JP3625743B2 - Resin tank floating and deformation prevention structure - Google Patents

Resin tank floating and deformation prevention structure Download PDF

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Publication number
JP3625743B2
JP3625743B2 JP2000181057A JP2000181057A JP3625743B2 JP 3625743 B2 JP3625743 B2 JP 3625743B2 JP 2000181057 A JP2000181057 A JP 2000181057A JP 2000181057 A JP2000181057 A JP 2000181057A JP 3625743 B2 JP3625743 B2 JP 3625743B2
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Prior art keywords
tank
communication pipe
tank body
resin
resin tank
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Expired - Fee Related
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JP2000181057A
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JP2002002881A (en
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二郎 松山
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二郎 松山
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Description

【0001】
【発明の属する技術分野】
本発明は、地中に埋設される浄化槽、水タンク等の樹脂製タンクの浮上及び変形防止構造に関するものである。
【0002】
【従来の技術】
地中に埋設される地下タンクが地下水や砂の流動化現象等によって浮上するおそれがあることは良く知られているところである。特に、樹脂製タンクのように軽量材料で製造されたタンクの場合にその傾向が著しい。
【0003】
従来、樹脂製タンクの浮上防止構造について、タンクの外側壁に半径方向に突出するフランジを設け、タンク底部に半径方向に突出する複数のつばを設け、タンクの埋設時に、タンクの外側に投入して打設されるソイルセメント(コンクリート)の重量をウエイト(重り)として、前記フランジ及びつばに印加し、タンクの浮上を防止するようにしたものは知られている(実開平5−46798号公報参照)。
【0004】
【発明が解決しようとする課題】
しかし、上記従来の浮上防止構造は、タンクの外側に投入して打設されるソイルセメント(コンクリート)の重量を浮上防止のウエイトに利用しているので、地下水位が高い場所にタンクを埋設する場合、埋設予定穴を掘削した時点で湧水が穴に溜まるため、ソイルセメントを投入する前にタンクが浮き上がり、埋設作業が不可能である。
【0005】
また、このようにタンクの外側に打設するコンクリート等を浮上防止に利用するものでは、タンク埋設後に、土圧や水圧によってタンクの底部及び側壁が変形するおそれがあった。
【0006】
本発明は、上記従来の問題点に鑑みてなされたものであり、タンク自体に浮上を防止するウエイト(重り)となる液状充填物を注入する構造を採用することで、地下水等の浮力によるタンクの浮上を確実に防止でき、しかもタンク自体の強度を増し、土圧や水圧によるタンクの底部及び側壁の変形、破損を有効に防止することができる樹脂製タンクの浮上及び変形防止構造を提供することを目的とする。
【0007】
【課題を解決するための手段】
上記目的を達成するため、本発明は、地中に埋設される樹脂製タンクの浮上及び変形防止構造であって、タンク本体の底部を二重構造にして中空部が形成されており、前記タンク本体の側壁に周方向へ適当間隔を隔てて配設され、かつ、長手方向へ延びる複数の連通管が前記タンク本体と一体的に設けられ、前記連通管の下端部は前記中空部に連通し、上端部は前記タンク本体の上端近傍位置に開口しており、かつ、前記連通管に前記上端開口から外方へ延びる鉄筋が差し込まれていて、前記樹脂製タンクを地中に埋設する際、前記連通管の上端開口からモルタル又は生コンクリートなどの液状充填物を注入し、前記中空部及び前記連通管に充填して固化させると共に、前記連通管に充填した前記液状充填物が、前記鉄筋の前記上端開口から外方へ延びる延長部分を介して、前記タンク本体の上方に打設される上部スラブと一体化されていることを特徴とする。
【0008】
上記構成により、二重構造にした底部の前記中空部と前記各連通管に充填した液状充填物でタンク自体の重量が増大し、浮上が防止されると共に、タンク本体の底部及び側壁が補強される。特に、前記各連通管に充填された液状充填物が、各連通管に差し込んだ鉄筋の延長部分を介して、タンク本体の上部に打設される上部スラブと一体化され、タンク本体の外側壁を補強する支柱が形成されるので、タンク上部にかかる荷重に対する耐荷重性が大幅に向上する。
【0009】
【発明の実施の形態】
以下、本発明の好適な実施の形態を図面に基づいて説明する。
【0010】
図1及び図2は、本発明による浮上及び変形防止構造を備えた樹脂製タンク1を示している。該樹脂製タンク1は、タンク本体2と、該タンク本体2の外周側壁に周方向へ90度ずつ隔てて配設され、かつ、タンク本体2の軸線とほぼ平行に長手方向へ延びる4本の連通管3とから構成されている。
【0011】
タンク本体2は強化プラスチック(FRP)により円筒状体に成形され、底部を二重構造にして中空部4が形成されていると共に、中空部4の外周壁に連通管3が連通する開口5が設けられている。また、タンク本体2の上端部には横断面形状が長方形に形成されている供給口7が覆い部6より突出して設けられている。中空部4は、タンク1全体を地中に埋設したときに想定される浮力に対抗できる重量のコンクリートが充填可能な容積に設計されている。
