JP3628121B2 - Screw dehydrator - Google Patents

Screw dehydrator Download PDF

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Publication number
JP3628121B2
JP3628121B2 JP21552696A JP21552696A JP3628121B2 JP 3628121 B2 JP3628121 B2 JP 3628121B2 JP 21552696 A JP21552696 A JP 21552696A JP 21552696 A JP21552696 A JP 21552696A JP 3628121 B2 JP3628121 B2 JP 3628121B2
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JP
Japan
Prior art keywords
screw
lid
push
push lid
opening
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP21552696A
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Japanese (ja)
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JPH1034387A (en
Inventor
宇喜雄 尾畑
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From Industry Co Ltd
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From Industry Co Ltd
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Publication of JPH1034387A publication Critical patent/JPH1034387A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • B30B9/18Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing with means for adjusting the outlet for the solid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • B30B9/128Vertical or inclined screw presses

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Solid Wastes (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、ディスポーザーによって破砕された厨芥などのスラリーを脱水し、固形物として排出させるようにしたスクリュー脱水機に関する。
【0002】
【従来の技術】
このようなスクリュー脱水機は、機枠内に固定したスクリーン筒の内側にスクリューを設け、スクリーン筒上部の開口部に、ばねで押圧した押し蓋をそなえており、スクリューの下方から供給されるスラリーをスクリーン筒内で圧縮して脱水して固形化し、上部の押し蓋を押し上げた間隙から排出させるようにしているが、スラリー内の繊維質によって塊状に固まった固形物は、開口部の間隙から排出されなくなり、スクリーン筒内でさらに圧縮されて固まり、スクリューの回転を阻止して駆動モータの焼損や、修理を面倒にする欠点があり、実公昭57−42640号には、押し蓋を直接コイルばねで押圧せずに、ヒンジで取り付け、ヒンジを挟んで押し蓋とは反対側に突設したレバーの先端と、押し蓋より上方の固定部に設けた固定ピンとの間に引っ張りばねを取り付けて押し蓋を押圧させ、押し蓋が開くことによって引っ張りばねによる押し蓋の押圧力が減少するように構成し、排出を容易にするものが示されている。
【0003】
【発明が解決しようとする課題】
このようにスクリューによる押し上げ力によって固形物が押し蓋を押し上げて排出するものでは、排出による押し蓋の動きによって間隙を調整するので、押し蓋が押し上げられたときに、ばねによる押し付け力を減じさせることにより、かなりの効果が得られるが、キャベツなどのように強く長い繊維質が混じって固まった場合は、押し蓋の押し付け力を弱めただけでは、狭い排出口から十分な排出ができず、過大に押し上げて間隙が大きくなると、スクリューによる圧縮力が低下して脱水が十分に行われなくなる問題があった。
【0004】
【課題を解決するための手段】
本発明は、押し蓋の固形物に接触する押し付け面を円錐状に形成し、固形物との接触面を傾斜させて排出しやすくするとともに、スクリューの負荷が過大になったときに、排出口の間隙を調整するとともに押し蓋をスクリューの回転方向に回転させるようにしている。
【0005】
【発明の実施の形態】
スクリュー脱水機のスクリーン筒上部の開口部に設けた押し蓋の、スクリーン筒内の固形物に接触する押し付け面を円錐状にして接触面を傾斜させ、固形物を排出しやすくするとともに、押し蓋の支持棒を回転可能に支持させ、支持棒上端を引っ張りばねによって押し下げるレバーに係合させて押し蓋を開口部に押し付けており、固形物が円滑に排出されずスクリューに拘束力が加わり負荷が大きくなったときは、支持棒をスクリューと同方向に回転させ、押し蓋の固形物と接触する押し付け面を排出の方向に回転させて、排出を容易に行わせるようにしている。
【0006】
【実施例】
これを厨芥処理機に使用した実施例について説明する。
1は厨芥処理機で、内部にディスポーザー2とスクリュー脱水機3を収納しており、シンク4から水とともに送られる厨芥をディスポーザー2で破砕し、これをスクリュー脱水機3に送って脱水して固形物状にして排出させる。
5はスクリュー脱水機3の機枠、6はスクリーン筒、7はスクリュー、8は送入口、9は排水口、10はスクリーン筒上部の開口部11に設けた押し蓋で、スクリーン筒内の固形物と接触する押し付け面12を円錐状にしている。13は排出口、14は押し蓋の支持棒、15は支持棒上端を軸受を介して支持する押さえ環、16は一方端を固定部に樞着したレバーで、前記押さえ環14にピン17で連結してある。18はレバー16と固定部のピン19間に張架した引っ張りばねである。
20は支持棒14を囲んでスプラインにより回転方向にのみ係合させた中空ギヤで、モータ21によって回転する平歯車22に噛み合わせている。
【0007】
ディスポーザー2に水とともに投入された厨芥は、破砕されて送入口8からスクリュー脱水機3に送られ、スクリーン筒6内をスクリュー7の回転で圧縮されて脱水されながらスクリーン筒内を開口部11へ送られ、引っ張りばね18でレバー16を介して押圧されている押し蓋10を押し上げて開口部11の間隙から排出される。
比較的柔らかい残飯などの固形物は、開口部11の間隙から円滑に排出されるが、繊維質が混じってスクリーン筒内で塊状に固まった場合は押し蓋10の僅かな間隙から排出されず、押し蓋10を大きく押し上げるが、押し蓋を過大に押し上げると、開口部11と押し蓋10との間隙が大きくなって多量の固形物が排出され、スクリュー7による圧縮力が低下して脱水効果が減じられるだけでなく、大量の排出物が排出口13に流れ込んで詰まりを生じ、運転を止めて固形物を取り出す必要があり、とくにキャベツなどの繊維は固まりを生じやすく、スクリュー7の回転を阻害し、図示しない駆動モータに大きな負荷が加わる。
【0008】
スクリーン筒6の開口部11から排出される固形物は、スクリュー7の押し出し力で押し蓋10を押し上げてスクリューの回転方向に排出されるが、固形物が詰まって排出が困難な状態になると、固形物がスクリュー7の押し上げ力で押し蓋10を押し上げ、開口部11の間隙を大きくするように調整するとともに、たとえばスクリュー7の駆動モータに加わる過負荷によって詰まりを検出し、モータ21を駆動させて平歯車22を介して中空ギヤ20を回転させ、スプラインで係合された支持棒14とともに押し蓋10をスクリュー7の回転方向に回転させる。このため、押し蓋10に接触する固形物が、接触部で排出方向の回転力を受け、スクリュー7の排出方向の力と合わせて、固形物の排出方向への回動を助けて開口部11からの排出を容易にし、確実に排出させる。
【0009】
なお、支持棒14の回転は、図示した中空ギヤによるものに限られず、たとえば、支持棒に平歯車を取り付け、平歯車22と噛み合わせるようにしてもよい。 また、図2に示すように、押し付け面12に半径方向の溝23を放射状あるいは渦状に設けておけば、固形物の接触部分が溝に食い込んで接触抵抗が増大し、さらに有効な排出を行わせる。
【0010】
【発明の効果】
このように本発明は、スクリュー脱水機における押し蓋の固形物と接触する押し付け面を円錐状にし、固形物が排出されずにスクリューに過大な負荷が加わったときに、前記押し蓋をスクリューと同方向に回転させるようにしてあるので、スクリーン筒内で繊維質が混じった固形物が塊状に固まって排出が困難になった場合でも、押し蓋をスクリューと同方向に回転させることによって固形物の排出を円滑に行わせることができ、スクリュー脱水機の信頼度が向上し、作業を円滑にし得る効果がある。
なお、押し蓋の押し付け面に溝を設けることにより、固形物との接触抵抗を増し、排出力を増すことができる。
【図面の簡単な説明】
【図1】本発明を厨芥処理機に使用した実施例を示す側断面図である。
【図2】押し蓋の他の実施例を示す押し付け面の平面図である。
【符号の説明】
1 厨芥処理機
2 ディスポーザー
3 スクリュー脱水機
4 シンク
5 機枠
6 スクリーン筒
7 スクリュー
8 送入口
