JP3599918B2 - Heating wire connection method - Google Patents
Heating wire connection method Download PDFInfo
- Publication number
- JP3599918B2 JP3599918B2 JP26570096A JP26570096A JP3599918B2 JP 3599918 B2 JP3599918 B2 JP 3599918B2 JP 26570096 A JP26570096 A JP 26570096A JP 26570096 A JP26570096 A JP 26570096A JP 3599918 B2 JP3599918 B2 JP 3599918B2
- Authority
- JP
- Japan
- Prior art keywords
- heating wire
- locking groove
- terminal pin
- wound
- flanges
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D23/00—Producing tubular articles
- B29D23/001—Pipes; Pipe joints
- B29D23/003—Pipe joints, e.g. straight joints
- B29D23/005—Pipe joints, e.g. straight joints provided with electrical wiring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/3404—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
- B29C65/342—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising at least a single wire, e.g. in the form of a winding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/3468—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the means for supplying heat to said heated elements which remain in the join, e.g. special electrical connectors of windings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/3472—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint
- B29C65/3476—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint being metallic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/522—Joining tubular articles
- B29C66/5221—Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/522—Joining tubular articles
- B29C66/5229—Joining tubular articles involving the use of a socket
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Branch Pipes, Bends, And The Like (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、電熱線の端部を端子ピンに簡単かつ確実に固定できる電熱線の接続方法に関する。
【0002】
【従来の技術】
従来からガス管や給水・給湯管等の合成樹脂管の接続には、合成樹脂からなる継手本体の両端に受口を設け、それぞれの受口内周面に電熱線を埋設した電気融着継手が使用されている。例えば、図6に要部断面図で示した如く、ポリエチレン等からなる筒体1aの外周面に螺旋溝11aを刻設すると共にその端部に端子ピン2aを立設し、螺旋溝11aに巻回した電熱線3aの端部を端子ピン2aに固定してから、筒体1aの外周面に合成樹脂層1bを一体的に設けた電気融着継手が用いられている。
【0003】
【発明が解決しようとする課題】
ところが、この従来継手の場合には、電熱線3aの端部が端子ピン2aに強固に固定されず、鍔21a,2aの間に巻き込んだ電熱線3aが緩むことがあった。このため、端子ピン2aと電熱線3aとの間に接点不良が発生し、端子ピン2aに電源を接続して電熱線3aに通電したとき、電熱線3aの発熱不良によって継手の受口に挿入した合成樹脂管Pが完全に融着接合しないという問題があった。
