JP3684322B2 - Foam gas recovery method for foam insulation - Google Patents
Foam gas recovery method for foam insulation Download PDFInfo
- Publication number
- JP3684322B2 JP3684322B2 JP2000081783A JP2000081783A JP3684322B2 JP 3684322 B2 JP3684322 B2 JP 3684322B2 JP 2000081783 A JP2000081783 A JP 2000081783A JP 2000081783 A JP2000081783 A JP 2000081783A JP 3684322 B2 JP3684322 B2 JP 3684322B2
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- JP
- Japan
- Prior art keywords
- foam
- crushing
- gas
- foam insulation
- gas recovery
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000006260 foam Substances 0.000 title claims description 61
- 238000011084 recovery Methods 0.000 title claims description 40
- 238000009413 insulation Methods 0.000 title claims description 34
- 238000000034 method Methods 0.000 title claims description 13
- 239000007789 gas Substances 0.000 claims description 91
- 238000005187 foaming Methods 0.000 claims description 44
- 239000002360 explosive Substances 0.000 claims description 26
- 238000001816 cooling Methods 0.000 claims description 24
- 239000002699 waste material Substances 0.000 claims description 18
- 239000000428 dust Substances 0.000 claims description 16
- 238000004880 explosion Methods 0.000 claims description 12
- 238000000926 separation method Methods 0.000 claims description 12
- 238000007872 degassing Methods 0.000 claims description 10
- 239000011261 inert gas Substances 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 239000011810 insulating material Substances 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims 2
- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- DMEGYFMYUHOHGS-UHFFFAOYSA-N heptamethylene Natural products C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000004088 foaming agent Substances 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Processing Of Solid Wastes (AREA)
- Disintegrating Or Milling (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Description
【0001】
【産業上の利用分野】
本発明は、廃棄処分される冷蔵庫等の廃冷却装置に用いられた不要な発泡断熱材の処理方法及び処理装置に関し、特に発泡断熱材から発泡ガスを脱気して回収する方法に関するものである。
【0002】
【従来の技術】
従来、公知例として発泡断熱材から発泡ガスを回収する装置(例えば、特開平6−184348号公報)があるが、回収対象とする発泡ガスはフロンガスのような可燃性及び/又は爆発性を有さないガスである。一方、発泡ガスとしてフロンガスの代わりに用いられ始めたシクロペンタンガスは可燃性及び/又は爆発性があり、このような可燃性及び/又は爆発性を有する発泡ガスを、従来の発泡ガス回収装置により処理すれば爆発等の危険がともなう。
【0003】
【発明が解決しようとする課題】
シクロペンタンガスのような可燃性及び/又は爆発性を有する発泡ガスはほとんど使用されてなかったため、従来の発泡ガス回収装置では可燃性及び爆発性を有する発泡ガス対策は何等配慮されていない。
【0004】
本発明は回収システム全体を対象としており、解決しようとしている課題は冷却装置を破砕、分離する際に可燃及び爆発を防止し、安全に発泡ガスを回収するシステムに関するものであり、破砕前に可燃性及び爆発性を有する発泡ガスを含有した冷却装置か調査すること無く、可燃性及び爆発性を有する発泡ガスを含有していない冷却装置と一緒に安全に処理できる方法を提供するものである。
【0005】
【課題を解決するための手段】
廃棄処分される廃冷却装置を破砕する破砕ステップと、この破砕ステップからの破砕片から発泡断熱材を分離する分離ステップと、分離した発泡断熱材から発泡ガスを脱気して回収する発泡ガス回収ステップとを有する発泡断熱材の発泡ガス回収方法において、破砕ステップにおける廃冷却装置の破砕の際に発泡断熱材からの可燃性または爆発性を有する発泡ガスを検知したなら、破砕ステップ及び発泡ガス回収ステップでの発泡ガスの吸引回収時の吸引量を増加させて発泡ガスの濃度を低下させることによる。
また、廃棄処分される廃冷却装置を破砕する破砕ステップと、この破砕ステップからの破砕片から発泡断熱材を分離する分離ステップと、分離した発泡断熱材から発泡ガスを脱気して回収する発泡ガス回収ステップとを有する発泡断熱材の発泡ガス回収方法において、破砕ステップにおける廃冷却装置の破砕の際に発泡断熱材からの可燃性または爆発性を有する発泡ガスを検知したなら、破砕ステップ及び発泡ガス回収ステップの発泡ガス脱気時に不活性ガスまたは水蒸気を発生させることによる。
