JP3683344B2 - Electrolytic capacitor - Google Patents

Electrolytic capacitor Download PDF

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Publication number
JP3683344B2
JP3683344B2 JP13657296A JP13657296A JP3683344B2 JP 3683344 B2 JP3683344 B2 JP 3683344B2 JP 13657296 A JP13657296 A JP 13657296A JP 13657296 A JP13657296 A JP 13657296A JP 3683344 B2 JP3683344 B2 JP 3683344B2
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Japan
Prior art keywords
electrode
electrolytic capacitor
external lead
elastic sealing
sealing body
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Expired - Fee Related
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JP13657296A
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Japanese (ja)
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JPH09320886A (en
Inventor
善重 池田
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Nichicon Capacitor Ltd
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Nichicon Capacitor Ltd
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Description

【0001】
【発明の属する技術分野】
本発明はアルミニウム電解コンデンサに関し、特にオープンモードの保安機構を備えた電解コンデンサに関するものである。
【0002】
【従来の技術】
アルミニウム電解コンデンサは、民生機器、産業機器等幅広く使用されており、その代表的な構造を図6に示す。アルミニウム箔からなる陽極箔と陰極箔とをセパレータを介して巻回したコンデンサ素子5に電解液を含浸し、該コンデンサ素子5を金属ケース4に収納し、金属ケース4の開口部は電極引出しリード2を貫通させた弾性封口体3により密封して形成されている。従来、アルミニウム電解コンデンサは、通電中発生する水素ガスによりアルミニウムケース4の内部圧力が上昇してしまうという問題がある。そして、内部圧力の上昇により、例えば弾性封口体3が爆音とともに飛び出す等の不具合が生ずる。このため通常はアルミニウムケース4の底面側等に形成された薄肉部によって、アルミニウムケース4の内部圧力が異常に高くなる前に、内部のガスを放出する保安機構、すなわち、防爆構造が採用されている。
【0003】
【発明が解決しようとする課題】
しかしながら、このような防爆構造は、内部のガスを放出させる構造が採用されているため、弁の作動と共にコンデンサ素子5に含浸されていた電解液がミスト状となって吹き出してしまうという問題が発生する。ここで、電解液としては、導電性のものが使用されており、しかも可燃性の物が殆どであることから、噴出した電解液が回路パターン等に付着すると、パターンの間をショートさせたり、場合によっては、発火の原因となる危険性もある。
【0004】
このような事態に対処するため、アルミニウム電解コンデンサに異常が発生したときには、コンデンサ自身がオープン状態となり、ショートあるいは発火等の不具合を防止できる装置が、種々検討されている。
しかしながら、従来検討されている装置は、いずれもコンデンサ内部に大きなスペースを必要としたり、あるいは、極めて構造が複雑なものであり、アルミニウム電解コンデンサの小型で安価であるという長所を減ずるものでしかなかった。
【0005】
そこで、本発明においては、上記の問題点に鑑みて、小型で安価なアルミニウム電解コンデンサであって、かつ、オープンモードの保安機構を有するものを提供することを目的としている。
【0006】
【課題を解決するための手段】
本発明は、電極引出しリード2a、2bを接続したアルミニウム箔からなる陽極箔と陰極箔とをセパレータを介して巻回したコンデンサ素子5に電解液を含浸し、該コンデンサ素子5を金属ケース4に収納し、該金属ケース4の開口部を弾性封口体3で封止してなる電解コンデンサにおいて、
