JP3646521B2 - Battery pole sealing method - Google Patents

Battery pole sealing method Download PDF

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Publication number
JP3646521B2
JP3646521B2 JP13630398A JP13630398A JP3646521B2 JP 3646521 B2 JP3646521 B2 JP 3646521B2 JP 13630398 A JP13630398 A JP 13630398A JP 13630398 A JP13630398 A JP 13630398A JP 3646521 B2 JP3646521 B2 JP 3646521B2
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JP
Japan
Prior art keywords
pole
hole
tip
column
pole column
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Expired - Fee Related
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JP13630398A
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JPH11329380A (en
Inventor
哲夫 上荷
泰信 松山
俊男 喜多見
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Yuasa Corp
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Yuasa Corp
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Priority to JP13630398A priority Critical patent/JP3646521B2/en
Publication of JPH11329380A publication Critical patent/JPH11329380A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Sealing Battery Cases Or Jackets (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、蓄電池、特に密閉形鉛蓄電池の極柱の封口方法に関し、電槽蓋を貫通して上方に延出する極柱を液密、気密に封口する方法に関するものである。
【0002】
【従来技術とその問題点】
密閉形鉛蓄電池は、電池容器外から内部に酸素ガスが侵入しないように安全弁を除いて他の部分が完全に密封されることが要求されている。このため、従来極柱の封口方法として、図5に示すように、蓋2に設けた貫通孔4に極柱1を貫通させて上方に突出させ、O(オー)リング11等のゴムパッキン材を極柱1に嵌合させて貫通孔4と極柱1の隙間を上方から覆い、この極柱1を取り囲むように設けた凹部3内に接着剤10を充填して固化する方法や、図6のように蓋2の貫通孔4より大きい径の部分を有する極柱1を前記Oリング11などを用いずに直接貫通孔4に貫通させ、粘度の高い接着剤10を前記凹部3充填して固化させる方法が採用されていた。
【0003】
しかし、前者の方法では、Oリング11が用いられるため、極柱1と蓋2との接着面積が減少し、接着強度が不十分となって接着剤の剥離が生じ易く、電解液が漏出し易くなった。また、接着剤10が貫通孔4と極柱1の隙間6から電池内に漏れ出て極板群の上部に付着して極板の利用率を悪化させて電池容量の低下をもたらした。さらに、極柱1のOリング11が当たる部分が腐食するという問題点を有していた。
【0004】
一方後者の方法は、貫通孔4により極柱1の表面に傷がついたり、極柱1が変形して極柱1が貫通孔4に密着せず、接着剤10が電池内部に漏れ出て、前者の方法と同様に電池容量が低下した。また、接着剤10の粘度が高いため、取扱いが煩わしく、接着剤10と極柱1および蓋2との接着効果が不十分であった。
【0005】
また、その他の方法として、図7に示すように蓋1の裏面に凹部3を設け、蓋2を逆向けに配置して該凹部3内に接着剤10を充填した後、極群を収納した電槽5を逆さの状態にして極柱1先端を前記接着剤10の中に挿入すると共に電槽5と蓋2とを嵌合接着して固化させる。その後、極柱1の上方部分(A−A’)をドリルなどで取り除き、極柱1の先端部分を露出させてリード線と半田付けする方法が提案されている。
【0006】
しかし、この方法は、ドリルで端子先端を削り出す作業や半田付け作業が難しく、生産性が低いという問題点を有していた。
【0007】
本発明は、上記問題点を解決し、生産性が高く、信頼性に優れた蓄電池の極柱封口方法を提供することを目的とするものである。
【0008】
【課題を解決するための手段】
上記目的を達成するために、本発明は、例えばつけ根から先端に向かって次第に細くなる極柱1を蓋2の貫通孔4に貫通させた後、円筒状の治具7により、前記極柱1の先端からつけ根に向かって極柱1の周面を押圧し、前記円筒状の治具の内径より太い極柱の周面を貫通孔に向かって押し出すことにより前記貫通孔4に面する前記極柱1の周面を膨出させ、該膨出部分8により前記貫通孔4と極柱1の隙間6を封口することを特徴とするものである。
【0009】
そして、前記極柱1の先端からつけ根に向かって周面を押圧するに際し、筒状の治具7を回転させ、周面を押圧することが好ましい。