さらに、廃棄処分される廃冷却装置を破砕する破砕ステップと、この破砕ステップからの破砕片から発泡断熱材を分離する分離ステップと、分離した発泡断熱材から発泡ガスを脱気して回収する発泡ガス回収ステップとを有する発泡断熱材の発泡ガス回収方法において、廃冷却装置の破砕の際に粉じん濃度を検出して、粉じん爆発の発生する濃度に達する前に粉じん濃度を低下させることによる。
【0006】
【作用】
破砕ステップにおける廃冷却装置の破砕の際に発泡断熱材からの可燃性または爆発性を有する発泡ガスを検知し、破砕ステップ及び発泡ガス回収ステップでの発泡ガスの吸引回収時の吸引量を増加させて発泡ガスの濃度を低下させる、または破砕ステップ及び発泡ガス回収ステップの発泡ガス脱気時に不活性ガスまたは水蒸気を発生させることにより、発泡ガスによる可燃及び爆発を未然に防止できる。
また、廃冷却装置の破砕の際に粉じん濃度を検出し、粉じん爆発の発生する濃度に達する前に粉じん濃度を低下させることにより、粉じん爆発を未然に防止できる。
【0007】
【実施例】
以下、一実施を図1により説明する。
【0008】
図1は装置全体の構成を示したもので、発泡断熱材を用いた冷却装置(例えば家庭用冷蔵庫)1は破砕装置3及び分離装置4のフ−ドカバ−及びダクト2の上部に設けられた投入口2aより投入される。投入された冷却装置1は、破砕装置3内の互いに噛み合うように設けられた多速の破砕刃3aにより破砕された後、分離装置4に投入される。破砕装置3及び分離装置4はフ−ドカバ−及びダクト2により閉空間を成す構造となっており、破砕及び分離の際に発生した発泡ガスは発泡ガス回収装置6へ吸引パイプ6aを通じて、回収される。分離装置4に投入された破砕片1aは分離装置4内に設けられた回転衝撃ハンマ−4aにより分離片1bに分離される。この分離片1bは金属1f、プラスチック1c、発泡断熱材1dと各材質ごとに分離される。この分離片1bは風力選別機9の投入口7に入る。投入口7に投入された分離片1f、1c、1dは風力発生ファン8により発生した、風力により破砕片1f、1c、1dのそれぞれの材質による比重の差を利用して発泡断熱材1d、とプラスチック1c及び金属1fとに選別される。選別されたプラスチック1c及び金属1fはプラスチック、金属搬出ホッパ9bより排出され、発泡断熱材1dは、ホッパ7aから粉砕機投入用スクリュウ−フィ−ダ12により粉砕機13に送られる。ここで、可燃性及び爆発性ガス検知器5により可燃性及び爆発性ガスが検知された場合、ダンパ−10により装置外に設けられた収納箱11に格納される。粉砕機13で粉砕された発泡断熱材1dは気泡を破砕され、気泡内の発泡ガスを脱気した後、樹脂部分1eは圧縮装置14において圧縮され、減容化及び雰囲気発泡ガスを除去された後、外部へ搬出される。また、脱気した発泡ガスは、バグフィルタ15を通過し、微粉状の樹脂部分を除去した後、圧縮機16で圧縮され、凝縮器17で冷却により液化された後、捕集タンク18にて貯蔵される。なお、可燃性及び爆発性発泡ガスを使用した冷却装置が少ない場合、この方法は大変有効である。
【0009】
図2では不活性ガス及び水蒸気パ−ジについて説明する。図1の発泡ガス回収装置に不活性ガスまたは水蒸気発生装置21をフ−ドカバ−及びダクト2と粉砕機13に取り付けて、可燃性及び爆発性ガス検知器5により、可燃性及び爆発性ガスを検知した場合、不活性ガスまたは水蒸気発生装置21a及び/又は21bより不活性ガスまたは水蒸気を発生させ、可燃及び爆発を防止する。
【0010】
図3では可燃性及び爆発性ガス検知器5により、可燃性及び爆発性ガスを検知した場合、発泡ガス回収装置6及び圧縮機16の吸引量を増加させ、可燃性及び爆発性ガスの濃度を低下させてやることで、可燃及び爆発を防止する。
【0011】
図4では可燃性及び爆発性ガス検知器5により、可燃性及び爆発性ガスを検知した場合、発泡ガス回収装置6は吸引量を増加させ、可燃性及び爆発性ガスの濃度を低下させてやり、解放弁41では可燃性及び爆発性ガスを排気させることにより、可燃及び爆発を防止する。
【0012】
図5では粉じん濃度測定器51により、粉じん爆発の発生する粉じん濃度に達する前に発泡ガス回収装置6と圧縮機16の吸引量を増加させ、粉じん濃度を低下させることで粉じん爆発を防止する。
【0013】
本実施例においては、シクロペンタンガスの防爆対策について説明したが、冷媒として使用されるアンモニアガス、廃冷蔵庫中に放置される可能性があるスプレー等の可燃性含有物、あるいは誤って回収装置に投入される可能性があるボンベ類に対してもそれぞれの成分の検出器を設け、検出時には破砕機を動作停止させ、あるいは回収装置全体を動作停止させることにより、本実施例の場合と同様に危険防止を図ることができる。
【0014】
【発明の効果】
本発明によれば、発泡断熱材の発泡ガス回収装置において、廃冷却装置の発泡断熱材に使用されている発泡剤が不明でも安全に処理することが出来る。
【図面の簡単な説明】
【図1】本発明による発泡ガス回収装置の一実施例を示す構成図である。
【図2】本発明による発泡ガス回収装置の他の実施例を示す構成図である。
【図3】本発明による発泡ガス回収装置の他の実施例を示す構成図である。
【図4】本発明による発泡ガス回収装置の他の実施例を示す構成図である。
【図5】本発明による発泡ガス回収装置の他の実施例を示す構成図である。
【符号の説明】
1…廃冷却装置、1a…破砕片、1b…分離片、1c…プラスチック、1d…発泡断熱材、1e…樹脂部分、1f…金属、2…フ−ドカバ−及びダクト、2a…投入口、3…破砕装置、3a…破砕刃、4…分離装置、4a…回転衝撃ハンマ−、5…可燃性ガス及び爆発性ガス検知器、6…発泡ガス回収装置、6a…吸引パイプ、7…投入口、7a…ホッパ、8…風力発生ファン、9…風力選別機、9a…排気口、9b…プラスチック、金属搬出ホッパ、10…ダンパ−、11…収納箱、12…スクリュ−フィ−ダ、13…粉砕機、14…圧縮装置、15…バグフィルタ、16…圧縮機、17…凝縮器、18…捕集タンク、21…不活性ガスまたは水蒸気発生装置、41…解放弁、51…粉じん濃度測定器。[0001]
[Industrial application fields]
The present invention relates to a processing method and a processing apparatus for unnecessary foam insulation used in a waste cooling device such as a refrigerator to be disposed of, and particularly relates to a method for degassing and recovering foam gas from the foam insulation. .
[0002]
[Prior art]
