JP3662094B2 - Alumina-plug for carbonaceous gas injection - Google Patents

Alumina-plug for carbonaceous gas injection Download PDF

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Publication number
JP3662094B2
JP3662094B2 JP09018297A JP9018297A JP3662094B2 JP 3662094 B2 JP3662094 B2 JP 3662094B2 JP 09018297 A JP09018297 A JP 09018297A JP 9018297 A JP9018297 A JP 9018297A JP 3662094 B2 JP3662094 B2 JP 3662094B2
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JP
Japan
Prior art keywords
alumina
mgo
plug
stainless steel
steel pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP09018297A
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Japanese (ja)
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JPH10265829A (en
Inventor
弘晃 江頭
昭治 稲垣
良彦 鈴木
秀昭 水野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TYK Corp
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TYK Corp
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Filing date
Publication date
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Priority to JP09018297A priority Critical patent/JP3662094B2/en
Publication of JPH10265829A publication Critical patent/JPH10265829A/en
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Description

【0001】
【発明の属する技術分野】
本発明は金属溶融還元炉など溶融金属の精錬炉に装着する貫通孔を有する底吹きプラグに関するものである。
【0002】
【従来の技術】
一般に金属溶融還元炉ではアルミナ―カーボン質耐火物のガス吹込みプラグを使用しているが、ガス吹込み用貫通孔パイプ周りの溶損が大きく、強度の向上、および耐食性が望まれている。
【0003】
【発明が解決しようとする課題】
しかし、ガスを吹込むための貫通孔として使用するステンレスパイプは熱に対して非常に溶融し易く、劣化し易いことから、ガス吹込みプラグの溶損はステンレスパイプを中心に溶損している。また、使用中はステンレスパイプの内側はガスが流れるため冷却されているが、ステンレスパイプの外側は熱伝導が高いアルミナ―カーボン質耐火物と接しているため高温となる。したがって、ステンレスパイプの外周は常時高温で還元雰囲気にさらされている状態にあり、ステンレスパイプの劣化が進む、劣化は特にステンレスパイプに含まれるCrがアルミナ―カーボン質耐火物のカーボンと結合してCrC等の炭化クロムが生成することにより、より進行することになり、このステンレスパイプの劣化はガス吹込み用プラグの耐用寿命を短くする一つの原因になっている。
【0004】
【課題を解決するための手段】
本発明は、カーボンおよび黒鉛を含有する耐火物中に複数本のステンレスパイプの貫通孔の外周にMgO質コーティング材をコーティングしたMgO質コーティング層を有するガス吹込み用貫通孔パイプを内設したアルミナ―カーボン質ガス吹込み用プラグにおいて、MgO質コーティング層が、主成分としてのMgO超微粉10〜99重量%に、SiO、Al、ZrO、金属アルミニウムまたはAl−Mg合金の金属微粉0.1〜50重量%を添加し、カーボンを含有しないことを特徴とするアルミナ―カーボン質ガス吹込み用プラグである。
【0005】
ステンレスパイプの外側にMgOコーティング層2をつくることにより、ステンレスパイプ1がアルミナ―カーボン質3と直接的に接触することをさけることにより、アルミナ―カーボン質3中のカーボンとステンレスパイプに含まれるCrとの結合を防ぎ、ステンレスパイプの劣化を抑制するものである。また、MgOコーティング材は、MgO超微粉10〜99重量%を主成分とすることによりアルミナ―カーボン質耐火物3に含まれるアルミナと反応させ、スピネルを生成させることにより、ステンレスパイプ1近傍の耐摩耗性を向上させ、ガス吹込み用プラグの耐用寿命が向上する。
【0006】
MgOコーティング材は、MgO超微粉10重量%未満では本発明の効果の一つであり
アルミナ―カーボン質耐火物中のアルミナと反応してスピネルを生成させることができないためで10〜99重量%が適正範囲である。
SiO、Al、ZrO、金属アルミニウムまたはAl−Mg合金の金属微粉0.1〜50重量%の添加はMgO質コーティング層の焼結を向上させるためである。
【0007】
【実施例】
貫通孔としての内径Φ1.0mm、外形Φ3.0mmのステンレスパイプ1の外周にMgO超微粉90重量%、SiO10重量%含有するMgOコーティング材の水系溶液を作製し、MgO質コーティング層2として0.1mmの厚さに塗布コーティングした。このMgO質コーティング層2を有するステンレスパイプをガス吹込み用貫通孔パイプ1として用いてアルミナ―カーボン質耐火物3中に内設して形成し、図1、図2に示す金属溶融還元炉のガス吹込み用プラグを製造し、実炉実験を行った。
【0008】
【発明の効果】
本発明によるアルミナ―カーボン質ガス吹込み用プラグは貫通孔ステンレスパイプの外周にMgO質コーティング層を設けることにより、スピネル生成による強度向上とステンレスパイプとアルミナ―カーボン質耐火物との反応による炭化クロムの生成を抑制し、ステンレスパイプの劣化を防ぐことにより実炉耐用指数が従来品の160に対して320となり2倍以上の大きな効果になることが判明した。
【図面の簡単な説明】
【図1】 本発明のガス吹込み用プラグの縦断面図である。
【図2】 本発明のガス吹込み用プラグのA-A線横断面図である。
【符号の説明】
1 貫通孔ステンレスパイプ
2 MgO質コーティング層
3 アルミナ―カーボン質耐火物
4 ガス導入管
5 ガスプール
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a bottom-blown plug having a through hole to be attached to a molten metal refining furnace such as a metal melting reduction furnace.
[0002]
[Prior art]
In general, a metal smelting reduction furnace uses an alumina-carbon refractory gas blowing plug, but there is a large melting loss around the through-hole pipe for gas blowing, and improvement in strength and corrosion resistance are desired.
[0003]
[Problems to be solved by the invention]