【0010】
【発明の実施の形態】
以下、本発明の一実施例を図面に基づいて説明する。
【0011】
図1は本発明の実施例において極柱を電槽の貫通孔に貫通させた状態を示す要部断面図、図2は同じく極柱の周面を押圧している状態を示す要部断面図、図3は同じく極柱の周面を膨出させて極柱と貫通孔の隙間を封口した状態を示す要部断面図、図4は同じく極柱に出力端子を取り付けて蓋の凹部内に接着剤を充填した状態を示す要部断面図である。
【0012】
1は極柱であり、例えば図のようにつけ根から先端に向かって次第に細くなっており、本実施例では鉛または鉛合金製の円柱形のものである。2は蓋であり、熱可塑性樹脂からなり、上面に凹部3が形成され、その底面に前記極柱1が貫通する貫通孔4を有する。5は蓋2と同材質の電槽であり、内部に極柱1を有する極群(図示しない)が収納されている。
本発明により極柱1を封口するのは、図1から図4の工程を経る。すなわち、図1のように電槽5内に収納された極群から上方に突出する極柱1を蓋2の貫通孔4を経て、蓋2の凹部3内に突出させる。この時、例えば極柱1の周面の勾配を1/10、貫通孔4に面する極柱1の周面の径dを10mmとすると、貫通孔の径d’を11mm程度にして貫通孔4と極柱1との間に僅かな隙間6ができるようにしておく。
【0013】
次に、図2のように極柱1の先端からつけ根に向かってヘラ押し治具7を挿入し、該治具7の先端で極柱1の周面を下方に押圧する。なお、該治具7は円筒形のものであり、前記極柱1の寸法が前述のとおりであれば治具7の内径は9.8mm程度であることが好ましい。また、極柱1の周面を下方に押す時に、極柱1全体が電池内部に押し下げられないように、治具7を100〜300rpmで回転させるとよい。このように治具8を回転させて押し下げると、鉛または鉛合金の展延性を使用でき、極柱1全体を下方に押し下がる力が弱くなり、極柱1を支えるストラップ(図示せず)などが損傷したり、位置ずれをおこすことがない。
【0014】
このように治具7の先端が蓋2の凹部3底面に接する状態まで治具7を押し下げると、治具7の内径より太い極柱1の周面が貫通孔4に向かって押し出されていき、この押し出された部分が膨出しながら貫通孔4と極柱1の隙間6に埋まり、治具7先端が凹部3底面に接した時に隙間6が膨出部分8で完全に封口される。この状態を図3に示す。
【0015】
次に、図4のように極柱1先端に出力端子9の一端を当てて半田付けで接続する。その後、凹部3内に接着剤10を注入し、出力端子9と極柱1との接続部分を含む貫通孔4上部の極柱1全体を接着剤10で覆って固化させる。なお、出力端子9の他端は凹部3外の蓋上面に突出させておく。
【0016】
このようにして本発明の極柱封口方法を行うと、隙間6から接着剤10が漏れることがなく、容量の優れた蓄電池を提供できる。また、Oリング等の部品を必要とせず、極柱が腐食することがない。さらにOリング等の装着不良による手直し作業もなくなり、生産性に優れる。
【0017】
なお、本実施形態では、極柱の形状をつけ根から先端に向かって次第に細くなるようにしているが、先端を少し細くするとか、つけ根から先端に向かって同じ径にしてもよい。この場合治具の内径にテーパーをつけてもよい。
【0018】
【発明の効果】
以上詳述した如く本発明の請求項1によれば、貫通孔と極柱の隙間から接着剤が漏れることがなく、また極柱が腐食することがなく、治具により簡単に生産できるので、信頼性に優れた安価な蓄電池を提供できる。
【0019】
また、請求項2によれば、請求項1の効果に加え、極柱全体を電池内部に押し下げることがないので、電池に損傷を加えたり、電池性能に悪影響を及ぼさない信頼性に優れた蓄電池を提供できる。
【図面の簡単な説明】
【図1】本発明の一実施例を示す、蓋の貫通孔に極柱を貫通させた要部断面図である。
【図2】同じく、極柱の周面を押圧して膨出させている要部断面図である。
【図3】同じく、貫通孔と極柱の隙間を極柱周面の膨出部分で封口した直後の要部断面図である。
【図4】同じく、極柱先端に出力端子を取り付けた後、凹部内に接着剤を注入した要部断面図である。
【図5】Oリングを用いて極柱を封口した従来方法を示す要部断面図である。
【図6】接着剤のみで極柱を封口した従来方法を示す要部断面図である。
【図7】蓋裏の凹部内の極柱を削り出す従来方法を示す要部断面図である。
【符号の説明】
1 極柱
2 蓋
4 貫通孔
6 貫通孔と極柱の隙間
7 治具
8 膨出部分
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for sealing a pole of a storage battery, in particular, a sealed lead-acid battery, and relates to a method for sealing a pole column penetrating a battery case and extending upward in a liquid-tight and air-tight manner.
[0002]
[Prior art and its problems]
