JP3621956B2 - Elevating device for pressing dies in bending rolls - Google Patents

Elevating device for pressing dies in bending rolls Download PDF

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Publication number
JP3621956B2
JP3621956B2 JP01167295A JP1167295A JP3621956B2 JP 3621956 B2 JP3621956 B2 JP 3621956B2 JP 01167295 A JP01167295 A JP 01167295A JP 1167295 A JP1167295 A JP 1167295A JP 3621956 B2 JP3621956 B2 JP 3621956B2
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Japan
Prior art keywords
pressing die
roll
central roll
bending
stands
Prior art date
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Expired - Lifetime
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JP01167295A
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Japanese (ja)
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JPH08197144A (en
Inventor
幸吉 鶴
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神埼工業株式会社
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Priority to JP01167295A priority Critical patent/JP3621956B2/en
Publication of JPH08197144A publication Critical patent/JPH08197144A/en
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Description

【0001】
【産業上の利用分野】
本発明はベンデイングロールにおける押型用昇降装置に関するものである。
【0002】
【従来の技術】
従来、円錐曲げ又は円筒曲げ用のベンデイングロールにおいては、2個の側ロールの中間に2個の押上シリンダーによって中央ロール下面に板材を押着ける押型を設けた(実公昭45−33874号)。
【0003】
しかし2個の押上シリンダーでは押型の上面両端の水準に精度を期待することができず、曲げ加工後の円錐筒又は円筒の仕上げ加工に時間を要し熟練を要した。
【0004】
そこで図6に示すように押型の両端部側面にラックを設け、平行連動軸に設けたピニオンをラックに噛合させ、上記連動軸の軸受を機台の中間部即ち上記ラック及びピニオンの内側に機台に取付け、押型の平行昇降を行った。
【0005】
しかし円筒曲げ及び円錐曲げにおいて押型に偏心荷重及び傍心荷重(芯外れ荷重)が加わると往々ピニオン軸受支持具が外側に揺動勝手となりラックとピニオンとの噛合が偏心荷重側において外れ易く押型が斜の状態で上下して正確な円筒、円錐曲げが出来ない。特に円錐曲げにおいては上ロールを傾斜させて押型で鋼板材を押上げるので、強力な挟圧力が作用し、一端部側のラックとピニオンとの噛合が外れ押型が水平を保ち得ず傾斜するという現象を生じ、円滑な円錐曲げを行うことが困難であるという問題があった。
【0006】
【発明が解決しようとする課題】
本発明は押型の両端両側のラックとピニオンの噛合の外れを防止し、押型の水平持上げが可能で円筒曲げ及び円錐曲げを円滑に行うことのできるベンデイングロールにおける押型用昇降装置を得ることを目的とする。
【0007】
【課題を解決するための手段】
上記の目的を達成するため本発明は
機台に1対のスタンドを設け、該スタンド間に2個の側ロール及び昇降自在の中央ロールを支持し、かつ側ロールの間及び中央ロールの下方に該中央ロールとほぼ同じ長さを有する昇降自在の押型を設け、該押型の上面を中央ロールの半径とほぼ同一の曲率半径を有する凹面に形成し、該押型を油圧シリンダーで押上げて中央ロールの下面に押着可能なベンデイングロールにおいて、上記1対のスタンドの対向面中央部に上記油圧シリンダーを上記スタンドの対向面に固定したボックス内に収容し、上記押型の両端部両側面にラックを設け、該押型の両側に平行に設けた連動軸の両端部に設けたピニオンを上記ラックに噛合させ、かつ連動軸を上記ピニオンから延長して延長部を上部ボックスの両側板の外面に設けた軸受によって軸支してなり、上記両側板の外面をスタンド及び機台に固定した水平支持板によって支持してなるベンデイングロールにおける押型用昇降装置
上記押型の下面に下向補強板を押型と1体に垂設し、該補強板の両端部両側面にラックを設けた上記発明記載のベンデイングロールにおける押型用昇降装置
によって構成される。
【0008】
【作用】
本発明では2個の側ロール間を中央ロールの下面に向って押型を両端部の油圧シリンダーによって押上げ、押型の上面と中央ロールの下面との間に鋼板材の先端部を挟圧し、該先端部を中央ロール及び押型上面の曲率に弯曲させた後、2個の側ロールを同一方向に駆動回動し、中央ロールを従動させることによって綱板材を円筒形に曲げることができ、かつ中央ロールを若干傾斜させて上述の動作を行うことによって円錐形に曲げることができる。
【0009】
上記曲げ作業に際し、両端部の油圧シリンダーは押型の均等押上げを行うが、中央ロールの微傾斜や鋼板材の厚さの許容精度の微差又は偏心押上げ等によって押型は傍心荷重を受けて捻られるが、連動軸の延長部がスタンドの対向面に固定したボックスの両側板の外面に設けた軸受によって軸支され、かつ両側板の外面はスタンド及び機台に固定した水平支持板によって外側から支持されているため押型の上昇に伴って上昇するラックからピニオンが外側に向う強い力を受けても、その強い力は上記軸受によって受止められるからラックとピニオンとの噛合による回動力は連動軸に伝達され、両端部のピニオンは同一歯数同時に回動し、ラックを介してピニオンが外側に振れるおそれはなく歯間噛合が外れることはない。そのため押型の一端部に偏心荷重及び傍心荷重が掛っても押型の上昇水準は両端部において変らない。
【0010】
【実施例】
コ字形形鋼12’の溝部を外側に向けて長方形外周縁を形成してなる機台12の長手方向の両端部寄りに1対のスタンド1、1が設けられ、該スタンド1、1間に2個の水平側ロール11、11(サイドロール)及び昇降自在の中央ロール10を支持する。側ロール11、11には一方のスタンド1の外側において同一歯数の駆動歯車を設け該歯車間には中間歯車を噛合させて同一方向に回転させることができる。中央ロール10には両スタンド1、1の中央部に形成した直立案内溝13、13内に昇降摺動自在の軸受支持筐14、14を設け、該支持筐14、14内の軸受15、15に軸支され、該支持筐14、14はスタンド1、1の上端に設けた油圧シリンダー16、16によって昇降する。
【0011】
又、中央ロール10の一端部を軸受15から延長して延長部10’を第3のスタンド1’に設けた直立案内溝17に挿入し、その受具18に接続した螺杆19を正逆回動させることによって1対のスタンド1、1間の中央ロール10を跳上げて長手方向に若干傾斜させることができる。
【0012】
上記側ロール11、11の間及び中央ロール10の下方には中央ロール10とほぼ同じ長さを有する昇降自在の水平押型4を配設し、該押型4の上面4”を中央ロール10の半径とほぼ同一の曲率半径を有する凹面に形成し、該押型4の両端部を油圧シリンダー2、2で均等に押上げて中央ロール10の下面に押型4の上面4”を押着可能となしてベンデイングロールが形成される。
【0013】
上記1対のスタンド1、1の対向面1’、1’の中央部に接して油圧シリンダー2、2を機台12の中央部に直立に支持し、該シリンダー2、2上に上記押型4の両端部下面を支持する。このシリンダー2、2は上記スタンド1、1の対向面1’、1’に溶接(図1)又はボルト20(図2)によって固定された直立側板3’、3’によるボックス3内に収容され、押型4の両端部両側面にラック5、5を設け、該押型4の両側に平行に設けた水平連動軸7の両端部に設けた同一歯数のピニオン6、6を上記ラック5、5に噛合させる。
【0014】
