tightness is ensured. A flexible tube excellent in reliability and functionality that can be ensured can be provided.
(12) The water-tightness can be ensured by water-sealing the connecting portion by simply filling the outer water-stopping material between the outer periphery of the outer side reinforcing portion of the outer comb-shaped joint and the outer protective collar. A flexible tube excellent in productivity and reliability that does not require complicated processes such as fixing means and adhesion can be provided.

請求項2に記載の発明によれば、請求項1の効果に加え、以下のような効果を有する。
(1)内側櫛歯型継手の内周側補強部と内部保護カラーとの間に内部止水材を充填して止水することにより、外部止水材と併せて二重に浸水から保護することができ、外部保護カラーが破断した場合でも、水密性を確保することができる信頼性に優れた可撓管を提供することができる。
(2)内部保護カラーを有することにより、可撓管内周面を滑らかに形成し、流下機能を維持することができる信頼性に優れた可撓管を提供することができる。
(3)円筒状に形成された内部保護カラーが周方向及び/又は軸方向に断続的に形成された切れ目部を有することにより、引張り、曲げ、ねじり等の外力に対して変形可能であるので、可撓管の可撓性、水密性を損なうことなく内部止水材や連結部を保護することができる信頼性に優れた可撓管を提供することができる。
According to invention of Claim 2, in addition to the effect of Claim 1, it has the following effects.
(1) By filling an internal water-stopping material between the inner peripheral side reinforcing part of the inner comb-shaped joint and the internal protective collar to stop the water, it is double-protected in combination with the external water-stopping material. In addition, even when the external protective collar is broken, it is possible to provide a highly flexible flexible tube that can ensure water tightness.
(2) By having the internal protective collar, it is possible to provide a flexible tube with excellent reliability that can smoothly form the inner peripheral surface of the flexible tube and maintain the flow-down function.
(3) Since the inner protective collar formed in a cylindrical shape has a cut portion formed intermittently in the circumferential direction and / or the axial direction, it can be deformed against external forces such as tension, bending, and twisting. In addition, it is possible to provide a flexible tube excellent in reliability that can protect the internal water blocking material and the connecting portion without impairing the flexibility and water tightness of the flexible tube.

請求項3に記載の発明によれば、請求項1又は2の効果に加え、以下のような効果を有する。
(1)内側櫛歯型継手の環状板が、環状板の外周側で外部保護カラーの内周面に当接する外周当接部を有するので、連結部の外周に外部保護カラーを覆設した際に、連結部の外周に外部止水材が充填される外周側空間部を形成することができ、確実に外部止水材を充填して止水性を確保することができる止水の信頼性に優れた可撓管を提供することができる。
(2)内側櫛歯型継手の環状板が、環状板の内周側で内部保護カラーの外周面に当接する内周当接部を有するので、連結部の内周に内部保護カラーを覆設した際に、連結部の内周に内部止水材が充填される内周側空間部を形成することができ、確実に内部止水材を充填して止水性を確保することができる止水の信頼性に優れた可撓管を提供することができる。
(3)内側櫛歯型継手の環状板が、環状板の外周側で外部保護カラーの内周面に当接する外周当接部と環状板の内周側で内部保護カラーの外周面に当接する内周当接部を有するので、連結部を組立てて外部保護カラーと内部保護カラーを配設することにより、外部保護カラーの内周面と外側櫛歯型継手の外周側補強部の外周との間及び内部保護カラーの外周面と内側櫛歯型継手の内周側補強部の内周との間に、それぞれ外側櫛歯型継手の環状板側に開口した環状の外周側空間部及び内周側空間部を形成することができるので、外側櫛歯型継手の環状板側の開口から容易に短時間で内部止水材及び外部止水材を充填することができる施工性に優れた可撓管を提供することができる。
According to invention of Claim 3, in addition to the effect of Claim 1 or 2, it has the following effects.
(1) Since the annular plate of the inner comb-shaped joint has an outer peripheral contact portion that contacts the inner peripheral surface of the outer protective collar on the outer peripheral side of the annular plate, the outer protective collar is covered on the outer periphery of the connecting portion. In addition, it is possible to form an outer peripheral side space portion that is filled with an external water-stopping material on the outer periphery of the connecting portion, and to ensure the water-stop reliability by reliably filling the external water-stopping material. An excellent flexible tube can be provided.
(2) Since the annular plate of the inner comb-shaped joint has an inner peripheral contact portion that contacts the outer peripheral surface of the inner protective collar on the inner peripheral side of the annular plate, the inner protective collar is provided on the inner periphery of the connecting portion. When this is done, the inner periphery of the connecting portion can be formed with an inner periphery-side space that is filled with an internal water-stopping material, and the water-stopping can be ensured by filling the internal water-stopping material with certainty. It is possible to provide a flexible tube having excellent reliability.
(3) The annular plate of the inner comb-shaped joint is in contact with the outer peripheral contact portion that contacts the inner peripheral surface of the outer protective collar on the outer peripheral side of the annular plate and the outer peripheral surface of the inner protective collar on the inner peripheral side of the annular plate. Since it has an inner peripheral abutment part, by assembling the connecting part and arranging the outer protective collar and the inner protective collar, the outer peripheral collar and the outer periphery of the outer comb-shaped joint outer peripheral part Between the outer peripheral surface of the inner and inner protective collars and the inner periphery of the inner peripheral side reinforcing portion of the inner comb-shaped joint, an annular outer peripheral space portion and inner periphery opened to the annular plate side of the outer comb-shaped joint, respectively. Since the side space can be formed, it is flexible with excellent workability that can be easily filled with the internal water-stopping material and the external water-stopping material in a short time from the opening on the annular plate side of the outer comb-shaped joint. A tube can be provided.

請求項4に記載の発明によれば、請求項1乃至3の内いずれか1項の効果に加え、以下のような効果を有する。
(1)外部止水材及び内部止水材が液状ゴムであることにより充填性に優れ、連結部の外部及び内部を止水して水密性を確保できると共に、外部止水材及び内部止水材の弾性及び伸縮性により引張り、圧縮、曲げ等の変形に対応することができ、連結部の可撓性を維持することができる信頼性に優れた可撓管を提供することができる。
(2)外部止水材及び内部止水材が液状ゴムであることにより、注射器等を用いて簡便に充填を行うことができる生産性に優れた可撓管を提供することができる。
According to invention of Claim 4, in addition to the effect of any one of Claims 1 thru | or 3, it has the following effects.
(1) Since the outer water-stopping material and the inner water-stopping material are liquid rubber, it has excellent filling properties, and water-tightness can be ensured by water-stopping the outside and the inside of the connecting portion. It is possible to provide a flexible tube excellent in reliability that can cope with deformation such as tension, compression, and bending due to the elasticity and stretchability of the material and can maintain the flexibility of the connecting portion.
(2) Since the external water-stopping material and the internal water-stopping material are liquid rubbers, it is possible to provide a flexible tube excellent in productivity that can be filled easily using a syringe or the like.

請求項5に記載の発明によれば、請求項1の効果に加え、以下のような効果を有する。
(1)外側櫛歯型継手及び内側櫛歯型継手の各々の環状板の裏面の外周側に外周側補強部及び内周側補強部と同軸に立設された止水部材接着用円筒部と、各々の止水部材接着用円筒部の環状板と対向する端部外周に配設された止水部材接着用環状部を有するので、円筒状の外周止水部材の裏面及び両端面を止水部材接着用円筒部及び止水部材接着用環状部にそれぞれ接着することができ、連結部を水密に保護することができる信頼性に優れた可撓管を提供することができる。
(2)外周止水部材が円筒状に形成された外部保護カラーによって覆われているので、可撓管の推進施工時に外周止水部材が破損するのを防ぐことができる信頼性、施工性に優れた可撓管を提供することができる。
(3)円筒状の外部保護カラーと外部保護カラーの内側で連結部の外周に覆設された外周止水部材を有するので、連結部を保護して可撓管内部への土砂などの侵入を防ぐと共に、水密性を確保することができる信頼性、機能性に優れた可撓管を提供することができる。
According to invention of Claim 5, in addition to the effect of Claim 1, it has the following effects.
(1) A water-stopping member bonding cylindrical portion erected on the outer peripheral side of the back surface of each annular plate of the outer comb-shaped joint and the inner comb-shaped joint and coaxially with the outer peripheral side reinforcing portion and the inner peripheral side reinforcing portion. Since each of the water-stopping member bonding cylindrical portions has an annular portion for sealing the water-stopping member disposed on the outer periphery of the end facing the annular plate, the back surface and both end surfaces of the cylindrical outer water-stopping member are water-stopped. It is possible to provide a flexible tube excellent in reliability that can be bonded to the member bonding cylindrical portion and the water stop member bonding annular portion, respectively, and can protect the connecting portion in a watertight manner.
(2) Since the outer peripheral water-stopping member is covered with an external protective collar formed in a cylindrical shape, the outer peripheral water-stopping member can be prevented from being damaged at the time of propulsion construction of the flexible tube. An excellent flexible tube can be provided.
(3) Since it has a cylindrical outer protective collar and an outer peripheral water blocking member that covers the outer periphery of the connecting portion inside the outer protective collar, it protects the connecting portion and prevents dirt and sand from entering the inside of the flexible tube. It is possible to provide a flexible tube excellent in reliability and functionality capable of preventing and ensuring water tightness.

請求項6に記載の発明によれば、請求項5の効果に加え、以下のような効果を有する。
(1)連結部の内周側に円筒状の内側シールド部材を有することにより、外周止水部材と併せて連結部を二重に浸水から保護することができ、外部保護カラーや外周止水部材が破断した場合でも、水密性を確保することができる信頼性に優れた可撓管を提供することができる。
(2)連結部の内周側に円筒状の内側シールド部材を有することにより、可撓管内周面を滑らかに形成し、流下機能を維持することができる信頼性に優れた可撓管を提供することができる。
According to invention of Claim 6, in addition to the effect of Claim 5, it has the following effects.
(1) By having a cylindrical inner shield member on the inner peripheral side of the connecting portion, it is possible to protect the connecting portion from double flooding together with the outer peripheral water-stopping member. Even when the rupture breaks, it is possible to provide a flexible tube with excellent reliability capable of ensuring water tightness.
(2) By providing a cylindrical inner shield member on the inner peripheral side of the connecting portion, a flexible pipe excellent in reliability that can smoothly form the inner peripheral surface of the flexible pipe and maintain the flow-down function is provided. can do.

請求項7に記載の発明によれば、請求項5又は6の効果に加え、以下のような効果を有する。
(1)外周止水部材が折返し部又はヒダ部を有するので、連結部の変形時に折返し部又はヒダ部が伸張して容易に外周止水部材を変形させることができ、連結部の可撓性を向上させることができる可撓性、信頼性に優れた可撓管を提供することができる。
(2)外周止水部材の折返し部又はヒダ部が伸張することにより連結部の変形に対応するので、外周止水部材の破断が発生し難く、繰り返し変形を受けても外周止水部材に劣化が発生しない耐久性、信頼性に優れた可撓管を提供することができる。
According to invention of Claim 7, in addition to the effect of Claim 5 or 6, it has the following effects.
(1) Since the outer peripheral water-stopping member has the folded portion or the fold portion, the folded-back portion or the fold portion can be easily extended to deform the outer peripheral water-stopping member when the connecting portion is deformed. Therefore, it is possible to provide a flexible tube excellent in flexibility and reliability.
(2) Since the folded portion or the fold portion of the outer peripheral water stop member extends to cope with the deformation of the connecting portion, the outer peripheral water stop member hardly breaks and deteriorates to the outer peripheral water stop member even when repeatedly deformed. It is possible to provide a flexible tube excellent in durability and reliability in which no occurrence occurs.

請求項8に記載の発明によれば、請求項1乃至7の内いずれか1項の効果に加え、以下のような効果を有する。
(1)外部保護カラー及び内部保護カラーの周方向に断続的に形成された切れ目部が、外部保護カラー及び内部保護カラーの中心軸の長手方向に所定のピッチで複数列配置され、隣接する切れ目部同士が周方向に所定間隔ずつずれた千鳥状に配列されているため、可撓管の変形時に引張り側の外部保護カラー及び内部保護カラーの切れ目部が網目状に開いて外部保護カラー及び内部保護カラーを変形させることができ、可撓管の可撓性を確保できると共に、外部止水材又は外周止水部材及び内部止水材又は内側シールド部材を保護することができる信頼性に優れた可撓管を提供することができる。
According to invention of Claim 8, in addition to the effect of any one of Claims 1 thru | or 7, it has the following effects.
(1) The slits intermittently formed in the circumferential direction of the outer protective collar and the inner protective collar are arranged in a plurality of rows at a predetermined pitch in the longitudinal direction of the central axis of the outer protective collar and the inner protective collar, and adjacent cuts. Since the parts are arranged in a staggered pattern with a predetermined interval in the circumferential direction, when the flexible tube is deformed, the outer protective collar on the tension side and the cut part of the inner protective collar open in a mesh shape, and the outer protective collar and the inner The protective collar can be deformed, the flexibility of the flexible tube can be ensured, and the outer water-stopping material or the outer peripheral water-stopping member and the inner water-stopping material or the inner shield member can be protected with excellent reliability. A flexible tube can be provided.

請求項9に記載の発明によれば、請求項1乃至8の内いずれか1項の効果に加え、以下のような効果を有する。
(1)外部保護カラーの両端に形成された縮径部を有することにより、縮径部が円管本体に埋設され、外部保護カラーを円管本体に確実に固定して一体化させることができる信頼性、耐久性に優れた可撓管を提供することができる。
According to invention of Claim 9, in addition to the effect of any one of Claims 1 thru | or 8, it has the following effects.
(1) By having the reduced diameter portions formed at both ends of the external protective collar, the reduced diameter portions are embedded in the circular tube body, and the external protective collar can be securely fixed and integrated with the circular tube body. A flexible tube excellent in reliability and durability can be provided.

