JP3623067B2 - Method for producing canned beverage containing carbon dioxide - Google Patents

Method for producing canned beverage containing carbon dioxide Download PDF

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Publication number
JP3623067B2
JP3623067B2 JP03129997A JP3129997A JP3623067B2 JP 3623067 B2 JP3623067 B2 JP 3623067B2 JP 03129997 A JP03129997 A JP 03129997A JP 3129997 A JP3129997 A JP 3129997A JP 3623067 B2 JP3623067 B2 JP 3623067B2
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Japan
Prior art keywords
canned
carbon dioxide
temperature
beverage
induction heating
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JP03129997A
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Japanese (ja)
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JPH10218130A (en
Inventor
哲也 高富
則彦 尾作
正見 松長
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Daiwa Can Co Ltd
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Daiwa Can Co Ltd
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  • Non-Alcoholic Beverages (AREA)
  • Food Preservation Except Freezing, Refrigeration, And Drying (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、ビールや炭酸飲料のような炭酸ガス含有飲料の缶詰を製造するための方法に関し、特に、低温で充填・密封された缶詰と外気温との温度差に起因して缶詰の缶体表面に結露が生じるのを防止するために、充填・密封直後の缶詰に対して外気温との温度差を小さくするための加熱処理を施すような、炭酸ガス含有飲料缶詰の製造方法に関する。
【0002】
【従来の技術】
ビールや炭酸飲料のような炭酸ガスを含有する発泡性の飲料を缶詰にする場合、通常、飲料を缶容器(2ピース缶)内に充填して缶蓋で密封する段階で、飲料中に溶け込んでいる炭酸ガスが抜け難いように、飲料自体の温度を低温(1〜15℃)に維持しているが、そのため飲料が充填・密封された直後の缶詰の温度が外気温よりも大幅に低くなることがあり、そのような場合、そのままでは缶体表面に結露を生じることとなって、その後で段ボールケースに箱詰めしたときに段ボールケースを湿らして、搬送時に段ボールケースが変形したり破断したりする原因となったり、保管中に段ボールケースに黴が発生したり、缶に錆が発生したりする原因となる。
【0003】
そこで、そのような外気温との温度差を予め解消して缶詰の缶体表面に結露が生じることのないように、炭酸ガス含有飲料を充填・密封した直後、缶詰製造のラインを縦置きの状態(正立状態)で連続的に搬送されている缶詰に対して、該缶詰の温度が外気温と略等しくなるように、図に示すように、その上方から熱湯や蒸気のシャワーを浴びせて加熱するということが従来から行われている。
【0004】
【発明が解決しようとする課題】
ところが、上記のような従来の加熱処理法では、熱湯や蒸気等の散布により、加熱処理装置の周囲に蒸気が立ちこめて見通しが悪くなったり、高温・高湿度となって、作業環境が不快なものになると共に、作業者が火傷をしたりする危険性をも伴い、更に、飲料が生ビールの場合には、飲料の充填・密封作業がクリーンルーム内で行われるため、その近くにある加熱処置装置の周囲が高温・高湿度となることで微生物の繁殖を促し、該微生物がクリーンルーム内に入り込む危険が増すこととなって、好ましくない。