又上記連動軸7を上記ピニオン6、6から延長させて延長部7’を上記ボックス3の両側板3’、3’の外面にボルト20で固定した横向軸受8、8(メタルボックス)によって軸支する。そして上記両側板3’、3’の外面中程を上記スタンド1及び機台12の外周縁の上面に固定した水平支持板9、9によって支持してなるものである(図1、図2)。
【0015】
上記ラック5は押型4の下面に押型4と1体に垂設した下向補強板4’の両端部両側面に設けることができる。
【0016】
横向軸受8の取付板8’をL形に形成して、これをボルト20によって上記ボックス3の両側板3’及びスタンド1の対向面1’に固定することができる(図2)。
【0017】
尚図1、3中21は両側板3’とスタンド1の対向面1’とに溶接した補強板、図5中22は機台12の台板、23は駆動歯車ボックス、24は駆動電動機、25はハンドルである。
【0018】
【発明の効果】
本発明は上述のように押型を上昇させて中央ロールとの間に鋼板材を挟圧し、側ロール、及び中央ロールを転動して鋼板材(ワーク)の円筒又は円錐曲げ加工を行うに当って、押型には強力な挟圧反力が作用し、傍心荷重による押型の捻り等によってラックに押型の長手方向と直角方向の押圧力が作用しても、軸受がこれを受けて外側又は内側に振れるおそれがなく、それによってラックの歯とこれに噛合するピニオンの歯との噛合が外れるおそれがなく、押型の両端部を均等水準に上昇降させ円筒及び円錐曲げ加工を円滑に行うことができる。
【図面の簡単な説明】
【図1】本発明のベンデイングロールにおける押型用昇降装置を示す斜視図である。
【図2】図1の他の実施例の斜視図である。
【図3】図1の一部平面図である。
【図4】全体の斜視図である。
【図5】従来のベンデイングロールの縦断面図である。
【図6】従来の押型用昇降装置の側面略図である。
【符号の説明】
1 スタンド
1’ 対向面
2 油圧シリンダー
3 ボックス
3’ 両側板
4 押型
4’ 下向補強板
5 ラック
6 ピニオン
7 連動軸
7’ 延長部
8 軸受
9 水平支持板
[0001]
[Industrial application fields]
The present invention relates to a pressing die lifting device in a bending roll.
[0002]
[Prior art]
Conventionally, in a bending roll for conical bending or cylindrical bending, a pressing die for pressing a plate material on the lower surface of the central roll by two lifting cylinders is provided between two side rolls (Japanese Utility Model Publication No. 45-33874).
[0003]
However, with the two push-up cylinders, accuracy cannot be expected at the level of both ends of the upper surface of the press die, and it takes time to finish the conical cylinder or cylinder after bending, and skill is required.
[0004]
Therefore, as shown in FIG. 6, racks are provided on the side surfaces of both ends of the die, and pinions provided on the parallel interlocking shafts are engaged with the racks, and the bearings of the interlocking shafts are installed in the middle of the machine base, that is, inside the racks and pinions. Attached to the table, the mold was moved up and down in parallel.
[0005]
However, when an eccentric load or an eccentric load (off-center load) is applied to the stamping die in cylindrical bending or conical bending, the pinion bearing support often swings outward, and the meshing between the rack and the pinion tends to come off on the eccentric load side. Can not be accurately cylindrical and conical bending up and down in an oblique state. Especially in conical bending, the upper roll is tilted and the steel plate material is pushed up by the pressing die, so that a strong clamping force acts, the engagement between the rack and the pinion on one end side is released, and the pressing die cannot be kept horizontal and tilts. There was a problem that a phenomenon occurred and it was difficult to perform smooth conical bending.
[0006]
[Problems to be solved by the invention]
It is an object of the present invention to obtain a lifting device for a pressing die in a bending roll that prevents the racks and pinions on both sides of the pressing die from being disengaged, enables the horizontal lifting of the pressing die, and can smoothly perform cylindrical bending and conical bending. Objective.
[0007]
[Means for Solving the Problems]
In order to achieve the above object, the present invention provides a pair of stands on a machine base, supports two side rolls and a vertically movable central roll between the stands, and between the side rolls and below the central roll. A vertically movable mold having the same length as that of the central roll is provided, the upper surface of the mold is formed as a concave surface having a curvature radius substantially the same as the radius of the central roll, and the central mold is pushed up by a hydraulic cylinder. In the bending roll that can be pressed onto the lower surface of the pair, the hydraulic cylinder is housed in a box fixed to the opposing surface of the stand at the center of the opposing surface of the pair of stands, and racks are mounted on both side surfaces of the pressing die. And the pinions provided at both ends of the interlocking shaft provided parallel to