【0012】
連通管3はタンク本体2と同様に強化プラスチック(FRP)により横断面半円形状の管体に成形されていて、タンク本体2の外周側壁面に添う円弧状壁8を有している。各連通管3は、下端部9が中空部4の開口5に連通するように配設され、円弧状壁8をタンク本体2の外周側壁に接着剤で固着し、タンク本体2と一体構造に形成されている。また、各連通管3の上端開口10はタンク本体2の覆い部6より上方へ延び、供給口7より若干下方に位置するように設計されている。これは、タンク1を地中に埋設する際、後述するように、タンク1の上方に打設される上部スラブ15と各連通管3を一体化させるためである。
【0013】
なお、図5に示すように、連通管3はタンク本体2と一体成形することも可能である。
【0014】
上記のような構成を有する樹脂製タンク1を地中に埋設する際、予め各連通管3にその全長より少し長め(少なくとも20cm程度)の鉄筋11を数本ずつ差し込んで、上端開口10から突出する延長部分11aを横方向へ折り曲げておくことが望ましい。これらの鉄筋11は、各連通管3を補強し、かつ上部スラブ15との結合を強固にするために設けられるものである。
【0015】
図3及び図4は、樹脂製タンク1を地中に埋設した状態を示している。該タンク1は先ず、埋設予定穴12の底部に敷設した下部スラブ13に設置される。この状態で4本の連通管3のうち1本を残し、他の3本の連通管3の上端開口10からモルタル又は生コンクリートなどの液状充填物14を一斉に注入し、下端の開口5を通じて二重底部構造の中空部4に充填する。このとき、液状充填物14を注入しない連通管3は空気抜き通路となる。そして、中空部4全体に液状充填物14が充填されたことを確認した後、各連通管3にも液状充填物14を充填する。充填された液状充填物14は固化して、タンク本体2及び連通管3と一体化された構造体となり、その重量がタンク1の浮上を防止するウェイト(重り)として作用すると共に、タンク本体2の二重構造に形成された底部が補強される。また、各連通管3に充填した液状充填物14が鉄筋11を巻き込んで固化されることで、タンク本体2の外周側壁を補強する支柱の役割を果す。
【0016】
続いて、埋設した樹脂製タンク1の上部に上部スラブ15を打設すると、該上部スラブ15が各連通管3の上端開口10から延出している鉄筋延長部分11aを巻き込んで、各連通管3に充填した液状充填物14で形成される支柱と一体化され、該支柱によって上部スラブ15が支持された構造となる。したがって、樹脂製タンク1の上部に該樹脂製タンク1自体の耐荷重以上の負荷が作用しても、その負荷は上部スラブ15に分散されると共に、前記支柱で支持されるので、タンク1の変形、破損を有効に防止することができる。
【0017】
なお、地下水位の高い場所に埋設予定穴12を掘削すると、埋設予定穴12に湧水が溜まるが、このような埋設予定穴12にタンク1を設置する場合、タンク本体2の底部が二重構造に形成されているので、下部スラブ13に接する外側底板が水圧等で変形しても、内側底板にはほとんど影響を及ぼさない。したがって、タンク本体2内部の使用容積が減少することはない。
【0018】
【発明の効果】
以上説明したように、本発明は、タンク本体の底部を二重構造にして形成した中空部と、タンク本体の外側壁に沿って配設した複数の連通管とに、浮上を防止するウェイト(重り)になる液状充填物を注入して充填することにより、地下水や砂の流動化現象等による樹脂製タンクの浮上を確実に防止できると共に、充填した液状充填物によってタンク自体の強度が増し、土圧や水圧によるタンク本体の底部及び側壁の変形、破損を有効に防止することができ、特に、複数の連通管に充填された液状充填物が、各連通管に差し込んだ鉄筋の延長部分を介して、タンク本体の上方に打設される上部スラブと一体化され、タンク本体の外側壁を補強する支柱が形成されるので、タンク上部にかかる荷重に対する耐荷重性が大幅に向上する。
【図面の簡単な説明】
【図1】本発明の浮上及び変形防止構造を備えた樹脂製タンクの一部縦断正面図である。
【図2】同タンクの平面図である。
【図3】同タンクの埋設施工状態を示す一部縦断正面図である。
【図4】同タンクの埋設施工状態を示す平面図である。
【図5】本発明の浮上及び変形防止構造を備えた樹脂製タンクの別の実施形態を示す一部縦断正面図である。
【符号の説明】
1 樹脂製タンク
2 タンク本体
3 連通管
4 中空部
5 開口
6 覆い部
7 供給口
8 円弧状壁
9 下端部
10 上部開口
11 鉄筋
12 埋設予定穴
13 下部スラブ
14 液状充填物
15 上部スラブ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a structure for preventing levitation and deformation of resin tanks such as septic tanks and water tanks buried in the ground.
[0002]
[Prior art]
It is well known that underground tanks buried in the ground may float due to groundwater or sand fluidization. This tendency is particularly remarkable in the case of a tank made of a lightweight material such as a resin tank.
[0003]
Conventionally, for resin tank levitation prevention structure, a flange that protrudes in the radial direction is provided on the outer wall of the tank, and a plurality of flanges that protrude in the radial direction are provided at the bottom of the tank. It is known that weight of soil cement (concrete) to be placed is applied to the flange and the collar as a weight to prevent the tank from floating (Japanese Utility Model Laid-Open No. 5-46798). reference).
