JP3601095B2 - Salt damage prediction maintenance equipment for switchboards - Google Patents

Salt damage prediction maintenance equipment for switchboards Download PDF

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Publication number
JP3601095B2
JP3601095B2 JP02897095A JP2897095A JP3601095B2 JP 3601095 B2 JP3601095 B2 JP 3601095B2 JP 02897095 A JP02897095 A JP 02897095A JP 2897095 A JP2897095 A JP 2897095A JP 3601095 B2 JP3601095 B2 JP 3601095B2
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Japan
Prior art keywords
salt
conductivity
amount
switchboard
water
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Expired - Fee Related
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JP02897095A
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Japanese (ja)
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JPH08223714A (en
Inventor
寿博 児玉
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Meidensha Corp
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Meidensha Corp
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Priority to JP02897095A priority Critical patent/JP3601095B2/en
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Description

【0001】
【産業上の利用分野】
本発明は、海岸近接地域(塩害地域)に設置される配電盤の塩害予測保全装置に関する。
【0002】
【従来の技術】
一般の屋外盤の塩害対策として、外被の腐食には塗料の種類及び膜厚等で対策を講じているが、内部の塩害による電気的な面に対しての対策はなされていないのが現状である。
【0003】
【発明が解決しようとする課題】
前記のように配電盤内部に対する塩害対策がなされていないため、配電盤内部がどの程度の塩害を受けているのかは、次のような不具合が発生した時点でしか判断できないものであった。
【0004】
(1)絶縁劣化による部分放電発生
(2)主回路機器等の導電部メッキの腐食発生
(3)制御部品の接点等に接触不良発生
(4)内部の板金に錆びが発生。
【0005】
本発明は上記の点に鑑みてなされたものでその目的は、配電盤内部で前述した不具合が発生する前に警報を発してメンテナンス等の予測保全を行うことができる配電盤の予測保全装置を提供することにある。
【0006】
【課題を解決するための手段】
本発明は、
(1)配電盤内に設けられ、所定の採取面積を有した塩分採取用の電動回転式ドラムと、一定量に保持され、前記塩分採取用の電動回転式ドラムに付着した塩分が浸される測定水と、該測定水の導電率を測定する導電率計とを有し、前記導電率計の測定値が設定値以上になったら塩分付着量が多くなったとみなして警報を発することを特徴とし、
(2)前記設定値は、前記測定水中の塩分付着密度が0.1mg/cm2であるときに、塩分含有量と固有抵抗の関係を表す塩分含有量校正曲線から求められる導電率であることを特徴とし、
(3)前記塩分採取面積は100cm2であり、測定水の量は100ccであることを特徴としている。
【0007】
【作用】
塩分が採取された測定水中の導電率を測定することにより塩分付着量を知ることができる。配電盤内が塩分により汚損され、導電率計で測定された導電率が、内部クリーニングしなければならない塩分付着量、例えば塩分付着密度が0.1mg/cmであるときの導電率以上となった場合、警報が発せられる。このため配電盤内部の塩害による不具合発生は未然に防ぐことができる。またメンテナンス時期の予測保全が行われる。
【0008】
【実施例】
以下、図面を参照しながら本発明の一実施例を説明する。本発明では、塩害による不具合が発生する前に盤内がどれだけ塩分による汚損を受けているかを、単位面積当たりの塩分付着量測定装置を盤内に装備し、ある設定値(内部クリーニングしなければならない塩分付着量)以上に到達した場合、警報を出力し保全を行うように構成した。
【0009】
塩分付着量の測定方法は従来から図2に示す方法が用いられている。すなわちまずステップSにおいて、ビーカに100ccの蒸留水を入れ、この水で測定品の表面をガーゼでよくふき、汚損物の付いたガーゼをビーカの中でよくゆすぐ。
【0010】
次にステップSにおいて、汚損液の導電率を導電率計(メーカ、YEW形式SC82)を用い測定する。
【0011】
次にステップSにおいて、Ω・cm=1/(S・cm)の式にて抵抗率を算出する。
【0012】
次にステップSにおいて、塩分含有量校正曲線から、NaCl含有量(mg/100cc)を求める。
【0013】
次にステップSにおいて、単位面積(cm)あたりの塩分付着量(mg)を次式によって求める。
Y=A/S
ただしY…測定品の塩分付着密度(mg/cm
A…NaCl含有量(mg/100cc)
S…測定品の汚損面積(cm)。
【0014】
上記図2の測定方法によれば、導電率の測定値が解れば塩分付着量も解る。このため本発明では、この測定方法を利用して図1のような塩分付着量測定装置を構成し、導電率測定値が所定値以上になった(塩分付着量が多くなる、すなわち絶縁劣化)ら、警報を発してメンテナンス等の保全を行うようにした。
【0015】
図1において1は配電盤、2は通気口、3はフィルターである。配電盤1内には塩分付着量測定装置4が設けられている。この塩分付着量測定装置4は、塩分採取用の電動回転式ドラム5およびブラシ6と、該ドラム5に付着した塩分が浸される測定水7と、導電率を検出するためのセンサ8と、導電率計9とで構成されている。外気は通気口2およびフィルター3を介して配電盤1内へ入り込む。
【0016】
上記のように構成された装置において、警報を発するときの導電率を設定するために装置の条件を次のように設定する。
条件1…塩分付着量の警報しきい値を0.1mg/cmとする。
条件2…塩分採取用の水を100ccとし、一定に水量を保つ方式とする。
条件3…塩分採取面積を100cmとする。
【0017】
上記条件により導電率を逆算する。まず塩分付着密度0.1mg/cmの時の総塩分含有量(A=Y・Sより)は、0.1mg/cm×100cm=10mg/100ccとなり、該10mg/100ccのときの抵抗率は図3に示す塩分含有量校正曲線から、4.8×10(Ω・cm)であることが解る。このため導電率はS・cm=1/Ω・cmより、1/(4.8×10)=2.08×10−4(S・cm)となる。
【0018】
したがって本実施例の装置では、塩分付着密度0.1mg/cmのときの導電率、すなわち2.08×10−4(S・cm)以上となったときに導電率計9から警報が発せられる。
【0019】
尚塩分付着量測定装置4は図1に示すものに限らず同様の動作を行う他の装置で構成しても良い。また前記条件1〜3は本発明の作用、効果が損なわれない限り、他の条件に設定しても良い。
【0020】
【発明の効果】
以上のように本発明によれば、配電盤内に設けられ、所定の採取面積を有した塩分採取用の電動回転式ドラムと、一定量に保持され、前記塩分採取用の電動回転式ドラムに付着した塩分が浸される測定水と、該測定水の導電率を測定する導電率計とを有し、前記導電率計の測定値が設定値以上になったら塩分付着量が多くなったとみなして警報を発するように構成したので、次のような優れた効果が得られる。
【0021】
(1)配電盤内部の塩害による不具合発生を未然に防ぐことができ、またメンテナンス時期等の予測保全が可能となる。
【0022】
(2)前記(1)によって、絶縁劣化による部分放電、主回路機器等の導電部メッキの腐食、制御部品の接点等の接触不良、内部の板金の錆び等は発生しない。
【図面の簡単な説明】
【図1】本発明の一実施例の装置の構成図。
【図2】本発明の一実施例で利用する従来の塩分付着量測定方法の一例を示すフローチャート。
【図3】NaCl含有量と水溶液固有抵抗の関係を表す塩分含有量校正曲線図。
【符号の説明】
1…配電盤
2…通気口
3…フィルター
4…塩分付着量測定装置
5…電動回転式ドラム
6…ブラシ
7…測定水
8…センサ
9…導電率計
[0001]
[Industrial applications]