both sides of the stamping die are engaged with the rack, and the interlocking shaft is extended from the pinion to extend the extended portion from the both side plates of the upper box. A lifting device for a pressing die in a bending roll, which is supported by a horizontal support plate fixed to a stand and a machine base, and has a downward reinforcing plate on the lower surface of the pressing die. It is comprised by the raising / lowering apparatus for pushing molds in the bending roll of the said invention which hangs down to the pushing die and 1 body, and provided the rack on the both sides of both ends of this reinforcement board.
[0008]
[Action]
In the present invention, the pressing die is pushed up by the hydraulic cylinders at both ends between the two side rolls toward the lower surface of the central roll, and the tip of the steel plate is sandwiched between the upper surface of the pressing die and the lower surface of the central roll, After bending the tip part to the curvature of the center roll and the upper surface of the mold, the two side rolls can be driven and rotated in the same direction, and the center roll can be driven to bend the steel sheet material into a cylindrical shape, and The roll can be bent into a conical shape by performing the above-described operation with a slight inclination.
[0009]
During the bending operation, the hydraulic cylinders at both ends perform uniform lifting of the stamping die, but the stamping die is subjected to a side load due to a slight inclination of the center roll, a slight difference in the allowable accuracy of the thickness of the steel sheet, or eccentric lifting. The extension of the interlocking shaft is pivotally supported by bearings provided on the outer surfaces of both side plates of the box fixed to the opposite surface of the stand, and the outer surfaces of both side plates are supported by the horizontal support plate fixed to the stand and the machine base. Since it is supported from the outside, even if the pinion receives a strong force toward the outside from the rack that rises as the die rises, the strong force is received by the bearing, so the rotational force due to the meshing of the rack and the pinion is It is transmitted to the interlocking shaft, and the pinions at both ends rotate simultaneously with the same number of teeth, and there is no possibility that the pinion will swing outward through the rack, and the intermeshing will not be disengaged. Therefore, even if an eccentric load and an eccentric load are applied to one end of the pressing die, the rising level of the pressing die does not change at both ends.
[0010]
【Example】
A pair of stands 1, 1 are provided near both ends in the longitudinal direction of the machine base 12 formed by forming a rectangular outer peripheral edge with the groove portion of the U-shaped steel 12 ′ facing outward, and between the stands 1, 1. Two horizontal rolls 11 and 11 (side rolls) and a vertically movable central roll 10 are supported. The side rolls 11, 11 can be provided with drive gears having the same number of teeth outside the one stand 1, and an intermediate gear can be engaged between the gears and rotated in the same direction. The central roll 10 is provided with bearing support cases 14, 14 that are slidable up and down in upright guide grooves 13, 13 formed in the center of both stands 1, 1, and bearings 15, 15 in the support cases 14, 14. The support casings 14 and 14 are moved up and down by hydraulic cylinders 16 and 16 provided at the upper ends of the stands 1 and 1.
[0011]
Further, one end of the central roll 10 is extended from the bearing 15 and the extension 10 ′ is inserted into the upright guide groove 17 provided in the third stand 1 ′, and the screw 19 connected to the support 18 is rotated forward and backward. By moving, the central roll 10 between the pair of stands 1 and 1 can be jumped up and slightly inclined in the longitudinal direction.
