JP3668482B2 - Control equipment - Google Patents

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JP3668482B2
JP3668482B2 JP2003284825A JP2003284825A JP3668482B2 JP 3668482 B2 JP3668482 B2 JP 3668482B2 JP 2003284825 A JP2003284825 A JP 2003284825A JP 2003284825 A JP2003284825 A JP 2003284825A JP 3668482 B2 JP3668482 B2 JP 3668482B2
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aspect information
control device
abnormal
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abnormality
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JP2005056051A (en
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隆 小成
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阪神エレクトリック株式会社
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Description

本発明は、機器を構成する被制御部の各々を制御する制御機器に関するものである。   The present invention relates to a control device that controls each of the controlled parts constituting the device.

給湯器等の制御装置では、予め各異常状態に応じた番号を外部不揮発性記憶素子に記憶しておき、異常状態が発生した場合、その番号を付与し、メンテナンス時にはその番号に基づいて故障の修理を行うようになっている。   In a control device such as a water heater, a number corresponding to each abnormal state is stored in advance in the external nonvolatile memory element, and when an abnormal state occurs, the number is assigned, and during maintenance, a failure is determined based on that number. It is supposed to be repaired.

その異常状態の来歴は過去より順番に記憶され、記億容量が一杯になった場合、最も古い番号から消去され、今回の新たな番号が記憶される。   The history of the abnormal state is stored in order from the past, and when the storage capacity becomes full, the oldest number is deleted and the new number of this time is stored.

しかし、上記のように、時間の来歴のみに優先順位が設けられていると、軽微な問題が何回か続いて過去の異常状態を消去する場合、重大な異常状態であるにも関わらず、消去されてしまう。   However, as described above, if priority is set only for the history of time, if a minor problem continues several times and erases the past abnormal state, it is a serious abnormal state, It will be erased.

例えば、給湯器の最重要項目である給湯の温度に関する異常は重大な問題である。軽微な異常としては風呂の栓が抜けており湯張りが出来ないなどがある。メンテナンス時において問題となるのは、給湯温異常の問題が大きく、その優先度としては非常に高いが、時系列的に記臆するのみの方式では、給湯温異常という重要な異常状態の記憶が消える可能性があった。   For example, abnormality relating to the temperature of hot water supply, which is the most important item of a water heater, is a serious problem. Minor abnormalities include the fact that the bath tub has been removed and the hot water cannot be filled. The problem at the time of maintenance is the problem of hot water supply temperature abnormality, which is very high as a priority, but with a method that only records in time series, memory of an important abnormal state of hot water supply temperature abnormality is stored. There was a possibility of disappearing.

そして、重大な異常状態の記憶が消去されると、それに対応する修理が行われないため、的確なメンテナンスを行うことができず、メンテナンスの信頼性も低下するという問題点を有していた。
特開2000−314554号公報
When the memory of a serious abnormal state is erased, the corresponding repair is not performed, so that accurate maintenance cannot be performed and the reliability of the maintenance is lowered.
JP 2000-314554 A

この発明は上記に鑑み提案されたもので、的確なメンテナンスを行うことができ、メンテナンスの信頼性も向上させることができる制御機器を提供することを目的とする。   The present invention has been proposed in view of the above, and an object of the present invention is to provide a control device that can perform accurate maintenance and can improve the reliability of maintenance.

