JP3622750B2 - Manufacturing method of speaker diaphragm - Google Patents

Manufacturing method of speaker diaphragm Download PDF

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Publication number
JP3622750B2
JP3622750B2 JP2002344108A JP2002344108A JP3622750B2 JP 3622750 B2 JP3622750 B2 JP 3622750B2 JP 2002344108 A JP2002344108 A JP 2002344108A JP 2002344108 A JP2002344108 A JP 2002344108A JP 3622750 B2 JP3622750 B2 JP 3622750B2
Authority
JP
Japan
Prior art keywords
laminated sheet
manufacturing
diaphragm
sheet
wooden
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2002344108A
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Japanese (ja)
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JP2003158798A (en
Inventor
智 今村
敏勝 桑波田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Victor Company of Japan Ltd
Original Assignee
Victor Company of Japan Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Victor Company of Japan Ltd filed Critical Victor Company of Japan Ltd
Priority to JP2002344108A priority Critical patent/JP3622750B2/en
Publication of JP2003158798A publication Critical patent/JP2003158798A/en
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Publication of JP3622750B2 publication Critical patent/JP3622750B2/en
Anticipated expiration legal-status Critical
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Description

【0001】
【発明の属する技術分野】
本発明は、スピーカに採用されて好適なスピーカ用振動板の製造方法に関する。
【0002】
【従来の技術】
従来、スピーカの振動板としては、紙パルプ及びプラスチックで成形されたものが主体であった。そのような中で、より自然な音に近い音を再現できる振動板として木製の振動板が望まれている。
【0003】
その木製の振動板の製造方法としては、例えば、図2及び図3に示すような手法が考えられている。図2に示す製造方法は、予め、一枚の木製シート1の中心部に円弧状の切り欠き部1aを形成し、それに連続して扇形の切り欠き部1b部を形成すると共に、その扇形の切り欠き部1bの両縁部1b−1,b−2を互いに貼り合わせ、その後にプレス加熱成型によりラッバ状の振動板1を成形する方法である。
【0004】
また、図3に示す製造方法は、複数の木製小片シート2−1,…,2−7を張り合わせて、その後にラッパ状の振動板2をプレス成型する方法である。
【0005】
【発明が解決しようとする課題】
ところが、上記のような製造方法では、シートが木製のみで成形されているため、プレス成型時に割れが生じてしまったり、シートを互いに張り合わせるため、貼着部1c,2aが障害となって所望の振動が得られないと言う問題がある。
【0006】
そこで、本発明は、上記問題を解決したスピーカ用振動板の製造方法を提供しようと言うものである。
【0007】
【課題を解決するための手段】
そこで、上記問題を解決するために本発明は、
厚さが略0.25mmであり伝搬速度が縦方向:4.5〜5.0km/sec、横方向:2.0〜2.5km/secである一枚の木製シートの一面側に予め薄い不織布又は和紙を貼着して張り合わせシートを作成し、この張り合わせシートを潤滑剤入りの容器に含浸し、この含浸された張り合わせシートをプレス加熱成型により略ラッパ状に成形し、この略ラッパ状に成形された張り合わせシートを所定の寸法とするためにボイスコイルに対応した中心孔の打ち抜きと外径抜きを施し、この所定の寸法に成された略ラッパ状の張り合わせシートの両面を樹脂コーティングすることを特徴とするスピーカ用振動板の製造方法、
を提供するものである。
【0008】
【発明の実施の形態】
本発明の実施の形態につき、図面を用いて好ましい実施例により説明する。図1は、本実施例に係るスピーカ用振動板の製造工程図である。同図において、まず、第1の工程として略0.25mm厚の木製シート(ツキ板)10aの一面側に、接着剤により周知材料若しくはカーボン材による不織布又は和紙10bを貼り合わせて張り合わせシート10を作成する[図1(a)]。
【0009】
次に、この張り合わせシート10を潤滑剤入りの容器Aに含浸させる。この含浸の目的は、木製シート10aの表面の”ザラツキ”を滑らかにすると共に、振動に好適なように木製シート10aそのものに”張り”や”しなやかさ”を引き出すようにするため工程である[図1(b)]。
【0010】
このように、”張り”や”しなやかさ”が引き出された張り合わせシート10は、次の第3の工程で、周知の構成のプレス装置Pによって、プレス加熱処理により周知の略ラッパ形状にされる[図1(c),(d)]。
【0011】
その後、このラッパ状に成形された張り合わせシート10は、中心部が打ち抜かれて図示しないボイスコイルに対応した孔部10−1が形成されると共に、外径抜きが行われて所定の振動板寸法とされる[図1(d),(e)]。
【0012】
そして、最終的な後工程として、変形防止のために樹脂10cが塗布されたり、或いは、樹脂液の容器に含浸されて振動板10の表裏面に樹脂10cがコーディングされる。
【0013】
以上のように、本実施例の製造方法によれば、プレス成型時に木製シートに割れが生じてしまったり、シート同士の貼着部が不要となり、結果として、一枚の張り合わせ用の継ぎ目のない木製の振動板が得られ、これがスピーカに採用された際には、木製であるが故の自然な振動による音質が再現される。
【0014】
また、本発明者らの検証によれば、従来の紙パルプ製の振動板の伝搬速度が縦横方向ともに2.0km/secであるのに対し、本実施例の振動板10によれば、
縦方向:4.5〜5.0km/sec
横方向:2.0〜2.5km/sec
というように伝搬速度が向上しており、解像度が向上し、歯切れの良い音の再現が確認されている。
【0015】
【発明の効果】
本発明の製造方法を用いたスピーカ用振動板によれば、一枚の張り合わせ用の継ぎ目のない木製の振動板が得られ、より自然に近い音質を再現できると共に、伝搬速度の向上が図れ、より解像度が向上し、歯切れの良い音を再現できる等の効果を奏する。
【図面の簡単な説明】
【図1】本発明の実施例に係るスピーカ用振動板の製造方法を説明するための図である。
【図2】第1の従来例であるスピーカ用振動板の製造方法を説明するための図である。
【図3】第2の従来例であるスピーカ用振動板の製造方法を説明するための図である。
【符号の説明】
10 張り合わせシート
10−1 孔部
10a 木製シート
10b 不織布又は和紙
10c 樹脂
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method of manufacturing a speaker diaphragm that is suitable for use in a speaker.
[0002]
[Prior art]
Conventionally, the diaphragm of a speaker has been mainly molded from paper pulp and plastic. Under such circumstances, a wooden diaphragm is desired as a diaphragm capable of reproducing sounds closer to natural sounds.
[0003]
As a method for manufacturing the wooden diaphragm, for example, methods as shown in FIGS. 2 and 3 are considered. In the manufacturing method shown in FIG. 2, an arc-shaped notch 1 a is formed in the center of one wooden sheet 1 in advance, and a fan-shaped notch 1 b is formed continuously therewith. In this method, both edge portions 1b-1 and b-2 of the cutout portion 1b are bonded to each other, and then a rubber-like diaphragm 1 is formed by press heat molding.
[0004]
Further, the manufacturing method shown in FIG. 3 is a method in which a plurality of small wooden piece sheets 2-1,...
[0005]
[Problems to be solved by the invention]