Conventionally, as a well-known example, there is an apparatus (for example, JP-A-6-184348) for recovering foam gas from foam insulation, but the foam gas to be recovered has flammability and / or explosive properties such as Freon gas. No gas. On the other hand, cyclopentane gas, which has begun to be used in place of Freon gas as foaming gas, is flammable and / or explosive. Such flammable and / or explosive foam gas can be obtained by a conventional foaming gas recovery device. If treated, there is a risk of explosion.
[0003]
[Problems to be solved by the invention]
Since a foaming gas having flammability and / or explosive properties such as cyclopentane gas has hardly been used, the conventional foaming gas recovery device does not consider any measures against foaming gas having flammability and explosive properties.
[0004]
The present invention is directed to the entire recovery system, and the problem to be solved relates to a system that prevents flammability and explosion when crushing and separating a cooling device, and safely recovers foaming gas. The present invention provides a method that can be safely processed together with a cooling device that does not contain a flammable and explosive foaming gas, without investigating whether the cooling device contains a foaming gas having flammability and explosive properties.
[0005]
[Means for Solving the Problems]
A crushing step for crushing the waste cooling device to be disposed of, a separation step for separating the foam insulation from the crushed pieces from the crushing step, and a foam gas recovery for degassing and collecting the foam gas from the separated foam insulation In the foam gas recovery method for the foam insulation having the step, if the flammable or explosive foam gas is detected from the foam insulation during the crushing of the waste cooling device in the crushing step, the crushing step and the foam gas recovery By increasing the suction amount at the time of sucking and collecting the foaming gas in the step to lower the foaming gas concentration.
Also, a crushing step for crushing the waste cooling device to be disposed of, a separation step for separating the foam insulation from the crushed pieces from this crushing step, and a foam for degassing and collecting the foam gas from the separated foam insulation In the foaming gas recovery method for the foam insulation having a gas recovery step, if a flammable or explosive foam gas from the foam insulation is detected during crushing of the waste cooling device in the crushing step, the crushing step and foaming are detected. By generating an inert gas or water vapor during the degassing of the foaming gas in the gas recovery step.
Furthermore, the crushing step for crushing the waste cooling device to be disposed of, the separation step for separating the foam insulation from the crush pieces from this crushing step, and the foam for degassing and recovering the foam gas from the separated foam insulation In the foaming gas recovery method of the foam insulation having a gas recovery step, the dust concentration is detected when the waste cooling device is crushed, and the dust concentration is reduced before reaching the concentration at which the dust explosion occurs.