The present invention relates to a salt damage prediction and maintenance device for a switchboard installed in a coastal area (salt damage area).
[0002]
[Prior art]
As a countermeasure against salt damage to general outdoor panels, measures are taken against the corrosion of the jacket by the type and thickness of the paint, but no measures have been taken against the electrical surface due to salt damage inside. It is.
[0003]
[Problems to be solved by the invention]
As described above, since no salt damage countermeasures have been taken against the inside of the switchboard, the degree of salt damage inside the switchboard can be determined only when the following problem occurs.
[0004]
(1) Partial discharge due to insulation deterioration (2) Corrosion of conductive part plating of main circuit equipment, etc. (3) Poor contact at contacts of control parts, etc. (4) Rust on inner metal plate.
[0005]
The present invention has been made in view of the above points, and an object of the present invention is to provide a predictive maintenance device for a switchboard capable of issuing a warning and performing predictive maintenance such as maintenance before the above-described problem occurs in the switchboard. It is in.
[0006]
[Means for Solving the Problems]
The present invention
(1) An electric rotary drum for collecting salt , which is provided in a switchboard and has a predetermined collecting area, and a measurement in which the salt attached to the electric rotary drum for holding salt is adhered to the electric rotary drum for collecting salt. Water, and a conductivity meter for measuring the conductivity of the measurement water, wherein when the measured value of the conductivity meter is equal to or more than a set value, it is considered that the amount of salt attached has increased, and an alarm is issued. ,
(2) The set value is a conductivity obtained from a salt content calibration curve representing a relationship between the salt content and the specific resistance when the salt adhesion density in the measurement water is 0.1 mg / cm 2. Characterized by
(3) The salinity collection area is 100 cm 2 , and the amount of measured water is 100 cc .
[0007]
[Action]
By measuring the conductivity in the measurement water from which the salt was collected, the amount of salt attached can be known. The inside of the switchboard was contaminated by salt, and the conductivity measured by the conductivity meter was equal to or higher than the conductivity when the inside of the switchboard had to be cleaned, for example, the salt deposition density was 0.1 mg / cm 2 . If so, an alarm is issued. For this reason, it is possible to prevent the occurrence of problems due to salt damage inside the switchboard. Predictive maintenance of the maintenance time is performed.
[0008]
【Example】
Hereinafter, an embodiment of the present invention will be described with reference to the drawings. In the present invention, a device for measuring the amount of salt attached to a unit area is provided in the panel to determine how much the inside of the panel is contaminated by salt before a problem due to salt damage occurs, and a certain set value (internal cleaning must be performed). When the amount of salt reaches the required level, a warning is output and maintenance is performed.
[0009]
Conventionally, the method shown in FIG. 2 has been used for measuring the amount of salt attached. That is, in First Step S 1, put distilled water 100cc beaker, wipe well the surface of the measuring article with the water in the gauze, rinse well gauze with a contaminant in a beaker.
[0010]
In step S 2, conductivity meter the conductivity of the fouling liquid (manufacturer, YEW format SC82) is measured using a.
[0011]
In step S 3, to calculate the resistivity at Ω · cm = 1 / (S · cm) expression.
[0012]
In step S 4, the salt content calibration curve to determine NaCl content of (mg / 100cc).
[0013]
In step S 5, obtains salt deposition amount per unit area (cm 2) to (mg) by the following equation.
Y = A / S
Here, Y: salt adhesion density of the measured product (mg / cm 2 )
A: NaCl content (mg / 100cc)
S: Stained area (cm 2 ) of the measured product.
[0014]
