JP3700405B2 - TIG welding torch - Google Patents

TIG welding torch Download PDF

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Publication number
JP3700405B2
JP3700405B2 JP24029798A JP24029798A JP3700405B2 JP 3700405 B2 JP3700405 B2 JP 3700405B2 JP 24029798 A JP24029798 A JP 24029798A JP 24029798 A JP24029798 A JP 24029798A JP 3700405 B2 JP3700405 B2 JP 3700405B2
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JP
Japan
Prior art keywords
electrode
welding wire
insulating plate
electrodes
welding torch
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Expired - Lifetime
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JP24029798A
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Japanese (ja)
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JP2000061642A (en
Inventor
実 山田
稔 田上
清文 石川
Original Assignee
石川島播磨重工業株式会社
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Priority to JP24029798A priority Critical patent/JP3700405B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は多電極構造としたTIG溶接トーチに関するものである。
【0002】
【従来の技術】
板材の如き部材を突き合わせて開先溶接を行う際に用いるTIG溶接トーチにおいて、近年、大電流を流せるようにして高速溶接を行うことができるように、電極を多電極構造としたものが開発されている。
【0003】
上記多電極構造としたTIG溶接トーチのうち、狭開先溶接用として開発されたものは、図3(イ)(ロ)に一例を示す如く、細長平板状の絶縁板1の左右両側面部に、平溝2を長手方向に沿い設けると共に、これら平溝2に、それぞれ別電源に接続した帯板状の電極(タングステン電極)3を嵌入して、両電極3により絶縁板1を挾持させるようにし、且つ上記絶縁板1の後端面と該後端面に当接配置した絶縁体製のワイヤガイド1aとの境界部に溶接ワイヤ4を挿通させるようにしてなる扁平断面形状の電極構造体5を構成し、該電極構造体5をトーチブロック6に支持させると共に、該電極構造体5の先端部を、シールドガス8を噴出させるガスカップ7の先端から所要長さ突出させるようにした構成としてある。
【0004】
かかるTIG溶接トーチでは、両電極3に所要の電流パルスを交互に流すことで、高電流域で生じる溶融池9の過大な掘り込みを軽減しつつ高い溶着速度で溶接を行うことができるものである。
【0005】
【発明が解決しようとする課題】
ところが、上記TIG溶接トーチの場合、狭開先溶接用に開発されたもので、電極構造体5を扁平断面形状とするために、短絡防止の上から、電極3の後方に溶接ワイヤ4の位置を選定せざるを得ないので、溶接ワイヤ4と電極3の陰極点3aとの間の寸法が大きくなってしまい、そのため、電極3の真下位置に形成される溶融池9に溶接ワイヤ4を安定供給しにくくなってしまうという問題が惹起される。
【0006】
そこで、本発明は、溶接ワイヤを溶融池に安定供給することができるようにしようとするものである。
【0007】
【課題を解決するための手段】
本発明は、上記課題を解決するために、細長平板状の絶縁板を帯板状の電極で左右両側から挾持し、且つ上記絶縁板の電極位置から所要量離れた後方位置に溶接ワイヤを挿通させるようにしてなる扁平断面形状の電極構造体を有するTIG溶接トーチにおいて、上記絶縁板から突出する両電極の先端部を、溶接ワイヤ側へ向け斜めにカットしたり、電極の先端部を尖らせて溶接ワイヤ側へ湾曲させた構成とする。
【0008】
電極の陰極点から発せられるアークの指向性が斜め後方となるため、溶融池も電極の真下位置よりも後方に形成されることになり、したがって、溶接ワイヤを安定的に供給することができるようになる。
【0009】
【発明の実施の形態】
以下、本発明の実施の形態を図面を参照して説明する。
【0010】
図1は本発明の実施の一形態を示すもので、図3(イ)(ロ)に示したと同様に、細長平板状の絶縁板1を帯板状の電極3で左右両側から挾持し、且つ上記絶縁板1の電極3位置から所要量後方に離れた位置に溶接ワイヤ4を挿通させるようにしてなる扁平断面形状の電極構造体5を有するTIG溶接トーチにおいて、上記絶縁板1から突出する両電極3の先端部を、後方の溶接ワイヤ4側へ向け斜めにカットして、最先端の陰極点3aを溶接ワイヤ3に接近させるようにした構成とする。なお、図示し説明した部分以外は図3(イ)(ロ)に示したものと同様な構成としてある。
【0011】
板材の如き部材間に形成された狭開先の溶接を行うと、電極3の先端部が斜め後方へ向けてカットしてあることから、電極3の陰極点3aから発せられるアークの指向性が斜め後方へ向くことになる。又、この際、上記陰極点3aは図3(イ)の場合よりも溶接ワイヤ4に接近しているため、溶融池9は電極3の真下位置よりも後方に形成されることになり、これにより、溶接ワイヤ4を溶融池9内に安定供給することができる。
【0012】
次に、図2は本発明の他の実施の形態を示すもので、図1に示したTIG溶接トーチと同様な構成において、電極3の先端部を斜めにカットすることに代えて、電極3の先端部を尖らせて溶接ワイヤ4側へ湾曲させたものである。
【0013】
図2に示すようにしても、図1の実施の形態の場合と同様な作用効果が奏し得られる。
【0014】
なお、本発明は、上記実施の形態にのみ限定されるものではなく、電極構造体5の断面形状は図3(ロ)に示した形状以外であってもよいこと、その他本発明の要旨を逸脱しない範囲内において種々変更を加え得ることは勿論である。
【0015】
【発明の効果】
以上述べた如く、本発明によれば、細長平板状の絶縁板を帯板状の電極で左右両側から挾持し、且つ上記絶縁板の電極位置から所要量離れた後方位置に溶接ワイヤを挿通させるようにしてなる扁平断面形状の電極構造体を有するTIG溶接トーチにおいて、上記絶縁板から突出する両電極の先端部を、溶接ワイヤ側へ向け斜めにカットしたり、電極の先端部を尖らせて溶接ワイヤ側へ湾曲させた構成としてあるので、溶接ワイヤに接近させた電極の陰極点から斜め後方へ向けてアークを発生させることができて、電極の真下位置よりも後方に溶融池を形成させることができ、したがって、溶接ワイヤを溶融池に安定して供給することができ、溶接精度の向上を図ることができる、という優れた効果を発揮する。
【図面の簡単な説明】
【図1】本発明のTIG溶接トーチの実施の一形態を示す電極構造体の部分拡大図である。
【図2】本発明の他の実施の形態を示す電極構造体の部分拡大図である。
【図3】TIG溶接トーチの一例を示すもので、(イ)は全体の概略図、(ロ)は(イ)のA−A方向拡大矢視図である。
【符号の説明】
1 絶縁板
3 電極
4 溶接ワイヤ
5 電極構造体
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a TIG welding torch having a multi-electrode structure.
[0002]
[Prior art]
In recent years, TIG welding torches used for groove welding by butting members such as plate materials have been developed with electrodes having a multi-electrode structure so that high-speed welding can be performed while allowing a large current to flow. ing.
[0003]
Among the TIG welding torches having the above-mentioned multi-electrode structure, those developed for narrow groove welding are shown on the left and right side surfaces of the elongated flat plate-like insulating plate 1 as shown in FIGS. The flat grooves 2 are provided along the longitudinal direction, and strip-shaped electrodes (tungsten electrodes) 3 respectively connected to different power sources are fitted into the flat grooves 2 so that the insulating plate 1 is held between the electrodes 3. And an electrode structure 5 having a flat cross-sectional shape in which the welding wire 4 is inserted into a boundary portion between the rear end surface of the insulating plate 1 and the wire guide 1a made of an insulator disposed in contact with the rear end surface. The electrode structure 5 is supported by the torch block 6, and the tip of the electrode structure 5 is projected from the tip of the gas cup 7 from which the shield gas 8 is ejected to a required length. .
[0004]
In such a TIG welding torch, it is possible to perform welding at a high welding speed while reducing excessive digging of the molten pool 9 occurring in a high current region by alternately passing a required current pulse to both electrodes 3. is there.
[0005]
