JP3659815B2 - Paint applicator - Google Patents

Paint applicator Download PDF

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Publication number
JP3659815B2
JP3659815B2 JP26098298A JP26098298A JP3659815B2 JP 3659815 B2 JP3659815 B2 JP 3659815B2 JP 26098298 A JP26098298 A JP 26098298A JP 26098298 A JP26098298 A JP 26098298A JP 3659815 B2 JP3659815 B2 JP 3659815B2
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JP
Japan
Prior art keywords
paint
rollers
coating
continuous paper
pairs
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Expired - Fee Related
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JP26098298A
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Japanese (ja)
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JP2000070820A (en
Inventor
昌介 権田
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Toppan Forms Co Ltd
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Toppan Forms Co Ltd
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Priority to JP26098298A priority Critical patent/JP3659815B2/en
Publication of JP2000070820A publication Critical patent/JP2000070820A/en
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Description

【0001】
【発明の属する技術分野】
本発明は、連続用紙にシリコンやニス等の透明塗料を塗布する塗料塗布装置に関し、特に、ノズルにより透明塗料を塗布する塗料塗布装置に関する。
【0002】
【従来の技術】
従来、連続用紙にシリコンやニス等の透明塗料を塗布するには、通常、印刷機のように塗布ローラに対して複数のローラを介して透明塗料を供給し、前記塗布ローラによって連続用紙面に透明塗料を塗布している。また、塗布量が多い場合や少ない場合の調整には、インキ壺からのインキ供給量を調整して定量を維持している。
【0003】
【発明が解決しようとする課題】
従来の印刷機のように、塗布ローラをはじめとする複数のローラを用いた塗料塗布装置では、各ローラの回転速度や温度、湿度等の環境条件の影響を受けるので、塗布ローラに対する透明塗料の供給量の制御、すなわち透明塗料の塗布量の制御が複雑で困難であるという不都合がある。
【0004】
一方、ノズルを用いた塗料塗布装置では、塗料をノズルに直接供給するので、塗布量の制御は比較的容易であり、塗布量が多い場合には問題はないが、連続用紙にシリコンやニス等の透明塗料を塗布する塗布装置に適用した場合には、塗布ムラがでたり、密着性の点で印刷機より劣るという不都合があった。例えば、磁気ストライプの保護のために、透明塗料を塗布する場合には、塗布ムラや密着性に難点があると、読み取り精度に悪影響を及ぼす虞がある。
【0005】
本発明は、このような不都合を解消し、ノズルを用いて塗布量の制御を容易にするとともに、塗布ムラをなくして安定した塗布作業を実現し、透明塗料の密着性も向上させた塗料塗布装置を提供することを目的とする。
【0006】
【課題を解決するための手段】
この目的を達成するために、本発明の請求項1に記載した塗料塗布装置は、透明塗料を塗布する連続用紙を移送する用紙移送手段と、この用紙移送手段によって移送される連続用紙の移送経路に対応してノズルを配置し、ポンプから供給される透明塗料を前記ノズルで連続用紙面に塗布する塗料塗布手段と、この塗料塗布手段に続いて連続用紙面に塗布した透明塗料を密着させるためにローラで印圧を付与する印圧付与手段を備えてなり、前記印圧付与手段は、上下一対のローラを連続用紙移送方向に間隔をおいて複数対配置すると ともに、前記複数対のローラは周長が異なることを特徴とする。
【0007】
また、上記目的を達成するために、本発明の請求項2に記載した塗料塗布装置は、請求項1に記載した複数対のローラは、上流側ローラの周長が、下流側ローラの周長よりも長いことを特徴とする。
【0008】
さらに、上記目的を達成するために、本発明の請求項3に記載した塗料塗布装置は、請求項2に記載した複数対のローラは、ゴムのような弾性を有する材質で形成されていることを特徴とする。
【0009】
【発明の実施の形態】
以下、本発明の好適な実施形態を添付図面に基づいて説明する。ここにおいて、図1は塗料塗布装置を示す概略的な側面図、図2は透明塗料の供給系統を示す概略的な説明図、図3は塗布対象である連続用紙の一部を示す概略的な平面図である。
【0010】
まず、透明塗料、例えばニスを塗布する連続用紙を図3に基づいて説明する。連続用紙1は、その一面側に塗工物を帯状に等間隔をおいて平行に塗布してなる塗工層2を設けている。これら塗工層2は、連続用紙1の長手方向に延びており、これら塗工層2を保護するために、各塗工層2の部分を覆うように帯状にニスを塗布するものである。
【0011】
続いて、塗料塗布装置について説明する。図1に示すように、塗料塗布装置11は、連続用紙1を移送する用紙移送手段たる移送ローラ12,13を備えている。そして、これら移送ローラ12,13によって移送される連続用紙1の移送経路に対応してこれを横切るようにノズルブロック14を配置している。このノズルブロック14には、連続用紙1の各塗工層2にそれぞれ対応する位置に、5本のノズル孔15a(但し一つのみ図示)を設けている。各ノズル孔15aには吐出口15bを設け、このノズル孔15aと吐出口15bでノズル15を構成している。
【0012】
これら各ノズル孔15aは、それぞれ対応するようノズルブロック14に設けた5つの塗料供給口16(但し一つのみ図示)の一つと連通し、各塗料供給口16を介して各ノズル15には、図2に示すように、塗料タンク17からポンプ18によってニスが供給される。また、各ノズル15は、連続用紙1をガイドする遊転ローラ19と対向している。移送されてきた連続用紙1に対してノズル15の吐出口15bからニスを吐出し、連続用紙1の塗工層2部分にニスを塗布する。これらノズル15,ポンプ18、遊転ローラ19によって、塗料塗布手段を構成する。
【0013】
この塗料塗布手段に続いて、連続用紙1の塗工層2部分に塗布したニスを密着させるために、上下二対のローラ20a,20b,21a,21bを連続用紙1の移送方向に間隔をおいて配置している。これらローラ20a,20b,21a,21bで印圧付与手段を構成する。前記各ローラ20a,20bの周長の方が前記各ローラ21a,21bの周長よりも長く形成している。
【0014】
そして、これらローラ20a,20b,21a,21bは、各対のローラ20a,20b,21a,21bの上下間隔を紙厚やニスの塗布量に応じて調節可能である。また、各ローラ20a,20b,21a,21bは、ゴムのような弾性を有する材質で形成すると好適である。
【0015】
続いて、上述した塗料塗布装置11によるニスの塗布動作を説明する。適宜な塗工物塗布装置(図示せず)により塗工層2が形成された連続用紙1は、移送ローラ12,13によって、図1上左方向に移送される。この連続用紙1がノズルブロック14に至ると、塗料タンク17内のニスがポンプ18によって供給され、ノズル15の各吐出口15bからニスが吐出する。これによって、連続用紙1の各塗工層2部分に対して、所定量のニスが連続的に塗布されていく。ニスの吐出量は、ポンプ18の動作を制御して設定する。
【0016】
さらに連続用紙1が移送されると、上下二対のローラ20a,20b,21a,21bにより2回にわたって印圧が付与され、ニスは塗布部分に確実に密着する。この際、上下一対のローラ20a,20bと上下一対のローラ21a,21bとは周長が異なるので、ポンプ18の動作が不安定になって供給ムラが生じ、前段の上下一対のローラ20a,20bの周面のある部分に対して必要以上のニスが存在して、塗布ムラが生じても、後段の上下一対のローラ20a,20bは、回転周期が異なるため、塗布ムラの影響を受けることなく、安定した塗布及び定着動作を続行することができる。
【0017】
このようにして、ニスが連続用紙1の各塗工層2部分に連続的に塗布されて、密着した連続用紙1は、さらに移送されて適宜な巻き取り装置(図示せず)に巻き取られていくものである。
【0018】