請求項10に記載の発明によれば、請求項1乃至9の内いずれか1項の効果に加え、以下のような効果を有する。
(1)外部保護カラーが、軸心を通る長手方向と平行な平面で半円筒状にニ分割されていることにより、連結部を両側から挟むようにして組立てることができ、組立て作業性、生産性に優れた可撓管を提供することができる。
(2)外部保護カラーが、軸心を通る長手方向と平行な平面で半円筒状にニ分割されていることにより、外部保護カラーの内周面へのプライマー処理を容易に行うことができると共に、組立て時に外部保護カラーの内周面と外側櫛歯型継手及び内側櫛歯型継手の環状板の外周面が擦れ合うことがなく、外部保護カラーの内周面が汚れるのを防止でき、プライマー処理を施した部分を保護することができ、外部止水材との接着力を確保できる信頼性、耐久性に優れた可撓管を提供することができる。
(3)外部保護カラーが、軸心を通る長手方向と平行な平面で半円筒状にニ分割されていることにより、製造が容易で、組立て前に積重ねて運搬や保管することができる生産性、取扱い性、運搬性に優れた可撓管を提供することができる。
According to the invention described in claim 10, in addition to the effect of any one of claims 1 to 9, the following effect is obtained.
(1) The external protective collar is divided into a semi-cylindrical shape in a plane parallel to the longitudinal direction passing through the shaft center, so that the connecting portion can be assembled from both sides, and assembly workability and productivity are improved. An excellent flexible tube can be provided.
(2) Since the outer protective collar is divided into two semi-cylindrical planes in a plane parallel to the longitudinal direction passing through the axis, primer processing can be easily performed on the inner peripheral surface of the outer protective collar. The inner peripheral surface of the outer protective collar and the outer peripheral surface of the outer comb-shaped joint and the inner comb-shaped joint annular plate do not rub against each other at the time of assembly, and the inner peripheral surface of the outer protective collar can be prevented from being soiled and subjected to primer treatment. The flexible tube excellent in the reliability and durability which can secure the adhesive force with an external water-stopping material can be provided.
(3) The external protective collar is divided into a semi-cylindrical shape in a plane parallel to the longitudinal direction passing through the axis, so that it is easy to manufacture and can be stacked and transported and stored before assembly. Thus, it is possible to provide a flexible tube excellent in handleability and transportability.

以下、本発明の実施の形態について、図面を用いて説明する。
(実施の形態1)
図1は実施の形態1における可撓管を示す要部断面側面図であり、図2は実施の形態1における可撓管の曲げ変形状態を示す要部断面側面図であり、図3(a)は実施の形態1における可撓管を示す要部断面側面図であり、図3(b)は実施の形態1における可撓管の曲げ変形状態を示す要部断面側面図であり、図3(c)は図3(b)におけるA部拡大図である。
図1乃至図3中、1は実施の形態1における可撓管、2、3は可撓管1の略中央に配設された連結部4及び連結部4の外周側に配設された円筒状の外部保護カラー5を介して一体に形成された両側の円管本体、2a、3aは連結部4の外側櫛歯型継手10(図2)及び内側櫛歯型継手20(図2)のアンカー部11a、21aが埋設される円管本体2、3の端面、2b、3bは外部保護カラー5が配設された円管本体2、3の外周段差部、5は円筒状に形成され周方向に平行に断続的に形成された切れ目部5aがその中心軸の長手方向に所定のピッチで複数列配置され隣接する切れ目部5a同士が周方向に所定間隔ずつずれた千鳥状に配列され外周段差部2b、3bの外周側に配設された外部保護カラー、5bは外部保護カラー5の切れ目部5aと切れ目部5aの間に形成された接続部、5cは外部保護カラー5の両端に凹条に形成された縮径部、6は円筒状に形成され周方向に断続的に形成された切れ目部6aがその中心軸の長手方向に所定のピッチで複数列配置され隣接する切れ目部6a同士が周方向に所定間隔ずつずれた千鳥状に配列され連結部4の内周側に配設された内部保護カラー、6bは内部保護カラー6の切れ目部6aと切れ目部6aの間に形成された接続部、10は円管本体2の端面2aに配設された鉄鋼、ステンレス鋼、クロム鋼、カーボン鉄鋼等の金属製の外側櫛歯型継手(図2)、20は円管本体3の端面3aに配設された鉄鋼、ステンレス鋼、クロム鋼、カーボン鉄鋼等の金属製の内側櫛歯型継手(図2)、35は外側櫛歯型継手10の外周側補強部13の外周と外部保護カラー5との間に充填されたシリコーンゴム等の外部止水材、40は内側櫛歯型継手20の内周側補強部23の内周と内部保護カラー6との間に充填されたシリコーンゴム等の内部止水材である。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
(Embodiment 1)
FIG. 1 is a cross-sectional side view of an essential part showing a flexible tube in Embodiment 1, and FIG. 2 is a cross-sectional side view of an essential part showing a bending deformation state of the flexible pipe in Embodiment 1. FIG. ) Is a cross-sectional side view of the main part showing the flexible tube in the first embodiment, and FIG. 3B is a side view of the main part cross-section showing the bending deformation state of the flexible tube in the first embodiment. (C) is the A section enlarged view in FIG.3 (b).
In FIG. 1 to FIG. 3, 1 is the flexible tube in the first embodiment, 2 and 3 are a connecting portion 4 disposed substantially at the center of the flexible tube 1, and a cylinder disposed on the outer peripheral side of the connecting portion 4. The circular tube main bodies 2a and 3a on both sides formed integrally with the outer protective collar 5 in the shape of the outer comb-shaped joint 10 (FIG. 2) and the inner comb-shaped joint 20 (FIG. 2) of the connecting portion 4 End surfaces of the tube main bodies 2 and 3 in which the anchor portions 11a and 21a are embedded, 2b and 3b are stepped outer peripheral portions of the tube main bodies 2 and 3 in which the outer protective collar 5 is disposed, and 5 is formed in a cylindrical shape. The slits 5a formed intermittently in parallel with the direction are arranged in a plurality of rows at a predetermined pitch in the longitudinal direction of the central axis, and the adjacent slits 5a are arranged in a staggered manner with a predetermined interval in the circumferential direction. External protective collars arranged on the outer peripheral side of the stepped portions 2b and 3b, 5b is a cut portion of the external protective collar 5 The connection part 5c formed between a and the cut part 5a is a diameter-reduced part formed in a recess at both ends of the outer protective collar 5, and 6 is a cut formed in a cylindrical shape and intermittently in the circumferential direction. The portions 6a are arranged in a plurality of rows at a predetermined pitch in the longitudinal direction of the central axis, and the adjacent cut portions 6a are arranged in a staggered manner with a predetermined interval in the circumferential direction and arranged on the inner peripheral side of the connecting portion 4 The internal protective collar 6b is a connecting portion formed between the cut portion 6a and the cut portion 6a of the internal protective collar 6, and 10 is steel, stainless steel, chromium steel, carbon disposed on the end surface 2a of the circular tube body 2 An outer comb-shaped joint made of metal such as steel (FIG. 2), 20 is an inner comb-shaped joint made of metal such as steel, stainless steel, chrome steel, carbon steel, etc. disposed on the end face 3a of the circular pipe body 3. (FIG. 2), 35 is an outer peripheral side reinforcing portion 13 of the outer comb-shaped joint 10. An external water-stopping material such as silicone rubber filled between the outer periphery and the outer protective collar 5, 40 is filled between the inner periphery of the inner peripheral side reinforcing portion 23 of the inner comb-shaped joint 20 and the inner protective collar 6. It is an internal water blocking material such as silicone rubber.

次に、実施の形態1における可撓管の連結部の詳細について説明する。
図4は実施の形態1における可撓管の連結部を示す要部分解断面図である。
図4中、11は外側櫛歯型継手10の環状板、11aは環状板11の裏面に所定間隔で円周上に立設され円管本体2に埋設された外側櫛歯型継手10の複数のアンカー部、12は環状板11の表面の片面上に所定間隔で櫛歯状に直交して立設固定された外側櫛歯型継手10の複数の連結板、13は連結板12の外周を囲繞し環状板11表面に直交して立設固定された外側櫛歯型継手10の外周側補強部、14は連結板12に形設された長孔状の連結用部材挿通部、21は内側櫛歯型継手20の環状板、21aは環状板21の裏面に所定間隔で円周上に立設され円管本体3に埋設される内側櫛歯型継手20の複数のアンカー部、21bは外周側で外部保護カラー5の内周面に当接する環状板21の外周当接部、21cは内周側で内部保護カラー5の外周面に当接する環状板21の内周当接部、22は環状板21の表面の片面上に所定間隔で櫛歯状に直交して立設固定された内側櫛歯型継手20の複数の連結板、23は連結板22の内周側で環状板21の表面に直交して立設固定された内側櫛歯型継手20の内周側補強部、24は連結板22に形設された長孔状の連結用部材挿通部、30は連結板12、22の連結用部材挿通部14、24に交互に挿通される鋼線製やカーボンファイバー製等の連結用部材である。
Next, the detail of the connection part of the flexible tube in Embodiment 1 is demonstrated.
FIG. 4 is an exploded cross-sectional view of the main part showing the connecting portion of the flexible tube in the first embodiment.
In FIG. 4, 11 is an annular plate of the outer comb-shaped joint 10, and 11 a is a plurality of outer comb-shaped joints 10 erected on the circumference of the annular plate 11 at a predetermined interval and embedded in the circular pipe body 2. , 12 are a plurality of connecting plates of the outer comb-shaped joint 10 which are vertically fixed in a comb-like shape at a predetermined interval on one surface of the surface of the annular plate 11, and 13 is an outer periphery of the connecting plate 12. An outer periphery side reinforcing portion of the outer comb-shaped joint 10 which is vertically fixed to the surface of the surrounding annular plate 11, 14 is a long hole-shaped connecting member insertion portion formed in the connecting plate 12, and 21 is an inner side An annular plate of the comb-shaped joint 20, 21 a is a plurality of anchor portions of the inner comb-shaped joint 20 that is erected on the circumference at a predetermined interval on the back surface of the annular plate 21 and embedded in the circular pipe body 3, and 21 b is an outer periphery The outer peripheral contact portion of the annular plate 21 that contacts the inner peripheral surface of the outer protective collar 5 on the side, 21c is the inner protective collar on the inner peripheral side The inner peripheral contact portion 22 of the annular plate 21 that contacts the outer peripheral surface of the inner plate 20 is a plurality of inner comb-shaped joints 20 that are vertically fixed at predetermined intervals on one side of the surface of the annular plate 21 at a predetermined interval. The connecting plate 23 is formed on the inner peripheral side of the inner comb-shaped joint 20, which is erected and fixed perpendicularly to the surface of the annular plate 21 on the inner peripheral side of the connecting plate 22, and 24 is formed on the connecting plate 22. The long hole-like connecting member insertion portion 30 is a connecting member made of steel wire or carbon fiber, which is alternately inserted into the connecting member insertion portions 14 and 24 of the connection plates 12 and 22.

外側櫛歯型継手10及び内側櫛歯型継手20を金属製とすることにより、想定以上の変形に対して高い機械的強度と剛性を有し、連結部の破壊を防いでいる。
環状板11、21、連結板12、22、外周側及び内周側補強部13、23を互いに溶接により接合することで、外側櫛歯型継手10及び内側櫛歯型継手20が高い強度と圧縮耐力を有し、推進工法による配管を行うことができる。
連結板12、22は可撓管1の内径、連結板12、22の幅と厚さ等を考慮して所要の圧縮荷重以下で曲げ変形や座屈が発生しないように枚数を決定した。外側櫛歯型継手10及び内側櫛歯型継手20の圧縮耐力が可撓管1の円管本体2、3の圧縮耐力を上回ることにより、地震などの場合に可撓管1より先に連結部4が壊れることがなく、配管が一挙に破壊されるのを防ぐことができる。
連結用部材挿通部14、24はレーザ加工などによって長孔状に形成することにより、圧縮や引張の変形時に連結用部材30が水平方向に移動でき、可撓性を確保することができる。
By making the outer comb-shaped joint 10 and the inner comb-shaped joint 20 made of metal, it has a high mechanical strength and rigidity against deformation more than expected, and prevents the connection portion from being broken.
By joining the annular plates 11 and 21, the connecting plates 12 and 22, and the outer peripheral side and inner peripheral side reinforcing portions 13 and 23 to each other by welding, the outer comb-type joint 10 and the inner comb-type joint 20 have high strength and compression. It has proof stress and can perform piping by the propulsion method.
The number of connecting plates 12 and 22 was determined in consideration of the inner diameter of the flexible tube 1 and the width and thickness of the connecting plates 12 and 22 so that bending deformation and buckling would not occur below a required compressive load. When the compressive strength of the outer comb-shaped joint 10 and the inner comb-shaped joint 20 exceeds the compressive strength of the circular tube bodies 2 and 3 of the flexible tube 1, the connecting portion is ahead of the flexible tube 1 in the event of an earthquake or the like 4 can be prevented from being broken, and the piping can be prevented from being destroyed at once.
By forming the connecting member insertion portions 14 and 24 into a long hole shape by laser processing or the like, the connecting member 30 can move in the horizontal direction during compression or tensile deformation, and flexibility can be ensured.

連結用部材30としては、伸縮性が小さく、せん断強度に優れた鋼線のほか、ナイロン等のエンジニア樹脂繊維製や炭素繊維製のものを用いることにより、所要以上の引張による変形を防止することができ、外部止水材35、内部止水材40の破断を防止できる。尚、連結用部材30は連結用部材挿通部14、24に挿通後、両端をかしめるか溶接することにより環状に形成した。
尚、連結用部材30と連結板12、22の長さを適正に設定することにより、圧縮時に連結用部材30に負荷をかけず、連結板12、22で直接、連結相手の環状板11、21を押圧することができ、推進工法による配管を確実に行うことができる。
As the connecting member 30, in addition to a steel wire having low stretchability and excellent shear strength, use of a material made of engineer resin fiber such as nylon or carbon fiber to prevent deformation due to excessive tension. It is possible to prevent the external water-stopping material 35 and the internal water-stopping material 40 from being broken. The connecting member 30 was formed in an annular shape by caulking or welding both ends after being inserted into the connecting member insertion portions 14 and 24.
In addition, by appropriately setting the lengths of the connecting member 30 and the connecting plates 12 and 22, the connecting member 30 is not subjected to a load during compression, and the connecting plates 12 and 22 are directly connected to the connecting annular plates 11 and 22. 21 can be pressed, and piping by the propulsion method can be reliably performed.