該弾性封口体3に設けた中空部を有する凸部12と、ハトメ形外部引出し電極9a、9bを固定した電極保持材11とを当接し、かつ脆弱部13a、13bが設けられた電極引出しリード2a、2bに接続する外部引出しリード1a、1bに上記ハトメ形外部引出し電極9a、9bを被冠して突き出し、該ハトメ形外部引出し電極9a、9bに上記外部引出しリード1a、1bを固定したことを特徴とするアルミニウム電解コンデンサである。
【0007】
上記の中空のハトメ形外部引出し電極9a、9bは、鉄、銅、真鍮等の半田付け可能な金属からなる。
【0008】
また、上記弾性封口体3は、主たる材質がイソブチレン・イソプレン・ラバーIIRからなり、該弾性封口体3にケース内圧上昇により外側に変形可能な薄肉部を有する中空の凸部12が設けられている。
【0009】
上記電極保持部材11の中央に変形防止用突起15を設け、該突起の周辺部に該突起とほぼ同一平面をなすように複数の突起16が設けられている。
【0010】
【発明の実施の形態】
本発明に係るアルミニウム電解コンデンサにおいては、該弾性封口体3に設けた中空部を有する凸部12と、ハトメ形外部引出し電極9a、9bを固定した電極保持材11とを当接し、かつ脆弱部13a、13bが設けられた電極引出しリード2a、2bに接続する外部引出しリード1a、1bに上記ハトメ形外部引出し電極9a、9bを被冠して突き出し、該ハトメ形外部引出し電極9a、9bに上記外部引出しリード1a、1bを固定している。
【0011】
上記の中空のハトメ形外部引出し電極9a、9bは鉄、銅、真鍮等の半田付け可能な金属からなる。
【0012】
また、上記弾性封口体3は、主たる材質がイソブチレン・イソプレン・ラバーIIRからなり、該弾性封口体3にケース内圧上昇により外側に変形可能な薄肉部を有する中空の凸部12が設けられている。
【0013】
上記電極保持部材11の中央に変形防止用突起15を設け、該突起の周辺部に該突起とほぼ同一平面をなすように複数の突起16が設けられている。
【0014】
【実施例】
以下、本発明を図1〜図5に示す実施例により説明する。
【0015】
図1は本発明の保安機構付きアルミニウム電解コンデンサの断面図である。
電極保持部材11には中空ハトメ形外部引出し電極9a、9bが固定されており、この引出し電極の先端には引出し孔17a、17bが設けられている。
また、コンデンサ素子との接着を遮断する脆弱部(13a、13b)を設けた電極引出しリード(2a、2b)には、外部引出しリード1a、1bが接続する。
電極保持部材11の中空のハトメ形外部引出し電極9a、9bを外部引出しリード1a、1bに被冠し、弾性封口部材3の中空の凸部12が電極保持部材11に当接するまで押し上げ、リード引出し孔17a、17bから外部引出しリード1a、1bを突き出し、これをハトメ形外部引出し電極9a、9bに固定し外部電極端子とする。
【0016】
図2は電極保持部材11で、電極引出しリードが挿入できるハトメ形外部引出し電極9a、9bが固定され、その先端には引出し孔(17a、17b)が設けられている。該電極保持部材11の内面にコンデンサ本体14が挿入される。
【0017】
図3はコンデンサケース内の圧力上昇によって外側に変形可能な変形部12を設けた弾性封口体3と、薄肉部13a、13bを有する電極引出しリード2a、2bを用いたアルミニウム電解コンデンサ本体であり、その他の部材は従来通りの物を使用している。
【0018】
図4は本発明の保安機構付きアルミニウム電解コンデンサの斜視図であって、電極保持部材11の中央に変形防止用突起15が設けられ、該突起とほぼ同一平面をなすように複数の突起16が設けられているため、コンデンサを基板に半田付けするとき基板との間に空間ができ、半田付け時に発生するフラックスガスを逃すことができる。
【0019】
図5は本発明の保安機構付きアルミニウム電解コンデンサが作動したときの断面図であって、コンデンサケース内の圧力上昇によって外側に向かって変形した弾性封口部材3の変形部12が、電極保持部材11を押圧し、その反発応力によりコンデンサ本体が変位し、電極保持部材にプレス固定された電極引出しリードに引張り応力が生じ、電極引出しリードに予め設けてある薄肉部13a、13bを破断させオープン状態となる。
【0020】
【発明の効果】
以上説明したように、本発明に係るアルミニウム電解コンデンサにおいては、コンデンサケース内の圧力が上昇すると、弾性封口体3の変形部12が電極保持部材11を押し上げ、この押圧力で、電極引出しリード(2a、2b)の脆弱部(13a、13b)を破断することにより、電極引出しリード(2a、2b)とコンデンサ素子5間の接続を遮断するため、コンデンサに異常が発生したとき、コンデンサ自体がオープン状態となり、ショートあるいは発火等の不具合を防止できる。
また、上記電極保持部材11の中央に変形防止用突起15が設けられているので、電極保持部材11の変形が防止でき、かつ変形防止用突起15の周辺部に該突起とほぼ同一平面をなすように複数の突起16が設けられているので、コンデンサを基板に半田付けするとき、基板との間に空間ができ、半田付け時に発生するフラックスガスを逃すことができる。
従って、簡単な構造で、しかも信頼性の高い保安機構を組み込んだアルミニウム電解コンデンサを小型かつ安価に提供することができる。
【図面の簡単な説明】