The sealed lead-acid battery is required to be completely sealed except for the safety valve so that oxygen gas does not enter the battery container from the outside. For this reason, as shown in FIG. 5, as a conventional method of sealing the pole pole, a rubber packing material such as an O (O) ring 11 is formed by penetrating the pole pole 1 through a through hole 4 provided in the lid 2 and projecting upward. Is fitted to the pole 1 to cover the gap 6 between the through-hole 4 and the pole 1 from above, and the adhesive 10 is filled in the recess 3 provided so as to surround the pole 1 and solidified, As shown in FIG. 6, the pole 1 having a larger diameter than the through-hole 4 of the lid 2 is directly passed through the through-hole 4 without using the O-ring 11 or the like, and a high-viscosity adhesive 10 is put into the recess 3 . A method of filling and solidifying was adopted.
[0003]
However, since the O-ring 11 is used in the former method, the adhesion area between the pole column 1 and the lid 2 is reduced, the adhesive strength is insufficient, and the adhesive is easily peeled off, so that the electrolyte leaks out. It became easy. Further, the adhesive 10 leaked into the battery from the gap 6 between the through hole 4 and the pole column 1 and adhered to the upper part of the electrode plate group, thereby deteriorating the utilization factor of the electrode plate and causing a decrease in the battery capacity. Furthermore, there is a problem that the portion of the pole 1 that contacts the O-ring 11 corrodes.
[0004]
On the other hand, in the latter method, the surface of the pole column 1 is scratched by the through-hole 4, or the pole column 1 is deformed and the pole column 1 does not adhere to the through-hole 4, and the adhesive 10 leaks into the battery. As in the former method, the battery capacity decreased. Moreover, since the viscosity of the adhesive agent 10 is high, handling is troublesome, and the adhesive effect between the adhesive agent 10 and the pole column 1 and the lid 2 is insufficient.
[0005]
As another method, as shown in FIG. 7, a recess 3 is provided on the back surface of the lid 1, the lid 2 is disposed in the reverse direction, and the adhesive 10 is filled in the recess 3, and then the pole group is stored. The battery case 5 is turned upside down and the tip of the pole 1 is inserted into the adhesive 10 and the battery case 5 and the lid 2 are fitted and bonded to solidify. Thereafter, a method has been proposed in which the upper portion (AA ′) of the pole column 1 is removed with a drill or the like, the tip portion of the pole column 1 is exposed, and soldered to the lead wire.
[0006]
However, this method has a problem that the work of cutting the terminal tip with a drill and the soldering work are difficult, and the productivity is low.
