JP3678592B2 - Telescopic cylinder mounting structure in boom device - Google Patents

Telescopic cylinder mounting structure in boom device Download PDF

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Publication number
JP3678592B2
JP3678592B2 JP32248898A JP32248898A JP3678592B2 JP 3678592 B2 JP3678592 B2 JP 3678592B2 JP 32248898 A JP32248898 A JP 32248898A JP 32248898 A JP32248898 A JP 32248898A JP 3678592 B2 JP3678592 B2 JP 3678592B2
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JP
Japan
Prior art keywords
boom
cylinder
telescopic
hose
opening
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP32248898A
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Japanese (ja)
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JP2000142976A (en
Inventor
久晃 小林
伸佐久 千々岩
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kyokuto Kaihatsu Kogyo Co Ltd
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Kyokuto Kaihatsu Kogyo Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/04Devices for both conveying and distributing
    • E04G21/0418Devices for both conveying and distributing with distribution hose
    • E04G21/0436Devices for both conveying and distributing with distribution hose on a mobile support, e.g. truck

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Forklifts And Lifting Vehicles (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
  • Air Transport Of Granular Materials (AREA)
  • Jib Cranes (AREA)

Description

【0001】
【発明の属する技術分野】
本発明はコンクリートポンプ車等に搭載されるブーム装置に関するものである。
【0002】
【従来の技術】
従来、コンクリートポンプ車のブーム装置は特開昭55−161727号公報に開示されている如く、基部側ブームに先部側ブームを伸縮可能に設け、基部側ブームにはコンクリートポンプに接続されたコンクリートを移送する配管を沿設してあり、この配管の先部にはホースを接続してあり、先部側ブームを手動にて伸縮させることによりホースの長さを調整し、生コンクリートの打設場所を任意に変更できるようになっている。
【0003】
【発明が解決しようとする課題】
ところで前記構造にあっては、先部側ブームを伸縮させる際、先部側ブームには先部側ブームに支持されたホースの自重が作用するため作業者に多大な労力を強いることになる。
このため基部側ブーム内と先端側ブーム内とにシリンダの各端部を軸支し、シリンダを伸縮させることにより先部側ブームの伸縮作業を行えるようにするものがある。しかしこの構造にあっては、シリンダに使用されるチェック弁、油圧配管等をブーム内に配設する必要があるため、シリンダのメンテナンス作業をする際には、シリンダをブームから取り外さなくてはならないため、メンテナンス作業に多大な時間を有するという欠点が生じる。
そこで本発明は伸縮ブームの伸縮作業をシリンダにて簡単容易に行えるとともに、シリンダのメンテナンス作業を容易に行うことができるブーム装置における伸縮シリンダ取付構造を提供するものである。
【0004】
【課題を解決するための手段】
本発明は、複数のブームを屈折可能に連結してなる基部ブームと、基部ブームの先部に屈折可能に連結された伸縮ブームとからなるブーム装置において、前記伸縮ブームは外筒内に内筒を伸縮可能に設け、外筒内と内筒内とに内筒伸縮用の伸縮シリンダの各端部を軸支し、屈折した基部ブームの下方に屈折格納させた伸縮ブームの外筒の側面若しくは下面に開口部を形成し、前記開口部には伸縮シリンダに油圧ホース等を接続しうる接続部材を開口部より外部に突出した状態で配設したことを特徴とするものである。
【0005】
これにより伸縮シリンダのメンテナンス作業を他のブームに干渉することなく、伸縮ブームの外部から容易に行うことができる。
【0006】
【発明の実施の形態】
以下、本発明の実施の形態を図面にて説明すると、図1及び図2において、1はコンクリートポンプ車の車体であって、該車体1上には車体1前部にブーム装置2を、車体1後部にコンクリートポンプ3とホッパ4とを搭載している。
前記ブーム装置2は屈折可能な基部ブーム5と伸縮可能な伸縮ブーム6とからなり、走行時には図1の如く車体1上に折り畳まれた格納位置にあり、打設作業時には図2の如く伸長させて打設作業を行うようになっている。
【0007】
前記基部ブーム5は、車体1上に旋回可能に設けられた旋回台7に取付支柱8を立設し、前記取付支柱8の上端に第1ブーム9の基端を軸支してあり、取付支柱8に設けた第1シリンダ10により第1ブーム9が起伏するようになっている。前記第1ブーム9の先端には第2ブーム11の基端を軸支してあり、前記第2ブーム11に設けた第2シリンダ12により第2ブーム11が起伏するようになっている。
【0008】
前記伸縮ブーム6は、第2ブーム11の先端に軸支され、第2ブーム11に設けられた第3シリンダ13により起伏するようになっている。また前記伸縮ブーム6は図4及び図5に示す如く外筒14に内筒15を伸縮自在に設けてなり、前記外筒14内と内筒15内には、内筒15を伸縮させるための伸縮シリンダ16が配設されている。前記伸縮シリンダ16の基部は内筒15に軸支され、ロッド17はその先部をボス部18に嵌挿されたピン19に軸支されている。
【0009】
前記ロッド17先部の近接位置であって、ブーム装置2格納位置における外筒14の下面には開口部20を形成してあり、前記開口部20には接続部材21を外筒14の下方に突出した状態で配設し、前記接続部材21はその下面からボルト22にて伸縮シリンダ16のロッド17先部に固定されている。前記接続部材21はチェック弁(図示せず)を内装し、前記開口部20より下方位置の側面には油圧ホース等(図示せず)を接続するための接続口23を設けてある。
これにより伸縮シリンダ16のメンテナンス作業をする際には、伸縮ブーム6の外部から容易に行うことができるようになっている。
【0010】
前記各ブーム5、6にはコンクリートポンプ3の吐出管24に接続された移送配管25を沿設し、前記移送配管25の先部には図3に示す如く可撓性の打設ホース26を接続してある。前記打設ホース26は、伸縮ブーム6の内筒15先端に設けられたホースガイド27により案内支持されるようになっており、打設場所によって伸縮ブーム6を伸縮させて打設ホース26の長さを適宜変更することにより打設ホース26先端部を操作しやすいようになっている。
28は車体1後部に設けられた固縛部材で、図1のブーム装置2格納時に打設ホース26の先端部を固定するようになっている。
【0011】
以下前記ホースガイド27について説明すると、前記ホースガイド27は図6乃至図9に示す如く、略円弧状に形成された左右一対の上部支持部材29間に略半円弧状のガイド部材30を所定間隔を設けて複数個設けてある。前記上部支持部材29の基部には側方に突出した連結部材31を固定してあり、前記連結部材31は前記内筒15の先部側面に固定された固定部材32にボルト33止めされている。
【0012】
前記ガイド部材30の底部には略円弧状に形成された左右一対の下部支持部材34を固定してあり、前記下部支持部材34には溝部35を所定間隔を設けて複数個穿設してある。前記各溝部35には打設ホース26の下面を支持しうるガイドローラ36の軸部37をナット38にて軸支してあり、打設ホース26が移動するとガイドローラ36が回転し、摩擦抵抗が非常に小さくなくなるようになっている。前記ガイドローラ36の外周面には打設ホース26の外形に合わせた鼓状のガイド面39を形成してあり、打設ホース26が左右へ蛇行するのを防止するようになっている。
【0013】
40は前記上部支持部材29間に軸支された補助ローラで、前記補助ローラ40にて打設ホース26がホースガイド27から外れるのを防止するようになっている。
41はホースガイド27を補強するための補強部材で、該補強部材41は一端を連結部材31に固定し他端を上部支持部材29先部のガイド部材30に固定してある。
【0014】