[0004]
[Problems to be solved by the invention]
However, the above conventional anti-floating structure uses the weight of soil cement (concrete) thrown into the outside of the tank for the anti-floating weight, so the tank is embedded in a place where the groundwater level is high In this case, since the spring water is accumulated in the hole when the hole to be buried is excavated, the tank rises before the soil cement is put in, and the buried work is impossible.
[0005]
Further, in the case of using concrete or the like to be placed outside the tank in this way for preventing the ascent, there is a risk that the bottom and side walls of the tank may be deformed by earth pressure or water pressure after the tank is buried.
[0006]
The present invention has been made in view of the above-described conventional problems. By adopting a structure for injecting a liquid filling as a weight (weight) for preventing floating into the tank itself, the tank by buoyancy such as ground water is used. Provided is a resin tank levitation and deformation prevention structure that can reliably prevent the levitation of the tank, increase the strength of the tank itself, and effectively prevent deformation and breakage of the bottom and side walls of the tank due to earth pressure and water pressure. For the purpose.
[0007]
[Means for Solving the Problems]
In order to achieve the above object, the present invention provides a structure for preventing floating and deformation of a resin tank buried in the ground, wherein the bottom of the tank body has a double structure and a hollow portion is formed. A plurality of communication pipes that are disposed on the side wall of the main body at an appropriate interval in the circumferential direction and that extend in the longitudinal direction are provided integrally with the tank main body, and a lower end portion of the communication pipe communicates with the hollow portion. The upper end is opened at a position near the upper end of the tank body, and a reinforcing bar extending outward from the upper end opening is inserted into the communication pipe , and when the resin tank is embedded in the ground, A liquid filler such as mortar or ready-mixed concrete is injected from an upper end opening of the communication pipe, and the hollow portion and the communication pipe are filled and solidified , and the liquid filler filled in the communication pipe is formed of the reinforcing bar. From the top opening Via an extension portion extending towards, characterized in that it is integrated with the upper slab is Da設above the tank body.
