JP3634906B2 - Warping method in partial warper and yarn length measuring device used therefor - Google Patents

Warping method in partial warper and yarn length measuring device used therefor Download PDF

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JP3634906B2
JP3634906B2 JP27678495A JP27678495A JP3634906B2 JP 3634906 B2 JP3634906 B2 JP 3634906B2 JP 27678495 A JP27678495 A JP 27678495A JP 27678495 A JP27678495 A JP 27678495A JP 3634906 B2 JP3634906 B2 JP 3634906B2
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Prior art keywords
warping
warp
yarn length
yarn
length measuring
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JPH0995835A (en
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健市 奥井
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奥井鉄工株式会社
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  • Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)
  • Warping, Beaming, Or Leasing (AREA)

Description

【0001】
【発明の属する技術分野】
本発明はクリールからの経糸を整経する部分整経機における整経方法およびそれに使用する糸長測定装置に関するものである。
【0002】
【従来の技術】
従来、この種の経糸の整経方法としては、図7に示す様に、床面に固定したクリールaと、このクリールaの前方の床面上に整経ドラムbの軸方向に移動自在に設けられた部分整経機cと、クリールaと部分整経機cとの間に設けられ、且つ整経ドラムbの軸方向に移動自在に設けられた綾取筬dから構成される整経システムを用いている。
【0003】
そして、具体的には、クリールaからの経糸Wを綾取筬dを介して整経ドラムbに結着し、整経ドラムbを回転させて、経糸Wを巻き取っている。
【0004】
詳しくは、整経ドラムbに巻き取られる経糸Wは、その糸層WAが平行四辺形と成る様に、整経ドラムbの直前に配設する巾決筬eを、整経ドラムbのコーン部fの角度に対応させて、平行に斜め送りさせながら、整経ドラムbに巻き取っている。
【0005】
ところが、クリールaから送り出される多数本の経糸Wの綾取筬dでの糸巾は広く、一方、整経ドラムbに巻き取られる多数本の経糸Wの糸巾は狭いため、綾取筬dの両側を走る経糸W1と経糸W2は整経初期時において、ほぼ同じ屈曲状態であるため両者のテンションは同じであるが、巾決筬eは経糸Wを巻き取るにしたがってコーン部f側へ横移動することによって、経糸W1と経糸W2の間の屈曲状態が変化してテンションに差が生じたり、又経糸Wの番手、温度・湿度等の作業環境、経糸Wに発生する静電気等の各種要因がかさなり、この結果、図8に示す様に糸層WAの左側(コーン部f側)の厚みが薄くなる現象が発生するため、作業者による目視か、或いは糸層WAの厚さを実測し、これに基づいて巾決筬eの送り量を調整し、上記現象を無くして糸層WAを平行四辺形と成る様に調整しているため、熟練を要したり、各整経毎に調整が必要となって作業性が悪い欠点を有していた。
【0006】
【発明が解決しようとする課題】
本発明は作業者の熟練度とは関係なく簡単に、しかも正確な平行四辺形の糸層と成す様に均一に経糸を自動的に整経する様にした部分整経機における整経方法およびそれに使用する糸長測定装置に関するものである。
【0007】
【課題を解決するための手段】
本発明は上記従来技術に基づく作業性が悪い等の課題に鑑み、綾取筬を通過する前の経糸帯における両側を走る数本の経糸でもって糸長を測定し、両者の糸長の差を検出し、この差に対応して巾決筬の移動量を制御することを要旨とする部分整経機における整経方法およびそれに使用する糸長測定装置を提供して上記欠点を解消せんとしたものである。
【0008】
又、上記整経方法に使用する部分整経機における糸長測定装置としては、整経ドラムを回転制御すると共に、各セクション整経に応じて巾決筬を移動制御してクリールからの多数本の経糸を整経する部分整経機を使用し、クリールと部分整経機の間に綾取筬を設け、綾取筬を通過する前の経糸帯における両側の数本の経糸と接触して回転するプーリーを装着した糸長測定器を設けている。
【0009】
【発明の実施の形態】
以下本発明の実施の形態を図面に基づいて説明すると、
経糸Wを部分整経するための整経システム1としては、多数本の経糸Wを供給するクリール2を固定して設け、このクリール2の経糸Wの送り方向の前方には、筒部3とスカート状のコーン部4から成る整経ドラム5を所望する回転速度で回転制御する部分整経機6が配設され、この部分整経機6は整経ドラム5の軸方向に移動自在に設けられている。
【0010】
7は巾決筬であり、巾決筬7は整経ドラム5の周面に近接して設けられ、整経ドラム5の軸方向に所望する速度で移動制御されると共に、整経ドラム5のコーン部4の傾斜角度に対応した斜め方向に平行に所望する速度で移動制御される移動体8に装着している。
【0011】
9は綾取筬であり、綾取筬9はクリール2と部分整経機6の間に配設され、且つ整経ドラム5の軸方向に移動自在に設けられている。