尚、本実施の形態ではコンクリートポンプ車について説明したが、その他高所作業車、クレーン等でも同様の作用効果を有するものである。また伸縮シリンダのロッド部を外筒に軸支してあるが伸縮シリンダの基部を外筒に軸支しても良い。また開口部を外筒の下面に形成してあるが、側面に設けても同様の作用効果を有するものである。
【0015】
さらに本実施の形態では、接続部材にチェック弁を内装してあるが、開口部より外部に突出された接続部材に設けるようにしても同様の作用効果を有するものである。
本発明は前記の如き構成で、次に作用について説明する。
生コンクリートの打設作業を行うには、まず図1の格納位置から第1ブーム9、第2ブーム11及び伸縮ブーム6を起立させ伸縮ブーム6の先端を打設場所に近接させ、打設ホース26を打設場所に臨ませる。その状態で生コンクリートをホッパ4内に入れ、コンクリートポンプ3を作動させると、生コンクリートは吐出管24から移送配管25に圧送され、打設ホース26により打設場所にてホッパ4内に供給された生コンクリートを移送配管25、打設ホース26を通って打設させる。
【0016】
続いて近くの打設場所にて打設作業を行う場合には、基部ブーム5を起伏作動させることなく、伸縮ブーム6の伸縮シリンダ16により伸縮ブーム6を伸長させ、図2の如く打設ホース26の長さを適宜変更しながら打設ホース26の先端部を打設場所に移動させる。その際、打設ホース26はホースガイド27のガイドローラ36上を移動するため、摩擦抵抗が小さくスムーズに案内させることができる。
【0017】
その後、前記と同様に生コンクリートを打設する。
打設作業終了後は、伸縮シリンダ16により伸縮ブーム6を収縮させた後、各油圧シリンダ10、12、13を収縮または伸長作動させることにより各ブーム6、9、11を屈折させて車体1上に格納させる。
ところで打設作業終了後は定期的にメンテナンス作業を行うが、伸縮シリンダ16の場合は、接続口23に接続された油圧ホース等を取り外した後、ボルト22を外して接続部材21を伸縮シリンダ16から下方に取り出し、チェック弁等のメンテナンスを行う。
その際、前記接続口23及びボルト22は伸縮ブーム6より外部にあるため、メンテナンス作業を容易に行うことができる。また前記開口部20はブーム装置2格納位置における外筒14の下面に形成されているため、他のブームに干渉することなくメンテナンス作業を簡単容易に行うことができる。
【0018】
【発明の効果】
以上のように発明によれば、伸縮シリンダを内部に配設した外筒の側面若しくは下面に開口部を設け、前記開口部には伸縮シリンダに油圧ホース等を接続しうる接続部材を開口部より外部に突出した状態で配設するようにしたので、伸縮シリンダのメンテナンス作業を伸縮ブームの外部から他のブームに干渉することなく、容易に行うことができる。
【図面の簡単な説明】
【図1】 本発明の全体図である。
【図2】 図1のブーム装置伸長時の側面図である。
【図3】図1のブーム装置先部の拡大平面図である。
【図4】 伸縮ブームの側部断面図である。
【図5】 図4の要部縦断面図である。
【図6】 ホースガイドの側面図である。
【図7】 図6のホースガイドの正面図である。
【図8】 図6のガイドローラの拡大図である。
【図9】 図8の矢視断面図である。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a boom device mounted on a concrete pump truck or the like.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, as disclosed in JP-A-55-161727, a boom device for a concrete pump car is provided with a front-side boom that can be expanded and contracted on a base-side boom, and the base-side boom is connected to a concrete pump. The hose is connected to the end of this pipe, and the length of the hose is adjusted by manually extending and retracting the front side boom, and ready-mixed concrete is placed. The location can be changed arbitrarily.
[0003]
[Problems to be solved by the invention]
By the way, in the said structure, when expanding and contracting a front part side boom, since the dead weight of the hose supported by the front part side boom acts on a front part side boom, an operator will be forced a great labor.
For this reason, there is a type in which each end portion of the cylinder is pivotally supported in the base side boom and the tip side boom, and the front side boom can be expanded and contracted by extending and contracting the cylinder. However, with this structure, it is necessary to dispose the check valve, hydraulic piping, etc. used in the cylinder in the boom, so the cylinder must be removed from the boom when performing maintenance work on the cylinder. For this reason, there is a drawback in that the maintenance work takes a lot of time.
Therefore, the present invention provides a telescopic cylinder mounting structure in a boom device that can easily and easily perform telescopic work of the telescopic boom with a cylinder and can easily perform maintenance work on the cylinder.
[0004]
[Means for Solving the Problems]
The present invention relates to a boom device including a base boom formed by connecting a plurality of booms so as to be able to bend, and a telescopic boom connected to a front part of the base boom so as to be able to bend, and the telescopic booms are arranged inside an outer cylinder. The side of the outer cylinder of the telescopic boom or the side of the outer cylinder of the telescopic boom that is refracted and stored below the refracted base boom An opening is formed on the lower surface, and a connecting member capable of connecting a hydraulic hose or the like to the telescopic cylinder is disposed in the opening so as to protrude outward from the opening .
[0005]
Thereby, maintenance work of the telescopic cylinder can be easily performed from the outside of the telescopic boom without interfering with other booms .
[0006]
DETAILED DESCRIPTION OF THE INVENTION
DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described below with reference to the drawings. In FIGS. 1 and 2, reference numeral 1 denotes a vehicle body of a concrete pump vehicle. 1 A concrete pump 3 and a hopper 4 are mounted on the rear part.