[0008]
With the above configuration, the hollow portion of the bottom portion having a double structure and the liquid filling filled in each of the communication pipes increase the weight of the tank itself, prevent floating, and reinforce the bottom and side walls of the tank body. The In particular, the liquid filling filled in each communication pipe is integrated with an upper slab placed on the upper part of the tank body through an extension of a reinforcing bar inserted into each communication pipe, and the outer wall of the tank body Since the strut that reinforces is formed, the load resistance against the load applied to the upper part of the tank is greatly improved.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, preferred embodiments of the invention will be described with reference to the drawings.
[0010]
1 and 2 show a resin tank 1 having a floating and deformation preventing structure according to the present invention. The resin tank 1 is arranged on the tank main body 2 and the outer peripheral side wall of the tank main body 2 so as to be spaced apart by 90 degrees in the circumferential direction, and extends in the longitudinal direction substantially parallel to the axis of the tank main body 2. The communication pipe 3 is constituted.
[0011]
The tank body 2 is formed into a cylindrical body by reinforced plastic (FRP), and the bottom portion has a double structure to form a hollow portion 4, and an opening 5 through which the communication pipe 3 communicates with the outer peripheral wall of the hollow portion 4. Is provided. In addition, a supply port 7 having a rectangular cross-sectional shape is provided at the upper end of the tank body 2 so as to protrude from the cover 6. The hollow portion 4 is designed to have a volume capable of being filled with concrete having a weight capable of resisting the buoyancy expected when the entire tank 1 is buried in the ground.
[0012]
Similar to the tank body 2, the communication pipe 3 is formed into a semicircular tube having a transversal cross section by reinforced plastic (FRP), and has an arcuate wall 8 that follows the outer peripheral side wall surface of the tank body 2. Each communication pipe 3 is disposed so that the lower end portion 9 communicates with the opening 5 of the hollow portion 4, and the arcuate wall 8 is fixed to the outer peripheral side wall of the tank body 2 with an adhesive, so that the tank body 2 is integrated with the tank body 2. Is formed. Further, the upper end opening 10 of each communication pipe 3 is designed to extend upward from the cover portion 6 of the tank body 2 and to be positioned slightly below the supply port 7. This is because, when the tank 1 is buried in the ground, as will be described later, the upper slab 15 placed above the tank 1 and each communication pipe 3 are integrated.
[0013]
As shown in FIG. 5, the communication pipe 3 can be integrally formed with the tank body 2.
[0014]
When embedding the resin tank 1 having the above-described configuration in the ground, several reinforcing bars 11 slightly longer than the entire length (at least about 20 cm) are inserted into each communication pipe 3 in advance and protrude from the upper end opening 10. It is desirable to bend the extending portion 11a to be laterally bent. These reinforcing bar 11 to reinforce each communicating pipe 3, and is provided in order to strengthen the bond between the upper slab 15.
[0015]
3 and 4 show a state in which the resin tank 1 is buried in the ground. The tank 1 is first installed on a lower slab 13 laid at the bottom of the planned embedding hole 12. In this state, one of the four communication pipes 3 is left, and liquid fillers 14 such as mortar or ready-mixed concrete are injected all at once from the upper opening 10 of the other three communication pipes 3, and through the lower opening 5. The hollow portion 4 having a double bottom structure is filled. At this time, the communication pipe 3 that does not inject the liquid filler 14 becomes an air vent passage. Then, after confirming that the liquid filler 14 is filled in the entire hollow portion 4, the liquid filler 14 is also filled in each communication pipe 3. The filled liquid filling 14 is solidified to form a structure integrated with the tank main body 2 and the communication pipe 3, and the weight acts as a weight (weight) for preventing the tank 1 from rising, and the tank main body 2 The bottom formed in the double structure is reinforced. Further, the liquid filler 14 filled in each communication pipe 3 is wound around the reinforcing bar 11 and solidified, thereby serving as a support column that reinforces the outer peripheral side wall of the tank body 2.
[0016]
Subsequently, when the upper slab 15 is driven in the upper part of the buried resin tank 1, the upper slab 15 entrains the reinforcing bar extension portion 11 a extending from the upper end opening 10 of each communication pipe 3, and each communication pipe 3. The upper slab 15 is supported by the column, which is integrated with the column formed by the liquid filler 14 filled in the column. Therefore, even if a load higher than the load capacity of the resin tank 1 itself acts on the upper part of the resin tank 1, the load is distributed to the upper slab 15 and supported by the support column. Deformation and breakage can be effectively prevented.
