JP3709898B2 - Press working method - Google Patents

Press working method Download PDF

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Publication number
JP3709898B2
JP3709898B2 JP24736595A JP24736595A JP3709898B2 JP 3709898 B2 JP3709898 B2 JP 3709898B2 JP 24736595 A JP24736595 A JP 24736595A JP 24736595 A JP24736595 A JP 24736595A JP 3709898 B2 JP3709898 B2 JP 3709898B2
Authority
JP
Japan
Prior art keywords
contour
press working
plate
pilot hole
working method
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP24736595A
Other languages
Japanese (ja)
Other versions
JPH0985496A (en
Inventor
誠 今野
尚 柴田
久輝 小松
誠 高橋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsumi Electric Co Ltd
Original Assignee
Mitsumi Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsumi Electric Co Ltd filed Critical Mitsumi Electric Co Ltd
Priority to JP24736595A priority Critical patent/JP3709898B2/en
Publication of JPH0985496A publication Critical patent/JPH0985496A/en
Application granted granted Critical
Publication of JP3709898B2 publication Critical patent/JP3709898B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【0001】
【発明の属する技術分野】
本発明は鉄板等の板材に対して複数の金型により順次プレス加工を施してゆくプレス加工方法に関し、特に多種類の穴や切起こし、絞り部を順に形成してシャーシやフレームを形成するのに適したプレス加工方法に関する。
【0002】
【従来の技術】
この種のプレス加工例として、磁気ディスクドライバのメインフレームを形成する場合について図3を参照して説明する。図3はプレス加工が施される被加工板を示し、通常、ロール状に巻かれた鉄板が使用される。被加工板30は図中矢印で示す方向に間欠的に移送され、移送経路中に直列状に配置された複数の金型(図示せず)により穴あけ加工や切起こし加工、絞り加工等の加工が順次行われる。このような加工方法は順送型と呼ばれている。
【0003】
図3では穴あけと切起こしが施された例を示し、始めに穴あけ用の金型により複数種類の径の異なる穴31が設けられる。次の工程では、切起こし用の切れ目を入れる金型によりコ字形状のスリット32が設けられる。更に次の工程では、切れ目を入れた部分を起こすための金型により切起こし部33が形成される。以下、同様にして様々な金型を用いて様々なプレス加工が施される。
【0004】
なお、図3中一点鎖線は被加工板30から切り落とされる輪郭を示し、この切落し工程は最終工程に近い工程で行われる。すなわち、被加工板30から切り落とされた部品には更に、その縁部に曲げ加工等が施される場合がある。
【0005】
ところで、順送型のプレス加工では、加工精度を向上させるために被加工板30にパイロット穴34を設ける必要がある。このパイロット穴34は、被加工板30を複数の金型間で移送する際の送り、金型上での位置決めに利用される。すなわち、このパイロット穴34には、被加工板30に対して上下から挟むように上下動する一対の金型の一方に設けられたピンが係合するようにされ、送り、位置決めが行われる。なお、このパイロット穴34は、穴31を設ける工程より前の工程で金型を用いて設けられることは言うまでもない。
【0006】
【発明が解決しようとする課題】
図3から明らかなように、これまではパイロット穴34は被加工板30から切り落とされる部分よりも外側、すなわち一点鎖線で示す輪郭よりも外側に設けられている。このことは、被加工板30の幅方向寸法がパイロット穴34を設けるための分だけ大きくなり、材料費がかさむことを意味している。
【0007】
そこで、本発明の課題は、パイロット穴に起因する材料費の無駄を解消することのできるプレス加工方法を提供することにある。
【0008】
【課題を解決するための手段】
本発明は、加工領域があらかじめ定められた輪郭内に設定されている被加工板に対して直列状に配置した複数の金型により順次プレス加工を行い、前記輪郭で切落としを行う工程を含む順送型のプレス加工において、前記被加工板にその送りのために設けられるパイロット穴を、前記輪郭に凹部があることを利用して該凹部に対応する位置に設け、前記パイロット穴に係合すべき位置にピンを有する前記金型で位置決め及び送りを行うようにしたことを特徴とする。
【0009】
【発明の実施の形態】
以下に、本発明の実施の形態について説明する。図1において、図3と同じ部分には同一番号を付している。すなわち、図3に示された被加工板30に図3と同じ穴あけ、切起こしを行って同じ部品をつくる場合について説明する。特に、本例では被加工板30から切り落とされる輪郭に凹凸部(ここでは凹部35)があることに着目し、この凹部35に対応する位置にパイロット穴11を設けた点に特徴を有する。このようにすると、一点鎖線で示す輪郭から被加工板30の両側縁までの寸法を最小限にすることができ、結果として被加工板30の幅寸法を減らして材料の無駄を極力省くことができる。このパイロット穴11は、後の工程で一点鎖線で示す輪郭部分が被加工板30から切り落とされることで切り落とされた部品から無くなるが、何の問題も無い。なお、金型についてはパイロット穴11に対応する箇所にこれに係合するピンが設けられれば良い。
【0010】
なお、図1の例では被加工板30から切り落とされる輪郭に凹凸部があることを利用しているが、輪郭に必ずしも凹凸部があるとは限らない。この場合には、図2に示すように、被加工板30から切り落とされる輪郭内、すなわち部品内にパイロット穴11′を設けるようにしても良い。
【0011】
いずれにしても、パイロット穴を設ける位置は、▲1▼成形部品内であって穴があいていても問題の無い領域、▲2▼送り及び位置決めが不要となった工程で設けられる穴あるいは切欠きの領域であれば良い。そして、この位置は成形部品の設計段階で決定され、これに対応した金型が用意される。
【0012】
【発明の効果】
以上説明してきたように、本発明によれば、被加工板に設けるパイロット穴の位置を、被加工板から切り落とされる輪郭に近い領域あるいは領域内に設定し、これに対応した金型を用意するだけで被加工板において無駄になるスペースを極力小さくすることができ、その結果、成形部品のコスト低減化に寄与せしめることができる。
【図面の簡単な説明】
【図1】本発明を説明するために加工工程中の被加工板の一部を示した図である。
【図2】図1に示された成形部品とは輪郭の異なる成形部品に本発明を適用する場合について被加工板の一部を示した図である。
【図3】従来のプレス加工方法を説明するための図である。
【符号の説明】
11,11′,34 パイロット穴
30 被加工板
31 穴
32 スリット
33 切起こし部
35 凹部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a pressing method in which a plate material such as an iron plate is sequentially pressed by a plurality of molds, and in particular, various types of holes and cuts and cuts are formed in order to form a chassis and a frame. The present invention relates to a press working method suitable for use.
[0002]
[Prior art]
As an example of this type of press working, a case where a main frame of a magnetic disk driver is formed will be described with reference to FIG. FIG. 3 shows a workpiece to be pressed, and an iron plate wound in a roll shape is usually used. The work plate 30 is intermittently transferred in the direction indicated by the arrow in the drawing, and drilling, cutting, drawing, and the like are performed by a plurality of dies (not shown) arranged in series in the transfer path. Are performed sequentially. Such a processing method is called a progressive die.
[0003]
FIG. 3 shows an example in which drilling and cutting are performed. First, a plurality of types of holes 31 having different diameters are provided by a drilling die. In the next step, a U-shaped slit 32 is provided by a mold for making a cut for raising. In the next step, the cut-and-raised portion 33 is formed by a mold for raising the cut portion. Hereinafter, various press processes are similarly performed using various molds.
[0004]