9 排水口
10 押し蓋
11 開口部
12 押し付け面
13 排出口
14 支持棒
15 押さえ環
16 レバー
17 ピン
18 引っ張りばね
19 ピン
20 中空ギヤ
21 モータ
22 平歯車
23 溝
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a screw dehydrator that dehydrates slurries such as cocoons crushed by a disposer and discharges them as solids.
[0002]
[Prior art]
Such a screw dehydrator is provided with a screw inside a screen cylinder fixed in the machine frame, and has a push lid pressed by a spring in the opening at the top of the screen cylinder, and is supplied from below the screw. Is compressed in a screen cylinder, dehydrated and solidified, and discharged from the gap where the upper push lid is pushed up, but the solid matter solidified by the fibers in the slurry is released from the gap in the opening. It is no longer discharged and is further compressed and hardened in the screen cylinder, which has the drawback of preventing the rotation of the screw and burning the drive motor and making repairs cumbersome. Without pressing with a spring, it is attached with a hinge, the tip of a lever that protrudes on the opposite side of the push lid across the hinge, and a fixing pin provided on a fixed part above the push lid Is pressed against the pull cap pressing spring mounted between, configured as the pressing force of the pressing lid by the spring tension by opening pushes the lid is reduced, are shown which facilitate the discharge.
[0003]
[Problems to be solved by the invention]
In this way, in the case where solid matter pushes up the push lid by the push-up force by the screw and discharges, the gap is adjusted by the movement of the push-lid by discharge, so when the push-lid is pushed up, the pushing force by the spring is reduced. However, when strong and long fibers such as cabbage are mixed and hardened, it is not possible to sufficiently discharge from the narrow outlet by simply reducing the pressing force of the push lid, When the gap is increased by excessively pushing up, there is a problem that the compression force by the screw is lowered and the dehydration is not sufficiently performed.
[0004]
[Means for Solving the Problems]
The present invention forms a pressing surface that contacts the solid material of the push lid in a conical shape, makes the contact surface with the solid material easy to be discharged, and discharges when the load on the screw becomes excessive. While adjusting the gap, the push lid is rotated in the rotational direction of the screw.
[0005]
DETAILED DESCRIPTION OF THE INVENTION
The push lid provided in the opening of the upper part of the screen cylinder of the screw dehydrator has a conical concavity that makes contact with the solid matter in the screen cylinder so that the contact surface is inclined so that the solid matter can be easily discharged. The support bar is rotatably supported, the upper end of the support bar is engaged with a lever that is pushed down by a tension spring, and the push lid is pressed against the opening. When it becomes larger, the support bar is rotated in the same direction as the screw, and the pressing surface that contacts the solid matter of the push lid is rotated in the direction of discharge so that the discharge can be easily performed.
[0006]
【Example】
An embodiment in which this is used in a soot processor will be described.
1 is a cocoon treatment machine, which contains a disposer 2 and a screw dehydrator 3 inside. The cocoon sent together with water from the sink 4 is crushed by the disposer 2 and sent to the screw dehydrator 3 to be dehydrated and solidified. Dispose in the form of material.
5 is a machine frame of the screw dehydrator 3, 6 is a screen cylinder, 7 is a screw, 8 is a delivery port, 9 is a drain port, and 10 is a push lid provided in the opening 11 at the top of the screen cylinder. The pressing surface 12 that comes into contact with an object is conical. 13 is a discharge port, 14 is a support rod for the push lid, 15 is a press ring that supports the upper end of the support rod via a bearing, 16 is a lever that has one end attached to a fixed portion, and a pin 17 is attached to the press ring 14. It is connected. Reference numeral 18 denotes a tension spring stretched between the lever 16 and the pin 19 of the fixed portion.