[0017]
When the planned buried hole 12 is excavated in a place where the groundwater level is high, springs accumulate in the planned buried hole 12, but when the tank 1 is installed in the planned buried hole 12, the bottom of the tank body 2 is doubled. Since the structure is formed, even if the outer bottom plate in contact with the lower slab 13 is deformed by water pressure or the like, the inner bottom plate is hardly affected. Therefore, the use volume inside the tank body 2 does not decrease.
[0018]
【The invention's effect】
As described above, the present invention provides a weight (for preventing floating) to the hollow portion formed by making the bottom portion of the tank body into a double structure and the plurality of communication pipes disposed along the outer wall of the tank body ( by filling by injecting a liquid filler composed of a weight), Rutotomoni can reliably prevent floating of the resin tank according to groundwater and sand fluidization phenomena such as the strength of the tank itself by a liquid filler filled increases It is possible to effectively prevent deformation and breakage of the bottom and side walls of the tank body due to earth pressure and water pressure, and in particular, the liquid filler filled in a plurality of communication pipes is an extension part of a reinforcing bar inserted into each communication pipe Since the support column is formed integrally with the upper slab placed above the tank main body to reinforce the outer wall of the tank main body, the load resistance against the load applied to the upper portion of the tank is greatly improved.
[Brief description of the drawings]
FIG. 1 is a partially longitudinal front view of a resin tank provided with a floating and deformation preventing structure according to the present invention.
FIG. 2 is a plan view of the tank.
FIG. 3 is a partially longitudinal front view showing a state in which the tank is buried.
FIG. 4 is a plan view showing a state where the tank is buried.
FIG. 5 is a partially longitudinal front view showing another embodiment of a resin tank provided with the levitation and deformation prevention structure of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Resin tank 2 Tank main body 3 Communication pipe 4 Hollow part 5 Opening 6 Covering part 7 Supply port 8 Arc-shaped wall 9 Lower end part 10 Upper opening 11 Reinforcement 12 Embedded hole 13 Lower slab 14 Liquid filling 15 Upper slab

Claims (1)

地中に埋設される樹脂製タンクの浮上及び変形防止構造であって、
タンク本体の底部を二重構造にして中空部が形成されており、
前記タンク本体の側壁に周方向へ適当間隔を隔てて配設され、かつ、長手方向へ延びる複数の連通管が前記タンク本体と一体的に設けられ、
前記連通管の下端部は前記中空部に連通し、上端部は前記タンク本体の上端近傍位置に開口しており、かつ、前記連通管に前記上端開口から外方へ延びる鉄筋が差し込まれていて、
前記樹脂製タンクを地中に埋設する際、前記連通管の上端開口からモルタル又は生コンクリートなどの液状充填物を注入し、前記中空部及び前記連通管に充填して固化させると共に、前記連通管に充填した前記液状充填物が、前記鉄筋の前記上端開口から外方へ延びる延長部分を介して、前記タンク本体の上方に打設される上部スラブと一体化されていることを特徴とする樹脂製タンクの浮上及び変形防止構造。
A resin tank levitation and deformation prevention structure embedded in the ground,
The bottom of the tank body has a double structure and a hollow part is formed,
A plurality of communication pipes are provided on the side wall of the tank main body at an appropriate interval in the circumferential direction and extend in the longitudinal direction, and are integrally provided with the tank main body,
The lower end portion of the communication pipe communicates with the hollow portion, the upper end portion opens at a position near the upper end of the tank body, and a reinforcing bar extending outward from the upper end opening is inserted into the communication pipe. ,
When the resin tank is buried in the ground, a liquid filler such as mortar or ready-mixed concrete is injected from an upper end opening of the communication pipe, and the hollow pipe and the communication pipe are filled and solidified, and the communication pipe The liquid filling material filled in is integrated with an upper slab placed above the tank body through an extended portion extending outward from the upper end opening of the reinforcing bar. Structure to prevent the tank from rising and deformation.
JP2000181057A 2000-06-16 2000-06-16 Resin tank floating and deformation prevention structure Expired - Fee Related JP3625743B2 (en)

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