[Problems to be solved by the invention]
However, in the case of the above TIG welding torch, it was developed for narrow gap welding, and in order to make the electrode structure 5 have a flat cross-sectional shape, the position of the welding wire 4 is located behind the electrode 3 from the prevention of short circuit. Therefore, the dimension between the welding wire 4 and the cathode spot 3a of the electrode 3 becomes large, so that the welding wire 4 is stabilized in the molten pool 9 formed immediately below the electrode 3. The problem is that it becomes difficult to supply.
[0006]
Therefore, the present invention is intended to stably supply a welding wire to a molten pool.
[0007]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the present invention holds the elongated flat plate-like insulating plate from both the left and right sides with strip plate-like electrodes, and inserts a welding wire at a rear position away from the electrode position of the insulating plate by a required amount. In a TIG welding torch having an electrode structure having a flat cross-sectional shape, the tip portions of both electrodes protruding from the insulating plate are cut obliquely toward the welding wire side, or the tip portions of the electrodes are sharpened. And bend to the welding wire side.
[0008]
Since the directivity of the arc emitted from the cathode spot of the electrode is obliquely rearward, the molten pool is also formed behind the position directly below the electrode, so that the welding wire can be stably supplied. become.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0010]
FIG. 1 shows an embodiment of the present invention, and as shown in FIGS. 3 (a) and 3 (b), an elongated flat plate-like insulating plate 1 is sandwiched from both left and right sides by strip plate-like electrodes 3, In addition, in a TIG welding torch having a flat cross-sectional electrode structure 5 that allows a welding wire 4 to be inserted rearward from the electrode 3 position of the insulating plate 1 by a required amount, it protrudes from the insulating plate 1. The tip portions of both electrodes 3 are obliquely cut toward the rear welding wire 4 side so that the most advanced cathode spot 3a approaches the welding wire 3. Except for the parts shown and described, the configuration is the same as that shown in FIGS.
[0011]
When the narrow gap formed between the members such as the plate material is welded, the tip of the electrode 3 is cut obliquely backward, so that the directivity of the arc emitted from the cathode spot 3a of the electrode 3 is reduced. It will turn diagonally backward. At this time, since the cathode spot 3a is closer to the welding wire 4 than in the case of FIG. 3 (a), the molten pool 9 is formed behind the position directly below the electrode 3. Thus, the welding wire 4 can be stably supplied into the molten pool 9.
[0012]
Next, FIG. 2 shows another embodiment of the present invention. In the same configuration as the TIG welding torch shown in FIG. 1, instead of cutting the tip of the electrode 3 diagonally, the electrode 3 Is sharpened and bent toward the welding wire 4 side.
[0013]
Even if it is shown in FIG. 2, the same effect as the case of embodiment of FIG. 1 can be show | played.
[0014]
In addition, this invention is not limited only to the said embodiment, The cross-sectional shape of the electrode structure 5 may be other than the shape shown in FIG. Of course, various changes can be made without departing from the scope.
[0015]
【The invention's effect】
As described above, according to the present invention, the elongated flat plate-like insulating plate is sandwiched from the left and right sides by the strip plate-like electrode, and the welding wire is inserted into the rear position away from the electrode position of the insulating plate by a required amount. In the TIG welding torch having an electrode structure having a flat cross-sectional shape thus formed, the tip portions of both electrodes protruding from the insulating plate are cut obliquely toward the welding wire side, or the tip portions of the electrodes are sharpened. Since it is configured to be bent toward the welding wire, an arc can be generated obliquely backward from the cathode point of the electrode approaching the welding wire, and a molten pool is formed behind the position directly below the electrode. Therefore, the excellent effect that the welding wire can be stably supplied to the molten pool and the welding accuracy can be improved is exhibited.
[Brief description of the drawings]
FIG. 1 is a partially enlarged view of an electrode structure showing an embodiment of a TIG welding torch according to the present invention.
FIG. 2 is a partially enlarged view of an electrode structure showing another embodiment of the present invention.
FIGS. 3A and 3B show an example of a TIG welding torch, where FIG. 3A is a schematic view of the whole, and FIG. 3B is an enlarged view taken along the AA direction of FIG.
[Explanation of symbols]
1 Insulating plate 3 Electrode 4 Welding wire 5 Electrode structure