However, in the manufacturing method as described above, since the sheet is formed only of wood, cracking occurs during press molding, or the sheets are stuck to each other. There is a problem that the vibration cannot be obtained.
[0006]
Therefore, the present invention is intended to provide a method for manufacturing a speaker diaphragm that solves the above problems.
[0007]
[Means for Solving the Problems]
In order to solve the above problem, the present invention
The thickness is approximately 0.25 mm and the propagation speed is longitudinally 4.5 to 5.0 km / sec, laterally 2.0 to 2.5 km / sec, and thin on one side of a single wooden sheet in advance. A non-woven fabric or Japanese paper is pasted to prepare a laminated sheet, and this laminated sheet is impregnated in a container containing a lubricant. In order to make the formed laminated sheet a predetermined dimension, the center hole corresponding to the voice coil is punched and the outer diameter is removed, and both sides of the substantially trumpet-shaped laminated sheet formed into the predetermined dimension are resin-coated. A method for manufacturing a speaker diaphragm, comprising:
Is to provide.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
The preferred embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a manufacturing process diagram of the speaker diaphragm according to the present embodiment. In the figure, first, as a first step, a laminated sheet 10 is formed by laminating a known material or a non-woven fabric made of carbon material or Japanese paper 10b with an adhesive on one surface side of a wooden sheet 10a having a thickness of about 0.25 mm. Create [FIG. 1 (a)].
[0009]
Next, the laminated sheet 10 is impregnated in a container A containing a lubricant. The purpose of this impregnation is a process for smoothing the “roughness” of the surface of the wooden sheet 10a and for drawing out “tension” and “flexibility” on the wooden sheet 10a itself so as to be suitable for vibration [ FIG. 1 (b)].
[0010]
In this way, the laminated sheet 10 from which “tension” and “smoothness” are drawn is formed into a well-known substantially trumpet shape by press heat treatment by a press device P having a well-known configuration in the next third step. [FIGS. 1 (c), (d)].
[0011]
Thereafter, the laminating sheet 10 formed into a trumpet shape is punched at the center to form a hole 10-1 corresponding to a voice coil (not shown), and the outer diameter is removed to obtain a predetermined diaphragm dimension. [FIG. 1 (d), (e)].
[0012]
Then, as a final post-process, the resin 10 c is applied to prevent deformation, or the resin 10 c is coated on the front and back surfaces of the diaphragm 10 by impregnating a resin liquid container.
[0013]
As described above, according to the manufacturing method of the present embodiment, the wooden sheet is cracked at the time of press molding, or the sticking part between the sheets becomes unnecessary, and as a result, there is no seam for laminating one sheet. When a wooden diaphragm is obtained and used in a speaker, the sound quality due to natural vibration due to the wooden vibration is reproduced.
[0014]
Further, according to the verification by the present inventors, the propagation speed of the conventional paper pulp diaphragm is 2.0 km / sec in both the vertical and horizontal directions, whereas according to the diaphragm 10 of the present embodiment,
Longitudinal direction: 4.5 to 5.0 km / sec
Lateral direction: 2.0-2.5km / sec
Thus, the propagation speed has been improved, the resolution has been improved, and the reproduction of crisp sound has been confirmed.
[0015]
【The invention's effect】
According to the speaker diaphragm using the manufacturing method of the present invention, a single wooden seamless diaphragm for lamination can be obtained, sound quality close to natural can be reproduced, and the propagation speed can be improved, The resolution is further improved, and effects such as the ability to reproduce crisp sounds can be achieved.
[Brief description of the drawings]
FIG. 1 is a diagram for explaining a method of manufacturing a speaker diaphragm according to an embodiment of the present invention.
FIG. 2 is a diagram for explaining a method of manufacturing a speaker diaphragm, which is a first conventional example.
FIG. 3 is a diagram for explaining a manufacturing method of a speaker diaphragm, which is a second conventional example.
[Explanation of symbols]
10 Laminated sheet 10-1 Hole 10a Wooden sheet 10b Non-woven fabric or Japanese paper 10c Resin