In addition, the dashed-dotted line in FIG. 3 shows the outline cut off from the to-be-processed board 30, and this cutting off process is performed at the process close | similar to the last process. That is, a part cut off from the work plate 30 may be further subjected to a bending process or the like at the edge thereof.
[0005]
By the way, in progressive press processing, it is necessary to provide pilot holes 34 in the processed plate 30 in order to improve processing accuracy. The pilot holes 34 are used for feeding and positioning on the mold when the work plate 30 is transferred between a plurality of molds. That is, the pilot hole 34 is engaged with a pin provided on one of a pair of molds that move up and down so as to be sandwiched from above and below the workpiece plate 30, and is fed and positioned. Needless to say, the pilot hole 34 is provided using a mold in a process prior to the process of providing the hole 31.
[0006]
[Problems to be solved by the invention]
As apparent from FIG. 3, the pilot hole 34 has been provided outside the portion cut off from the work plate 30, that is, outside the outline indicated by the alternate long and short dash line. This means that the dimension in the width direction of the work plate 30 is increased by the amount for providing the pilot hole 34, and the material cost is increased.
[0007]
Accordingly, an object of the present invention is to provide a press working method that can eliminate waste of material costs caused by pilot holes.
[0008]
[Means for Solving the Problems]
The present invention includes a step of sequentially pressing with a plurality of molds arranged in series with respect to a work plate whose processing region is set within a predetermined contour, and cutting off at the contour. in pressing the progressive die, the provided position of the pilot hole provided for that feed the target plate, corresponding to the concave portion by utilizing the fact that there is a recess in front SL contour, engages the pilot hole Positioning and feeding are performed with the mold having pins at positions to be combined.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below. In FIG. 1, the same parts as those in FIG. That is, a case will be described in which the same parts are made by drilling and raising the same as in FIG. 3 in the work plate 30 shown in FIG. In particular, in this example, attention is paid to the fact that the contour cut off from the work plate 30 has a concave and convex portion (here, the concave portion 35), and the pilot hole 11 is provided at a position corresponding to the concave portion 35. In this way, it is possible to minimize the dimension from the contour indicated by the alternate long and short dash line to both side edges of the processed plate 30, and as a result, it is possible to reduce the width dimension of the processed plate 30 and to minimize the waste of material. it can. This pilot hole 11 disappears from the parts cut off by cutting off the contour portion indicated by the alternate long and short dash line from the work plate 30 in a later step, but there is no problem. In addition, about a metal mold | die, the pin engaged with this should just be provided in the location corresponding to the pilot hole 11. FIG.
[0010]
In the example of FIG. 1, it is used that the contour cut off from the workpiece 30 has an uneven portion, but the contour does not necessarily have the uneven portion. In this case, as shown in FIG. 2, a pilot hole 11 ′ may be provided in a contour cut from the workpiece plate 30, that is, in a part.
[0011]
In any case, the pilot hole is located in the area where there is no problem even if there is a hole in the molded part, and the hole or cutting provided in the process where feed and positioning are no longer necessary. It may be a missing area. This position is determined at the design stage of the molded part, and a mold corresponding to this is prepared.
[0012]
【The invention's effect】
As described above, according to the present invention, the position of the pilot hole provided in the work plate is set in a region or region close to the contour cut off from the work plate, and a mold corresponding to this is prepared. As a result, it is possible to minimize the wasted space in the work plate, and as a result, it is possible to contribute to the cost reduction of the molded part.
[Brief description of the drawings]
FIG. 1 is a view showing a part of a plate to be processed during a processing step in order to explain the present invention.
FIG. 2 is a view showing a part of a plate to be processed when the present invention is applied to a molded part having a different contour from the molded part shown in FIG.
FIG. 3 is a diagram for explaining a conventional press working method.
[Explanation of symbols]
11, 11 ', 34 Pilot hole 30 Work plate 31 Hole 32 Slit 33 Cut and raised part 35 Recessed part