[0007]
An object of the present invention is to solve the above-described problems, and to provide a method for sealing an electrode pole of a storage battery that has high productivity and excellent reliability.
[0008]
[Means for Solving the Problems]
In order to achieve the above object, the present invention, for example, allows the pole column 1 that gradually becomes thinner from the base toward the tip to pass through the through hole 4 of the lid 2, and then uses the cylindrical jig 7 to form the pole column 1. The pole facing the through hole 4 by pressing the peripheral surface of the pole column 1 from the tip of the electrode toward the base and pushing the peripheral surface of the pole column thicker than the inner diameter of the cylindrical jig toward the through hole The peripheral surface of the pillar 1 is bulged, and the bulging portion 8 seals the gap 6 between the through-hole 4 and the pole pillar 1.
[0009]
And when pressing a surrounding surface toward the root from the front-end | tip of the said pole 1, it is preferable to rotate the cylindrical jig | tool 7 and press a surrounding surface.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
[0011]
FIG. 1 is a cross-sectional view of a main part showing a state where a pole column is passed through a through hole of a battery case in an embodiment of the present invention, and FIG. 2 is a cross-sectional view of a main part showing a state where the peripheral surface of the pole column is also pressed 3 is a cross-sectional view of the main part showing a state in which the peripheral surface of the pole column is bulged and the gap between the pole column and the through hole is sealed, and FIG. 4 is also shown in FIG. It is principal part sectional drawing which shows the state with which the adhesive agent was filled.
[0012]
Reference numeral 1 denotes a pole, which is gradually thinner from the root toward the tip as shown in the figure, for example, and in this embodiment is a cylindrical column made of lead or a lead alloy. Reference numeral 2 denotes a lid, which is made of a thermoplastic resin, has a recess 3 formed on the upper surface, and has a through-hole 4 through which the pole column 1 passes. Reference numeral 5 denotes a battery case made of the same material as the lid 2, and accommodates a pole group (not shown) having the pole column 1 therein.
Sealing the pole 1 according to the present invention goes through the steps of FIGS. That is, as shown in FIG. 1, the pole 1 protruding upward from the pole group housed in the battery case 5 is protruded into the recess 3 of the lid 2 through the through hole 4 of the lid 2. At this time, for example, if the gradient of the circumferential surface of the pole 1 is 1/10 and the diameter d of the circumferential surface of the pole 1 facing the through hole 4 is 10 mm, the diameter d ′ of the through hole is set to about 11 mm. A slight gap 6 is formed between 4 and the pole 1.
[0013]
Next, as shown in FIG. 2, a spatula pressing jig 7 is inserted from the tip of the pole column 1 toward the base, and the peripheral surface of the pole column 1 is pressed downward by the tip of the jig 7. The jig 7 is cylindrical, and the inner diameter of the jig 7 is preferably about 9.8 mm if the dimensions of the pole column 1 are as described above. Moreover, it is good to rotate the jig | tool 7 at 100-300 rpm so that when the surrounding surface of the pole 1 is pushed down, the whole pole 1 is not pushed down inside a battery. When the jig 8 is rotated and pushed down in this way, the spreadability of lead or lead alloy can be used, the force of pushing down the entire pole column 1 is weakened, and a strap (not shown) that supports the pole column 1 is used. Will not be damaged or misaligned.
[0014]
Thus, when the jig 7 is pushed down until the tip of the jig 7 is in contact with the bottom surface of the recess 3 of the lid 2, the peripheral surface of the pole 1 thicker than the inner diameter of the jig 7 is pushed toward the through hole 4. The extruded portion swells and fills in the gap 6 between the through hole 4 and the pole 1, and the gap 6 is completely sealed by the bulged portion 8 when the tip of the jig 7 comes into contact with the bottom surface of the recess 3. This state is shown in FIG.
[0015]
Next, as shown in FIG. 4, one end of the output terminal 9 is applied to the tip of the pole column 1 and connected by soldering. Thereafter, the adhesive 10 is poured into the recess 3, and the entire pole column 1 on the through hole 4 including the connection portion between the output terminal 9 and the pole column 1 is covered with the adhesive 10 and solidified. Note that the other end of the output terminal 9 is protruded from the upper surface of the lid outside the recess 3.