Claims (1)

厚さが略0.25mmであり伝搬速度が縦方向:4.5〜5.0km/sec、横方向:2.0〜2.5km/secである一枚の木製シートの一面側に予め薄い不織布又は和紙を貼着して張り合わせシートを作成し、この張り合わせシートを潤滑剤入りの容器に含浸し、この含浸された張り合わせシートをプレス加熱成型により略ラッパ状に成形し、この略ラッパ状に成形された張り合わせシートを所定の寸法とするためにボイスコイルに対応した中心孔の打ち抜きと外径抜きを施し、この所定の寸法に成された略ラッパ状の張り合わせシートの両面を樹脂コーティングすることを特徴とするスピーカ用振動板の製造方法。The thickness is approximately 0.25 mm and the propagation speed is longitudinally 4.5 to 5.0 km / sec, laterally 2.0 to 2.5 km / sec, and thin on one side of one wooden sheet in advance. A non-woven fabric or Japanese paper is pasted to prepare a laminated sheet, and this laminated sheet is impregnated in a container containing a lubricant, and the impregnated laminated sheet is formed into a substantially trumpet shape by press heat molding. In order to make the formed laminated sheet a predetermined dimension, the center hole corresponding to the voice coil is punched and the outer diameter is removed, and both sides of the substantially trumpet-shaped laminated sheet formed into the predetermined dimension are resin-coated. A method for manufacturing a speaker diaphragm.
JP2002344108A 2002-11-27 2002-11-27 Manufacturing method of speaker diaphragm Expired - Lifetime JP3622750B2 (en)

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Related Parent Applications (1)

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JP12301997A Division JP3622421B2 (en) 1997-04-25 1997-04-25 Speaker diaphragm

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JP3622750B2 true JP3622750B2 (en) 2005-02-23

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CN110035375A (en) * 2019-03-13 2019-07-19 东莞涌韵音膜有限公司 Using the method for non-polyimides preparation ribbon-type high-pitch vibrating diaphragm
CN115194012B (en) * 2022-07-15 2023-05-30 惠州市锦龙精密真空热处理有限公司 Heat treatment process and equipment for steel mesh of loudspeaker

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