Reference numeral 20 denotes a hollow gear which surrounds the support rod 14 and is engaged only in the rotational direction by a spline, and meshes with a spur gear 22 which is rotated by a motor 21.
[0007]
The soot thrown into the disposer 2 together with water is crushed and sent from the inlet 8 to the screw dehydrator 3, and the screen cylinder 6 is compressed by the rotation of the screw 7 and dehydrated while being dehydrated to the opening 11. The push lid 10 which is fed and is pushed by the tension spring 18 through the lever 16 is pushed up and discharged from the gap of the opening 11.
Solid matter such as relatively soft leftover is smoothly discharged from the gap of the opening 11, but when the fiber is mixed and hardened into a lump in the screen cylinder, it is not discharged from the slight gap of the push lid 10, The push lid 10 is pushed up greatly. However, if the push lid is pushed up excessively, the gap between the opening 11 and the push lid 10 becomes large and a large amount of solid matter is discharged, and the compressive force by the screw 7 is lowered, resulting in a dehydrating effect. In addition to being reduced, a large amount of discharged material flows into the discharge port 13 to cause clogging, and it is necessary to stop the operation and take out the solid material. In particular, fibers such as cabbage are liable to clump and inhibit the rotation of the screw 7. However, a large load is applied to a drive motor (not shown).
[0008]
The solid matter discharged from the opening 11 of the screen cylinder 6 pushes up the push lid 10 with the pushing force of the screw 7 and is discharged in the rotational direction of the screw. The solid matter pushes up the push lid 10 with the push-up force of the screw 7 and adjusts so that the gap between the openings 11 is increased . For example, clogging is detected by an overload applied to the drive motor of the screw 7 and the motor 21 is driven. Then, the hollow gear 20 is rotated via the spur gear 22, and the push lid 10 is rotated in the rotation direction of the screw 7 together with the support rod 14 engaged by the spline. For this reason, the solid matter contacting the push lid 10 receives the rotational force in the discharge direction at the contact portion, and together with the force in the discharge direction of the screw 7 , assists in the rotation of the solid matter in the discharge direction, thereby opening the opening 11. Easily and reliably discharge from the air.
[0009]
The rotation of the support rod 14 is not limited to by a hollow gear which is shown, for example, mounting the spur gear to the support rod, it may be made to engage with the spur gear 22. In addition, as shown in FIG. 2, if radial grooves 23 are provided radially or spirally on the pressing surface 12, the contact portion of the solid material bites into the grooves, increasing the contact resistance, and further effective discharge. Make it.
[0010]
【The invention's effect】
As described above, the present invention makes the pressing surface in contact with the solid matter of the push lid in the screw dehydrator conical, and when the solid load is not discharged and an excessive load is applied to the screw, the push lid is replaced with the screw. Since it is made to rotate in the same direction, even if solid matter mixed with fibers in the screen cylinder becomes a lump and it becomes difficult to discharge, solid matter can be obtained by rotating the push lid in the same direction as the screw. Can be smoothly discharged, the reliability of the screw dehydrator is improved, and the operation can be smoothly performed.
In addition, by providing a groove on the pressing surface of the push lid, the contact resistance with the solid matter can be increased, and the discharging force can be increased.
[Brief description of the drawings]
FIG. 1 is a side sectional view showing an embodiment in which the present invention is used in a soot treating machine.
FIG. 2 is a plan view of a pressing surface showing another embodiment of the push lid.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 厨 芥 processing machine 2 Disposer 3 Screw dehydrator 4 Sink 5 Machine frame 6 Screen cylinder 7 Screw 8 Inlet 9 Drain outlet 10 Pushing lid 11 Opening part 12 Pressing surface 13 Outlet 14 Support bar 15 Holding ring 16 Lever 17 Pin 18 Pull Spring 19 Pin 20 Hollow gear 21 Motor 22 Spur gear 23 Groove