【0005】
一方、加熱処理される缶詰自体についても、缶詰の上側から加熱されることになるため、上部側ほどその温度が高くなるような温度差を生じ、内容物の自己対流が働き難く、全体が所定の温度となるまでに長時間を要することとなって、内容物の上部が高温下に長時間曝されることによる味や香りや色の劣化を招く可能性もある。
【0006】
本発明は、上記のような問題の解消を課題とするもので、結露を防止するための加熱処理法を変えることにより、作業環境を安全で快適なものにすると共に、短時間で缶詰全体を所定の温度に到達させることを課題とするものである。
【0007】
【課題を解決するための手段】
本発明は、上記のような課題を解決するために、上記の請求項1に記載したように、炭酸ガス含有飲料缶詰の製造工程において、炭酸ガス含有飲料を1〜15℃の温度で充填し、密封した直後の缶詰に対して、缶詰の搬送路の下側の所定範囲内に誘導加熱コイルを配置し、缶詰を搬送方向と直交する方向に横倒しにした状態で、缶詰を転がして搬送方向に移動させることで連続的に搬送しながら、搬送路の下側に配置した誘導加熱コイルによる高周波誘導加熱法により、外気温と缶詰の温度差が略±5℃以内となるように缶詰に加熱処理を施すことを特徴とするものである。
【0008】
【発明の実施の形態】
以下、本発明の炭酸ガス含有飲料缶詰の製造方法の実施形態について、図面に基づいて詳細に説明する。
【0009】
ビールや炭酸飲料のような炭酸ガス含有飲料を缶詰とする場合に適用される本実施形態の製造方法は、各缶体を連続的に搬送しながら各工程での処理を連続的に行うような製造ラインにより実施されるものであって、飲料を充填・密封した直後で結露を防止するために缶詰に施される加熱処理、すなわち、外気温との温度差を小さくするために缶詰を温めるための加熱処理に関する点を除いては、従来から一般的に行われている炭酸ガス含有飲料缶詰の製造方法と格別に相違するものではない。
【0010】
すなわち、本実施形態では、図示していないが、送給されてくる飲料を分配して充填する飲料充填機によって、連続的に送り込まれてくる洗浄済みの空缶に、炭酸ガス含有飲料を連続的に各空缶毎に分配して充填してから、この飲料充填済みの缶体を、搬送コンベアを介して連続的に缶蓋巻締機に送り込んで、缶蓋供給装置から連続的に缶蓋が供給されている缶蓋巻締機によって、飲料充填済みの各缶体に缶蓋を巻き締めて、密封状態の飲料缶詰として連続的に缶蓋巻締機から送り出す。
【0011】
そのような缶容器への飲料を充填・密封の工程において、内容物となる炭酸ガス含有飲料は、その中に溶け込んでいる炭酸ガスが抜け難いように、1〜15℃の低い温度(例えば、通常の炭酸飲料では2℃、微炭酸飲料では15℃)に維持されており、缶蓋巻締機から連続的に送り出されてくる飲料缶詰も略それと等しい温度のものとなっている。
【0012】
そして、缶蓋巻締機から連続的に送り出した飲料缶詰を、搬送経路に配置された加熱装置(ウォーマー)により、搬送しながら外気温との温度差が略±5℃以内となるように温めて、外気温との温度差により缶体表面に結露が生じることのない状態としてから箱詰め工程に送り込み、最終的には、所定数毎に段ボールケースに箱詰めした状態で製造ラインから搬出する。
【0013】
そのような炭酸ガス含有飲料缶詰の製造方法において、缶蓋巻締機から連続的に送り出されてくる低温の飲料缶詰を、結露が生じることのない程度に温めるために、従来は、図に示すように、缶詰の上方から熱湯や蒸気をシャワーで浴びせるという方法が採られているが、本実施形態では、そのような熱湯や蒸気のシャワーによる方法に変えて、缶詰の搬送経路に沿った誘導加熱コイルを配設することにより、該誘導加熱コイルの近傍を通過する各缶詰を、高周波誘導加熱法によって温めている。
【0014】
誘導加熱コイルによる高周波誘導加熱については、それ自体は従来から一般的に知られた加熱方法であって、本実施形態において飲料缶詰の加熱に適用した場合、誘導加熱コイルに電流を流すことで、誘導加熱コイルの近傍を通過する缶詰を、金属素材の缶容器に生じる誘導電流(渦電流)に基づくジュール熱によって該缶容器を加熱し、該缶容器を介して中身の飲料を加熱して、外気温との温度差が略±5℃以内となるように缶詰全体を温めることができる。
【0015】
なお、高周波誘導加熱法により缶詰を加熱するための誘導加熱コイルの具体的な配置について、本実施形態では、図1に示すように、搬送方向と直交する方向に横置き(横倒し)にされた状態で転がされて搬送される缶詰1に対して、搬送路の下側に誘導加熱コイル2を配設している。
【0016】