[0012]
Between the side rolls 11 and 11 and below the central roll 10, a vertically movable horizontal pressing die 4 having substantially the same length as the central roll 10 is disposed, and the upper surface 4 ″ of the pressing die 4 is set to the radius of the central roll 10. The upper surface 4 ″ of the pressing die 4 can be pressed onto the lower surface of the central roll 10 by pushing the both ends of the pressing die 4 evenly with the hydraulic cylinders 2 and 2. A bending roll is formed.
[0013]
The hydraulic cylinders 2, 2 are supported upright on the central part of the machine base 12 in contact with the central part of the opposing surfaces 1 ′, 1 ′ of the pair of stands 1, 1, and the pressing die 4 is placed on the cylinders 2, 2. Supports the lower surface of both ends. The cylinders 2 and 2 are accommodated in a box 3 by upright side plates 3 ′ and 3 ′ fixed to the opposing surfaces 1 ′ and 1 ′ of the stands 1 and 1 by welding (FIG. 1) or bolts 20 (FIG. 2). Racks 5 and 5 are provided on both side surfaces of both ends of the pressing die 4, and the pinions 6 and 6 having the same number of teeth provided on both ends of the horizontal interlocking shaft 7 provided in parallel on both sides of the pressing die 4 are attached to the racks 5 and 5. To mesh.
[0014]
The interlocking shaft 7 is extended from the pinions 6 and 6, and the extension 7 'is fixed by bolts 20 to the outer surfaces of the side plates 3' and 3 'of the box 3 to be supported by the lateral bearings 8 and 8 (metal box). Support. The middle of the outer surfaces of the side plates 3 'and 3' are supported by horizontal support plates 9 and 9 fixed to the upper surfaces of the outer peripheral edges of the stand 1 and the machine base 12 (FIGS. 1 and 2). .
[0015]
The rack 5 can be provided on both sides of both ends of a downward reinforcing plate 4 ′ that is suspended from the lower surface of the pressing die 4 and the pressing die 4.
[0016]
The mounting plate 8 ′ of the lateral bearing 8 can be formed in an L shape, and can be fixed to both side plates 3 ′ of the box 3 and the facing surface 1 ′ of the stand 1 by bolts 20 (FIG. 2).
[0017]
1 and 3, reference numeral 21 denotes a reinforcing plate welded to both side plates 3 ′ and the opposed surface 1 ′ of the stand 1, 22 in FIG. 5 denotes a base plate of the machine base 12, 23 denotes a drive gear box, 24 denotes a drive motor, Reference numeral 25 denotes a handle.
[0018]
【The invention's effect】
In the present invention, as described above, the die is raised to sandwich the steel plate material with the central roll, and the side roll and the central roll are rolled to perform cylindrical or conical bending of the steel plate material (workpiece). Therefore, even if a pressing force in the direction perpendicular to the longitudinal direction of the pressing die acts on the rack due to a twisting of the pressing die due to a side load, etc., the bearing receives the outside or There is no risk of swinging inward, so that there is no risk of disengagement between the rack teeth and the pinion teeth that mesh with the rack teeth, and the cylindrical and conical bending processes are performed smoothly by raising and lowering both ends of the pressing die to a uniform level. Can do.
[Brief description of the drawings]
FIG. 1 is a perspective view showing a pressing die lifting device in a bending roll according to the present invention.
2 is a perspective view of another embodiment of FIG. 1. FIG.
FIG. 3 is a partial plan view of FIG. 1;
FIG. 4 is an overall perspective view.
FIG. 5 is a longitudinal sectional view of a conventional bending roll.
FIG. 6 is a schematic side view of a conventional pressing tool lifting device.
[Explanation of symbols]
1 Stand 1 'Opposing surface 2 Hydraulic cylinder 3 Box 3' Both side plates 4 Stamping die 4 'Downward reinforcing plate 5 Rack 6 Pinion 7 Interlocking shaft 7' Extension 8 Bearing 9 Horizontal support plate