【図1】本発明の実施例に係る保安機構付きアルミニウム電解コンデンサの断面図である。
【図2】本発明の実施例にかかる電極保持部材の断面図である。
【図3】本発明の実施例に係るアルミニウム電解コンデンサ本体の断面図である。
【図4】本発明の実施例に係る保安機構付きアルミニウム電解コンデンサの斜視図である。
【図5】本発明の実施例に係る保安機構付きアルミニウム電解コンデンサの作動時の断面図である。
【図6】従来の構造に係るアルミニウム電解コンデンサの断面図である。
【符号の説明】
1a、1b・・・外部引出し電極
2a、2b・・・電極引出しリード
3・・・弾性封口体
4・・・金属ケース
5・・・コンデンサ素子
6・・・スリーブ
7・・・リード肩部
8・・・ケース防爆弁
9a、9b・・・ハトメ形外部引出し電極
10a、10b・・・電極引出しリード折り曲げ固定部
11・・・電極保持部材
12・・・凸部
13a、13b・・・電極引出しリード薄肉部
14・・・コンデンサ本体
15・・・変形防止用突起
16・・・突起
17a、17b・・・リード引出し孔
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an aluminum electrolytic capacitor, and more particularly, to an electrolytic capacitor having an open mode security mechanism.
[0002]
[Prior art]
Aluminum electrolytic capacitors are widely used for consumer equipment, industrial equipment, and the like, and a typical structure thereof is shown in FIG. Capacitor element 5 in which an anode foil and a cathode foil made of aluminum foil are wound through a separator is impregnated with an electrolytic solution, and the capacitor element 5 is accommodated in metal case 4. 2 is hermetically sealed by an elastic sealing body 3 through which 2 penetrates. Conventionally, an aluminum electrolytic capacitor has a problem that the internal pressure of the aluminum case 4 is increased by hydrogen gas generated during energization. Then, due to the increase of the internal pressure, for example, a problem such as the elastic sealing body 3 jumping out with an explosion sound occurs. For this reason, a safety mechanism that releases the internal gas before the internal pressure of the aluminum case 4 becomes abnormally high due to the thin wall portion formed on the bottom side of the aluminum case 4 is used. Yes.
[0003]
[Problems to be solved by the invention]
However, since such an explosion-proof structure employs a structure that releases the internal gas, there is a problem that the electrolytic solution impregnated in the capacitor element 5 is blown out in the form of a mist when the valve is operated. To do. Here, as the electrolytic solution, a conductive one is used, and since most of the combustible materials are used, when the sprayed electrolytic solution adheres to the circuit pattern or the like, the pattern may be short-circuited, In some cases, there is a risk of ignition.