上記のように、低温状態の缶詰を外気温±5℃以内にまで温めるために、誘導加熱コイルによる高周波誘導加熱法を採用した本実施形態の炭酸ガス含有飲料缶詰の製造方法によれば、従来の熱湯や蒸気等のシャワーにより缶詰を加熱する方法と比べて、熱湯や蒸気等を作業環境内に散布する必要がないため、作業環境を安全で快適なものにすることができると共に、加熱処理装置近傍の飲料充填・密封作業雰囲気を、微生物が発生しやすい条件である高温・高湿度にさせないで済む。
【0017】
また、従来の方法では、缶詰が上側から一方的に加熱されるため、缶詰の内部で内容物の飲料に上部側ほど温度が高くなるような温度差を生じ、内容物の自己対流が働き難く、缶詰全体が所定の温度となるまでに時間を要していたのに対して、本実施形態の方法では、缶体を通して缶詰全体を効率的に加熱することができるため、図に示すように、従来の方法と比べて、短時間で缶詰全体を設定温度の近傍(結露を生じない所定の温度)に到達させることが可能となる。
【0018】
そのため、従来の方法では、内容物の上部のみを長時間に渡って高温(熱湯や蒸気の温度)に曝すことで味や香りや色の劣化を招く可能性があったが、本実施形態の方法では、内容物を全体的に加熱して短時間で所定の温度に到達させることができるため、内容物の味や香りや色の劣化を回避することができる。
【0019】
また、従来の方法では、缶詰の上側、すなわち、ヘッドスペース(缶詰内上部の内容物のない空間部分)の側から加熱されるため、缶内圧を決定するヘッドスペースの圧力が加熱によって高くなるのに対して、本実施形態の方法では、特にヘッドスペースの側から加熱するようなことなく、加熱時にヘッドスペースの圧力を低く抑えることができるため、缶内圧の変化による缶体の変形を抑えるのに最小限必要な厚さにまで缶壁厚を薄くすることができる。
【0020】
また、結露防止のために缶詰をどの程度加熱するかということは、缶詰の温度や外気温や湿度によって変わるものであり、加熱の程度を状況に応じて適宜変更することが必要であるが、本実施形態の方法によれば、誘導加熱コイルに流す電流の大きさを変えるだけで、または、誘導加熱コイルを複数個設ける場合には、電流を流す誘導加熱コイルの数を変えるだけで、そのような加熱程度の変更をきわめて容易に行うことができる。
【0021】
【発明の効果】
以上説明したような本発明の炭酸ガス含有飲料缶詰の製造方法によれば、結露を防止するための加熱処理に高周波誘導加熱法を採用することによって、作業環境を安全で快適なものとすることができると共に、缶詰全体を短時間で所定の温度に到達させることができて、内容物を高温下に長時間曝すことに起因する味や香りや色の劣化を回避することができ、また、加熱時にヘッドスペースの圧力を低く抑えることができるので、缶内圧の変化による缶体の変形を抑えるのに最小限必要な缶壁厚を薄くすることができ、さらに、加熱処置装置の周囲およびその近傍の飲料充填・密封作業雰囲気を、微生物が繁殖しやすい条件である高温・高湿度にさせないで済むので、缶詰飲料を変質させる微生物が缶内に入る危険を回避することができる。
【図面の簡単な説明】
【図1】本発明の炭酸ガス含有飲料缶詰の製造方法において高周波誘導加熱法を実施するための誘導加熱コイルの配置例を示す(A)側面説明図、および(B)正面説明図。
【図】本発明と従来例との缶詰加熱法の相違による加熱効果の差を示すグラフ。
【図】従来の炭酸ガス含有飲料缶詰の製造方法における缶詰の加熱法を示す側面説明図。
【符号の説明】
1 缶詰
2 誘導加熱コイル
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for producing canned beverages containing carbon dioxide gas such as beer and carbonated beverages, and in particular, due to a temperature difference between canned foods filled and sealed at low temperature and outside air temperature. The present invention relates to a method for producing a canned beverage containing carbon dioxide gas, in which in order to prevent condensation on the surface, the canned product just after filling and sealing is subjected to a heat treatment for reducing the temperature difference from the outside air temperature.