[0016]
Thus, if the pole pole sealing method of this invention is performed, the adhesive agent 10 will not leak from the clearance gap 6, and the storage battery excellent in capacity | capacitance can be provided. In addition, parts such as an O-ring are not required, and the pole column is not corroded. Furthermore, there is no need for rework due to poor mounting of O-rings, etc., resulting in excellent productivity.
[0017]
In the present embodiment, the shape of the pole column is gradually narrowed from the root to the tip. However, the tip may be slightly narrowed or may have the same diameter from the root to the tip. In this case, the inner diameter of the jig may be tapered.
[0018]
【The invention's effect】
As described above in detail, according to claim 1 of the present invention, the adhesive does not leak from the gap between the through hole and the pole column, the pole column does not corrode, and can be easily produced by a jig. An inexpensive storage battery having excellent reliability can be provided.
[0019]
Further, according to claim 2, in addition to the effect of claim 1, since the entire pole pole is not pushed down into the battery, the storage battery excellent in reliability that does not damage the battery or adversely affect the battery performance. Can provide.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of an essential part in which a pole column is passed through a through hole of a lid, showing an embodiment of the present invention.
FIG. 2 is a cross-sectional view of an essential part in which a peripheral surface of a pole pole is pressed and expanded in the same manner.
FIG. 3 is a cross-sectional view of the main part immediately after sealing the gap between the through hole and the pole column with the bulging part of the peripheral surface of the pole column.
FIG. 4 is a cross-sectional view of a principal part in which an adhesive is injected into a recess after an output terminal is attached to the tip of a pole pole.
FIG. 5 is a cross-sectional view of an essential part showing a conventional method in which a pole column is sealed using an O-ring.
FIG. 6 is a cross-sectional view of a principal part showing a conventional method in which a pole column is sealed only with an adhesive.
FIG. 7 is a cross-sectional view of an essential part showing a conventional method for scraping off a pole column in a recess on the back of a lid.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Polar pole 2 Lid 4 Through-hole 6 Crevice 7 between a through-hole and a polar pole Jig 8 A bulging part

Claims (2)

蓋の貫通孔に極柱を貫通させた後、円筒状の治具により、前記極柱の先端からつけ根方向に向かって極柱の周面を押圧し、前記円筒状の治具の内径より太い極柱の周面を貫通孔に向かって押し出すことにより前記貫通孔に面する前記極柱の周面を膨出させ、該膨出部分により前記貫通孔と極柱の隙間を封口することを特徴とする蓄電池の極柱封口方法。After penetrating the pole through the through hole of the lid, the cylindrical jig presses the peripheral surface of the pole from the tip of the pole to the root direction, and is thicker than the inner diameter of the cylindrical jig The peripheral surface of the polar column facing the through hole is expanded by pushing the peripheral surface of the polar column toward the through hole, and the gap between the through hole and the polar column is sealed by the bulging portion. A method for sealing a pole of a storage battery. 前記極柱の先端からつけ根に向かって、前記円筒状の治具を回転させ極柱の周面を押圧することを特徴とする請求項1記載の蓄電池の極柱封口方法。Wherein toward the tip of the pole at the base, pole pillar sealing method of battery of claim 1, wherein pressing the peripheral surface of the pole by rotating the circular cylindrical jig.
JP13630398A 1998-05-19 1998-05-19 Battery pole sealing method Expired - Fee Related JP3646521B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP13630398A JP3646521B2 (en) 1998-05-19 1998-05-19 Battery pole sealing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13630398A JP3646521B2 (en) 1998-05-19 1998-05-19 Battery pole sealing method

Publications (2)

Publication Number Publication Date
JPH11329380A JPH11329380A (en) 1999-11-30
JP3646521B2 true JP3646521B2 (en) 2005-05-11

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