[0004]
In order to cope with such a situation, various devices have been studied that can prevent malfunctions such as short-circuiting or ignition by causing the capacitor itself to be open when an abnormality occurs in the aluminum electrolytic capacitor.
However, all of the devices that have been studied in the past only require a large space inside the capacitor, or are extremely complicated in structure, reducing the advantages of the small and inexpensive aluminum electrolytic capacitor. It was.
[0005]
Therefore, in view of the above problems, the present invention has an object to provide a small and inexpensive aluminum electrolytic capacitor having an open mode security mechanism.
[0006]
[Means for Solving the Problems]
In the present invention, an electrolytic solution is impregnated into a capacitor element 5 in which an anode foil and a cathode foil made of an aluminum foil to which electrode lead leads 2a and 2b are connected is wound through a separator, and the capacitor element 5 is attached to a metal case 4 In an electrolytic capacitor that is housed and the opening of the metal case 4 is sealed with an elastic sealing body 3,
An electrode lead with which the convex portion 12 having a hollow portion provided in the elastic sealing body 3 and the electrode holding member 11 to which the eyelet-shaped external lead electrodes 9a and 9b are fixed are in contact with each other and the weak portions 13a and 13b are provided. The external lead 1a, 1b connected to 2a, 2b is covered with the eyelet type external lead electrode 9a, 9b and protruded, and the external lead 1a, 1b is fixed to the eyelet type external lead electrode 9a, 9b. An aluminum electrolytic capacitor characterized by the following.
[0007]
The hollow eyelet-shaped external lead electrodes 9a and 9b are made of a solderable metal such as iron, copper, or brass.
[0008]
The elastic sealing body 3 is mainly composed of isobutylene, isoprene, and rubber IIR, and the elastic sealing body 3 is provided with a hollow convex portion 12 having a thin-walled portion that can be deformed to the outside by increasing the internal pressure of the case. .
[0009]
A deformation preventing protrusion 15 is provided at the center of the electrode holding member 11, and a plurality of protrusions 16 are provided on the periphery of the protrusion so as to be substantially flush with the protrusion.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
In the aluminum electrolytic capacitor according to the present invention, the convex portion 12 having a hollow portion provided in the elastic sealing body 3 is brought into contact with the electrode holding material 11 to which the eyelet-shaped external lead electrodes 9a and 9b are fixed, and the fragile portion. The external lead leads 1a and 1b connected to the electrode lead leads 2a and 2b provided with 13a and 13b are projected by covering the eyelet-type external lead electrodes 9a and 9b with the crown-type external lead electrodes 9a and 9b. External drawer leads 1a and 1b are fixed.
[0011]
The hollow eyelet-shaped external lead electrodes 9a and 9b are made of a solderable metal such as iron, copper, or brass.
[0012]
The elastic sealing body 3 is mainly composed of isobutylene, isoprene, and rubber IIR, and the elastic sealing body 3 is provided with a hollow convex portion 12 having a thin-walled portion that can be deformed to the outside by increasing the internal pressure of the case. .
[0013]
A deformation preventing protrusion 15 is provided at the center of the electrode holding member 11, and a plurality of protrusions 16 are provided on the periphery of the protrusion so as to be substantially flush with the protrusion.
[0014]
【Example】
Hereinafter, the present invention will be described with reference to the embodiments shown in FIGS.
[0015]
FIG. 1 is a sectional view of an aluminum electrolytic capacitor with a security mechanism of the present invention.
Hollow eyelet type external lead electrodes 9a and 9b are fixed to the electrode holding member 11, and lead holes 17a and 17b are provided at the tips of the lead electrodes.
Further, the external lead leads 1a and 1b are connected to the electrode lead leads (2a and 2b) provided with the weak portions (13a and 13b) for blocking the adhesion with the capacitor element.