[0006]
[Action]
When crushing the waste cooling device in the crushing step, it detects flammable or explosive foaming gas from the foam insulation, and increases the amount of suction when sucking and collecting the foamed gas in the crushing step and foaming gas recovery step By reducing the concentration of the foaming gas, or by generating an inert gas or water vapor at the time of degassing the foaming gas in the crushing step and the foaming gas recovery step, flammability and explosion due to the foaming gas can be prevented.
Also, dust explosion can be prevented in advance by detecting the dust concentration when crushing the waste cooling device and reducing the dust concentration before reaching the concentration at which dust explosion occurs.
[0007]
【Example】
One embodiment will be described below with reference to FIG.
[0008]
FIG. 1 shows the configuration of the entire apparatus, and a cooling device (for example, a home refrigerator) 1 using a foam heat insulating material is provided above the crushing device 3 and the
[0009]
In FIG. 2, an inert gas and a water vapor purge will be described. An inert gas or water vapor generating device 21 is attached to the foam cover and
[0010]
In FIG. 3, when the combustible and explosive gas detector 5 detects the combustible and explosive gas, the suction amount of the foaming gas recovery device 6 and the compressor 16 is increased, and the concentration of the combustible and explosive gas is increased. By reducing it, flammability and explosion are prevented.
[0011]
In FIG. 4, when the combustible and explosive gas detector 5 detects the combustible and explosive gas, the foaming gas recovery device 6 increases the suction amount and lowers the concentration of the combustible and explosive gas. The release valve 41 prevents combustible and explosive gas by exhausting combustible and explosive gases.
[0012]
In FIG. 5, the dust concentration measuring device 51 prevents the dust explosion by increasing the suction amount of the foaming gas recovery device 6 and the compressor 16 before reaching the dust concentration at which the dust explosion occurs and lowering the dust concentration.
[0013]
In this embodiment, the explosion prevention measures for cyclopentane gas have been described. However, ammonia gas used as a refrigerant, flammable contents such as spray that may be left in a waste refrigerator, or accidentally collected in a recovery device. Similarly to the case of this embodiment, a detector for each component is also provided for cylinders that may be charged, and the crusher is stopped during detection or the entire recovery device is stopped. It is possible to prevent danger.
[0014]
【The invention's effect】
According to the present invention, in the foaming gas recovery device for foam insulation, the foaming agent used in the foam insulation for the waste cooling device can be safely processed even if the foaming agent is unknown.
[Brief description of the drawings]
FIG. 1 is a configuration diagram showing an embodiment of a foaming gas recovery apparatus according to the present invention.
FIG. 2 is a configuration diagram showing another embodiment of the foaming gas recovery apparatus according to the present invention.
FIG. 3 is a configuration diagram showing another embodiment of the foaming gas recovery apparatus according to the present invention.
FIG. 4 is a block diagram showing another embodiment of the foaming gas recovery apparatus according to the present invention.
FIG. 5 is a configuration diagram showing another embodiment of the foaming gas recovery apparatus according to the present invention.
[Explanation of symbols]
DESCRIPTION OF
Claims (3)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000081783A JP3684322B2 (en) | 1995-08-21 | 2000-03-17 | Foam gas recovery method for foam insulation |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP21155095A JP3251473B2 (en) | 1995-08-21 | 1995-08-21 | Method and apparatus for recovering foam gas from foam insulation |
JP2000081783A JP3684322B2 (en) | 1995-08-21 | 2000-03-17 | Foam gas recovery method for foam insulation |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP21155095A Division JP3251473B2 (en) | 1995-08-21 | 1995-08-21 | Method and apparatus for recovering foam gas from foam insulation |
Publications (2)
Publication Number | Publication Date |
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JP2000308876A JP2000308876A (en) | 2000-11-07 |
JP3684322B2 true JP3684322B2 (en) | 2005-08-17 |
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Application Number | Title | Priority Date | Filing Date |
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JP2000081783A Expired - Lifetime JP3684322B2 (en) | 1995-08-21 | 2000-03-17 | Foam gas recovery method for foam insulation |
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JP (1) | JP3684322B2 (en) |
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KR100973771B1 (en) | 2008-10-16 | 2010-08-04 | 삼호환경기술 주식회사 | A crusher |
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CN110871533A (en) * | 2019-11-13 | 2020-03-10 | 符振锋 | Control plastic casing recovery processing equipment |
CN112793046B (en) * | 2021-01-27 | 2022-05-24 | 湖北山特莱新材料有限公司 | Material pneumatic conveying device is thrown to bottle piece |
US20240165854A1 (en) * | 2021-03-26 | 2024-05-23 | Uchida Co., Ltd. | Metal film and resin separation method and separation apparatus thereof |
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2000
- 2000-03-17 JP JP2000081783A patent/JP3684322B2/en not_active Expired - Lifetime
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