【0012】
10は糸長測定器であり、糸長測定器10は回転数に比例した信号を出力するタコジェネ、エンコダーから成る糸長センサー11に、数本の経糸Wと接触し、その経糸Wとの摩擦力で回転する小型、軽量なプーリー12を装着している。
【0013】
尚、図中、13、13a は経糸Wを常にプーリー12に接触させるための補助プーリーである。
【0014】
そして、糸長測定器10を綾取筬9における経糸Wの送給上流側の両側に設けて糸長測定装置14と成している。
【0015】
この様に糸長測定器10を経糸Wの送給上流側に設けることにより、他の隣接する経糸Wとプーリー12を接触しない様にしている。
【0016】
尚、プーリー12は、経糸Wとの摩擦力で回転すると共に、経糸Wの送りが停止した際には、速やかにプーリー12も停止する程度のものを使用している。
【0017】
次に本発明に係る部分整経機における整経方法については、
クリール2からの多数本の経糸Wを、綾取筬9、巾決筬7を介して整経ドラム5に結着し、綾取筬9の両側に設けた糸長測定器10のプーリー12に、綾取筬9を通過する前の多数本(300〜1000本程度)の経糸Wから成る経糸帯の両側に位置する数本(2〜5本程度)の経糸Wを接触させる様に巻回させる。
【0018】
そして、各セクション整経毎に整経ドラム5を所望する回転数で回転させると共に、予め経糸Wの種類に応じた送り量で移動体8を整経ドラム5のコーン部4と平行に斜め横移動させながら、経糸Wを整経ドラム5に巻き付けることにより、経糸Wから成る糸層WAの断面形状を平行四辺形と成して巻き付ける。
【0019】
上記の様に整経方法としては整経ドラム5に各セクション毎に経糸Wを巻き付けるものであるが、図3に示す様に、本発明では整経ドラム5への巻き付け回数が所定値になった時点T1、T2、T3で、糸長測定装置14の左側(コーン部4側)の糸長測定器10と右側(筒部3側)の糸長測定器10によって測定している経糸帯の両側の経糸W1、W2の糸長の差に対応して移動体8の送り量を調整して経糸Wを巻き付け、その後、さらに所定回数巻き付けていくと、移動体8によって巾決筬7が斜め横移動するため、経糸帯の両側の経糸W1、W2のテンションにさらに差が生じ、糸長にも差が生じてくるので、前記と同様に糸長の差に対応して移動体8の送り量を調整し、以降は所望する回転数毎に糸長の測定を繰り返し、移動体8の送り量をその測定毎に調整して最終的に糸層WAの断面形状を平行四辺形と成る様に巻き付ける。
【0020】
上記の整経は、初期セクション整経についての説明であるが、整経ドラム5に複数のセクション整経をする場合の第二セクション整経以降は、初期セクション整経で得られた糸長の差、移動体8の送り量をシーケンサー、コンピュータ等の制御装置15に記憶し、かかるデータに基づいて第二セクション整経以降を同じ様に行うのである。
【0021】
【発明の効果】
要するに本発明は、整経ドラムを回転制御すると共に、各セクション整経に応じて巾決筬を移動制御してクリールからの多数本の経糸を整経する部分整経機における整経方法において、クリール2と部分整経機6の間に配設した綾取筬9を通過する前の経糸帯における両側の経糸W1、W2でもって糸長を測定し、両糸長の差に応じて巾決筬7の移動量を制御するので、整経時に巾決筬7を移動した際に発生する糸長の差が最大と成ると共に、送り(屈曲)状態が変化しない個所での経糸W1、W2でもって糸長を測定しているため、確実に糸層WAのコーン部4側での僅かな変化にも対応でき、しかも、経糸帯の両側以外は接触させて測定していないため、糸層WAの中央側が変化することなく整経でき、さらに経糸Wの種類が違っても容易に対応でき、したがって従来の様に熟練を要することなく簡単に、且つ自動的に正確な糸層WAを整経できる。
【0022】
又、綾取筬9を通過する前の経糸帯における両側の数本の経糸W1、W2と接触して回転するプーリー12を装着した糸長測定器10を設けたので、数本の経糸Wとの摩擦力で回転するプーリー12であるため、糸長測定器10を小型・軽量にでき、巻き取り速度が高速化しても追従可能に成ると共に、スリップによる回転ロスが小さくなるため正確な糸長で測定でき、これによって糸層WAの調整も正確に成ると共に、プーリー12が小型・軽量であるため慣性力も小さく巻き取り停止時でもプーリー12の空回りがなく、整経時の全糸長も正確に測定できる等その実用的効果甚だ大なるものである。
【図面の簡単な説明】
【図1】本発明に係る整経方法を実施する整経システムの概略構成図である。
【図2】同上整経システムにおける初期セクション整経時の状態を示す図である。
【図3】複数のセクション整経した糸層の変化状態を示す模式図である。
【図4】本発明に係る糸長測定装置の概略構成図である。
【図5】同上糸長測定装置における糸長測定器の概略側面図である。
【図6】糸長測定器における経糸の走行状態を示す概略斜視図である。
【図7】従来の整経システムを示す概略構成図である。
【図8】同上整経システムにおける糸層の変形状態を示す概略図である。
【符号の説明】
2 クリール
6 部分整経機
7 巾決筬
9 綾取筬
10 糸長測定器
11 プーリー
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a warping method in a partial warper that warps warp yarn from a creel and a yarn length measuring device used therefor.
[0002]
[Prior art]
Conventionally, as shown in FIG. 7, the warping method of this type of warp is such that the creel a fixed to the floor surface and the warp drum b can be moved in the axial direction on the floor surface in front of the creel a. Warping composed of a partial warping machine c provided, and a twilling iron d provided between the creel a and the partial warping machine c and movably provided in the axial direction of the warping drum b. The system is used.