上記目的を達成するために、請求項1に記載の発明は、当該制御機器を構成する被制御部の各々を制御する制御装置と、上記被制御部の各々の駆動状態を監視する駆動状態監視手段と、を備え、上記制御装置はさらに、上記駆動状態監視手段からの信号に基づいて被制御部が正常か否かの判別を行う異常判別手段と、上記異常判別手段により被制御部が異常であると判別されたとき、その異常が、予め登録されている複数の異常態様の何れに該当するかを判定する態様判定手段と、上記態様判定手段で判定した異常態様に付された態様情報を報知する報知手段と、上記態様情報を前回までの態様情報に加えて外部不揮発性記憶素子からなる所定の記憶領域に記憶するとともに、今回の態様情報を記憶するとその記憶容量を越えてしまうときは、予め登録されている優先順位に従い、前回までの態様情報から優先順位の低い態様情報を所定の記憶領域から消去し、その後今回の態様情報を所定の記憶領域に記憶させる処理を行う態様情報処理手段と、上記優先順位を書き換える書き換え手段と、を備える、ことを特徴としている。 In order to achieve the above object, the invention according to claim 1 is a control device that controls each of the controlled units that constitute the control device, and a driving state monitoring that monitors the driving state of each of the controlled units. Means for determining whether or not the controlled part is normal based on a signal from the driving state monitoring means, and the controlled part is abnormal by the abnormality determining means. When it is determined that the abnormality is, the mode determination unit that determines which of the plurality of previously registered abnormal modes corresponds, and the mode information attached to the abnormal mode determined by the mode determination unit In addition to the previous mode information, the above-mentioned mode information is stored in a predetermined storage area composed of an external non-volatile storage element , and when the current mode information is stored, the storage capacity is exceeded. Is According to the priority order that is previously registered, mode information processing means for performing processing for the low mode information from the mode information priority up to the previous erase from a predetermined storage area, then stores the current mode information in a predetermined storage area And a rewriting means for rewriting the priority order .

この発明の制御装置では、異常発生時にその異常の態様情報を所定の記憶領域に記憶するとその記憶容量を越えてしまうときは、予め登録されている優先順位に従い、前回までの態様情報から優先順位の低い態様情報を消去し、その後今回の態様情報を記憶させるようにしたので、重要な異常状態は消去されることなく、確実に継続して記憶することができる。したがって、その記憶情報に基づいて的確なメンテナンスを行うことができ、メンテナンスの信頼性も向上させることができる。   In the control device according to the present invention, when the abnormality mode information is stored in a predetermined storage area when the abnormality occurs, the storage capacity is exceeded. Since the mode information of the low level is erased and then the mode information of this time is stored, the important abnormal state can be surely and continuously stored without being erased. Therefore, accurate maintenance can be performed based on the stored information, and the reliability of maintenance can be improved.

以下にこの発明の実施の形態を図面に基づいて詳細に説明する。   Embodiments of the present invention will be described below in detail with reference to the drawings.

図1はこの発明の制御機器の全体構成を示す図である。この発明の制御機器は、図に示すように、当該制御機器を構成する被制御部A,B,…の各々を制御する制御装置1と、被制御部A,B,…の各々の駆動状態を監視する駆動状態監視手段2,2,…と、を備え、この制御装置1はさらに、異常判別手段3と、態様判定手段4と、態様情報処理手段5と、報知手段6とを備えている。ここで、被制御部A,B,…は、この制御機器が例えば浴槽の自動湯張り機器であれば、ガス流量制御弁や送風用ファン、給水流量制御弁等の制御される部材であり、また駆動状態監視手段2は、弁開度、ファン回転数、給水温、水位等を検出するセンサである。   FIG. 1 is a diagram showing the overall configuration of the control device of the present invention. As shown in the figure, the control device of the present invention includes a control device 1 that controls each of the controlled units A, B,... Constituting the control device, and a drive state of each of the controlled units A, B,. .., And the control apparatus 1 further includes abnormality determination means 3, aspect determination means 4, aspect information processing means 5, and notification means 6. Yes. Here, the controlled parts A, B,... Are controlled members such as a gas flow rate control valve, a blower fan, and a feed water flow rate control valve if this control device is, for example, an automatic hot water filling device for a bathtub. The driving state monitoring means 2 is a sensor that detects the valve opening, the fan rotation speed, the feed water temperature, the water level, and the like.

制御装置1は、CPU、ROM、RAMからなるマイクロコンピュータを中心に構成され、各手段3,4,5,6は、CPUがこの発明に係るプログラムに従って実行するソフトウェアの機能として構成されている。   The control device 1 is mainly composed of a microcomputer comprising a CPU, a ROM, and a RAM, and each means 3, 4, 5, 6 is configured as a software function that the CPU executes according to the program according to the present invention.