Claims (2)

機台に1対のスタンドを設け、該スタンド間に2個の側ロール及び昇降自在の中央ロールを支持し、かつ側ロールの間及び中央ロールの下方に該中央ロールとほぼ同じ長さを有する昇降自在の押型を設け、該押型の上面を中央ロールの半径とほぼ同一の曲率半径を有する凹面に形成し、該押型を油圧シリンダーで押上げて中央ロールの下面に押着可能なベンデイングロールにおいて、上記1対のスタンドの対向面中央部に上記油圧シリンダーを上記スタンドの対向面に固定したボックス内に収容し、上記押型の両端部両側面にラックを設け、該押型の両側に平行に設けた連動軸の両端部に設けたピニオンを上記ラックに噛合させ、かつ連動軸を上記ピニオンから延長して延長部を上部ボックスの両側板の外面に設けた軸受によって軸支してなり、上記両側板の外面をスタンド及び機台に固定した水平支持板によって支持してなるベンデイングロールにおける押型用昇降装置。A pair of stands is provided on the machine base, two side rolls and a vertically movable central roll are supported between the stands, and have approximately the same length as the central roll between the side rolls and below the central roll. A bending roll provided with a vertically movable mold, the upper surface of the mold is formed into a concave surface having a radius of curvature substantially the same as the radius of the central roll, and the mold is pushed up by a hydraulic cylinder and pressed onto the lower surface of the central roll. The hydraulic cylinder is housed in a box fixed to the opposing surface of the stand at the center of the opposing surfaces of the pair of stands, and racks are provided on both side surfaces of the pressing die in parallel with both sides of the pressing die. The pinions provided at both ends of the interlocking shaft provided are meshed with the rack, the interlocking shaft is extended from the pinion, and the extension is supported by bearings provided on the outer surfaces of both side plates of the upper box. , Press die for lifting apparatus in Ben de growl comprising supported by a horizontal support plate fixed to the outer surface of the side plates to stand and machine base. 上記押型の下面に下向補強板を押型と1体に垂設し、該補強板の両端部両側面にラックを設けた請求項(1) 記載のベンデイングロールにおける押型用昇降装置。The lifting device for a pressing die in a bending roll according to claim 1, wherein a downward reinforcing plate is vertically suspended from the lower surface of the pressing die, and racks are provided on both side surfaces of the reinforcing plate.
JP01167295A 1995-01-27 1995-01-27 Elevating device for pressing dies in bending rolls Expired - Lifetime JP3621956B2 (en)

Priority Applications (1)

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JP01167295A JP3621956B2 (en) 1995-01-27 1995-01-27 Elevating device for pressing dies in bending rolls

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP01167295A JP3621956B2 (en) 1995-01-27 1995-01-27 Elevating device for pressing dies in bending rolls

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Publication Number Publication Date
JPH08197144A JPH08197144A (en) 1996-08-06
JP3621956B2 true JP3621956B2 (en) 2005-02-23

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JP01167295A Expired - Lifetime JP3621956B2 (en) 1995-01-27 1995-01-27 Elevating device for pressing dies in bending rolls

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Publication number Priority date Publication date Assignee Title
CN103639252B (en) * 2013-12-17 2016-08-24 泰安华鲁锻压机床有限公司 A kind of flexible full-automatic roll bending production line
CN113042584A (en) * 2021-03-16 2021-06-29 南阳中联水泥有限公司 Deviation-preventing correction mechanism for pipe coiling machine

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JPH08197144A (en) 1996-08-06

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