However, since a stainless steel pipe used as a through hole for injecting gas is very easy to melt and deteriorate with respect to heat, the gas blowing plug is melted around the stainless steel pipe. During use, the inside of the stainless steel pipe is cooled because gas flows, but the outside of the stainless steel pipe becomes hot because it is in contact with the alumina-carbon refractory having high thermal conductivity. Therefore, the outer periphery of the stainless steel pipe is always exposed to a reducing atmosphere at a high temperature, and the stainless steel pipe deteriorates. The deterioration is caused by the combination of Cr contained in the stainless steel pipe with carbon of the alumina-carbon refractory. The production of chromium carbide such as CrC 2 is more advanced, and this deterioration of the stainless steel pipe is one cause of shortening the service life of the gas blowing plug.
[0004]
[Means for Solving the Problems]
The present invention relates to an alumina in which a gas blowing through-hole pipe having an MgO-based coating layer in which an outer periphery of through-holes of a plurality of stainless steel pipes is coated with an MgO-based coating material in a refractory containing carbon and graphite is provided. - in plug included carbonaceous gas blown, MgO electrolyte coating layer, the MgO ultrafine 10-99 wt% as a main component, SiO 2, Al 2 O 3 , ZrO 2, metallic aluminum or Al-Mg alloy metal An alumina-carbonaceous gas blowing plug characterized by adding 0.1 to 50% by weight of fine powder and containing no carbon.
[0005]
By forming the MgO coating layer 2 on the outside of the stainless steel pipe, avoiding the direct contact of the stainless steel pipe 1 with the alumina-carbonaceous material 3, the carbon in the alumina-carbonaceous material 3 and the Cr contained in the stainless steel pipe Is to prevent the deterioration of the stainless steel pipe. Further, the MgO coating material is composed of 10 to 99% by weight of MgO ultrafine powder as a main component, and reacts with alumina contained in the alumina-carbon refractory 3 to generate spinel. Abrasion is improved and the service life of the gas blowing plug is improved.
[0006]
If the MgO coating material is less than 10% by weight of MgO ultrafine powder, it is one of the effects of the present invention, and spinel cannot be generated by reacting with alumina in the alumina-carbonaceous refractory. It is an appropriate range.
The addition of 0.1 to 50% by weight of fine metal powder of SiO 2 , Al 2 O 3 , ZrO 2 , metal aluminum or Al—Mg alloy is to improve the sintering of the MgO-based coating layer.
[0007]
【Example】
An aqueous solution of MgO coating material containing 90% by weight of MgO ultrafine powder and 10% by weight of SiO 2 is prepared on the outer periphery of a stainless pipe 1 having an inner diameter of Φ1.0 mm and an outer diameter of Φ3.0 mm as a through hole. The coating was applied to a thickness of 0.1 mm. A stainless steel pipe having this MgO-based coating layer 2 is used as a gas-injection through-hole pipe 1 and is formed in an alumina-carbon refractory 3 to form a metal smelting reduction furnace shown in FIGS. A gas injection plug was manufactured and an actual furnace experiment was conducted.
[0008]
【The invention's effect】
The alumina-carbonaceous gas blowing plug according to the present invention is provided with a MgO-based coating layer on the outer periphery of the through-hole stainless steel pipe, thereby improving the strength by spinel formation and chromium carbide by the reaction between the stainless steel pipe and the alumina-carbonaceous refractory. It was found that by suppressing the production of stainless steel and preventing the deterioration of the stainless steel pipe, the actual furnace durability index was 320 compared to 160 of the conventional product, which was twice as great.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view of a gas blowing plug according to the present invention.
FIG. 2 is a cross-sectional view taken along line AA of the gas blowing plug of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Through-hole stainless steel pipe 2 MgO quality coating layer 3 Alumina-carbon quality refractory 4 Gas introduction pipe 5 Gas pool