制御装置1を構成する各手段3,4,5,6のうち、異常判別手段3は、駆動状態監視手段2,2,…からの信号に基づいて被制御部A,B,…が正常か否かの判別を行う。そして、態様判定手段4は、異常判別手段3により被制御部A,B,…が異常であると判別されたとき、その異常が、記憶部7に予め登録されている複数の異常態様の何れに該当するかを判定する。なお、記憶部7には、様々な異常態様とそれに対応して付与された態様情報が記憶されている。例えばこの制御機器が浴槽の自動湯張り機器であれば、給湯温度上昇異常とその態様情報としての数字「1」、浴槽の水位異常とその態様情報としての数字「2」というようになっている。   Of the means 3, 4, 5, 6 constituting the control device 1, the abnormality determination means 3 is based on the signals from the drive state monitoring means 2, 2,. Determine whether or not. Then, when the abnormality determining unit 3 determines that the controlled units A, B,... Are abnormal, the mode determining unit 4 determines which of the plurality of abnormal modes registered in the storage unit 7 in advance. It is determined whether it corresponds to. Note that the storage unit 7 stores various abnormal modes and mode information given correspondingly. For example, if this control device is an automatic hot water filling device for a bathtub, a hot water supply temperature rise abnormality and a number “1” as its mode information, a water level abnormality in the bathtub and a number “2” as its mode information, etc. .

報知手段6は、態様判定手段4で判定した異常態様に付された態様情報(ここでは数字)を、例えば液晶画面に表示し、使用者に報知する。   The notification unit 6 displays the mode information (numbers here) attached to the abnormal mode determined by the mode determination unit 4 on a liquid crystal screen, for example, and notifies the user.

一方、態様情報処理手段5は、今回の態様情報を前回までの態様情報に加えて、記憶部8の第2領域8bに記憶する。また、今回の態様情報を記憶するとその記憶容量を越えてしまうときは、予め記憶部8の第1領域8aに登録されている優先順位に従い、前回までの態様情報から優先順位の低い態様情報を消去し、その後今回の態様情報を第2領域8bに記憶させる処理を行う。したがって、第2領域8bには、態様情報が時系列で順に配列され来歴として記憶されるようになる。   On the other hand, the mode information processing means 5 stores the current mode information in the second area 8b of the storage unit 8 in addition to the previous mode information. Further, when the mode information of this time is stored and the storage capacity is exceeded, the mode information having a lower priority level from the mode information of the previous time according to the priority level registered in the first area 8a of the storage unit 8 in advance. After that, a process of storing the current mode information in the second area 8b is performed. Therefore, the mode information is sequentially arranged in time series in the second area 8b and stored as history.

なお、優先順位は、例えば態様情報を表す数字が、「1,4,7,27,11,…」というように優先される順に配列されたもので、第2領域8bに記憶されている態様情報のうち、優先順位がより下位にある態様情報から先に消去されていく。   Note that the priorities are, for example, numbers in which mode information is arranged in order of priority such as “1, 4, 7, 27, 11,...” And stored in the second area 8b. Of the information, the mode information having the lower priority is deleted first.

上記の記憶部8を外部不揮発性記憶素子で構成することで、停電等でも態様情報は消えず保存させることができ、常時異常状態の来歴を参照することができるようになる。   By configuring the storage unit 8 with an external nonvolatile storage element, the mode information can be stored without being lost even in the event of a power failure or the like, and the history of abnormal conditions can be referred to at all times.

また、記憶部8の優先順位をリモートコントローラを用いて外部から書き換えることができようにしてもよい。外部から書き換え可能とすることで、オペレータは必要に応じて随時優先順位を変更することができる。   Further, the priority order of the storage unit 8 may be rewritten from the outside using a remote controller. By enabling rewriting from the outside, the operator can change the priority order as needed.

以上述べたように、この発明の制御機器では、異常発生時にその異常の態様情報を記憶するとその記憶容量を越えてしまうときは、予め登録されている優先順位に従い、前回までの態様情報から優先順位の低い態様情報を消去し、その後今回の態様情報を記憶させるようにしたので、重要な異常状態は消去されることなく、確実に継続して記憶することができる。したがって、その記憶情報に基づいて的確なメンテナンスを行うことができ、メンテナンスの信頼性も向上させることができる。   As described above, in the control device according to the present invention, when the abnormal state information is stored when the abnormality occurs, the storage capacity exceeds the storage capacity. According to the priority order registered in advance, priority is given to the previous type information. Since the mode information with the lower rank is erased and then the mode information of this time is stored, the important abnormal state can be surely and continuously stored without being erased. Therefore, accurate maintenance can be performed based on the stored information, and the reliability of maintenance can be improved.