[0003]
Specifically, the warp W from the creel a is bound to the warping drum b via the treading ridge d, and the warp drum b is rotated to wind the warp W.
[0004]
Specifically, the warp W wound around the warping drum b is a cone of the warping drum b, and a width determining rod e disposed just before the warping drum b is used so that the yarn layer WA is a parallelogram. It is wound around the warping drum b while being obliquely fed in parallel with the angle of the part f.
[0005]
However, since the yarn width of the multiple warp W fed from the creel a is wide at the weaving kite d, while the yarn width of the multiple warp W wound around the warping drum b is narrow, the weaving kite d The warp W1 and the warp W2 running on both sides of the warp W2 are almost in the same bent state at the initial warping, so the tension of both is the same. By moving, the bending state between the warp W1 and the warp W2 changes, causing a difference in tension. Various factors such as the work environment of the warp W, the temperature and humidity, the static electricity generated in the warp W, etc. As a result, as shown in FIG. 8, a phenomenon occurs in which the thickness on the left side (cone portion f side) of the yarn layer WA is reduced. Therefore, the thickness of the yarn layer WA is measured by visual inspection by an operator. Based on this, adjust the feed amount Because you are adjusted so made the yarn layer WA and parallelogram by eliminating the above-mentioned phenomenon, or requires skill, workability is required is adjusted for each KakuSeikei had a bad disadvantage.
[0006]
[Problems to be solved by the invention]
The present invention relates to a warping method in a partial warping machine which automatically warps warps uniformly and uniformly so as to form an accurate parallelogram yarn layer regardless of the skill level of the operator, and The present invention relates to a yarn length measuring device used for it.
[0007]
[Means for Solving the Problems]
In view of the problems such as poor workability based on the above-mentioned conventional technology, the present invention measures the yarn length with several warp yarns running on both sides of the warp band before passing through the twill coat, and the difference between the two yarn lengths To eliminate the above-mentioned drawbacks by providing a warping method in a partial warping machine and a yarn length measuring device used for it It is a thing.