Claims (1)

加工領域があらかじめ定められた輪郭内に設定されている被加工板に対して直列状に配置した複数の金型により順次プレス加工を行い、前記輪郭で切落としを行う工程を含む順送型のプレス加工において、前記被加工板にその送りのために設けられるパイロット穴を、前記輪郭に凹部があることを利用して該凹部に対応する位置に設け、前記パイロット穴に係合すべき位置にピンを有する前記金型で位置決め及び送りを行うようにしたことを特徴とするプレス加工方法。A progressive die including a step of sequentially pressing with a plurality of molds arranged in series on a workpiece plate whose machining area is set within a predetermined contour, and cutting off at the contour. in press working, the provided pilot holes provided for that feed the target plate, before SL contour position corresponding to the concave portion by utilizing the fact that there is a recess in a position to be engaged with the pilot hole A press working method characterized in that positioning and feeding are performed with the mold having a pin on the die.
JP24736595A 1995-09-26 1995-09-26 Press working method Expired - Fee Related JP3709898B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP24736595A JP3709898B2 (en) 1995-09-26 1995-09-26 Press working method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP24736595A JP3709898B2 (en) 1995-09-26 1995-09-26 Press working method

Publications (2)

Publication Number Publication Date
JPH0985496A JPH0985496A (en) 1997-03-31
JP3709898B2 true JP3709898B2 (en) 2005-10-26

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP24736595A Expired - Fee Related JP3709898B2 (en) 1995-09-26 1995-09-26 Press working method

Country Status (1)

Country Link
JP (1) JP3709898B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020026876A1 (en) * 2018-08-02 2020-02-06 株式会社三井ハイテック Metal product manufacturing method and metal product manufacturing device

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