According to the measurement method of FIG. 2 described above, if the measured value of the conductivity is known, the amount of salt attached is also known. For this reason, in the present invention, a salt deposition amount measuring apparatus as shown in FIG. 1 is configured by using this measuring method, and the measured conductivity value becomes equal to or higher than a predetermined value (the salt deposition amount increases, that is, insulation deterioration). Then, an alarm was issued to perform maintenance such as maintenance.
[0015]
In FIG. 1, 1 is a switchboard, 2 is a vent, and 3 is a filter. The distribution board 1 is provided with a salt deposition amount measuring device 4. The apparatus 4 for measuring the amount of attached salt includes an electric rotary drum 5 and a brush 6 for collecting salt, measurement water 7 into which salt attached to the drum 5 is immersed, and a sensor 8 for detecting conductivity. And a conductivity meter 9. Outside air enters the switchboard 1 through the vent 2 and the filter 3.
[0016]
In the device configured as described above, the conditions of the device are set as follows in order to set the conductivity at which an alarm is issued.
Condition 1: The alarm threshold for the amount of attached salt is set to 0.1 mg / cm 2 .
Condition 2: The water used for collecting the salt is set to 100 cc, and the amount of water is kept constant.
Condition 3: The salinity sampling area is 100 cm 2 .
[0017]
The conductivity is calculated backward under the above conditions. First, the total salt content (from A = Y · S) at a salt adhesion density of 0.1 mg / cm 2 is 0.1 mg / cm 2 × 100 cm 2 = 10 mg / 100 cc, and the resistance at the 10 mg / 100 cc The rate is found to be 4.8 × 10 3 (Ω · cm) from the salt content calibration curve shown in FIG. Therefore, the conductivity becomes 1 / (4.8 × 10 5 ) = 2.08 × 10 −4 (S · cm) from S · cm = 1 / Ω · cm.
[0018]
Therefore, in the apparatus of this embodiment, when the conductivity at the salt adhesion density of 0.1 mg / cm 2 , that is, 2.08 × 10 −4 (S · cm) or more, the conductivity meter 9 issues an alarm. Can be
[0019]
The apparatus for measuring the amount of attached salt 4 is not limited to the apparatus shown in FIG. The above conditions 1 to 3 may be set to other conditions as long as the operation and effect of the present invention are not impaired.
[0020]
【The invention's effect】
ADVANTAGE OF THE INVENTION As mentioned above, according to this invention, it is provided in a switchboard, and the electric rotary drum for salt collection which has a predetermined collection area, and it is hold | maintained at a fixed amount and adheres to the electric rotary drum for salt collection. Measurement water in which the salt is immersed, and a conductivity meter for measuring the conductivity of the measurement water, when the measured value of the conductivity meter is equal to or more than a set value, it is considered that the amount of salt attached has increased. Since the warning is issued, the following excellent effects can be obtained.
[0021]
(1) The occurrence of problems due to salt damage inside the switchboard can be prevented beforehand, and predictive maintenance such as maintenance time can be performed.
[0022]
(2) Due to the above (1), partial discharge due to insulation deterioration, corrosion of conductive portion plating of main circuit devices, etc., poor contact of contacts of control components and the like, and rust of an internal sheet metal do not occur.
[Brief description of the drawings]
FIG. 1 is a configuration diagram of an apparatus according to an embodiment of the present invention.
FIG. 2 is a flowchart showing an example of a conventional method for measuring the amount of deposited salt used in an embodiment of the present invention.
FIG. 3 is a salt content calibration curve showing the relationship between the NaCl content and the aqueous solution specific resistance.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Switchboard 2 ... Vent 3 ... Filter 4 ... Salt amount measuring device 5 ... Electric rotary drum 6 ... Brush 7 ... Water 8 ... Sensor 9 ... Conductivity meter