[0008]
In addition, as a yarn length measuring device in the partial warper used in the above warping method, rotation control of the warping drum and movement control of the width deciding mechanism according to each section warping, Use a partial warper to warp the warp of the yarn, provide a twilling ridge between the creel and the partial warping machine, and contact with several warps on both sides of the warp band before passing through the twilling ridge A yarn length measuring instrument equipped with a rotating pulley is provided.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
As the warping system 1 for partially warping the warp W, a creel 2 for supplying a large number of warps W is fixedly provided, and in front of the creel 2 in the feed direction of the warp W, a cylindrical portion 3 and A partial warping machine 6 for controlling the rotation of the warping drum 5 composed of the skirt-shaped cone portion 4 at a desired rotational speed is provided. The partial warping machine 6 is provided so as to be movable in the axial direction of the warping drum 5. It has been.
[0010]
Reference numeral 7 denotes a width determiner. The width determiner 7 is provided in the vicinity of the circumferential surface of the warping drum 5 and is controlled to move in the axial direction of the warping drum 5 at a desired speed. It is mounted on a moving body 8 that is controlled to move at a desired speed parallel to an oblique direction corresponding to the inclination angle of the cone portion 4.
[0011]
Reference numeral 9 denotes a treading iron. The treading iron 9 is disposed between the creel 2 and the partial warping machine 6 and is provided so as to be movable in the axial direction of the warping drum 5.
[0012]
Reference numeral 10 denotes a yarn length measuring device. The yarn length measuring device 10 comes into contact with several warp yarns W on a yarn length sensor 11 composed of a tachometer and an encoder that outputs a signal proportional to the number of revolutions, and friction with the warp yarns W is obtained. A small, lightweight pulley 12 that rotates with force is attached.
[0013]
In the figure, reference numerals 13 and 13a denote auxiliary pulleys for always contacting the warp W with the pulley 12.
[0014]
The yarn length measuring device 10 is provided on both sides of the warp yarn 9 on the upstream side of the warp yarn W feeding to form the yarn length measuring device 14.
[0015]
Thus, by providing the yarn length measuring device 10 on the upstream side of the warp W feeding, the other adjacent warp W and the pulley 12 are not brought into contact with each other.
[0016]
The pulley 12 is rotated by a frictional force with the warp W, and when the warp W feed is stopped, the pulley 12 is also stopped quickly.
[0017]
Next, for the warping method in the partial warping machine according to the present invention,
A large number of warps W from the creels 2 are bound to the warping drum 5 via a treading rod 9 and a width determining rod 7, and are attached to pulleys 12 of a yarn length measuring device 10 provided on both sides of the twilling rod 9. Winding so that several (about 2 to 5) warps W located on both sides of a warp band composed of a large number (about 300 to 1000) of warps W before passing through the twill coat 9 are brought into contact with each other. Let
[0018]
The warping drum 5 is rotated at a desired number of rotations for each section warping, and the moving body 8 is obliquely laterally parallel to the cone portion 4 of the warping drum 5 with a feed amount corresponding to the type of the warp W in advance. By winding the warp W around the warping drum 5 while being moved, the cross-sectional shape of the yarn layer WA composed of the warp W is formed into a parallelogram.
[0019]
As described above, as a warping method, the warp W is wound around the warping drum 5 for each section. However, as shown in FIG. 3, in the present invention, the number of windings on the warping drum 5 is a predetermined value. At the time points T1, T2, and T3, the warp band measured by the yarn length measuring device 10 on the left side (cone portion 4 side) and the yarn length measuring device 10 on the right side (cylinder portion 3 side) of the yarn length measuring device 14 is measured. When the warp W is wound by adjusting the feed amount of the moving body 8 in accordance with the difference in yarn length between the warp yarns W1 and W2 on both sides, and after further winding a predetermined number of times, the width determining rod 7 is slanted by the moving body 8. Due to the lateral movement, there is a further difference in the tensions of the warp yarns W1, W2 on both sides of the warp band, and there is also a difference in the yarn length. After that, the yarn length measurement is repeated for each desired number of rotations, and the moving body 8 Ri amount was adjusted for each measurement ultimately wind the cross-sectional shape of the yarn layer WA As becomes a parallelogram.
[0020]
The above warping is an explanation of the initial section warping, but after the second section warping when the warp drum 5 is subjected to a plurality of section warping, the yarn length obtained by the initial section warping is the same. The difference and the feed amount of the moving body 8 are stored in a control device 15 such as a sequencer or a computer, and the second section warping and the like are similarly performed based on such data.