外部保護カラー5及び内部保護カラー6は鉄鋼、ステンレス鋼、クロム鋼、カーボン鉄鋼等の金属で円筒状に形成し、レーザ加工により外周に千鳥状の切れ目部5a、6aをそれぞれ形成した。これにより、可撓管1の曲げ変形時に引張り側の外部保護カラー5及び内部保護カラー6の切れ目部5a、6aが網目状に開いて外部保護カラー5及び内部保護カラー6を変形させることができ(図2、図3)、可撓管1の可撓性を確保できると共に、外部止水材35及び内部止水材40を保護することができる。
外部保護カラー5及び内部保護カラー6の板厚は2mm〜12mmに形成した。板厚が2mmより薄くなるにつれ、外部保護カラー5及び内部保護カラー6の剛性、耐摩耗性が低下し、外部止水材35、内部止水材40の破損が発生し易くなる傾向があり、板厚が12mmより厚くなるにつれ、外部保護カラー5及び内部保護カラー6の剛性が不必要に高くなり、重量が増えて施工性、加工性に欠けると共に連結部4の可撓性が低下し易くなる傾向があることがわかった。
The outer protective collar 5 and the inner protective collar 6 were made of a metal such as steel, stainless steel, chrome steel, and carbon steel in a cylindrical shape, and zigzag cut portions 5a and 6a were formed on the outer periphery by laser processing. Accordingly, when the flexible tube 1 is bent and deformed, the cut portions 5a and 6a of the external protective collar 5 and the internal protective collar 6 on the pulling side can be opened in a mesh shape, and the external protective collar 5 and the internal protective collar 6 can be deformed. (FIGS. 2 and 3), the flexibility of the flexible tube 1 can be ensured, and the external water blocking material 35 and the internal water blocking material 40 can be protected.
The plate thickness of the outer protective collar 5 and the inner protective collar 6 was 2 mm to 12 mm. As the plate thickness becomes thinner than 2 mm, the rigidity and wear resistance of the outer protective collar 5 and the inner protective collar 6 are lowered, and the external water-stopping material 35 and the internal water-stopping material 40 tend to be easily damaged. As the plate thickness becomes thicker than 12 mm, the rigidity of the outer protective collar 5 and the inner protective collar 6 becomes unnecessarily high, the weight increases, the workability and workability are lacking, and the flexibility of the connecting portion 4 tends to decrease. It turns out that there is a tendency to become.

切れ目部5a、6aの幅、長さ、ピッチは、円管本体2、3の曲げ耐力の30%〜60%の外力で連結部4が変形するように、円管本体2、3の外径、外部保護カラー5及び内部保護カラー6の板厚、許容する曲げ変形量等を考慮して形成し、変形時に外部保護カラー5及び内部保護カラー6の接続部5b、6bが破断しないように決定した。これにより、外部止水材35、内部止水材40を確実に保護できる。
外部保護カラー5は両端に形成した縮径部5cをアンカーとして円管本体2、3に埋設することにより、円管本体2、3と確実に固定できる。
The widths, lengths, and pitches of the cut portions 5a and 6a are the outer diameters of the tube main bodies 2 and 3 so that the connecting portion 4 is deformed by an external force of 30% to 60% of the bending strength of the tube main bodies 2 and 3. The outer protective collar 5 and the inner protective collar 6 are formed in consideration of the plate thickness, the amount of bending deformation allowed, etc., and the connecting portions 5b and 6b of the outer protective collar 5 and the inner protective collar 6 are determined not to be broken during deformation. did. Thereby, the external water stop material 35 and the internal water stop material 40 can be reliably protected.
The external protective collar 5 can be securely fixed to the circular pipe main bodies 2 and 3 by being embedded in the circular pipe main bodies 2 and 3 using the reduced diameter portions 5c formed at both ends as anchors.

本実施の形態では、縮径部5cを凹条に絞って形成したが、端部を徐々に内側(一方向)に絞って形成してもよいし、端部を連結部4の軸心側に折り曲げて形成してもよい。尚、凹条の縮径部5cは複数形成することができ、より強固に円管本体2、3と固定できる。
また、外側櫛歯型継手10及び内側櫛歯型継手20の環状板11、21に配設されたアンカー部11a、21aを外周側に折り曲げ、外部保護カラー5の内周面と溶接した場合、外部保護カラー5と連結部4を強固に固定することができ、取扱いが容易で作業性を向上させることができる。
外部止水材35、内部止水材40の伸縮性や弾性により、可撓管1の連結部4に発生する圧縮や引張の変形に追従することができ、外部保護カラー5及び内部保護カラー6の曲げを吸収することができる。
外部止水材35及び内部止水材40としては、硬化前に流動性があり、金属との接着力が高いシリコーンゴムやポリブテン等の液状ゴムを用いた。これにより、充填が容易で生産性に優れると共に、連結部4の可撓性、水密性を確保でき、信頼性、耐久性に優れる。
In the present embodiment, the reduced diameter portion 5c is formed by constricting the concave stripe, but the end portion may be formed by gradually constricting the inner portion (in one direction), and the end portion may be formed on the axial center side of the connecting portion 4. You may bend and form. Note that a plurality of recessed diameter-reduced portions 5c can be formed, and can be fixed to the tube main bodies 2 and 3 more firmly.
Further, when the anchor portions 11a, 21a disposed on the annular plates 11, 21 of the outer comb-shaped joint 10 and the inner comb-shaped joint 20 are bent to the outer peripheral side and welded to the inner peripheral surface of the outer protective collar 5, The external protective collar 5 and the connecting portion 4 can be firmly fixed, and handling is easy and workability can be improved.
Due to the stretchability and elasticity of the external water-stopping material 35 and the internal water-stopping material 40, it is possible to follow the deformation of compression and tension generated in the connecting portion 4 of the flexible tube 1, and the external protective collar 5 and the internal protective collar 6 Can absorb the bending.
As the external water-stopping material 35 and the internal water-stopping material 40, liquid rubber such as silicone rubber or polybutene, which has fluidity before curing and has high adhesion to metal, was used. Thereby, filling is easy and the productivity is excellent, and the flexibility and water tightness of the connecting portion 4 can be secured, and the reliability and durability are excellent.

次に、実施の形態1における可撓管の製造方法について詳細を説明する。
図5は実施の形態1における可撓管の連結部を示す要部断面模式図である。
図5中、41は外側櫛歯型継手10の外周側補強部13の外周及び内側櫛歯型継手20の環状板21の外周当接部21b側の表面に形成されたプライマー処理層、42は外側櫛歯型継手10の環状板11の内周面、内側櫛歯型継手20の内周側補強部23の内周面、内側櫛歯型継手20の環状板21の内周当接部21c側の表面に形成されたプライマー処理層である。
Next, details of the manufacturing method of the flexible tube in the first embodiment will be described.
FIG. 5 is a schematic cross-sectional view of the relevant part showing the connecting portion of the flexible tube in the first embodiment.
In FIG. 5, reference numeral 41 denotes a primer treatment layer formed on the outer periphery of the outer peripheral side reinforcing portion 13 of the outer comb-shaped joint 10 and on the outer peripheral contact portion 21 b side surface of the annular plate 21 of the inner comb-shaped joint 20. The inner peripheral surface of the annular plate 11 of the outer comb-shaped joint 10, the inner peripheral surface of the inner peripheral side reinforcing portion 23 of the inner comb-shaped joint 20, and the inner peripheral contact portion 21 c of the annular plate 21 of the inner comb-shaped joint 20. It is the primer processing layer formed in the surface of the side.

まず、継手連結工程について説明する。
外側櫛歯型継手10の連結板12と内側櫛歯型継手20の連結板22が互い違いに噛合うように円周方向のピッチを略半ピッチずらして外側櫛歯型継手10及び内側櫛歯型継手20を対向配置する(図示せず)。外側櫛歯型継手10及び内側櫛歯型継手20の複数の連結板12、22に形設された連結用部材挿通部14、24に交互に連結用部材30を挿通し、両端をかしめるか、溶接する等して環状に形成する。その後、外側櫛歯型継手10及び内側櫛歯型継手20の連結板12、22の先端が、対向する内側櫛歯型継手20及び外側櫛歯型継手10の環状板21、11の表面に互いに当接するように外側櫛歯型継手10と内側櫛歯型継手20を仮固定する。仮固定は、内側櫛歯型継手20の環状板21の裏面を支持し、外側櫛歯型継手10が上になるように連結部4を縦置きして行う。
プライマー処理層41、42は、後述する止水材充填工程において充填される外部止水材35及び内部止水材40とそれに接する各部との接着性を向上させるために形成する。尚、連結部4にプライマー処理層41、42を形成する連結部プライマー処理工程は、継手連結工程の前に単体の外側櫛歯型継手10及び内側櫛歯型継手20に対して行ってもよいし、継手連結工程の後に連結部4に対して行ってもよい。
First, a joint connection process is demonstrated.
The outer comb-shaped joint 10 and the inner comb-shaped mold are shifted by a substantially half pitch so that the connecting plate 12 of the outer comb-shaped joint 10 and the connecting plate 22 of the inner comb-shaped joint 20 are alternately engaged with each other. The joint 20 is disposed to face (not shown). Whether the connecting members 30 are alternately inserted into the connecting member insertion portions 14 and 24 formed on the plurality of connecting plates 12 and 22 of the outer comb-shaped joint 10 and the inner comb-shaped joint 20 and are caulked at both ends. It is formed into an annular shape by welding or the like. Thereafter, the tips of the connecting plates 12 and 22 of the outer comb-shaped joint 10 and the inner comb-shaped joint 20 are mutually attached to the surfaces of the annular plates 21 and 11 of the opposing inner comb-shaped joint 20 and outer comb-shaped joint 10. The outer comb-shaped joint 10 and the inner comb-shaped joint 20 are temporarily fixed so as to contact each other. Temporary fixing is performed by supporting the back surface of the annular plate 21 of the inner comb-shaped joint 20 and placing the connecting portion 4 vertically so that the outer comb-shaped joint 10 faces upward.
The primer treatment layers 41 and 42 are formed in order to improve the adhesion between the outer water-stopping material 35 and the inner water-stopping material 40 that are filled in a water-stopping material filling step, which will be described later, and the respective portions that are in contact therewith. In addition, you may perform the connection part primer process process which forms the primer process layers 41 and 42 in the connection part 4 with respect to the single-side outer comb-shaped joint 10 and the inner comb-shaped joint 20 before a joint connection process. And you may carry out with respect to the connection part 4 after a joint connection process.

次に、外部止水工程及び内部止水工程について説明する。
図6(a)は外部保護カラー配設工程及び内部保護カラー配設工程を示す要部断面模式図であり、図6(b)は図6(a)におけるB−B線断面矢視図であり、図6(c)は図6(a)におけるC−C線断面矢視図である。
図6中、43は外部保護カラー5の内周面と内側櫛歯型継手20の環状板21の裏面を固定する円周上の要所に配設された略L字型の止め金具、44は外部保護カラー5の内周面に形成されたプライマー処理層、45は外部保護カラー5と内側櫛歯型継手20の環状板21の外周当接部21b側の表面と外側櫛歯型継手10の外周側補強部13とで囲まれ外部止水材35が充填される環状の外周側空間部、46は外部保護カラー5の内周面と外側櫛歯型継手10の環状板11の外周との間で円周上の要所に配設された合成樹脂製で楔型の高さ調整コマ、47は内部保護カラー6の外周面と外側櫛歯型継手10の環状板11の裏面を固定する円周上の要所に配設された略L字型の止め金具、48は内部保護カラー6の外周面及び止め金具47の内部保護カラー6上の表面に形成されたプライマー処理層、49は内部保護カラー6と内側櫛歯型継手20の環状板21の内周当接部21c側の表面と内側櫛歯型継手20の内周側補強部23とで囲まれ内部止水材40が充填される環状の内周側空間部、50は内部保護カラー6の外周面と外側櫛歯型継手10の環状板11の内周との間で円周上の要所に配設された合成樹脂製で楔型の高さ調整コマである。
Next, an external water stop process and an internal water stop process are demonstrated.
FIG. 6A is a schematic cross-sectional view of the main part showing the external protective collar disposing step and the internal protective collar disposing step, and FIG. 6B is a cross-sectional view taken along the line B-B in FIG. FIG. 6C is a cross-sectional view taken along the line CC in FIG.
In FIG. 6, reference numeral 43 denotes a substantially L-shaped stopper provided at a key point on the circumference for fixing the inner peripheral surface of the outer protective collar 5 and the rear surface of the annular plate 21 of the inner comb-shaped joint 20. Is a primer treatment layer formed on the inner peripheral surface of the outer protective collar 5, and 45 is the outer protective collar 5, the surface on the outer peripheral contact portion 21 b side of the annular plate 21 of the inner comb-shaped joint 20, and the outer comb-shaped joint 10. The outer circumferential side space portion 46 surrounded by the outer circumferential side reinforcing portion 13 and filled with the external water blocking material 35, 46 is the inner circumferential surface of the outer protective collar 5 and the outer circumference of the annular plate 11 of the outer comb-shaped joint 10. A wedge-shaped height adjusting piece 47 made of a synthetic resin and disposed at important points on the circumference between the outer peripheral surface of the inner protective collar 6 and the rear surface of the annular plate 11 of the outer comb-shaped joint 10. A substantially L-shaped stopper 48 disposed at an important point on the circumference of the outer periphery of the inner protective collar 6 and the stopper 47 The primer treatment layer 49 formed on the surface of the inner protective collar 6, 49 is the inner protective collar 6, the inner peripheral contact portion 21 c side surface of the annular plate 21 of the inner comb-shaped joint 20, and the inner comb-shaped joint 20. An annular inner circumferential space surrounded by the inner circumferential reinforcement 23 and filled with the inner water blocking material 40, 50 is the outer circumference of the inner protective collar 6 and the inner circumference of the annular plate 11 of the outer comb-shaped joint 10. Is a wedge-shaped height adjustment piece made of a synthetic resin and disposed at important points on the circumference.