[0002]
[Prior art]
When effervescent beverages containing carbon dioxide gas such as beer and carbonated beverages are canned, they usually dissolve in beverages at the stage where the beverage is filled in a can container (2-piece can) and sealed with a can lid. The temperature of the beverage itself is maintained at a low temperature (1 to 15 ° C.) so that the carbon dioxide gas is not easily removed. Therefore, the temperature of the canned food immediately after the beverage is filled and sealed is much lower than the outside temperature. In such a case, condensation will occur on the surface of the can body as it is, and the cardboard case will be moistened when it is packed in the cardboard case, and the cardboard case will be deformed or broken during transportation. Cause wrinkles on the cardboard case during storage, and rust on the can.
[0003]
Therefore, in order to eliminate the temperature difference from the outside temperature in advance and prevent condensation on the surface of the can body, immediately after filling and sealing the carbon dioxide-containing beverage, the can production line is placed vertically. As shown in FIG. 3 , shower the hot water or steam from above the canned food that has been continuously conveyed in the state (upright state) as shown in FIG. Heating is conventionally performed.
[0004]
[Problems to be solved by the invention]
However, in the conventional heat treatment method as described above, steam is trapped around the heat treatment device due to spraying of hot water or steam, etc., and the view becomes worse, or the working environment becomes uncomfortable due to high temperature and high humidity. In addition, there is a risk that the operator may be burned, and when the beverage is draft beer, the beverage is filled and sealed in a clean room. High temperature and high humidity in the surroundings promote the growth of microorganisms, which increases the risk of the microorganisms entering the clean room, which is not preferable.
[0005]
On the other hand, since the canned food itself is heated from the upper side of the canned food, a temperature difference is generated such that the temperature becomes higher on the upper side, the self-convection of the contents hardly works, and the whole is predetermined. It takes a long time to reach the temperature, and the upper part of the contents may be exposed to a high temperature for a long time, which may lead to deterioration of taste, aroma and color.
[0006]
The present invention aims to solve the above problems, and by changing the heat treatment method for preventing dew condensation, the work environment is made safe and comfortable, and the entire canned food can be made in a short time. An object is to reach a predetermined temperature.
[0007]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the present invention fills the carbon dioxide-containing beverage at a temperature of 1 to 15 ° C. in the production process of the canned carbon dioxide-containing beverage as described in claim 1. For the canned immediately after sealing , the induction heating coil is arranged in a predetermined range below the canning conveyance path, and the can is rolled in the direction perpendicular to the conveying direction, and the can is rolled to the conveying direction. The can is heated to the can so that the temperature difference between the outside temperature and the can is within about ± 5 ° C by the high frequency induction heating method using the induction heating coil placed under the transport path It is characterized by performing processing.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of a method for producing a canned beverage containing carbon dioxide gas of the present invention will be described in detail based on the drawings.
[0009]
The manufacturing method of this embodiment applied when a canned carbon dioxide-containing beverage such as beer or carbonated beverage is continuously processed in each step while continuously conveying each can body. A heat treatment that is performed by the production line and is applied to the can to prevent condensation immediately after filling and sealing the beverage, that is, to warm the can to reduce the temperature difference from the outside temperature. Except for the point relating to the heat treatment, there is no particular difference from the conventional method for producing canned beverages containing carbon dioxide gas.
[0010]
That is, in this embodiment, although not shown in the drawing, the carbon dioxide-containing beverage is continuously fed into the cleaned empty cans that are continuously fed by a beverage filling machine that distributes and fills the beverage that is fed. After each empty can is distributed and filled, the beverage-filled can body is continuously fed to the can lid winding machine via the conveyor and continuously fed from the can lid supply device. The can lid winding machine to which the lid is supplied winds the can lid around each beverage-filled can body, and continuously feeds out the can lid as a sealed beverage can.