The boom device 2 comprises a base boom 5 that can be bent and a telescopic boom 6 that can be expanded and contracted, and is in a retracted position folded on the vehicle body 1 as shown in FIG. 1 during traveling, and is extended as shown in FIG. To perform the installation work.
[0007]
The base boom 5 is provided with a mounting column 8 erected on a swivel 7 that is turnable on the vehicle body 1, and a base end of the first boom 9 is pivotally supported on the upper end of the mounting column 8. The first boom 9 is raised and lowered by the first cylinder 10 provided on the support column 8. The base end of the second boom 11 is pivotally supported at the distal end of the first boom 9, and the second boom 11 is raised and lowered by a second cylinder 12 provided on the second boom 11.
[0008]
The telescopic boom 6 is pivotally supported at the tip of the second boom 11 and is undulated by a third cylinder 13 provided on the second boom 11. 4 and 5, the telescopic boom 6 is provided with an inner cylinder 15 in an outer cylinder 14 so that the inner cylinder 15 can be expanded and contracted. The inner cylinder 15 extends and contracts in the outer cylinder 14 and the inner cylinder 15. A telescopic cylinder 16 is provided. The base portion of the telescopic cylinder 16 is pivotally supported by the inner cylinder 15, and the rod 17 is pivotally supported by a pin 19 that is inserted into the boss portion 18.
[0009]
An opening 20 is formed on the lower surface of the outer cylinder 14 at a position close to the tip of the rod 17 and in the retracted position of the boom device 2, and a connecting member 21 is provided below the outer cylinder 14 in the opening 20. The connecting member 21 is fixed to the front end of the rod 17 of the telescopic cylinder 16 with a bolt 22 from its lower surface. The connection member 21 includes a check valve (not shown), and a connection port 23 for connecting a hydraulic hose or the like (not shown) is provided on a side surface below the opening 20.
Thereby, when the maintenance work of the telescopic cylinder 16 is performed, it can be easily performed from the outside of the telescopic boom 6.
[0010]
Each boom 5, 6 is provided with a transfer pipe 25 connected to the discharge pipe 24 of the concrete pump 3, and a flexible driving hose 26 is provided at the tip of the transfer pipe 25 as shown in FIG. Connected. The placement hose 26 is guided and supported by a hose guide 27 provided at the distal end of the inner cylinder 15 of the telescopic boom 6. The tip of the placing hose 26 can be easily operated by appropriately changing the height.
Reference numeral 28 denotes a securing member provided at the rear portion of the vehicle body 1 so as to fix the distal end portion of the placing hose 26 when the boom device 2 of FIG. 1 is stored.
[0011]
Hereinafter, the hose guide 27 will be described. As shown in FIGS. 6 to 9, the hose guide 27 has a substantially semicircular arc guide member 30 between a pair of left and right upper support members 29 formed in a substantially arc shape. A plurality are provided. A connecting member 31 protruding laterally is fixed to the base portion of the upper support member 29, and the connecting member 31 is fixed to a fixing member 32 fixed to the front side surface of the inner cylinder 15 with a bolt 33. .
[0012]
A pair of left and right lower support members 34 formed in a substantially arc shape are fixed to the bottom of the guide member 30, and a plurality of groove portions 35 are formed in the lower support member 34 at predetermined intervals. . A shaft portion 37 of a guide roller 36 that can support the lower surface of the placement hose 26 is pivotally supported by a nut 38 in each of the groove portions 35. When the placement hose 26 moves, the guide roller 36 rotates to cause frictional resistance. Is no longer very small. A drum-shaped guide surface 39 corresponding to the outer shape of the placement hose 26 is formed on the outer peripheral surface of the guide roller 36 to prevent the placement hose 26 from meandering left and right.
[0013]
Reference numeral 40 denotes an auxiliary roller that is pivotally supported between the upper support members 29, and prevents the placement hose 26 from being detached from the hose guide 27 by the auxiliary roller 40.