外部止水工程及び内部止水工程においては、外部保護カラー配設工程及び内部保護カラー配設工程を行った後、止水材充填工程を行う。
まず、外部保護カラー配設工程において、止め金具43を外部保護カラー5の内周面の要所に溶接する。外部保護カラー5を連結部4の外周に配設し、止め金具43を内側櫛歯型継手20の環状板21の裏面にビス止め等により固定する。このとき、外部保護カラー5の内周面と外側櫛歯型継手10の環状板11の外周との間には、円周上の要所に楔型の高さ調整コマ46を配設する。尚、外部保護カラー5は略半円筒状に分割して形成されたものを連結部4の両側から連結部4を挟むようにして配設し、スポット溶接により接合固定した。
内部保護カラー配設工程において、止め金具47を内部保護カラー6の外周面の要所に溶接する。内部保護カラー6を連結部4の内周に配設し、止め金具47を外側櫛歯型継手10の環状板11の裏面にビス止め等により固定する。このとき、内部保護カラー6の外周面と外側櫛歯型継手10の環状板11の内周との間には、円周上の要所に楔型の高さ調整コマ50を配設する。
In the external water stop process and the internal water stop process, after performing the external protection collar arrangement process and the internal protection collar arrangement process, the water stop material filling process is performed.
First, in the external protective collar disposing step, the fasteners 43 are welded to the important points on the inner peripheral surface of the external protective collar 5. The external protective collar 5 is disposed on the outer periphery of the connecting portion 4, and the stopper metal 43 is fixed to the back surface of the annular plate 21 of the inner comb-shaped joint 20 by screws or the like. At this time, between the inner peripheral surface of the outer protective collar 5 and the outer periphery of the annular plate 11 of the outer comb-shaped joint 10, a wedge-shaped height adjusting piece 46 is disposed at an important point on the circumference. The outer protective collar 5 was formed by dividing the outer protective collar 5 into a substantially semicylindrical shape so as to sandwich the connecting portion 4 from both sides of the connecting portion 4, and was joined and fixed by spot welding.
In the internal protective collar arrangement step, the stopper metal 47 is welded to the important point on the outer peripheral surface of the internal protective collar 6. The inner protective collar 6 is disposed on the inner periphery of the connecting portion 4, and the stopper 47 is fixed to the back surface of the annular plate 11 of the outer comb-shaped joint 10 by screws or the like. At this time, between the outer peripheral surface of the inner protective collar 6 and the inner periphery of the annular plate 11 of the outer comb-shaped joint 10, a wedge-shaped height adjusting piece 50 is disposed at an important point on the circumference.

プライマー処理層44、48を形成することにより、後述する止水材充填工程において充填される外部止水材35及び内部止水材40と外部保護カラー5及び内部保護カラー6との接着性を向上させている。
外部保護カラー5の内周面と内側櫛歯型継手20の環状板21の裏面及び内部保護カラー6の外周面と外側櫛歯型継手10の環状板11の裏面は略L字型の止め金具43、47で固定することにより、後工程の止水材充填工程で外部止水材35及び内部止水材40が充填されるまでの取扱いを容易にしている。
また、高さ調整コマ46、50を配設することで、外部保護カラー5の内周面と外側櫛歯型継手10の外周側補強部13の外周との間及び内部保護カラー6の外周面と内側櫛歯型継手20の内周側補強部23の内周との間にそれぞれ形成される外周側空間部45、内周側空間部49の高さを全周に渡ってほぼ一定にした。これにより、後工程の止水材充填工程における外部止水材35及び内部止水材40の充填性を向上させ、外部止水材35及び内部止水材40の仕上り厚さを均一にしている。
By forming the primer treatment layers 44 and 48, the adhesion between the external water-stopping material 35 and the internal water-stopping material 40 and the external protective collar 5 and the internal protective collar 6 that are filled in the water-stopping material filling step described later is improved. I am letting.
The inner peripheral surface of the outer protective collar 5 and the back surface of the annular plate 21 of the inner comb-shaped joint 20 and the outer peripheral surface of the inner protective collar 6 and the rear surface of the annular plate 11 of the outer comb-shaped joint 10 are substantially L-shaped fasteners. By fixing with 43 and 47, handling until the external water-stopping material 35 and the internal water-stopping material 40 are filled in the subsequent water-stopping material filling step is facilitated.
Further, by arranging the height adjustment pieces 46 and 50, between the inner peripheral surface of the outer protective collar 5 and the outer periphery of the outer peripheral side reinforcing portion 13 of the outer comb-shaped joint 10 and the outer peripheral surface of the inner protective collar 6. Height of the outer peripheral side space part 45 and the inner peripheral side space part 49 formed between the inner peripheral side reinforcing part 23 and the inner peripheral side reinforcing part 23 of the inner comb-shaped joint 20 is substantially constant over the entire circumference. . Thereby, the filling property of the external water-stopping material 35 and the internal water-stopping material 40 in the subsequent water-stopping material filling step is improved, and the finished thickness of the external water-stopping material 35 and the internal water-stopping material 40 is made uniform. .

尚、外部保護カラー配設工程と内部保護カラー配設工程は、いずれを先に行ってもよい。また、外部保護カラー5及び内部保護カラー6にプライマー処理層44、48を形成する保護カラープライマー処理工程は、外部保護カラー配設工程及び内部保護カラー配設工程の前に行う。
本実施の形態では、外部保護カラー配設工程において、略半円筒状に分割して形成された外部保護カラー5を連結部4の両側から連結部4を挟むようにして配設し、スポット溶接により接合固定したが、円筒状に形成した外部保護カラー5の内部に連結部4を落とし込むようにして配設してもよい。
Note that either the external protective collar arrangement step or the internal protective collar arrangement step may be performed first. Further, the protective color primer treatment step for forming the primer treatment layers 44 and 48 on the external protective color 5 and the internal protective color 6 is performed before the external protective color placement step and the internal protective color placement step.
In the present embodiment, in the external protective collar disposing step, the external protective collar 5 formed by being divided into a substantially semi-cylindrical shape is disposed so as to sandwich the connecting portion 4 from both sides of the connecting portion 4, and is joined by spot welding. Although fixed, the connecting portion 4 may be arranged so as to drop into the cylindrical outer protective collar 5.

次に、止水材充填工程について説明する。
図7(a)は外部止水材の充填状態を示す要部断面模式図であり、図7(b)は外部止水材の変形状態を示す要部断面模式図である。
図7(a)に示すように止水材充填工程において、外側櫛歯型継手10の環状板11側の開口(高さ調整コマ46側)から外周側空間部45(図6参照)に液状ゴム等の外部止水材35を充填する。尚、外部止水材35が外周側補強部13と環状板21との隙間から連結板12、22側まで浸入しても、連結部4の可撓性には影響はない。
外周側空間部45内の外部止水材35と接する箇所全面にプライマー処理層41、44が形成されていることにより、外周側空間部45内の各部と外部止水材35を確実に接着させることができる。特に、外部保護カラー5の内周面と外側櫛歯型継手10の外周側補強部13の外周面との間に隙間なく外部止水材35が充填されることにより、確実に止水することができ信頼性に優れる。
Next, the water stop material filling step will be described.
FIG. 7A is a schematic cross-sectional view of the relevant part showing the state of filling with the external water-stopping material, and FIG. 7B is a schematic cross-sectional view of the relevant part showing the deformation state of the external water-stopping material.
As shown in FIG. 7A, in the water-stopping material filling step, liquid is transferred from the opening on the annular plate 11 side (height adjustment piece 46 side) of the outer comb-shaped joint 10 to the outer space 45 (see FIG. 6). An external water blocking material 35 such as rubber is filled. Even if the external water blocking material 35 enters the connecting plates 12 and 22 through the gap between the outer peripheral reinforcing portion 13 and the annular plate 21, the flexibility of the connecting portion 4 is not affected.
The primer treatment layers 41 and 44 are formed on the entire surface in contact with the external water-stopping material 35 in the outer circumferential side space 45, so that each part in the outer circumferential side space 45 and the external water-stopping material 35 are securely bonded. be able to. In particular, the outer water-stopping material 35 is filled without any gap between the inner peripheral surface of the outer protective collar 5 and the outer peripheral surface of the outer peripheral side reinforcing portion 13 of the outer comb-shaped joint 10, so that water can be reliably stopped. Can be reliable.

外部止水材35が十分な伸縮性を有するので、可撓管1の連結部4の変形に伴って外部保護カラー5の切れ目部5aが開口した際に、図7(b)に示すように、外部止水材35が延伸して良好な変形状態をえることができると共に、止水性を確保することができる。
また、外部保護カラー5の切れ目部5aを外側櫛歯型継手10の外周側補強部13と重なる位置に形成したことにより、切れ目部5aの内側に接着された外部止水材35を外側櫛歯型継手10の外周側補強部13で保護することができ、外部止水材35の破断を発生し難くして、止水の信頼性、耐久性を向上させている。
Since the external water blocking material 35 has sufficient elasticity, when the cut portion 5a of the external protective collar 5 is opened with the deformation of the connecting portion 4 of the flexible tube 1, as shown in FIG. In addition, the external water-stopping material 35 can be stretched to obtain a good deformation state, and water-stopping can be ensured.
Further, by forming the cut portion 5a of the outer protective collar 5 at a position overlapping the outer peripheral side reinforcing portion 13 of the outer comb-shaped joint 10, the external water blocking material 35 adhered to the inner side of the cut portion 5a is used as the outer comb tooth. It can protect with the outer peripheral side reinforcement part 13 of the type | mold joint 10, makes it hard to generate | occur | produce the fracture | rupture of the external water stop material 35, and has improved the reliability and durability of water stop.

図8(a)は内部止水材の充填状態を示す要部断面模式図であり、図8(b)は内部止水材の変形状態を示す要部断面模式図である。
図8(a)に示すように止水材充填工程において、外側櫛歯型継手10の環状板11側の開口(高さ調整コマ50側)から内周側空間部49(図6参照)に液状ゴム等の内部止水材40を充填する。尚、内部止水材40が内周側補強部23と環状板11との隙間から連結板12、22側まで浸入しても、連結部4の可撓性には影響はない。
内周側空間部49内の内部止水材40と接する箇所全面にプライマー処理層42、48が形成されていることにより、内周側空間部49内の各部と内部止水材40を確実に接着させることができる。特に、内部保護カラー6の外周面と内側櫛歯型継手20の内周側補強部23の内周面との間に隙間なく内部止水材40が充填されることにより、確実に止水することができ信頼性に優れる。
FIG. 8A is a schematic cross-sectional view of the relevant part showing the filling state of the internal water-stopping material, and FIG. 8B is a schematic cross-sectional view of the relevant part showing the deformation state of the internal water-stopping material.
As shown in FIG. 8 (a), in the water-stopping material filling step, from the opening on the annular plate 11 side (height adjustment piece 50 side) of the outer comb-shaped joint 10 to the inner circumferential space 49 (see FIG. 6). An internal water blocking material 40 such as liquid rubber is filled. In addition, even if the internal water blocking material 40 enters from the gap between the inner peripheral side reinforcing portion 23 and the annular plate 11 to the connecting plates 12 and 22 side, the flexibility of the connecting portion 4 is not affected.
The primer treatment layers 42 and 48 are formed on the entire surface in contact with the internal water blocking material 40 in the inner circumferential side space 49, so that each part in the inner circumferential side space 49 and the internal water blocking material 40 can be securely connected. Can be glued. In particular, the internal water-stopping material 40 is filled with no gap between the outer peripheral surface of the inner protective collar 6 and the inner peripheral surface of the inner peripheral side reinforcing portion 23 of the inner comb-shaped joint 20, so that the water is surely stopped. Can be reliable.

内部止水材40が十分な伸縮性を有するので、可撓管1の連結部4の変形に伴って内部保護カラー6の切れ目部6aが開口した際に、図8(b)に示すように、内部止水材40が延伸して良好な変形状態をえることができると共に、止水性を確保することができる。
また、内部保護カラー6の切れ目部6aを内側櫛歯型継手20の内周側補強部23と重なる位置に形成したことにより、切れ目部6aの外側に接着された内部止水材40を内側櫛歯型継手20の内周側補強部23で保護することができ、内部止水材40の破断を発生し難くして、止水の信頼性、耐久性を向上させている。
尚、止水材充填工程においては、外部止水材35及び内部止水材40のいずれを先に充填してもよいし、同時に充填してもよい。
Since the internal water blocking material 40 has sufficient elasticity, when the cut portion 6a of the internal protective collar 6 is opened along with the deformation of the connecting portion 4 of the flexible tube 1, as shown in FIG. In addition, the internal water blocking material 40 can be stretched to obtain a good deformed state, and water blocking can be ensured.
Further, by forming the cut portion 6a of the inner protective collar 6 at a position overlapping the inner peripheral side reinforcing portion 23 of the inner comb-shaped joint 20, the inner water blocking material 40 adhered to the outer side of the cut portion 6a can be attached to the inner comb. It can protect with the inner peripheral side reinforcement part 23 of the tooth type joint 20, makes it difficult to generate | occur | produce the fracture | rupture of the internal water stop material 40, and has improved the reliability and durability of water stop.
In the water-stopping material filling step, either the external water-stopping material 35 or the internal water-stopping material 40 may be filled first or at the same time.

次に、コンクリート打設工程について説明する。
外部止水材35及び内部止水材40を介して一体化された連結部4及び外部保護カラー5、内部保護カラー6を遠心成形用の型枠内にセットしてコンクリートを投入しながら遠心成形をする。
遠心成形により外側櫛歯型継手10及び内側櫛歯型継手20の環状板11、21に配設されたアンカー部11a、21a並びに外部保護カラー5の両端に形成された縮径部5cを円管本体2、3に埋設させて可撓管1を一体に成形できる。
特に、外部保護カラー5の両端開口部の外径が、成形する円管本体2、3の外径よりも若干、大きくなるように縮径部5cを形成した場合、型枠により外部保護カラー5の両端開口部を締付けるようにして連結部4及び外部保護カラー5を保持することができ、外部保護カラー5の外周へのコンクリートの流れ出しを防止でき、コンクリート打設後の外部保護カラー5の両端と円管本体2、3の接続をより強固にでき、表面の仕上りも綺麗で信頼性、耐久性に優れる。
尚、止水は外部止水材35による一箇所のみで内部止水材40は設けなくてもよい。
Next, the concrete placing process will be described.
Centrifugal forming while setting the connecting part 4, the external protective collar 5, and the internal protective collar 6 integrated through the external water-stopping material 35 and the internal water-stopping material 40 in a mold for centrifugal molding and putting concrete in. do.
Anchor portions 11a and 21a disposed on the annular plates 11 and 21 of the outer comb-shaped joint 10 and the inner comb-shaped joint 20 and the reduced diameter portions 5c formed at both ends of the outer protective collar 5 by centrifugal molding are circular tubes. The flexible tube 1 can be integrally formed by being embedded in the main bodies 2 and 3.
In particular, when the reduced diameter portion 5c is formed so that the outer diameters of the opening portions at both ends of the outer protective collar 5 are slightly larger than the outer diameters of the circular tube main bodies 2 and 3 to be molded, the outer protective collar 5 is formed by a mold. It is possible to hold the connecting portion 4 and the external protective collar 5 so as to tighten the opening portions at both ends, prevent the concrete from flowing out to the outer periphery of the external protective collar 5, and both ends of the external protective collar 5 after placing the concrete. The tube body 2 and 3 can be connected more firmly, and the surface finish is clean and excellent in reliability and durability.
It should be noted that the water stoppage is performed only at one location by the external waterstop material 35 and the internal waterstop material 40 may not be provided.