The hollow eyelet-shaped external lead electrodes 9a, 9b of the electrode holding member 11 are crowned on the external lead leads 1a, 1b, pushed up until the hollow convex portion 12 of the elastic sealing member 3 contacts the electrode holding member 11, and the lead is drawn out. External lead leads 1a and 1b are projected from holes 17a and 17b, which are fixed to eyelet type external lead electrodes 9a and 9b to serve as external electrode terminals.
[0016]
FIG. 2 shows an electrode holding member 11 to which eyelet-shaped external extraction electrodes 9a and 9b into which electrode extraction leads can be inserted are fixed, and extraction holes (17a and 17b) are provided at the tips thereof. A capacitor body 14 is inserted into the inner surface of the electrode holding member 11.
[0017]
FIG. 3 shows an aluminum electrolytic capacitor main body using an elastic sealing body 3 provided with a deformable portion 12 that can be deformed outward by a pressure increase in the capacitor case, and electrode lead leads 2a and 2b having thin portions 13a and 13b. Other members use conventional ones.
[0018]
FIG. 4 is a perspective view of an aluminum electrolytic capacitor with a security mechanism of the present invention, in which a deformation preventing projection 15 is provided at the center of the electrode holding member 11, and a plurality of projections 16 are formed so as to be substantially flush with the projection. Therefore, when soldering the capacitor to the substrate, a space is formed between the capacitor and the flux gas generated during the soldering can be released.
[0019]
FIG. 5 is a cross-sectional view when the aluminum electrolytic capacitor with a security mechanism of the present invention is operated. The deformed portion 12 of the elastic sealing member 3 deformed outward due to the pressure increase in the capacitor case is shown in FIG. The capacitor body is displaced by the repulsive stress, tensile stress is generated in the electrode lead that is press-fixed to the electrode holding member, and the thin portions 13a and 13b provided in advance on the electrode lead are broken to open the state. Become.
[0020]
【The invention's effect】
As described above, in the aluminum electrolytic capacitor according to the present invention, when the pressure in the capacitor case increases, the deformed portion 12 of the elastic sealing body 3 pushes up the electrode holding member 11, and the electrode lead ( 2a, 2b) breaks the fragile parts (13a, 13b) to cut off the connection between the electrode lead (2a, 2b) and the capacitor element 5; therefore, when an abnormality occurs in the capacitor, the capacitor itself opens. It becomes a state, and it is possible to prevent problems such as short circuit or ignition.
Further, since the deformation preventing projection 15 is provided at the center of the electrode holding member 11, the electrode holding member 11 can be prevented from being deformed, and the peripheral portion of the deformation preventing projection 15 is substantially flush with the projection. Thus, when the capacitor is soldered to the substrate, a space is formed between the capacitor and the substrate, and flux gas generated during soldering can be released.
Accordingly, an aluminum electrolytic capacitor having a simple structure and incorporating a highly reliable safety mechanism can be provided in a small size and at a low cost.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of an aluminum electrolytic capacitor with a security mechanism according to an embodiment of the present invention.
FIG. 2 is a cross-sectional view of an electrode holding member according to an embodiment of the present invention.
FIG. 3 is a cross-sectional view of an aluminum electrolytic capacitor body according to an embodiment of the present invention.
FIG. 4 is a perspective view of an aluminum electrolytic capacitor with a security mechanism according to an embodiment of the present invention.
FIG. 5 is a cross-sectional view of an aluminum electrolytic capacitor with a safety mechanism according to an embodiment of the present invention during operation.