なお、本発明は上述した実施形態に限定されず、ノズル15の構成はノズルブロック14に設けるものに限らない。また、印圧付与手段を構成するローラ20a,20b,21a,21bは、互いの周長が相違する二対のローラに限らず、三対以上のローラで構成することも可能であり、さらには、周長が同一の複数対の上下ローラで構成したり、一対の上下ローラのみで構成してもよい。またさらに、透明塗料がニスに限定されないことはもちろんである。
【0019】
【発明の効果】
このようにして、本願の請求項1の発明である塗料塗布装置によれば、ノズルによる塗布を行うとともに、印圧付与手段として上下一対のローラを用紙移送方向に間隔をおいて複数対設けることにより印圧を複数回付与して密着を図るので、塗布量の制御を容易にして、塗布ムラを減少させ、安定した塗布動作を行うとともに、塗料の密着性も向上し、さらに、ポンプの供給ムラが生じても、印圧付与手段たる複数対のローラの周長を異ならせたので、前段のローラと後段のローラとは回転周期が相違することになり、前段のローラの塗布ムラ周期の影響を後段のローラは受けず、塗布ムラの発生をなくして、極めて安定した塗布動作を行えるという効果を奏する。
【0020】
また、本願の請求項2の発明である塗料塗布装置によれば、複数対のローラは、上流側ローラの周長が、下流側ローラの周長よりも長くしたことにより、請求項1の発明の奏する効果を、塗布ムラの減少、塗布動作の安定性、密着性の向上、のすべての点においてより向上させることができるという効果を奏する
【0021】
さらに、本願の請求項3の発明である塗料塗布装置によれば、複数対のローラは、ゴムのような弾性を有する材質で形成されているので、請求項2の発明の奏する効果を、塗布ムラの減少、塗布動作の安定性、密着性の向上、のすべての点においてより一層向上させることができるという効果を奏する。
【図面の簡単な説明】
【図1】 塗料塗布装置の概略的な側面図。
【図2】 透明塗料の供給系統を示す概略的な説明図。
【図3】 塗布対象である連続用紙の一部を示す概略的な平面図。
【符号の説明】
1 連続用紙
2 塗工層
11 塗料塗布装置
12,13 移送ローラ
14 ノズルブロック
15 ノズル
17 塗料タンク
18 ポンプ
20a,20b,21a,21b ローラ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a paint coating apparatus that applies a transparent paint such as silicon or varnish to continuous paper, and more particularly, to a paint coating apparatus that applies a transparent paint by a nozzle.
[0002]
[Prior art]
Conventionally, in order to apply a transparent paint such as silicon or varnish to continuous paper, the transparent paint is usually supplied to the application roller through a plurality of rollers as in a printing machine, and the continuous paper surface is applied by the application roller. Transparent paint is applied. For adjustment when the application amount is large or small, the amount of ink supplied from the ink fountain is adjusted to maintain a fixed amount.
[0003]
[Problems to be solved by the invention]
As in conventional printers, paint application devices that use multiple rollers, including application rollers, are affected by environmental conditions such as the rotational speed, temperature, and humidity of each roller. There is a disadvantage that the control of the supply amount, that is, the control of the coating amount of the transparent paint is complicated and difficult.
[0004]
On the other hand, in a paint coating apparatus using a nozzle, since the paint is directly supplied to the nozzle, the control of the coating amount is relatively easy, and there is no problem when the coating amount is large. When applied to a coating apparatus that applies a transparent paint, there are disadvantages in that coating unevenness occurs and inferior to a printing press in terms of adhesion. For example, when a transparent paint is applied to protect the magnetic stripe, there is a possibility that reading accuracy may be adversely affected if there is a difficulty in application unevenness or adhesion.
[0005]
The present invention eliminates such inconveniences, makes it easy to control the amount of coating using a nozzle, realizes a stable coating operation by eliminating coating unevenness, and improves the adhesion of transparent coatings. An object is to provide an apparatus.
[0006]
[Means for Solving the Problems]
In order to achieve this object, a coating material application apparatus according to claim 1 of the present invention includes a sheet transfer means for transferring a continuous sheet on which a transparent paint is applied, and a transfer path for continuous sheets transferred by the sheet transfer means. Nozzle is arranged corresponding to the above, and the coating material applying means for applying the transparent coating material supplied from the pump to the continuous paper surface by the nozzle, and the transparent coating material applied to the continuous paper surface following this coating material application means Ri Na includes a printing pressure applying means for applying a printing pressure at roller, the printing pressure applying means, when a plurality of pairs spaced apart pair of upper and lower rollers in the continuous paper transport direction both rollers of the pairs Are characterized by different perimeters .
[0007]