以上のように実施の形態1における可撓管によれば、以下の作用を有する。
(1)外側櫛歯型継手10、内側櫛歯型継手20共に一体的に形成されて部品点数が少ないので、取扱いが簡便で、円管本体2、3の内径又は外径に応じて複数種類の継手を用意するだけで容易に可撓管1を作製することができる。
(2)外側櫛歯型継手10、内側櫛歯型継手20共に複数の連結板12、22が環状板11、21の片面上に所定間隔で櫛歯状に直交して立設されているので、組立て時に細かい位置合わせが不要で、円周方向に回転させて連結板12、22同士が略半ピッチずれて互いに噛合うようにして簡便に連結作業を行うことができる。
(3)外側櫛歯型継手10、内側櫛歯型継手20共に複数の連結板12、22が環状板11、21の片面上に所定間隔で櫛歯状に直交して立設され、それらが対向配置されて連結されているので、双方の連結板12、22の先端を対向する環状板11、21に直接当接させることにより推進力を伝達することができ、推進工法による配管作業を行なうことができる。
(4)外側櫛歯型継手10及び内側櫛歯型継手20の複数の連結板12、22がそれぞれ外周又は内周を囲繞する外周側補強部13又は内周側補強部23を有するので、剛性が高く外力による変形を防止すると共に、土中への埋設後に土砂などが可撓管1内へ侵入するのを防ぐことができる。
(5)外側櫛歯型継手10及び内側櫛歯型継手20の複数の連結板12、22に連結用部材挿通部14、24を有するので、連結用部材挿通部14、24に連結用部材30を挿通するだけで外側櫛歯型継手10と内側櫛歯型継手20を容易に連結することができる。
(6)外側櫛歯型継手10及び内側櫛歯型継手20の環状板11、21の裏面に所定間隔で円周上に立設された複数のアンカー部11a、21aを有するので、連結部4と両側の円管本体2、3を簡単かつ確実に連結でき、可撓管1として一体に形成することができる。
(7)外側櫛歯型継手10及び内側櫛歯型継手20を対向配置し、各連結板12、22の連結用部材挿通部14、24に連結用部材30を挿通するだけで、連結部4を形成することができ、連結部4を外部保護カラー5に挿通して外部止水材35、内部止水材40を充填するだけで連結部4を水密に保護することができる。
(8)外部止水材35が円筒状に形成された外部保護カラー5によって覆われているので、可撓管1の推進施工時に外部止水材35が破損するのを防ぐことができる。
(9)外部保護カラー5及び内部保護カラー6の周方向に断続的に形成された切れ目部5a、6aが、外部保護カラー5及び内部保護カラー6の中心軸の長手方向に所定のピッチで複数列配置され、隣接する切れ目部5a、6a同士が周方向に所定間隔ずつずれた千鳥状に配列されているため、可撓管1の変形時に引張り側の外部保護カラー5及び内部保護カラー6の切れ目部5a、6aが網目状に開いて外部保護カラー5及び内部保護カラー6を変形させることができ、可撓管1の可撓性を確保できると共に、外部止水材35及び内部止水材40を保護することができる。
(10)連結用部材挿通部14、24に連結用部材30が挿通されていることにより、所要の折れ角以上の変形を防止することができ、外部止水材35の破断を防ぎ、可撓管1内部の流下機能を維持することができる。
(11)円筒状の外部保護カラー5と外部保護カラー5の内側に充填された外部止水材35を有するので、連結部4を保護して可撓管1内部への土砂などの侵入を防ぐと共に、水密性を確保することができる。
(12)外部止水材35を外側櫛歯型継手10の外周側補強部13の外周と外部保護カラー5との間に充填するだけで連結部4を止水して水密性を確保することができるので、特別な固定手段や接着などの複雑な工程を必要とすることなく、生産性に優れる。
(13)連結用部材挿通部14、24を長孔状に形成することにより、圧縮や引張の変形時に連結用部材30が水平方向に移動でき、可撓性を確保することができる。
(14)連結用部材挿通部14、24を長孔状に形成することにより、推進施工時に連結用部材30に負荷をかけず、連結板12、22で直接、連結相手の環状板21、11を押圧して配管を行なうことができる。
(15)内側櫛歯型継手20の内周側補強部23と内部保護カラー6との間に内部止水材40を充填して止水することにより、外部止水材35と併せて二重に浸水から保護することができ、外部保護カラー5が破断した場合でも、水密性を確保することができる。
(16)内部保護カラー6を有することにより、可撓管1内周面を滑らかに形成し、流下機能を維持することができる。
(17)外部止水材35及び内部止水材40にシリコーンゴム等の液状ゴムを用いることにより、連結部4の外部及び内部を止水して水密性を確保できると共に、外部止水材35及び内部止水材40の弾性及び伸縮性により引張り、圧縮、曲げ等の変形に対応することができ、連結部4の可撓性を維持することができる。
(18)内側櫛歯型継手20の環状板21が、環状板21の外周側で外部保護カラー5の内周面に当接する外周当接部21bを有するので、連結部4の外周に外部保護カラー5を覆設した際に、外部保護カラー5の内周面と外側櫛歯型継手10の外周側補強部13の外周との間に外周側空間部45を形成することができ、確実に外部止水材35を充填することができる。
(19)内側櫛歯型継手20の環状板21が、環状板21の内周側で内部保護カラー6の外周面に当接する内周当接部21cを有するので、連結部4の内周に内部保護カラー6を覆設した際に、内部保護カラー6の外周面と内側櫛歯型継手20の内周側補強部23の内周との間に内周側空間部49を形成することができ、確実に内部止水材40を充填することができる。
(20)内側櫛歯型継手20の環状板21が、環状板21の外周側で外部保護カラー5の内周面に当接する外周当接部21bと環状板21の内周側で内部保護カラー6の外周面に当接する内周当接部21cを有するので、連結部4を組立てて外部保護カラー5と内部保護カラー6を配設することにより、外部保護カラー5の内周面と外側櫛歯型継手10の外周側補強部13の外周との間及び内部保護カラー6の外周面と内側櫛歯型継手20の内周側補強部23の内周との間に、それぞれ外側櫛歯型継手10の環状板11側に開口した環状の外周側空間部45及び内周側空間部49を形成することができるので、外側櫛歯型継手10の環状板11側の開口から容易に短時間で内部止水材35及び外部止水材40を充填することができ、施工性を向上させることができる。
(21)継手連結工程において、外側櫛歯型継手10の連結板12と内側櫛歯型継手20の連結板22が互い違いに噛合うように円周方向のピッチを略半ピッチずらして外側櫛歯型継手10及び内側櫛歯型継手20を対向配置し、外側櫛歯型継手10及び内側櫛歯型継手20の複数の連結板12、22に形設された連結用部材挿通部14、24に交互に連結用部材30を挿通し、両端をかしめるか、溶接する等して環状に形成することにより、容易に連結部4を組立てることができる。
(22)外部止水工程の前工程として連結部プライマー処理工程及び保護カラープライマー処理工程において、外部保護カラー5、外側櫛歯型継手10、内側櫛歯型継手20の所定の箇所にプライマー処理層41、44を形成することにより、外周側空間部45内の各部と外部止水材35を確実に接着させることができ、外部保護カラー5の内周面と外側櫛歯型継手10の外周側補強部13の外周面との間に隙間なく外部止水材35が充填され止水性を確保することができると共に、可撓管1の連結部4の変形に伴って外部止水材35が延伸して良好な変形状態をえることができ、止水の信頼性、耐久性に優れる。
(23)外部止水工程の外部保護カラー配設工程において、内周面の要所に止め金具43が溶接された外部保護カラー5の内周面が、内側櫛歯型継手20の環状板21の外周当接部21bに当接するように連結部4の外周に外部保護カラー5を配設し、止め金具43を内側櫛歯型継手20の環状板21の裏面にビス止め等により固定すると共に、外部保護カラー5の内周面と外側櫛歯型継手10の環状板11の外周との間の円周上の要所に楔型の高さ調整コマ46を配設することにより、外部保護カラー5の内周面と外側櫛歯型継手10の外周側補強部13の外周との間に形成される外周側空間部45の高さを全周に渡ってほぼ一定にすることができ、後工程の止水材充填工程において充填される外部止水材35の充填をスムーズに行うことができ、外部止水材35の仕上り厚さを均一にでき、止水のばらつきを低減して耐久性を向上させることができる。
(24)外部保護カラー5を略半円筒状に分割して形成し、連結部4の両側から連結部4の外周を挟むように配設してスポット溶接で接合固定した場合、外部保護カラー5に形成されたプライマー処理層44を傷つけることなく連結部4と外部保護カラー5を組立てることができ、外部止水材35の接着性を維持することができる。
(25)外部止水工程の止水材充填工程において、外側櫛歯型継手10の環状板11側の開口(高さ調整コマ50側)から液状ゴム等の外部止水材35を充填することにより、確実に外周側空間部45内に外部止水材35を充填することができ、止水性を確保することができる。
(26)内部止水工程の前工程として連結部プライマー処理工程及び保護カラープライマー処理工程において、内部保護カラー6、外側櫛歯型継手10、内側櫛歯型継手20の所定の箇所にプライマー処理層42、48を形成することにより、内周側空間部49内の各部と内部止水材40を確実に接着させることができ、内部保護カラー6の外周面と内側櫛歯型継手20の内周側補強部23の内周面との間に隙間なく内部止水材40が充填され止水性を確保することができると共に、可撓管1の連結部4の変形に伴って内部止水材40が延伸して良好な変形状態をえることができ、止水の信頼性、耐久性に優れる。
(27)内部止水工程の内部保護カラー配設工程において、外周面の要所に止め金具47が溶接された内部保護カラー6の外周面が、内側櫛歯型継手20の環状板21の内周当接部21cに当接するように連結部4の内周に内部保護カラー6を配設し、止め金具47を外側櫛歯型継手10の環状板11の裏面にビス止め等により固定すると共に、内部保護カラー6の外周面と外側櫛歯型継手10の環状板11の内周との間の円周上の要所に楔型の高さ調整コマ50を配設することにより、内部保護カラー6の外周面と内側櫛歯型継手20の内周側補強部23の内周との間に形成される内周側空間部49の高さを全周に渡ってほぼ一定にすることができ、後工程の止水材充填工程において充填される内部止水材40の充填をスムーズに行うことができると共に、内部止水材40の仕上り厚さを均一にでき、止水のばらつきを低減して耐久性を向上させることができる。
(28)外部保護カラー配設工程及び内部保護カラー配設工程において、外部保護カラー5の内周面と内側櫛歯型継手20の環状板21の裏面及び内部保護カラー6の外周面と外側櫛歯型継手10の環状板11の裏面をそれぞれ略L字型の止め金具43、47で固定することにより、後工程の止水材充填工程で外部止水材35及び内部止水材40が充填されるまでの間、連結部4と外部保護カラー5及び内部保護カラー6を容易に取扱うことができ、施工性を向上させることができる。
(29)外部止水材35及び内部止水材40を介して一体化された連結部4及び外部保護カラー5、内部保護カラー6をコンクリート打設工程において、型枠内にセットしコンクリートを投入して遠心成形することにより、外側櫛歯型継手10及び内側櫛歯型継手20の環状板11、21に配設されたアンカー部11a、21aを円管本体2、3に埋設させて可撓管1を一体に成形できる。
(30)コンクリート打設工程において、外部保護カラー5の両端に形成した縮径部5cをアンカーとして円管本体2、3に埋設することにより、円管本体2、3と確実に固定でき、特に、外部保護カラー5の両端開口部の外径が円管本体2、3の外径よりも若干、大きくなるように縮径部5cを形成した場合、型枠により外部保護カラー5の両端開口部を締付けるようにして連結部4及び外部保護カラー5を保持することができ、コンクリート打設後の外部保護カラー5の両端と円管本体2、3の接続をより強固にでき、表面の仕上りも綺麗で信頼性、耐久性に優れる。
(31)外部保護カラー5及び内部保護カラー6の切れ目部5a、6aをそれぞれ外側櫛歯型継手10の外周側補強部13及び内側櫛歯型継手20の内周側補強部23と重なる位置に形成することにより、可撓管1の変形時に外部保護カラー5及び内部保護カラー6の切れ目部5a、6aが開口しても、外側櫛歯型継手10の外周側補強部13の外周面及び内側櫛歯型継手20の内周側補強部23の内周面に接着された外部止水材35及び内部止水材40で確実に止水することができ、止水の信頼性、耐久性を向上させることができる。
As described above, the flexible tube according to Embodiment 1 has the following effects.
(1) Since both the outer comb-type joint 10 and the inner comb-type joint 20 are integrally formed and the number of parts is small, handling is simple, and there are a plurality of types according to the inner diameter or outer diameter of the circular pipe bodies 2 and 3. The flexible tube 1 can be easily produced simply by preparing the joint.
(2) Since both the outer comb-shaped joint 10 and the inner comb-shaped joint 20 have a plurality of connecting plates 12 and 22 erected on one side of the annular plates 11 and 21 so as to be orthogonal to each other at predetermined intervals. Fine assembly is not required at the time of assembly, and the connecting operation can be performed simply by rotating in the circumferential direction so that the connecting plates 12 and 22 are shifted from each other by approximately a half pitch and are engaged with each other.
(3) A plurality of connecting plates 12 and 22 are erected perpendicularly in a comb-like shape at predetermined intervals on one surface of the annular plates 11 and 21 in both the outer comb-shaped joint 10 and the inner comb-shaped joint 20. Since they are arranged to be opposed to each other and connected, the propulsive force can be transmitted by directly abutting the tips of both connecting plates 12 and 22 to the opposing annular plates 11 and 21, and piping work by the propulsion method is performed. be able to.
(4) Since the plurality of connecting plates 12 and 22 of the outer comb-shaped joint 10 and the inner comb-shaped joint 20 have the outer peripheral side reinforcing portion 13 or the inner peripheral side reinforcing portion 23 surrounding the outer periphery or the inner periphery, respectively, rigidity Therefore, it is possible to prevent deformation due to external force and to prevent soil and sand from entering the flexible tube 1 after being buried in the soil.
(5) Since the plurality of connecting plates 12 and 22 of the outer comb-shaped joint 10 and the inner comb-shaped joint 20 have the connecting member insertion portions 14 and 24, the connecting member 30 is connected to the connecting member insertion portions 14 and 24. It is possible to easily connect the outer comb-shaped joint 10 and the inner comb-shaped joint 20 simply by inserting the.
(6) Since the plurality of anchor portions 11a and 21a are provided on the back surfaces of the annular plates 11 and 21 of the outer comb-shaped joint 10 and the inner comb-shaped joint 20 on the circumference at predetermined intervals, the connecting portion 4 And the circular pipe main bodies 2 and 3 on both sides can be connected easily and reliably, and can be integrally formed as the flexible pipe 1.
(7) The connecting portion 4 can be obtained by simply disposing the outer comb-shaped joint 10 and the inner comb-shaped joint 20 to face each other and inserting the connecting member 30 into the connecting member insertion portions 14 and 24 of the connecting plates 12 and 22. The connecting portion 4 can be protected in a watertight manner simply by inserting the connecting portion 4 into the external protective collar 5 and filling the outer water-stopping material 35 and the inner water-stopping material 40.
(8) Since the external water-stopping material 35 is covered with the external protective collar 5 formed in a cylindrical shape, the external water-stopping material 35 can be prevented from being damaged when the flexible tube 1 is propelled.
(9) A plurality of cut portions 5 a and 6 a intermittently formed in the circumferential direction of the outer protective collar 5 and the inner protective collar 6 are provided at a predetermined pitch in the longitudinal direction of the central axis of the outer protective collar 5 and the inner protective collar 6. Since the adjacent cut portions 5a and 6a are arranged in a row and arranged in a zigzag pattern shifted by a predetermined interval in the circumferential direction, the external protective collar 5 and the internal protective collar 6 on the pulling side when the flexible tube 1 is deformed. The cut portions 5a and 6a can be opened like a mesh to deform the outer protective collar 5 and the inner protective collar 6, and the flexibility of the flexible tube 1 can be ensured. 40 can be protected.
(10) Since the connecting member 30 is inserted into the connecting member insertion portions 14 and 24, deformation beyond a required bending angle can be prevented, and the external waterstop 35 can be prevented from being broken and flexible. The flow-down function inside the pipe 1 can be maintained.
(11) Since the cylindrical outer protective collar 5 and the external water blocking material 35 filled inside the outer protective collar 5 are provided, the connecting portion 4 is protected to prevent intrusion of earth and sand into the flexible tube 1. At the same time, water tightness can be secured.
(12) By just filling the outer water-stopping material 35 between the outer periphery of the outer peripheral side reinforcing portion 13 of the outer comb-shaped joint 10 and the outer protective collar 5, the connecting portion 4 is water-stopped to ensure water tightness. Therefore, it is excellent in productivity without requiring a complicated process such as special fixing means or adhesion.
(13) By forming the connecting member insertion portions 14 and 24 in the shape of a long hole, the connecting member 30 can move in the horizontal direction during compression or tensile deformation, and flexibility can be ensured.
(14) By forming the connecting member insertion portions 14 and 24 in the shape of a long hole, the connecting members 12 and 22 are directly connected to the connecting annular plates 21 and 11 without applying a load to the connecting member 30 during propulsion. Can be pressed to perform piping.
(15) The inner water-stopping material 40 is filled between the inner peripheral side reinforcing portion 23 of the inner comb-shaped joint 20 and the inner protective collar 6 to stop the water. Thus, even if the external protective collar 5 is broken, water tightness can be secured.
(16) By having the inner protective collar 6, the inner peripheral surface of the flexible tube 1 can be formed smoothly and the flow-down function can be maintained.
(17) By using liquid rubber such as silicone rubber for the external water-stopping material 35 and the internal water-stopping material 40, the outside and the inside of the connecting portion 4 can be water-stopped to ensure watertightness, and the external water-stopping material 35 In addition, the elasticity and stretchability of the internal water blocking material 40 can cope with deformation such as tension, compression, and bending, and the flexibility of the connecting portion 4 can be maintained.
(18) Since the annular plate 21 of the inner comb-shaped joint 20 has the outer peripheral contact portion 21 b that contacts the inner peripheral surface of the outer protective collar 5 on the outer peripheral side of the annular plate 21, external protection is provided on the outer periphery of the connecting portion 4. When the collar 5 is covered, an outer peripheral side space 45 can be formed between the inner peripheral surface of the outer protective collar 5 and the outer periphery of the outer peripheral side reinforcing portion 13 of the outer comb-shaped joint 10. The external water blocking material 35 can be filled.
(19) Since the annular plate 21 of the inner comb-shaped joint 20 has the inner peripheral contact portion 21 c that contacts the outer peripheral surface of the inner protective collar 6 on the inner peripheral side of the annular plate 21, When the inner protective collar 6 is covered, an inner peripheral space 49 may be formed between the outer peripheral surface of the inner protective collar 6 and the inner periphery of the inner peripheral reinforcing portion 23 of the inner comb-shaped joint 20. The internal water blocking material 40 can be reliably filled.
(20) The annular plate 21 of the inner comb-shaped joint 20 has an outer peripheral contact portion 21b that contacts the inner peripheral surface of the outer protective collar 5 on the outer peripheral side of the annular plate 21 and an inner protective collar on the inner peripheral side of the annular plate 21. 6 has the inner peripheral abutting portion 21c that abuts the outer peripheral surface of the outer peripheral collar 6, and the outer protective collar 5 and the inner protective collar 6 are arranged by assembling the connecting portion 4 so that the inner peripheral surface of the outer protective collar 5 and the outer comb Outer comb teeth are formed between the outer periphery of the outer peripheral reinforcement 13 of the tooth joint 10 and between the outer peripheral surface of the inner protective collar 6 and the inner periphery of the inner peripheral reinforcement 23 of the inner comb joint 20. Since the annular outer peripheral space 45 and the inner peripheral space 49 opened to the annular plate 11 side of the joint 10 can be formed, the outer comb-shaped joint 10 can be easily opened in a short time from the opening on the annular plate 11 side. Can be filled with the internal water-stop material 35 and the external water-stop material 40. It is possible to above.
(21) In the joint connecting step, the outer comb teeth are shifted by a substantially half pitch so that the connecting plate 12 of the outer comb-shaped joint 10 and the connecting plate 22 of the inner comb-shaped joint 20 are alternately engaged with each other. The mold joint 10 and the inner comb-shaped joint 20 are arranged opposite to each other, and are connected to the connecting member insertion portions 14 and 24 formed on the plurality of connection plates 12 and 22 of the outer comb-shaped joint 10 and the inner comb-shaped joint 20. The connecting portions 4 can be easily assembled by inserting the connecting members 30 alternately and caulking both ends or forming them in a ring shape.
(22) A primer treatment layer at predetermined positions of the external protective collar 5, the outer comb-type joint 10, and the inner comb-type joint 20 in the connecting part primer treatment process and the protective color primer treatment process as a pre-process of the external water stop process By forming 41 and 44, each part in the outer peripheral side space part 45 and the external water-stop material 35 can be reliably bonded, and the inner peripheral surface of the outer protective collar 5 and the outer peripheral side of the outer comb-shaped joint 10 The outer water-stopping material 35 is filled with no gap between the outer peripheral surface of the reinforcing portion 13 and the water-stopping property can be secured, and the external water-stopping material 35 is extended along with the deformation of the connecting portion 4 of the flexible tube 1. Therefore, a good deformation state can be obtained, and the reliability and durability of water stoppage are excellent.
(23) In the external protective collar disposing step of the external water stopping step, the inner peripheral surface of the outer protective collar 5 with the fastener 43 welded to a key portion of the inner peripheral surface is the annular plate 21 of the inner comb-shaped joint 20. The outer protective collar 5 is disposed on the outer periphery of the connecting portion 4 so as to contact the outer peripheral contact portion 21b, and the fastener 43 is fixed to the back surface of the annular plate 21 of the inner comb-shaped joint 20 with screws or the like. The wedge-shaped height adjusting piece 46 is disposed at a key point on the circumference between the inner peripheral surface of the outer protective collar 5 and the outer periphery of the annular plate 11 of the outer comb-shaped joint 10. The height of the outer peripheral space 45 formed between the inner peripheral surface of the collar 5 and the outer periphery of the outer peripheral reinforcing portion 13 of the outer comb-shaped joint 10 can be made substantially constant over the entire circumference. Smooth filling of the external water-stopping material 35 to be filled in the subsequent water-stopping material filling step It can, be a finished thickness of the external water stopping material 35 uniformly, thereby improving the durability by reducing the variation in the water stop.
(24) When the external protective collar 5 is formed by dividing it into a substantially semi-cylindrical shape and is arranged so as to sandwich the outer periphery of the connecting portion 4 from both sides of the connecting portion 4 and is fixed by spot welding, the external protective collar 5 The connecting portion 4 and the external protective collar 5 can be assembled without damaging the primer treatment layer 44 formed in the above, and the adhesiveness of the external water blocking material 35 can be maintained.
(25) In the water-stopping material filling step of the external water-stopping step, the external water-stopping material 35 such as liquid rubber is filled from the opening on the annular plate 11 side (the height adjustment piece 50 side) of the outer comb-shaped joint 10. Thus, the outer water-stopping material 35 can be reliably filled in the outer peripheral side space 45, and water-stopping can be ensured.
(26) A primer treatment layer at predetermined locations of the inner protective collar 6, the outer comb-shaped joint 10, and the inner comb-shaped joint 20 in the connecting portion primer treatment process and the protective color primer treatment process as a pre-process of the internal water stop process By forming 42 and 48, each part in the inner peripheral side space 49 and the inner water stop material 40 can be securely bonded, and the outer peripheral surface of the inner protective collar 6 and the inner periphery of the inner comb-shaped joint 20 The internal water blocking material 40 is filled with no gap between the inner peripheral surface of the side reinforcing portion 23 to ensure water blocking, and the internal water blocking material 40 is deformed along with the deformation of the connecting portion 4 of the flexible tube 1. Can be stretched to obtain a good deformation state, and is excellent in the reliability and durability of water stoppage.
(27) In the internal protection collar disposing step of the internal water stopping step, the outer peripheral surface of the inner protective collar 6 in which the fastener 47 is welded to the outer peripheral surface is the inside of the annular plate 21 of the inner comb-shaped joint 20. The inner protective collar 6 is disposed on the inner periphery of the connecting portion 4 so as to contact the peripheral contact portion 21c, and the stopper 47 is fixed to the back surface of the annular plate 11 of the outer comb-type joint 10 by screwing or the like. The wedge-shaped height adjustment piece 50 is disposed at a key point on the circumference between the outer peripheral surface of the inner protective collar 6 and the inner periphery of the annular plate 11 of the outer comb-shaped joint 10. The height of the inner circumferential side space 49 formed between the outer circumferential surface of the collar 6 and the inner circumference of the inner circumferential side reinforcing portion 23 of the inner comb-shaped joint 20 can be made substantially constant over the entire circumference. It is possible to smoothly fill the internal water blocking material 40 that is filled in the subsequent water blocking material filling step. It is possible, can the finished thickness of the internal water stopping material 40 uniformly, thereby improving the durability by reducing the variation in the water stop.
(28) In the outer protective collar arrangement step and the inner protective collar arrangement step, the inner peripheral surface of the outer protective collar 5 and the rear surface of the annular plate 21 of the inner comb-shaped joint 20 and the outer peripheral surface and outer comb of the inner protective collar 6 By fixing the back surface of the annular plate 11 of the tooth-shaped joint 10 with substantially L-shaped fasteners 43 and 47, the outer water-stopping material 35 and the inner water-stopping material 40 are filled in the subsequent water-stopping material filling step. In the meantime, the connecting portion 4, the outer protective collar 5 and the inner protective collar 6 can be easily handled, and the workability can be improved.
(29) In the concrete placing process, the connecting portion 4, the external protective collar 5 and the internal protective collar 6 integrated through the external water-stopping material 35 and the internal water-stopping material 40 are set in the mold and put in the concrete. Then, by forming by centrifugal molding, the anchor portions 11a and 21a disposed on the annular plates 11 and 21 of the outer comb-shaped joint 10 and the inner comb-shaped joint 20 are embedded in the circular pipe bodies 2 and 3 to be flexible. The tube 1 can be formed integrally.
(30) In the concrete placing process, by embedding the reduced diameter portions 5c formed at both ends of the external protective collar 5 in the circular pipe main bodies 2 and 3 as anchors, it can be securely fixed to the circular pipe main bodies 2 and 3, When the reduced diameter portion 5c is formed so that the outer diameter of the opening at both ends of the outer protective collar 5 is slightly larger than the outer diameter of the tube main bodies 2 and 3, the opening at both ends of the outer protective collar 5 is formed by a mold. The connecting part 4 and the external protective collar 5 can be held in such a manner that the connection between the ends of the external protective collar 5 and the circular pipe bodies 2 and 3 after the concrete is placed can be further strengthened, and the surface finish is also improved. It is clean, reliable and durable.
(31) The cut portions 5a and 6a of the outer protective collar 5 and the inner protective collar 6 overlap with the outer peripheral side reinforcing portion 13 of the outer comb-shaped joint 10 and the inner peripheral side reinforcing portion 23 of the inner comb-shaped joint 20, respectively. By forming, even if the cut portions 5a and 6a of the outer protective collar 5 and the inner protective collar 6 are opened when the flexible tube 1 is deformed, the outer peripheral surface and inner side of the outer peripheral side reinforcing portion 13 of the outer comb-shaped joint 10 are formed. Water can be reliably stopped by the external water-stopping material 35 and the internal water-stopping material 40 bonded to the inner peripheral surface of the inner peripheral side reinforcing portion 23 of the comb-shaped joint 20, and the reliability and durability of the water stop can be improved. Can be improved.