FIG. 6 is a cross-sectional view of an aluminum electrolytic capacitor according to a conventional structure.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1a, 1b ... External extraction electrode 2a, 2b ... Electrode extraction lead 3 ... Elastic sealing body 4 ... Metal case 5 ... Capacitor element 6 ... Sleeve 7 ... Lead shoulder 8・ ・ ・ Case explosion-proof valves 9a, 9b ... Eyelet type external lead electrodes 10a, 10b ... Electrode lead lead bending fixing part 11 ... Electrode holding member 12 ... Convex parts 13a, 13b ... Electrode lead Lead thin portion 14 ... capacitor main body 15 ... deformation preventing projection 16 ... projection 17a, 17b ... lead extraction hole

Claims (4)

電極引出しリード(2a、2b)を接続したアルミニウム箔からなる陽極箔と陰極箔とをセパレータを介して巻回したコンデンサ素子(5)に電解液を含浸し、該コンデンサ素子(5)を金属ケース(4)に収納し、該金属ケース(4)の開口部を弾性封口体(3)で封止してなる電解コンデンサにおいて、
弾性封口体(3)に設けた中空部を有する凸部(12)と、ハトメ形外部引出し電極(9a、9b)を固定した電極保持材(11)とを当接し、かつ脆弱部(13a、13b)が設けられた電極引出しリード(2a、2b)に接続する外部引出しリード(1a、1b)に上記ハトメ形外部引出し電極(9a、9b)を被冠して突き出し、該ハトメ形外部引出し電極(9a、9b)に上記外部引出しリード(1a、1b)を固定したことを特徴とするアルミニウム電解コンデンサ。
An electrolytic solution is impregnated in a capacitor element (5) in which an anode foil and a cathode foil made of an aluminum foil connected with electrode lead (2a, 2b) are wound through a separator, and the capacitor element (5) is placed in a metal case. In an electrolytic capacitor which is housed in (4) and the opening of the metal case (4) is sealed with an elastic sealing body (3),
The convex portion (12) having a hollow portion provided in the elastic sealing body (3) and the electrode holding material (11) to which the eyelet-shaped external lead electrodes (9a, 9b) are fixed are brought into contact with each other, and the fragile portion (13a, 13b) is projected onto the external lead (1a, 1b) connected to the electrode lead (2a, 2b) provided with the above-mentioned eyelet-shaped external lead electrode (9a, 9b). An aluminum electrolytic capacitor characterized in that the external lead (1a, 1b) is fixed to (9a, 9b).
上記の中空のハトメ形外部引出し電極(9a、9b)は、鉄、銅、真鍮等の半田付け可能な金属からなることを特徴とする請求項1のアルミニウム電解コンデンサ。2. The aluminum electrolytic capacitor according to claim 1, wherein the hollow eyelet-shaped external lead electrode (9a, 9b) is made of a solderable metal such as iron, copper, or brass. 上記弾性封口体(3)は、主たる材質がイソブチレン・イソプレン・ラバー(IIR)からなり、該弾性封口体(3)にケース内圧上昇により外側に変形可能な薄肉部を有する中空の凸部(12)を設けたことを特徴とする請求項1の電解コンデンサ。The elastic sealing body (3) is mainly composed of isobutylene, isoprene, and rubber (IIR), and the elastic sealing body (3) has a hollow convex portion (12) having a thin-walled portion that can be deformed to the outside by increasing the internal pressure of the case. The electrolytic capacitor according to claim 1, further comprising: 上記電極保持部材(11)の中央に変形防止用突起(15)を設け、該突起の周辺部に該突起とほぼ同一平面をなすように複数の突起(16)を設けたことを特徴とする請求項1のアルミニウム電解コンデンサ。A deformation preventing projection (15) is provided at the center of the electrode holding member (11), and a plurality of projections (16) are provided on the periphery of the projection so as to be substantially flush with the projection. The aluminum electrolytic capacitor according to claim 1.
JP13657296A 1996-05-30 1996-05-30 Electrolytic capacitor Expired - Fee Related JP3683344B2 (en)

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JP3683344B2 true JP3683344B2 (en) 2005-08-17

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JP2012074561A (en) * 2010-09-29 2012-04-12 Omron Corp Socket for electrolytic capacitor
CN115036140B (en) * 2022-06-24 2023-08-25 南通新三能电子有限公司 Slender long-life aluminum electrolytic capacitor

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