Reference numeral 41 denotes a reinforcing member for reinforcing the hose guide 27, and the reinforcing member 41 has one end fixed to the connecting member 31 and the other end fixed to the guide member 30 at the tip of the upper support member 29.
[0014]
In this embodiment, the concrete pump truck has been described. However, other aerial work platforms, cranes, and the like have the same effects. Further, although the rod portion of the telescopic cylinder is pivotally supported on the outer cylinder, the base portion of the telescopic cylinder may be pivotally supported on the outer cylinder. Moreover, although the opening is formed in the lower surface of the outer cylinder, even if it is provided on the side surface, the same effect is obtained.
[0015]
Further, in the present embodiment, the check valve is built in the connection member, but the same effect can be obtained even if the check valve is provided on the connection member protruding outward from the opening.
The present invention is constructed as described above, and the operation will be described next.
In order to perform the placing operation of ready-mixed concrete, first, the first boom 9, the second boom 11 and the telescopic boom 6 are erected from the storage position shown in FIG. 26 is placed at the placement site. When the ready-mixed concrete is put into the hopper 4 in this state and the concrete pump 3 is operated, the ready-mixed concrete is pumped from the discharge pipe 24 to the transfer pipe 25 and is supplied into the hopper 4 by the driving hose 26 at the placement site. The ready-mixed concrete is driven through the transfer pipe 25 and the driving hose 26.
[0016]
Subsequently, when performing a driving operation at a nearby driving site, the telescopic boom 6 is extended by the telescopic cylinder 16 of the telescopic boom 6 without causing the base boom 5 to move up and down, and the driving hose as shown in FIG. The tip of the placing hose 26 is moved to the placement place while appropriately changing the length of the placement 26. At this time, since the driving hose 26 moves on the guide roller 36 of the hose guide 27, the frictional resistance is small and can be smoothly guided.
[0017]
Thereafter, ready-mixed concrete is placed in the same manner as described above.
After the driving operation is finished, the telescopic boom 6 is contracted by the telescopic cylinder 16, and then the booms 6, 9, 11 are refracted by operating the hydraulic cylinders 10, 12, 13 to contract or extend, so To store.
By the way, the maintenance work is periodically performed after the placing work is completed. In the case of the expansion / contraction cylinder 16, after removing the hydraulic hose and the like connected to the connection port 23, the bolt 22 is removed and the connection member 21 is connected to the expansion / contraction cylinder 16. Remove from the bottom and perform maintenance such as check valves.
At that time, since the connection port 23 and the bolt 22 are located outside the telescopic boom 6, maintenance work can be easily performed. Further, since the opening 20 is formed on the lower surface of the outer cylinder 14 in the boom device 2 retracted position, maintenance work can be easily and easily performed without interfering with other booms.
[0018]
【The invention's effect】
According to the present invention as described above, an opening is provided a telescopic cylinder on the side surface or lower surface of the outer cylinder which is disposed therein, a connecting member may connect the hydraulic hoses or the like telescopic cylinder is in the opening opening since so disposed in a state of being more protruding to the outside, without interfering the maintenance of the telescopic cylinders or outside et another boom telescopic boom can be carried out easily.
[Brief description of the drawings]
FIG. 1 is an overall view of the present invention.
FIG. 2 is a side view when the boom device of FIG . 1 is extended .
FIG. 3 is an enlarged plan view of the boom device front part of FIG . 1 ;
FIG. 4 is a side sectional view of the telescopic boom.
5 is a principal part longitudinal cross sectional view of FIG.
FIG. 6 is a side view of a hose guide.
7 is a front view of the hose guide of FIG. 6. FIG .
FIG. 8 is an enlarged view of the guide roller of FIG.
9 is a cross-sectional view taken along the arrow in FIG.