(実施の形態2)
図9は実施の形態2における可撓管の連結部及び外部保護カラー、外周止水部材、内側シールド部材を示す要部分解断面図であり、図10は実施の形態2における可撓管を示す要部断面側面図であり、図11は実施の形態2における可撓管の曲げ変形状態を示す要部断面側面図である。
尚、実施の形態1と同様のものには同一の符号を付して説明を省略する。
図10乃至図11中、実施の形態2における可撓管が実施の形態1と異なるのは、可撓管1aの外側櫛歯型継手10及び内側櫛歯型継手20が各々の環状板11、21の裏面の外周側に外周側補強部13及び内周側補強部23と同軸に立設された止水部材接着用円筒部15、25と、各々の止水部材接着用円筒部15、25の環状板11、21と対向する端部外周に配設された止水部材接着用環状部16、26を有する点と、外部止水材35に代えて止水部材接着用円筒部15、25及び止水部材接着用環状部16、26に止水部材裏面35c及び止水部材端面35bがそれぞれ接着された折返し部35dを備えた円筒状の外周止水部材35aを有する点と、内部保護カラー6及び内部止水材40に代えて連結部4の内周側に配設され両端を外側櫛歯型継手10及び内側櫛歯型継手20の各々の環状板11、21の内周面に接着された円筒状の内側シールド部材40aを有する点である。
(Embodiment 2)
FIG. 9 is an exploded cross-sectional view of the main parts showing the connecting portion of the flexible tube, the outer protective collar, the outer water blocking member, and the inner shield member in the second embodiment, and FIG. 10 shows the flexible tube in the second embodiment. FIG. 11 is a sectional side view of an essential part showing a bending deformation state of the flexible tube in the second embodiment.
In addition, the same code | symbol is attached | subjected to the thing similar to Embodiment 1, and description is abbreviate | omitted.
10 to 11, the flexible tube in the second embodiment is different from the first embodiment in that the outer comb-shaped joint 10 and the inner comb-shaped joint 20 of the flexible tube 1 a are each annular plate 11, The water-stopping member bonding cylindrical portions 15 and 25 are provided on the outer peripheral side of the back surface of the outer peripheral side coaxially with the outer peripheral-side reinforcing portion 13 and the inner peripheral-side reinforcing portion 23, and the respective water-stopping member bonding cylindrical portions 15 and 25. The point which has the water stopping member adhesion | attachment annular parts 16 and 26 arrange | positioned in the edge part outer periphery facing the annular plates 11 and 21 of this, and it replaces with the external water stop material 35, and the cylindrical parts 15 and 25 for water stop member adhesion | attachment And a point having an outer circumferential water stop member 35a having a folded portion 35d in which a water stop member back surface 35c and a water stop member end surface 35b are respectively bonded to the water stop member bonding annular portions 16 and 26, and an internal protective collar 6 and the inner water stop material 40 are arranged on the inner peripheral side of the connecting portion 4 and both ends are In that with side comb-shaped joint 10 and the inner comb joint 20 each annular plate cylindrical inner shield member 40a which is adhered to the inner peripheral surface of 11 and 21.