[0021]
【The invention's effect】
In short, the present invention is a warping method in a partial warping machine that warps a large number of warps from a creel by controlling the rotation of a warping drum and controlling the movement of the width warp according to each section warping. The yarn length is measured with the warp yarns W1 and W2 on both sides of the warp band before passing through the treading ridge 9 disposed between the creel 2 and the partial warper 6, and the width is determined according to the difference between the two yarn lengths. Since the amount of movement of the reed 7 is controlled, the difference in the yarn length that occurs when the width 7 is moved during aging is maximized, and the warp W1 and W2 at locations where the feed (bending) state does not change. Therefore, since the yarn length is measured, it is possible to reliably cope with slight changes on the side of the cone portion 4 of the yarn layer WA, and because the yarn layer WA is not measured by contact except for both sides of the warp band. The warp can be warped without changing the center side, and even if the type of warp W is different It can support, thus easily without requiring skill as in prior art, can be warped to and automatically correct plies WA.
[0022]
In addition, since the yarn length measuring device 10 equipped with the pulley 12 that rotates in contact with several warp yarns W1 and W2 on both sides of the warp band before passing through the twill coat 9 is provided, several warp yarns W and Since the pulley 12 rotates with the frictional force of the yarn, the yarn length measuring device 10 can be made smaller and lighter, and can follow even when the winding speed is increased, and the rotational loss due to slip is reduced, so that the accurate yarn length is reduced. As a result, the adjustment of the yarn layer WA becomes accurate, and the pulley 12 is small and light, so the inertial force is small and the pulley 12 does not run idle even when winding is stopped, and the total yarn length during aging is also accurate. Its practical effects such as being measurable are enormous.
[Brief description of the drawings]
FIG. 1 is a schematic configuration diagram of a warping system for performing a warping method according to the present invention.
FIG. 2 is a diagram showing a state of initial section aging in the warping system.
FIG. 3 is a schematic view showing a change state of a yarn layer warped by a plurality of sections.
FIG. 4 is a schematic configuration diagram of a yarn length measuring device according to the present invention.
FIG. 5 is a schematic side view of a yarn length measuring device in the same yarn length measuring apparatus.
FIG. 6 is a schematic perspective view showing a running state of warp yarns in a yarn length measuring device.
FIG. 7 is a schematic configuration diagram showing a conventional warping system.
FIG. 8 is a schematic view showing a deformation state of the yarn layer in the warping system.
[Explanation of symbols]
2 Creel 6 Partial warping machine 7 Width determination 9 Ayatori 10 Thread length measuring device 11 Pulley

Claims (2)

整経ドラムを回転制御すると共に、各セクション整経に応じて巾決筬を移動制御してクリールからの多数本の経糸を整経する部分整経機における整経方法において、クリールと部分整経機の間に配設した綾取筬を通過する前の経糸帯における両側の数本の経糸でもって両側の糸長を測定し、両糸長の差に応じて巾決筬の移動量を制御することを特徴とする部分整経機における整経方法。In the warping method in the partial warping machine that controls the rotation of the warping drum and moves the width determining machine according to each section warping to warp a large number of warps from the creel, the creel and the partial warping Measure the yarn length on both sides with several warp yarns on both sides of the warp band before passing through the treading ridge arranged between the machines, and control the amount of movement of the width deciding machine according to the difference in both yarn lengths A warping method in a partial warping machine. 整経ドラムを回転制御すると共に、各セクション整経に応じて巾決筬を移動制御してクリールからの多数本の経糸を整経する部分整経機において、クリールと部分整経機の間に綾取筬を設け、綾取筬を通過する前の経糸帯における両側の数本の経糸と接触して回転するプーリーを装着した糸長測定器を設けたことを特徴とする部分整経機における糸長測定装置。In a partial warping machine that controls the rotation of the warping drum and moves and controls the width setting warp according to the warping of each section, and warps a large number of warps from the creel. In a partial warping machine characterized by providing a yarn length measuring instrument equipped with a twilling reed and equipped with a pulley that rotates in contact with several warp threads on both sides of the warp band before passing through the twilling reed Yarn length measuring device.
JP27678495A 1995-09-28 1995-09-28 Warping method in partial warper and yarn length measuring device used therefor Expired - Lifetime JP3634906B2 (en)

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