Claims (1)

複数のブームを屈折可能に連結してなる基部ブームと、基部ブームの先部に屈折可能に連結された伸縮ブームとからなるブーム装置において、前記伸縮ブームは外筒内に内筒を伸縮可能に設け、外筒内と内筒内とに内筒伸縮用の伸縮シリンダの各端部を軸支し、屈折した基部ブームの下方に屈折格納させた伸縮ブームの外筒の側面若しくは下面に開口部を形成し、前記開口部には伸縮シリンダに油圧ホース等を接続しうる接続部材を開口部より外部に突出した状態で配設してなるブーム装置における伸縮シリンダ取付構造。 In a boom device comprising a base boom formed by connecting a plurality of booms so as to be able to bend, and a telescopic boom connected bendably to the tip of the base boom, the telescopic boom can extend and retract the inner cylinder within the outer cylinder. An opening is provided on the side or lower surface of the outer cylinder of the telescopic boom that is provided in the outer cylinder and in the inner cylinder with the ends of the telescopic cylinder for extending and retracting the inner cylinder being refracted and stored below the refracted base boom. A telescopic cylinder mounting structure in a boom device in which a connecting member capable of connecting a hydraulic hose or the like to the telescopic cylinder is provided in the opening so as to protrude outward from the opening .
JP32248898A 1998-11-12 1998-11-12 Telescopic cylinder mounting structure in boom device Expired - Lifetime JP3678592B2 (en)

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JP32248898A JP3678592B2 (en) 1998-11-12 1998-11-12 Telescopic cylinder mounting structure in boom device

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JP3678592B2 true JP3678592B2 (en) 2005-08-03

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Publication number Priority date Publication date Assignee Title
CN102535855A (en) * 2012-02-17 2012-07-04 三一重工股份有限公司 Rotatable cantilever crane and concrete pump truck
DE102012213729A1 (en) * 2012-08-02 2014-02-06 Putzmeister Engineering Gmbh Concrete distributor boom for concrete pumps

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