[0011]
In the process of filling and sealing the beverage in such a can container, the carbon dioxide gas-containing beverage as the contents is a low temperature of 1 to 15 ° C. (for example, for example, so that the carbon dioxide gas dissolved therein is difficult to escape) It is maintained at 2 ° C. for ordinary carbonated beverages and 15 ° C. for slightly carbonated beverages), and canned beverages continuously fed from the can lid winding machine have a temperature substantially equal to that.
[0012]
The beverage canned food continuously fed from the can lid clamping machine is heated by a heating device (warmer) arranged in the conveyance path so that the temperature difference from the outside air temperature is within about ± 5 ° C. while being conveyed. Then, the dew condensation is not generated on the surface of the can body due to the temperature difference from the outside air temperature, and then the product is sent to the boxing process, and finally is carried out from the production line in a state of being packed in a cardboard case every predetermined number.
[0013]
In the manufacturing method of such a carbon dioxide-containing drink canned cold beverage canning coming continuously fed from Kanfutamaki tightening machine, in order to warm to the extent they may condensation occurs, conventionally, in FIG. 3 As shown, a method of showering hot water or steam from above the canned food is taken, but in this embodiment, instead of such hot water or steam showering method, along the canned transport route By providing the induction heating coil, each canned food passing through the vicinity of the induction heating coil is heated by the high frequency induction heating method.
[0014]
As for the high frequency induction heating by the induction heating coil, it is a heating method generally known per se, and when applied to the heating of canned beverages in this embodiment, by passing a current through the induction heating coil, Canned food that passes in the vicinity of the induction heating coil is heated by Joule heat based on induction current (eddy current) generated in a metal can container, and the content beverage is heated through the can container, The entire can can be warmed so that the temperature difference from the outside air temperature is within about ± 5 ° C.
[0015]
In addition, about the specific arrangement | positioning of the induction heating coil for heating canned foods by a high frequency induction heating method, in this embodiment, as shown in FIG. 1, it was set | placed horizontally (it laid down) in the direction orthogonal to a conveyance direction. An induction heating coil 2 is disposed below the conveyance path with respect to the can 1 that is rolled and conveyed in a state.
[0016]
As described above, according to the method for producing a canned beverage containing carbon dioxide gas according to the present embodiment, which employs a high-frequency induction heating method using an induction heating coil in order to warm the canned product in a low temperature state to within ± 5 ° C. of the outside temperature, Compared to the method of heating canned food by showering with hot water or steam, it is not necessary to spray hot water or steam into the work environment, so the work environment can be made safe and comfortable, and heat treatment The atmosphere for filling and sealing beverages in the vicinity of the apparatus does not have to be set to high temperature and high humidity, which are conditions in which microorganisms are easily generated.
[0017]
Further, in the conventional method, since the canned food is unilaterally heated from the upper side, a temperature difference is generated in the canned beverage so that the temperature of the beverage becomes higher toward the upper side, and the self-convection of the content hardly works. , whereas whole canned had takes time until a prescribed temperature, the method of the present embodiment, it is possible to efficiently heat the entire canning through the can, as shown in FIG. 2 In addition, as compared with the conventional method, the entire can can be brought to the vicinity of the set temperature (a predetermined temperature that does not cause condensation) in a short time.
[0018]
Therefore, in the conventional method, only the upper part of the contents may be exposed to high temperature (temperature of hot water or steam) for a long time, which may cause deterioration of taste, aroma, or color. In the method, since the contents can be heated as a whole to reach a predetermined temperature in a short time, the deterioration of the taste, aroma and color of the contents can be avoided.
[0019]
Further, in the conventional method, since heating is performed from the upper side of the can, that is, from the side of the head space (the space portion without the contents in the upper portion of the can), the pressure of the head space that determines the internal pressure of the can is increased by heating. On the other hand, in the method of the present embodiment, since the pressure of the head space can be kept low during heating without heating from the head space side in particular, the deformation of the can body due to the change in the can internal pressure is suppressed. The can wall thickness can be reduced to the minimum required thickness.