止水部材接着用円筒部15、25及び止水部材接着用環状部16、26の材質には前述の環状板11、21や連結板12、22と同様の金属を用い、溶接により外側櫛歯型継手10及び内側櫛歯型継手20と一体に形成した。止水部材接着用円筒部15、25及び止水部材接着用環状部16、26が金属製であることにより、外周止水部材35aとの接着性を向上させることができ、水密性に優れる。
外周止水部材35a及び内側シールド部材40aは、ニトリルゴム、エチレンプロピレンゴム、フッ素ゴム、ウレタンゴムなどのゴム製とすることにより、可撓管1aの長手方向に伸縮性を有し、連結部4の可撓性を維持できると共に、連結部4の変形時に破断が発生するのを防止でき、水密性を確保できる。
外周止水部材35a及び内側シールド部材40aは帯状に形成したものを連結部4の外周及び内周に巻付けて接着した。
The same material as the annular plates 11 and 21 and the connecting plates 12 and 22 described above is used as the material for the cylindrical portions 15 and 25 for the water-stopping member and the annular portions 16 and 26 for the water-stopping member. The mold joint 10 and the inner comb-shaped joint 20 were formed integrally. Since the cylindrical portions 15 and 25 for water-stopping member bonding and the annular portions 16 and 26 for water-stopping member bonding are made of metal, the adhesiveness with the outer peripheral water-stopping member 35a can be improved, and the watertightness is excellent.
The outer peripheral water blocking member 35a and the inner shield member 40a are made of rubber such as nitrile rubber, ethylene propylene rubber, fluorine rubber, urethane rubber, etc., and thus have elasticity in the longitudinal direction of the flexible tube 1a. In addition, it is possible to maintain the flexibility, and it is possible to prevent breakage when the connecting portion 4 is deformed, and to secure water tightness.
The outer peripheral water-stopping member 35a and the inner shield member 40a were formed in a band shape and were wound around and bonded to the outer periphery and inner periphery of the connecting portion 4.

尚、外周止水部材35aは二層以上、積層することにより、一枚当たりの厚さを薄く形成することができ加工性に優れると共に、変形し易く取扱いや巻付け作業が容易で施工性に優れる。この時、外周止水部材35aと外周止水部材35aの間にカーボン繊維やエンジニアリング樹脂繊維等で形成された織布や合成樹脂製のフィルム等を挟むことにより、耐久性が増すと共に、外周止水部材35a同士が接触せず滑り易いので、伸縮性の低下を防ぐことができる。
また、外周止水部材35aとしてアラミド繊維等の高強度繊維にシリコーンオイルを塗布したものを用いた場合、薄手で柔軟性、耐久性に優れ、連結部4の可撓性と水密性に優れる。
In addition, the outer peripheral water-stopping member 35a can be formed by laminating two or more layers, so that the thickness per sheet can be formed thin and excellent in workability, and is easy to be deformed and easy to handle and wind. Excellent. At this time, by inserting a woven fabric or a synthetic resin film formed of carbon fiber or engineering resin fiber between the outer peripheral water stop member 35a and the outer peripheral water stop member 35a, durability is increased and Since the water members 35a are not in contact with each other and easily slip, it is possible to prevent a decrease in stretchability.
Moreover, when the thing which apply | coated silicone oil to high strength fibers, such as an aramid fiber, is used as the outer periphery water stop member 35a, it is thin and excellent in a softness | flexibility and durability, and is excellent in the flexibility and watertightness of the connection part 4. FIG.

次に、実施の形態2の可撓管の製造方法について詳細を説明する。
実施の形態2の可撓管の製造方法が実施の形態1の可撓管の製造方法と異なるのは、外部止水工程及び内部止水工程であり、継手連結工程及びコンクリート打設工程については同様であるので説明を省略する。
まず、外部止水工程について説明する。
初めに止水部材配設工程において、帯状の外周止水部材35aの一部を折返して折返し部35dを形成しながら連結部4の外周に巻付け、外周止水部材35aの両端部の止水部材端面35b及び止水部材裏面35cをそれぞれ外側櫛歯型継手10及び内側櫛歯型継手20の止水部材接着用環状部16、26並びに止水部材接着用円筒部15、25に接着する。
外周止水部材35aの折返し部35dは、可撓管1aに許容される伸びの変形量以上の長さがあれば、その形状や形成箇所には関係なく、寸法精度も必要としないので現場で容易に組立てることができ、生産性、組立て作業性に優れる。
尚、本実施の形態では、折返し部35dを形成したが、折返し部35dの代りに蛇腹状のヒダ部を形成してもよい。
次に、外部保護カラー配設工程において、略半円筒状に分割して形成された外部保護カラー5を連結部4の両側から連結部4を挟むようにして配設し、スポット溶接により接合固定する。
Next, the details of the method for manufacturing the flexible tube of the second embodiment will be described.
The manufacturing method of the flexible tube according to the second embodiment is different from the manufacturing method of the flexible tube according to the first embodiment in the external water stopping process and the internal water stopping process. Since it is the same, description is abbreviate | omitted.
First, an external water stop process is demonstrated.
First, in the water stop member disposing step, a part of the belt-shaped outer periphery water stop member 35a is folded to form a folded portion 35d and wound around the outer periphery of the connecting portion 4 to stop water at both ends of the outer periphery water stop member 35a. The member end surface 35b and the water stop member back surface 35c are bonded to the water stop member bonding annular portions 16 and 26 and the water stop member bonding cylindrical portions 15 and 25 of the outer comb-shaped joint 10 and the inner comb-shaped joint 20, respectively.
As long as the folded portion 35d of the outer circumferential water stop member 35a has a length equal to or longer than the deformation amount of elongation allowed for the flexible tube 1a, it does not require dimensional accuracy regardless of its shape or formation location. It can be assembled easily and has excellent productivity and assembly workability.
Although the folded portion 35d is formed in the present embodiment, a bellows-like fold portion may be formed instead of the folded portion 35d.
Next, in the external protective collar disposing step, the external protective collar 5 formed in a substantially semi-cylindrical shape is disposed so as to sandwich the connecting portion 4 from both sides of the connecting portion 4, and is joined and fixed by spot welding.

次に、内部止水工程について説明する。
帯状に形成された内側シールド部材40aを連結部4の内周に巻付け、内側シールド部材40aの両端をそれぞれ外側櫛歯型継手10及び内側櫛歯型継手20の環状板11、21内周面に接着する。
尚、外部止水工程及び内部止水工程の順番は逆でも良い。
Next, an internal water stop process is demonstrated.
The inner shield member 40a formed in a belt shape is wound around the inner periphery of the connecting portion 4, and the inner peripheral surfaces of the annular plates 11 and 21 of the outer comb joint 10 and the inner comb joint 20 are respectively connected to both ends of the inner shield member 40a. Adhere to.
In addition, the order of the external water stop process and the internal water stop process may be reversed.

以上のように実施の形態2における可撓管によれば、実施の形態1の作用に加え、以下の作用を有する。
(1)外側櫛歯型継手10及び内側櫛歯型継手20の各々の環状板11、21の裏面の外周側に外周側補強部13及び内周側補強部23と同軸に立設された止水部材接着用円筒部と、各々の止水部材接着用円筒部15、25の環状板11、21と対向する端部外周に配設された止水部材接着用環状部16、26を有するので、円筒状の外周止水部材35aの裏面35c及び両端面35bを止水部材接着用円筒部15、25及び止水部材接着用環状部16、26にそれぞれ接着することができ、連結部4を水密に保護することができる。
(2)外周止水部材35aが円筒状に形成された外部保護カラー5によって覆われているので、可撓管1の推進施工時に外周止水部材35aが破損するのを防ぐことができる。
(3)円筒状の外部保護カラー5と外部保護カラー5の内側で連結部4の外周に覆設された外周止水部材35aを有するので、連結部4を保護して可撓管1内部への土砂などの侵入を防ぐと共に、水密性を確保することができる。
(4)連結部4の内周側に円筒状の内側シールド部材40aを有することにより、外周止水部材35aと併せて連結部4を二重に浸水から保護することができ、外部保護カラー5や外周止水部材35aが破断した場合でも、水密性を確保することができる。
(5)連結部4の内周側に円筒状の内側シールド部材40aを有することにより、可撓管1の内周面を滑らかに形成し、流下機能を維持することができる。
(6)内側シールド部材40aが可撓管1の長手方向に伸縮性を有することにより、連結部4の可撓性を維持できると共に、連結部4の変形時に破断が発生するのを防止でき、水密性を確保できる。
(7)外周止水部材35aが折返し部35dを有するので、連結部4の変形時に折返し部35dが伸張して容易に外周止水部材35aを変形させることができ、連結部4の可撓性を向上させることができる。
(8)外周止水部材35aの折返し部35dが伸張することにより連結部4の変形に対応するので、外周止水部材35aの破断が発生し難く、繰り返し変形を受けても外周止水部材35aに劣化が発生せず、耐久性、信頼性を向上させることができる。
As described above, the flexible tube according to the second embodiment has the following operation in addition to the operation of the first embodiment.
(1) Stops erected on the outer peripheral side of the back surface of each of the annular plates 11 and 21 of the outer comb-shaped joint 10 and the inner comb-shaped joint 20 coaxially with the outer peripheral side reinforcing portion 13 and the inner peripheral side reinforcing portion 23 Since it has the cylindrical part for water-member adhesion | attachment and the annular parts 16 and 26 for water-stopping member adhesion | attachment arrange | positioned in the edge part outer periphery facing the annular plates 11 and 21 of each cylindrical part 15 and 25 for water-stopping member adhesion | attachment. The back surface 35c and both end surfaces 35b of the cylindrical outer water blocking member 35a can be bonded to the water blocking member bonding cylindrical portions 15 and 25 and the water blocking member bonding annular portions 16 and 26, respectively. Watertight protection is possible.
(2) Since the outer peripheral water stop member 35a is covered with the external protective collar 5 formed in a cylindrical shape, it is possible to prevent the outer peripheral water stop member 35a from being damaged when the flexible tube 1 is propelled.
(3) Since the cylindrical outer protective collar 5 and the outer peripheral water stop member 35a covered on the outer periphery of the connecting portion 4 inside the outer protective collar 5 are provided, the connecting portion 4 is protected and the flexible tube 1 is brought into the interior. In addition to preventing the intrusion of earth and sand, water tightness can be secured.
(4) By having the cylindrical inner shield member 40a on the inner peripheral side of the connecting portion 4, the connecting portion 4 can be double protected from flooding together with the outer peripheral water blocking member 35a, and the external protective collar 5 Even when the outer peripheral water stop member 35a breaks, water tightness can be secured.
(5) By having the cylindrical inner shield member 40a on the inner peripheral side of the connecting portion 4, the inner peripheral surface of the flexible tube 1 can be formed smoothly and the flow-down function can be maintained.
(6) Since the inner shield member 40a has elasticity in the longitudinal direction of the flexible tube 1, the flexibility of the connecting portion 4 can be maintained, and breakage can be prevented from occurring when the connecting portion 4 is deformed. Watertightness can be secured.
(7) Since the outer circumferential water stop member 35a has the folded portion 35d, the folded portion 35d can be extended when the connecting portion 4 is deformed, and the outer peripheral water stopping member 35a can be easily deformed, and the flexibility of the connecting portion 4 Can be improved.
(8) Since the folded portion 35d of the outer peripheral water stop member 35a extends to cope with the deformation of the connecting portion 4, the outer peripheral water stop member 35a is unlikely to break, and even if subjected to repeated deformation, the outer peripheral water stop member 35a. No deterioration occurs and durability and reliability can be improved.