Claims (2)

細長平板状の絶縁板を帯板状の電極で左右両側から挾持し、且つ上記絶縁板の電極位置から所要量離れた後方位置に溶接ワイヤを挿通させるようにしてなる扁平断面形状の電極構造体を有するTIG溶接トーチにおいて、上記絶縁板から突出する両電極の先端部を、溶接ワイヤ側へ向け斜めにカットした構成を有することを特徴とするTIG溶接トーチ。An electrode structure having a flat cross-sectional shape in which an elongated flat plate-like insulating plate is sandwiched from both left and right sides by strip plate-like electrodes, and a welding wire is inserted into a rear position away from the electrode position of the insulating plate by a required amount. A TIG welding torch having a configuration in which tip portions of both electrodes protruding from the insulating plate are cut obliquely toward the welding wire side. 電極の先端部を斜めにカットすることに代えて、電極の先端部を尖らせて溶接ワイヤ側へ湾曲させた請求項1記載のTIG溶接トーチ。The TIG welding torch according to claim 1, wherein, instead of cutting the tip of the electrode obliquely, the tip of the electrode is sharpened and bent toward the welding wire.
JP24029798A 1998-08-26 1998-08-26 TIG welding torch Expired - Lifetime JP3700405B2 (en)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP24029798A JP3700405B2 (en) 1998-08-26 1998-08-26 TIG welding torch

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Publication Number Publication Date
JP2000061642A JP2000061642A (en) 2000-02-29
JP3700405B2 true JP3700405B2 (en) 2005-09-28

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