なお、上記の説明では、制御機器が浴槽の自動湯張り機器であるとしたが、その他の種々の制御機器、例えば空調機、瞬間湯沸かし器、石油ファンヒータ等であっても、同様に本発明を適用することができる。   In the above description, the control device is an automatic bath filling device for a bathtub. However, the present invention is similarly applied to other various control devices such as an air conditioner, an instantaneous water heater, and an oil fan heater. Can be applied.

この発明の制御機器の全体構成を示す図である。It is a figure which shows the whole structure of the control apparatus of this invention.

符号の説明Explanation of symbols

1 制御装置
2 駆動状態監視手段
3 異常判別手段
4 態様判定手段
5 態様情報処理手段
6 報知手段
7 記憶部
8 記憶部
8a 第1領域
8b 第2領域
A,B 被制御部
DESCRIPTION OF SYMBOLS 1 Control apparatus 2 Driving state monitoring means 3 Abnormality discrimination means 4 Aspect determination means 5 Aspect information processing means 6 Notification means 7 Storage part 8 Storage part 8a 1st area 8b 2nd area A, B Controlled part

Claims (1)

当該制御機器を構成する被制御部の各々を制御する制御装置と、
上記被制御部の各々の駆動状態を監視する駆動状態監視手段と、を備え、
上記制御装置はさらに、
上記駆動状態監視手段からの信号に基づいて被制御部が正常か否かの判別を行う異常判別手段と、
上記異常判別手段により被制御部が異常であると判別されたとき、その異常が、予め登録されている複数の異常態様の何れに該当するかを判定する態様判定手段と、
上記態様判定手段で判定した異常態様に付された態様情報を報知する報知手段と、
上記態様情報を前回までの態様情報に加えて外部不揮発性記憶素子からなる所定の記憶領域に記憶するとともに、今回の態様情報を記憶するとその記憶容量を越えてしまうときは、予め登録されている優先順位に従い、前回までの態様情報から優先順位の低い態様情報を所定の記憶領域から消去し、その後今回の態様情報を所定の記憶領域に記憶させる処理を行う態様情報処理手段と、
上記優先順位を書き換える書き換え手段と、を備える、
ことを特徴とする制御機器。
A control device for controlling each of the controlled parts constituting the control device;
Driving state monitoring means for monitoring each driving state of the controlled part,
The control device further includes:
An abnormality determining means for determining whether the controlled part is normal based on a signal from the driving state monitoring means;
A mode determining unit that determines which of the plurality of pre-registered abnormal modes the abnormality corresponds to when the controlled unit is determined to be abnormal by the abnormality determining unit;
Informing means for informing the aspect information attached to the abnormal aspect determined by the aspect determining means;
The above aspect information is stored in a predetermined storage area composed of external nonvolatile memory elements in addition to the previous aspect information, and when the current aspect information is stored, the storage capacity will be exceeded, and it is registered in advance. In accordance with the priority order, aspect information processing means for performing a process of erasing the aspect information having a low priority order from the previous aspect information from the predetermined storage area and then storing the current aspect information in the predetermined storage area;
Rewriting means for rewriting the priorities ,
Control equipment characterized by that.
JP2003284825A 2003-08-01 2003-08-01 Control equipment Expired - Fee Related JP3668482B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009217440A (en) * 2008-03-10 2009-09-24 Yamatake Corp Controller and its operation method

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5313099B2 (en) * 2009-09-25 2013-10-09 日立建機株式会社 Machine abnormality monitoring device
JP6549697B2 (en) 2016-03-31 2019-07-24 三菱電機株式会社 Unit and control system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009217440A (en) * 2008-03-10 2009-09-24 Yamatake Corp Controller and its operation method

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