Claims (1)

カーボンおよび黒鉛を含有する耐火物中に複数本のステンレスパイプの貫通孔の外周にMgO質コーティング材をコーティングしたMgO質コーティング層を有するガス吹込み用貫通孔パイプを内設したアルミナ―カーボン質ガス吹込み用プラグにおいて、MgO質コーティング層が、主成分としてのMgO超微粉10〜99重量%に、SiO、Al、ZrO、金属アルミニウムまたはAl−Mg合金の金属微粉0.1〜50重量%を添加し、カーボンを含有しないことを特徴とするアルミナ―カーボン質ガス吹込み用プラグ。Alumina-carbonaceous gas with a gas-injecting through-hole pipe having an MgO-type coating layer coated with an MgO-type coating material on the outer periphery of the through-holes of a plurality of stainless steel pipes in a refractory containing carbon and graphite in blow plug, MgO electrolyte coating layer, the MgO ultrafine 10-99 wt% as a main component, SiO 2, Al 2 O 3 , ZrO 2, metallic aluminum or Al-Mg alloy fine metal powder 0.1 A plug for injecting alumina-carbonaceous gas, which is characterized by adding ˜50% by weight and containing no carbon.
JP09018297A 1997-03-24 1997-03-24 Alumina-plug for carbonaceous gas injection Expired - Fee Related JP3662094B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP09018297A JP3662094B2 (en) 1997-03-24 1997-03-24 Alumina-plug for carbonaceous gas injection

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP09018297A JP3662094B2 (en) 1997-03-24 1997-03-24 Alumina-plug for carbonaceous gas injection

Publications (2)

Publication Number Publication Date
JPH10265829A JPH10265829A (en) 1998-10-06
JP3662094B2 true JP3662094B2 (en) 2005-06-22

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100749659B1 (en) * 2001-05-04 2007-08-14 주식회사 포스코 A plug having reinforcement function for tapping hole sleeve of converter
JP5230693B2 (en) 2010-07-06 2013-07-10 品川リフラクトリーズ株式会社 Gas blowing nozzle

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