[0020]
In addition, how much canned food is heated to prevent condensation varies depending on the temperature of the canned food, outside air temperature and humidity, and it is necessary to change the degree of heating appropriately depending on the situation. According to the method of the present embodiment, only by changing the magnitude of the current flowing through the induction heating coil, or when a plurality of induction heating coils are provided, only by changing the number of induction heating coils through which the current flows. Such a change in the degree of heating can be performed very easily.
[0021]
【The invention's effect】
According to the method for producing a canned beverage containing carbon dioxide gas of the present invention as described above, the work environment should be made safe and comfortable by adopting the high frequency induction heating method for the heat treatment for preventing condensation. In addition, the entire canned food can reach a predetermined temperature in a short time, and deterioration of taste, aroma and color caused by exposing the contents to a high temperature for a long time can be avoided. Since the pressure in the head space can be kept low during heating, the minimum can wall thickness required to suppress deformation of the can body due to changes in the internal pressure of the can can be reduced. The surrounding beverage filling / sealing work atmosphere does not have to be set to high temperature and high humidity, which is a condition in which microorganisms are easy to propagate, so that it is possible to avoid the risk that microorganisms that alter canned beverages enter the can.
[Brief description of the drawings]
FIG. 1A is a side explanatory view and FIG. 1B is a front explanatory view showing an arrangement example of induction heating coils for carrying out a high-frequency induction heating method in the method for producing a canned beverage containing carbon dioxide gas of the present invention.
FIG. 2 is a graph showing a difference in heating effect due to a difference in canned heating methods between the present invention and the conventional example.
FIG. 3 is an explanatory side view showing a method for heating canned food in a conventional method for producing canned beverage containing carbon dioxide gas.
[Explanation of symbols]
1 Canned 2 Induction heating coil

Claims (1)

炭酸ガス含有飲料缶詰の製造工程において、炭酸ガス含有飲料を1〜15℃の温度で充填し、密封した直後の缶詰に対して、缶詰の搬送路の下側の所定範囲内に誘導加熱コイルを配置し、缶詰を搬送方向と直交する方向に横倒しにした状態で、缶詰を転がして搬送方向に移動させることで連続的に搬送しながら、搬送路の下側に配置した誘導加熱コイルによる高周波誘導加熱法により、外気温と缶詰の温度差が略±5℃以内となるように缶詰に加熱処理を施すことを特徴とする炭酸ガス含有飲料缶詰の製造方法。In the manufacturing process of carbon dioxide-containing beverage cans, the induction heating coil is placed within a predetermined range below the canned conveyance path for canned foods immediately after being filled with a carbon dioxide-containing beverage at a temperature of 1 to 15 ° C. and sealed. High-frequency induction by induction heating coil placed under the transport path while being continuously transported by rolling and moving the can in the transport direction in a state where the can is laid in a direction perpendicular to the transport direction A method for producing a canned beverage containing carbon dioxide characterized by subjecting the canned product to a heating process such that the temperature difference between the outside air temperature and the canned product is within about ± 5 ° C.
JP03129997A 1997-01-30 1997-01-30 Method for producing canned beverage containing carbon dioxide Expired - Fee Related JP3623067B2 (en)

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JP03129997A JP3623067B2 (en) 1997-01-30 1997-01-30 Method for producing canned beverage containing carbon dioxide

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Application Number Priority Date Filing Date Title
JP03129997A JP3623067B2 (en) 1997-01-30 1997-01-30 Method for producing canned beverage containing carbon dioxide

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JPH10218130A JPH10218130A (en) 1998-08-18
JP3623067B2 true JP3623067B2 (en) 2005-02-23

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US10237924B2 (en) 2013-03-15 2019-03-19 Silgan Containers Llc Temperature detection system for food container induction heating system and method
US9883551B2 (en) 2013-03-15 2018-01-30 Silgan Containers Llc Induction heating system for food containers and method
WO2015164174A1 (en) 2014-04-24 2015-10-29 Silgan Containers Llc Food container induction heating system having power based microbial lethality monitoring

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