In order to achieve the above object, the paint application apparatus according to claim 2 of the present invention is such that the plurality of pairs of rollers according to claim 1 has the peripheral length of the upstream roller being the peripheral length of the downstream roller. It is characterized by being longer .
[0008]
Further, in order to achieve the above object, in the paint coating apparatus according to claim 3 of the present invention, the plurality of pairs of rollers according to claim 2 are formed of a material having elasticity such as rubber. It is characterized by.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, preferred embodiments of the invention will be described with reference to the accompanying drawings. Here, FIG. 1 is a schematic side view showing a paint coating apparatus, FIG. 2 is a schematic explanatory view showing a supply system of a transparent paint, and FIG. 3 is a schematic showing a part of continuous paper to be applied. It is a top view.
[0010]
First, a continuous paper on which a transparent paint such as varnish is applied will be described with reference to FIG. The continuous paper 1 is provided with a coating layer 2 formed by coating a coated material in a strip shape in parallel at equal intervals on one side. These coating layers 2 extend in the longitudinal direction of the continuous paper 1, and in order to protect these coating layers 2, varnish is applied in a band shape so as to cover the portions of the respective coating layers 2.
[0011]
Next, the paint application device will be described. As shown in FIG. 1, the coating material application apparatus 11 includes transfer rollers 12 and 13 as sheet transfer means for transferring the continuous sheet 1. A nozzle block 14 is arranged so as to cross the transfer path of the continuous paper 1 transferred by these transfer rollers 12 and 13. The nozzle block 14 is provided with five nozzle holes 15a (only one is shown) at positions corresponding to the coating layers 2 of the continuous paper 1 respectively. Each nozzle hole 15a is provided with a discharge port 15b, and the nozzle 15 is constituted by the nozzle hole 15a and the discharge port 15b.
[0012]
Each of these nozzle holes 15a communicates with one of the five paint supply ports 16 (only one is shown) provided in the nozzle block 14 so as to correspond to each nozzle 15 via each paint supply port 16. As shown in FIG. 2, varnish is supplied from a paint tank 17 by a pump 18. Each nozzle 15 is opposed to an idle roller 19 that guides the continuous paper 1. Varnish is discharged from the discharge port 15 b of the nozzle 15 to the transported continuous paper 1, and the varnish is applied to the coating layer 2 portion of the continuous paper 1. The nozzle 15, the pump 18, and the idle roller 19 constitute a paint application unit.
[0013]
Following this paint application means, two pairs of upper and lower rollers 20a, 20b, 21a, 21b are spaced apart in the transport direction of the continuous paper 1 in order to bring the applied varnish onto the coating layer 2 portion of the continuous paper 1. It is arranged. These rollers 20a, 20b, 21a and 21b constitute a printing pressure applying means. The circumferential lengths of the rollers 20a and 20b are formed longer than the circumferential lengths of the rollers 21a and 21b.
[0014]
The rollers 20a, 20b, 21a, and 21b can adjust the vertical distance between each pair of rollers 20a, 20b, 21a, and 21b according to the paper thickness and the amount of varnish applied. Each roller 20a, 20b, 21a, 21b is preferably formed of a material having elasticity such as rubber.
[0015]
Subsequently, a varnish application operation by the above-described coating material application apparatus 11 will be described. The continuous paper 1 on which the coating layer 2 is formed by an appropriate coating material coating apparatus (not shown) is transferred leftward in FIG. 1 by the transfer rollers 12 and 13. When the continuous paper 1 reaches the nozzle block 14, the varnish in the paint tank 17 is supplied by the pump 18, and the varnish is discharged from each discharge port 15 b of the nozzle 15. Thus, a predetermined amount of varnish is continuously applied to each coating layer 2 portion of the continuous paper 1. The discharge amount of the varnish is set by controlling the operation of the pump 18.