Claims (2)

機枠に軸方向に固定して取り付けたスクリーン筒と、その内側にスクリューをそなえ、前記スクリーン筒の排出側の開口部に押し蓋を設け、スクリューで送られる脱水された固形物が、前記押し蓋を押し上げて、開口部と押し蓋の間隙から排出されるスクリュー脱水機において、前記押し蓋の固形物に接触する押し付け面を円錐状に形成し、スクリューの負荷が大きくなったときに、前記間隙を大きくなるように調整するとともに、押し蓋をスクリューの回転方向に回転させることを特徴とするスクリュー脱水機。 A screen cylinder mounted in axially fixed to the machine frame, provided with a screw on its inner side, the lid is provided pressing the opening of the discharge side of the screen cylinder, solids are dewatered sent screw, the push In the screw dehydrator that pushes up the lid and is discharged from the gap between the opening and the push lid, the pressing surface that contacts the solid matter of the push lid is formed in a conical shape, and when the load on the screw increases, A screw dehydrator that adjusts the gap to be large and rotates the push lid in the direction of screw rotation. 前記押し蓋の押し付け面に、半径方向の溝を設けた請求項1のスクリュー脱水機。The screw dehydrator according to claim 1, wherein a radial groove is provided on a pressing surface of the push lid.
JP21552696A 1996-07-25 1996-07-25 Screw dehydrator Expired - Lifetime JP3628121B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP21552696A JP3628121B2 (en) 1996-07-25 1996-07-25 Screw dehydrator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP21552696A JP3628121B2 (en) 1996-07-25 1996-07-25 Screw dehydrator

Publications (2)

Publication Number Publication Date
JPH1034387A JPH1034387A (en) 1998-02-10
JP3628121B2 true JP3628121B2 (en) 2005-03-09

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Family Applications (1)

Application Number Title Priority Date Filing Date
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4669217B2 (en) * 2003-12-12 2011-04-13 アムコン株式会社 Solid-liquid separator
CN101811132B (en) * 2010-04-01 2013-01-02 北京九次方环保科技有限公司 Kitchen rubbish source decreasing and sorting equipment
CN104107828B (en) * 2014-06-23 2016-12-07 苏州美生环保科技有限公司 A kind of high-efficiency refuse processor
CN106956457B (en) * 2017-05-12 2019-01-15 青岛哈工程正和环保科技有限公司 A kind of spiral squeezing type excrement solid-liquid separator of controllable solid humidity
CN110238171B (en) * 2019-07-19 2024-06-07 三门峡丽源环保工程设备有限公司 Automatic sorting, dewatering and collecting device for household garbage

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