Claims (3)

配電盤内に設けられ、所定の採取面積を有した塩分採取用の電動回転式ドラムと、一定量に保持され、前記塩分採取用の電動回転式ドラムに付着した塩分が浸される測定水と、該測定水の導電率を測定する導電率計とを有し、前記導電率計の測定値が設定値以上になったら塩分付着量が多くなったとみなして警報を発することを特徴とする配電盤の塩害予測保全装置。Provided in the switchboard , an electric rotary drum for salt extraction having a predetermined sampling area, and a measuring water that is held at a fixed amount and is immersed in the salt attached to the electric rotary drum for salt extraction , A conductivity meter for measuring the conductivity of the measurement water, and when the measured value of the conductivity meter is equal to or more than a set value, it is considered that the amount of salt attached is increased and an alarm is issued, characterized in that Salt damage prediction maintenance device. 前記設定値は、前記測定水中の塩分付着密度が0.1mg/cm2であるときに、塩分含有量と固有抵抗の関係を表す塩分含有量校正曲線から求められる導電率であることを特徴とする請求項1に記載の配電盤の塩害予測保全装置。The set value is a conductivity obtained from a salt content calibration curve representing the relationship between the salt content and the specific resistance when the salt adhesion density in the measurement water is 0.1 mg / cm 2 , The salt damage prediction and maintenance device for a switchboard according to claim 1. 前記塩分採取面積は100cm2であり、測定水の量は100ccであることを特徴とする請求項1又は2に記載の配電盤の塩害予測保全装置。 3. The apparatus according to claim 1, wherein the salt collecting area is 100 cm 2 , and the amount of measured water is 100 cc.
JP02897095A 1995-02-17 1995-02-17 Salt damage prediction maintenance equipment for switchboards Expired - Fee Related JP3601095B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP02897095A JP3601095B2 (en) 1995-02-17 1995-02-17 Salt damage prediction maintenance equipment for switchboards

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP02897095A JP3601095B2 (en) 1995-02-17 1995-02-17 Salt damage prediction maintenance equipment for switchboards

Publications (2)

Publication Number Publication Date
JPH08223714A JPH08223714A (en) 1996-08-30
JP3601095B2 true JP3601095B2 (en) 2004-12-15

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
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