[0016]
When the continuous paper 1 is further transferred, printing pressure is applied twice by the two pairs of upper and lower rollers 20a, 20b, 21a, and 21b, and the varnish reliably adheres to the application portion. At this time, the pair of upper and lower rollers 20a, 20b and the pair of upper and lower rollers 21a, 21b have different circumferential lengths, so that the operation of the pump 18 becomes unstable and uneven supply occurs, and the pair of upper and lower rollers 20a, 20b in the previous stage Even if there is an unnecessarily large amount of varnish for a certain portion of the peripheral surface and uneven coating occurs, the pair of upper and lower rollers 20a and 20b in the subsequent stage have different rotation cycles, so that they are not affected by uneven coating. Thus, stable application and fixing operations can be continued.
[0017]
In this way, the varnish is continuously applied to each coating layer 2 portion of the continuous paper 1, and the continuous paper 1 that is in close contact with the varnish is further transported and taken up by an appropriate winding device (not shown). It will be.
[0018]
In addition, this invention is not limited to embodiment mentioned above, The structure of the nozzle 15 is not restricted to what is provided in the nozzle block 14. FIG. Further, the rollers 20a, 20b, 21a, and 21b constituting the printing pressure applying means are not limited to two pairs of rollers having different circumferential lengths, and may be composed of three or more pairs of rollers. Alternatively, it may be composed of a plurality of pairs of upper and lower rollers having the same peripheral length, or may be composed of only a pair of upper and lower rollers. Of course, the transparent paint is not limited to varnish.
[0019]
【The invention's effect】
Thus, according to the paint coating apparatus of the first aspect of the present invention, the application is performed by the nozzle , and a plurality of pairs of upper and lower pairs of rollers are provided as the printing pressure application means at intervals in the paper transport direction. The printing pressure is applied multiple times to achieve close contact, facilitating control of the coating amount, reducing coating unevenness, performing stable coating operation, improving paint adhesion , and supplying pumps Even if unevenness occurs, the circumferential lengths of a plurality of pairs of rollers serving as printing pressure application means are different, so the rotation cycle of the front roller and the rear roller are different, and the coating unevenness cycle of the front roller is different. There is an effect that an extremely stable coating operation can be performed without the influence of the influence of the roller of the subsequent stage and the occurrence of uneven coating .
[0020]
Further, according to the paint coating apparatus of the invention of claim 2 of the present application, the plurality of pairs of rollers have the peripheral length of the upstream roller longer than the peripheral length of the downstream roller. the effects of the reduction of uneven coating, stability of the coating operation, an effect that can be further improved in all respects improvement in adhesion, of.
[0021]
Further, according to the paint coating apparatus of the invention of claim 3 of the present application, since the plurality of pairs of rollers are formed of a material having elasticity such as rubber, the effect of the invention of claim 2 can be applied. There is an effect that it can be further improved in all of the points of unevenness reduction, stability of coating operation, and improvement of adhesion .
[Brief description of the drawings]
FIG. 1 is a schematic side view of a paint coating apparatus.
FIG. 2 is a schematic explanatory diagram showing a transparent paint supply system.
FIG. 3 is a schematic plan view showing a part of continuous paper to be coated.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Continuous paper 2 Coating layer 11 Paint coating apparatus 12, 13 Transfer roller 14 Nozzle block 15 Nozzle 17 Paint tank 18 Pump 20a, 20b, 21a, 21b Roller