本発明は、円管の略中央部に可撓性を有する連結部を備えることにより、施工時の荷重や埋設後の土圧や水圧に耐え、かつ、地震時などの土中の変形に柔軟に対応して円管の欠損や亀裂を防止し、気密性、水密性を確保することができる可撓管に関し、簡単な構造で連結に特殊な技術を必要とせず、簡単に取付けができ機械的強度に優れ、高い水密性を確保することができ、設定した変形以下では剛性が小さく、それ以上の変形に対しては高い強度と剛性を有し連結部の破壊を防ぐことができ可撓性に優れ、推進施工時の軸方向力に耐えることができ施工性、信頼性に優れ、低原価で量産性に優れた可撓管を提供することができ、推進管として好適に用いることができる。   The present invention has a flexible connecting portion at the substantially central portion of the circular pipe, so that it can withstand the load during construction and the earth pressure and water pressure after burial, and is flexible to deformation in the earth during an earthquake, etc. With regard to flexible pipes that can prevent breakage and cracking of the circular pipe and ensure airtightness and watertightness in response to the Excellent mechanical strength, high water tightness, low rigidity below set deformation, high strength and rigidity against deformation beyond that, flexible to prevent breakage of connecting part That can withstand axial forces during propulsion work, can be provided with flexible pipes that are excellent in workability and reliability, low in cost, and excellent in mass productivity. it can.

実施の形態1における可撓管を示す要部断面側面図Cross-sectional side view of main parts showing a flexible tube in the first embodiment 実施の形態1における可撓管の曲げ変形状態を示す要部断面側面図Cross-sectional side view of the main part showing the bending deformation state of the flexible tube in the first embodiment (a)実施の形態1における可撓管を示す要部側面図 (b)実施の形態1における可撓管の曲げ変形状態を示す要部側面図 (c)図3(b)におけるA部拡大図(A) Main part side view showing the flexible tube in the first embodiment (b) Main part side view showing the bending deformation state of the flexible pipe in the first embodiment (c) Enlarged portion A in FIG. 3 (b) Figure 実施の形態1における可撓管の連結部を示す要部分解断面図The principal part disassembled sectional view which shows the connection part of the flexible tube in Embodiment 1 実施の形態1における可撓管の連結部を示す要部断面模式図Cross-sectional schematic diagram of relevant parts showing the connecting portion of the flexible tube in the first embodiment (a)外部保護カラー配設工程及び内部保護カラー配設工程を示す要部断面模式図 (b)図6(a)におけるB−B線断面矢視図 (c)図6(a)におけるC−C線断面矢視図(A) Schematic cross-sectional view of the main part showing the external protective collar disposing step and the internal protective collar disposing step (b) A cross-sectional view taken along the line BB in FIG. -C line cross-sectional view (a)外部止水材の充填状態を示す要部断面模式図 (b)外部止水材の変形状態を示す要部断面模式図(A) Main part cross-sectional schematic diagram showing the filling state of the external water-stopping material (b) Main part cross-sectional schematic diagram showing the deformation state of the external water-stopping material (a)内部止水材の充填状態を示す要部断面模式図 (b)内部止水材の変形状態を示す要部断面模式図(A) Main part cross-sectional schematic diagram showing the filling state of the internal water-stopping material (b) Main part cross-sectional schematic diagram showing the deformation state of the internal water-stopping material 実施の形態2における可撓管の連結部及び外部保護カラー、外周止水部材、内側シールド部材を示す要部分解断面図The principal part exploded sectional view which shows the connection part of a flexible tube in Embodiment 2, an external protection collar, an outer periphery water stop member, and an inner side shield member 実施の形態2における可撓管を示す要部断面側面図Cross-sectional side view of a main part showing a flexible tube in a second embodiment 実施の形態2における可撓管の曲げ変形状態を示す要部断面側面図Cross-sectional side view of the main part showing the bending deformation state of the flexible tube in the second embodiment

符号の説明Explanation of symbols

1、1a 可撓管
2、3 円管本体
2a、3a 端面
2b、3b 外周段差部
4 連結部
5 外部保護カラー
5a 切れ目部
5b 接続部
5c 縮径部
6 内部保護カラー
6a 切れ目部
6b 接続部
10 外側櫛歯型継手
11、21 環状板
11a、21a アンカー部
12、22 連結板
13 外周側補強部
14、24 連結用部材挿通部
15、25 止水部材接着用円筒部
16、26 止水部材接着用環状部
20 内側櫛歯型継手
21b 外周当接部
21c 内周当接部
23 内周側補強部
30 連結用部材
35 外部止水材
35a 外周止水部材
35b 止水部材端面
35c 止水部材裏面
35d 折返し部
40 内部止水材
40a 内側シールド部材
41、42、44、48 プライマー処理層
43、47 止め金具
45 外周側空間部
49 内周側空間部
46、50 高さ調整コマ
DESCRIPTION OF SYMBOLS 1, 1a Flexible pipe 2, 3 Circular pipe | tube main body 2a, 3a End surface 2b, 3b Periphery step part 4 Connection part 5 External protection collar 5a Cut part 5b Connection part 5c Shrinkage part 6 Internal protection collar 6a Cut part 6b Connection part 10 Outer comb-shaped joint 11, 21 Annular plate 11a, 21a Anchor part 12, 22 Connecting plate 13 Outer peripheral side reinforcing part 14, 24 Connecting member insertion part 15, 25 Cylindrical part 16, 25 for waterproofing member adhesion Annular part 20 inner comb-shaped joint 21b outer peripheral contact part 21c inner peripheral contact part 23 inner peripheral side reinforcing part 30 connecting member 35 external water stop material 35a outer peripheral water stop member 35b water stop member end face 35c water stop member back surface 35d Folding portion 40 Internal water blocking material 40a Inner shield member 41, 42, 44, 48 Primer treatment layer 43, 47 Fastening bracket 45 Outer peripheral side space portion 49 Inner peripheral side space portion 6,50 height adjustment piece

Claims (10)

(a)環状板と、前記環状板の表面上に所定間隔で櫛歯状に直交して立設された複数の連結板と、前記複数の連結板に各々形設された連結用部材挿通部と、前記複数の連結板の外周を囲繞し前記環状板表面に直交して立設された外周側補強部と、前記環状板の裏面に所定間隔で円周上に立設された複数のアンカー部と、を有する外側櫛歯型継手と、
(b)環状板と、前記環状板の表面上に所定間隔で櫛歯状に直交して立設された複数の連結板と、前記複数の連結板に各々形設された連結用部材挿通部と、前記複数の連結板の内周を囲繞し前記環状板表面に直交して立設された内周側補強部と、前記環状板の裏面に所定間隔で円周上に立設された複数のアンカー部と、を有し、前記外側櫛歯型継手に対向して配置された内側櫛歯型継手と、
(c)前記外側櫛歯型継手の前記連結用部材挿通部と前記内側櫛歯型継手の前記連結用部材挿通部に交互に挿通された連結用部材と、
を有する連結部と、
円筒状に形成され周方向及び/又は軸方向に断続的に形成された切れ目部を有し前記連結部の外周側に配設された外部保護カラーと、前記外側櫛歯型継手及び前記内側櫛歯型継手の前記アンカー部が埋設され前記連結部及び前記外部保護カラーを介して一体に形成された両側の円管本体と、前記外側櫛歯型継手の前記外周側補強部の外周と前記外部保護カラーとの間に充填された外部止水材と、を有することを特徴とする可撓管。
(A) An annular plate, a plurality of connecting plates erected orthogonally on the surface of the annular plate at a predetermined interval, and connecting member insertion portions respectively formed on the plurality of connecting plates An outer peripheral side reinforcing portion that surrounds the outer periphery of the plurality of connecting plates and is erected perpendicularly to the surface of the annular plate, and a plurality of anchors that are erected on the circumference at predetermined intervals on the back surface of the annular plate An outer comb-shaped joint having a portion;
(B) an annular plate, a plurality of connecting plates erected orthogonally on the surface of the annular plate at predetermined intervals, and connecting member insertion portions formed respectively on the plurality of connecting plates And an inner peripheral side reinforcing portion that is provided so as to surround the inner periphery of the plurality of connecting plates and is orthogonal to the surface of the annular plate, and a plurality of members that are provided on the circumference of the annular plate at predetermined intervals on the circumference. An inner comb-shaped joint disposed opposite to the outer comb-shaped joint,
(C) a connecting member inserted alternately into the connecting member insertion portion of the outer comb-shaped joint and the connecting member insertion portion of the inner comb-shaped joint;
A connecting portion having
An external protective collar having a cut portion formed in a cylindrical shape and intermittently formed in the circumferential direction and / or the axial direction and disposed on the outer peripheral side of the connecting portion; the outer comb-shaped joint; and the inner comb Circular pipe bodies on both sides formed integrally with the anchor portion of the tooth-shaped joint through the connecting portion and the external protective collar, and the outer periphery and the outer portion of the outer peripheral reinforcing portion of the outer comb-shaped joint An external water blocking material filled between the protective collar and the flexible tube.
円筒状に形成され周方向及び/又は軸方向に断続的に形成された切れ目部を有し前記連結部の内周側に配設された内部保護カラーと、前記内側櫛歯型継手の前記内周側補強部の内周と前記内部保護カラーとの間に充填された内部止水材と、を有することを特徴とする請求項1に記載の可撓管。 An inner protection collar disposed on the inner peripheral side of the connecting portion, having a cut portion formed in a cylindrical shape and intermittently formed in the circumferential direction and / or the axial direction; and the inner side of the inner comb-shaped joint The flexible tube according to claim 1, further comprising an internal water blocking material filled between an inner periphery of a peripheral reinforcing portion and the internal protective collar. 前記内側櫛歯型継手の前記環状板が、前記環状板の外周側で前記外部保護カラーの内周面に当接し前記連結部の外周に前記外部止水材が充填される外周側空間部を形成する外周当接部と、前記環状板の内周側で前記内部保護カラーの外周面に当接し前記連結部の内周に前記内部止水材が充填される内周側空間部を形成する内周当接部と、を有することを特徴とする請求項1又は2に記載の可撓管。 An outer peripheral side space portion in which the annular plate of the inner comb-shaped joint comes into contact with the inner peripheral surface of the outer protective collar on the outer peripheral side of the annular plate and the outer periphery of the connecting portion is filled with the external waterstop material. An outer peripheral contact portion to be formed and an inner peripheral space portion that contacts the outer peripheral surface of the inner protective collar on the inner peripheral side of the annular plate and is filled with the inner waterstop material on the inner periphery of the connecting portion. The flexible tube according to claim 1, further comprising an inner peripheral contact portion. 前記外部止水材及び前記内部止水材が液状ゴムであることを特徴とする請求項1乃至3の内いずれか1項に記載の可撓管。 The flexible tube according to any one of claims 1 to 3, wherein the outer water-stopping material and the inner water-stopping material are liquid rubber. 前記外側櫛歯型継手及び前記内側櫛歯型継手の各々の前記環状板の裏面の外周側に前記外周側補強部及び前記内周側補強部と同軸に立設された止水部材接着用円筒部と、各々の前記止水部材接着用円筒部の前記環状板と対向する端部外周に配設された止水部材接着用環状部と、を有し、前記外部止水材に代えて前記止水部材接着用円筒部及び前記止水部材接着用環状部に接着、固定され前記連結部の外周に覆設され前記外部保護カラーで覆われた円筒状の外周止水部材と、を有することを特徴とする請求項1に記載の可撓管。 Cylinders for water-stopping member bonding provided on the outer peripheral side of the back surface of the annular plate of each of the outer comb-shaped joint and the inner comb-shaped joint, and erected on the outer peripheral side reinforcing part and the inner peripheral side reinforcing part. Each of the cylindrical portions for adhering to the water-stopping member, and an annular portion for adhering the water-stopping member disposed on the outer periphery of the end facing the annular plate, instead of the external water-stopping material, A cylindrical outer water-stopping member which is bonded and fixed to the water-stopping member bonding cylindrical portion and the water-stopping member bonding annular portion and which is covered with the outer protective collar and is covered with the outer protective collar. The flexible tube according to claim 1. 前記連結部の内周側に配設された円筒状の内側シールド部材を有することを特徴とする請求項5に記載の可撓管。 The flexible tube according to claim 5, further comprising a cylindrical inner shield member disposed on an inner peripheral side of the connecting portion. 前記外周止水部材が折返し部又はヒダ部を有することを特徴とする請求項5又は6に記載の可撓管。 The flexible pipe according to claim 5 or 6, wherein the outer peripheral water stop member has a folded portion or a fold portion. 前記外部保護カラー及び前記内部保護カラーの周方向に断続的に形成された切れ目部が前記外部保護カラー及び前記内部保護カラーの中心軸の長手方向に所定のピッチで複数列配置され隣接する前記切れ目部同士が周方向に所定間隔ずつずれた千鳥状に配列されていることを特徴とする請求項1乃至7の内いずれか1項に記載の可撓管。 The cuts formed intermittently in the circumferential direction of the outer protection collar and the inner protection collar are arranged in a plurality of rows at a predetermined pitch in the longitudinal direction of the central axis of the outer protection collar and the inner protection collar and are adjacent to each other. The flexible tube according to any one of claims 1 to 7, wherein the portions are arranged in a staggered manner with a predetermined interval in the circumferential direction. 前記外部保護カラーの両端に形成された縮径部を有することを特徴とする請求項1乃至8の内いずれか1項に記載の可撓管。 The flexible tube according to claim 1, further comprising a reduced diameter portion formed at both ends of the external protective collar. 前記外部保護カラーが、軸心を通る長手方向と平行な平面で半円筒状に分割されていることを特徴とする請求項1乃至9の内いずれか1項に記載の可撓管。
The flexible tube according to any one of claims 1 to 9, wherein the outer protective collar is divided into a semi-cylindrical shape in a plane parallel to a longitudinal direction passing through an axis.
JP2004333758A 2004-03-31 2004-11-17 Flexible tube Expired - Fee Related JP3711414B1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113685187A (en) * 2021-08-16 2021-11-23 北京市市政一建设工程有限责任公司 Small-clear-distance multi-hole underground excavation tunnel construction process

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4908254B2 (en) * 2007-02-09 2012-04-04 株式会社ハネックス Flexible fume tube

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113685187A (en) * 2021-08-16 2021-11-23 北京市市政一建设工程有限责任公司 Small-clear-distance multi-hole underground excavation tunnel construction process
CN113685187B (en) * 2021-08-16 2023-12-01 北京市市政一建设工程有限责任公司 Construction process of small-clear-distance multi-hole undercut tunnel

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