Claims (3)

透明塗料を塗布する連続用紙を移送する用紙移送手段と、この用紙移送手段によって移送される連続用紙の移送経路に対応してノズルを配置し、ポンプから供給される透明塗料を前記ノズルで連続用紙面に塗布する塗料塗布手段と、この塗料塗布手段に続いて連続用紙面に塗布した透明塗料を密着させるためにローラで印圧を付与する印圧付与手段を備えてなり、前記印圧付与手段は、上下一対のローラを連続用紙移送方向に間隔をおいて複数対配置するとともに、前記複数対のローラは周長が異なることを特徴とする塗料塗布装置。A paper transfer means for transferring continuous paper to which the transparent paint is applied, and a nozzle corresponding to a transfer path of the continuous paper transferred by the paper transfer means, and the transparent paint supplied from the pump is supplied to the continuous paper by the nozzle. a paint application means for applying to the surface, Ri Na comprises a printing pressure applying means for applying a printing pressure by a roller in order to adhere the transparent paint applied to the paper for continuous Following this paint application means, the printing pressure applied The means includes a plurality of pairs of upper and lower rollers arranged at intervals in the continuous paper transport direction, and the plurality of pairs of rollers have different circumferential lengths . 複数対のローラは、上流側ローラの周長が、下流側ローラの周長よりも長いことを特徴とする請求項1記載の塗料塗布装置。The paint application apparatus according to claim 1 , wherein the plurality of pairs of rollers have a peripheral length of the upstream roller longer than a peripheral length of the downstream roller . 複数対のローラは、ゴムのような弾性を有する材質で形成されていることを特徴とする請求項2記載の塗料塗布装置。3. The paint application apparatus according to claim 2 , wherein the plurality of pairs of rollers are formed of a material having elasticity such as rubber .
JP26098298A 1998-08-31 1998-08-31 Paint applicator Expired - Fee Related JP3659815B2 (en)

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JP26098298A JP3659815B2 (en) 1998-08-31 1998-08-31 Paint applicator

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Application Number Priority Date Filing Date Title
JP26098298A JP3659815B2 (en) 1998-08-31 1998-08-31 Paint applicator

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JP2000070820A JP2000070820A (en) 2000-03-07
JP3659815B2 true JP3659815B2 (en) 2005-06-15

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KR101085141B1 (en) 2004-12-17 2011-11-21 엘지디스플레이 주식회사 Method of forming pattern having a step difference, method of making a thin film transistor and a Liquid Crystal Display Device using the same

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