【0004】
本発明はかかる課題を解決したものであって、電熱線の端部を端子ピンに簡単かつ確実に固定できると共に、強固な融着接合が得られる電熱線の接続方法を提供するものである。
【0005】
【課題を解決するための手段】
本発明は、熱可塑性樹脂製筒体の外周面に突設した端子ピンに複数の鍔を設けると共に、各鍔の間に形成した係止溝に電熱線を巻回して接続するにあたり、複数の鍔によって少なくとも3条の係止溝を形成すると共に、各係止溝の幅を電熱線の線径よりも若干狭幅に形成し、まず端子ピンの基部側に位置する係止溝に電熱線を巻き込み、次に電熱線を飛ばして端子ピンの先端側に位置する係止溝に電熱線を巻き込み、しかる後順次基部側に位置する係止溝に電熱線を巻き込むことを特徴とする。
【0006】
【発明の実施の形態】
以下、本発明の実施例を図面にて詳細に説明する。
図1は熱可塑性樹脂製筒体の端部外周面に端子ピンを突設した予備成形体の断面図、図2は端子ピンの基部側に位置する係止溝に電熱線を巻き込む工程の要部概略図、図3は電熱線を飛ばして端子ピンの先端側に位置する係止溝に電熱線を巻き込む工程の要部概略図、図4は電熱線を中間の係止溝に巻き込む工程の要部概略図、図5は金型内で射出成形する工程の要部断面図であって、図中の符号1はポリエチレン、ポリブテン等の熱可塑性樹脂からなる筒体、2は端子ピン、3はニクロム線等の電熱線である。
【0007】
筒体1の外周面には螺旋状の溝11が連続して刻設されており、筒体1の両端部外周には一対の端子ピン2が突出して設けられている。端子ピン2には複数のフランジ状の鍔21が設けられており、各鍔21によって3条の係止溝22が設けられている。そして、各係止溝22の幅は電熱線3の線径よりも若干狭幅に形成されている。一般に、この予備成形体は射出成形によって一体的に製造されるものである。
【0008】
本発明では、まず一方の端子ピン2に電熱線3の端部を固定する。このとき、図2に示した如く、電熱線3をガイドローラ5に挿通し、電熱線3の端部をクランプ4で保持する。そこで、電熱線3に一定のテンションを付与しつつガイドローラ5を鍔21の外周に添わせて回転させ、まず最初に端子ピン2の基部側に位置する係止溝22に電熱線3をほぼ一回転させて巻き込む。次に、図3に示した如く、電熱線3を飛ばして端子ピン2の先端側に位置する係止溝22に電熱線3をほぼ一回転させて巻き込む。すると、上下の係止溝22に電熱線3が嵌入すると共に各鍔21が若干外側に反るため、中間の係止溝22が若干狭幅となる。
【0009】
そこで、最後に図4に示した如く、中間に位置する係止溝22に電熱線3を巻き込む。この中間の係止溝22の幅は電熱線3の線径よりも若干狭幅に縮小されているため、該係止溝22に電熱線3が嵌まり込むと、この係止溝22の幅が拡張する。この結果、上下の係止溝22に巻き込まれた各電熱線3は鍔21、21間で押圧されて強固に保持される。
【0010】
また、前述した電熱線3の巻き込み操作は、ガイドローラ5を鍔21の外周に添わせて回転させつつ電熱線3にテンションを付与するので、端子ピン2が折れ曲がったりすることもない。また、端子ピン2の先端側の係止溝22に電熱線3を巻き込んでから、次に中間に位置する係止溝22に電熱線3を巻き込むので、鍔21の外周に添わせてガイドローラ5を回転させたとき、クランプ4で保持された電熱線3の端部が邪魔になることもない。
【0011】
図4に示した如く、一方の端子ピン2に電熱線3の端部を接続してから、電熱線3の先端を図示したCの位置でカットし、筒体1の外周面に刻設された螺旋状の溝11に沿って電熱線3を巻回する。そして、他方の端子ピン2に電熱線3の他端を固定する。このとき、前記同様にして、まず最初に端子ピン2の基部側に位置する係止溝22に電熱線3を巻き込み、次に電熱線3を飛ばして端子ピン2の先端側に位置する係止溝22に巻き込み、最後に中間に位置する係止溝22に電熱線3を巻き込むと、強固に固定される。
【0012】
そこで、図5に示した如く、電熱線3が巻回された筒体1にマンドレル6を挿入して金型7内にセットし、キャビテイ内に溶融樹脂を射出すると、所望の電気融着継手が得られる。
【0013】
尚、前述した実施例では、複数の鍔によって3条の係止溝を設けたものを例示したが、本発明はこの構成に限定されない。係止溝は4条以上設けることもでき、この場合も前記同様に、まず最初に端子ピンの基部側に位置する係止溝に電熱線を巻き込み、次に電熱線を飛ばして端子ピンの先端側に位置する係止溝に巻き込み、しかる後順次基部側に位置する係止溝に巻き込むようにすればよい。
【0014】
【発明の効果】
以上詳述した如く、本発明は端子ピンに複数の鍔を設けることによって少なくとも3条の係止溝を形成し、最初に端子ピンの基部側に位置する係止溝に電熱線を巻き込み、次に電熱線を飛ばして端子ピンの先端側に位置する係止溝に電熱線を巻き込み、しかる後順次基部側に位置する係止溝に電熱線を巻き込むので、電熱線を端子ピンの周りで回転させる巻き込み操作が簡単に行なえる。
【0015】
また、本発明は、各係止溝の幅を電熱線の線径よりも若干狭幅に形成したので、係止溝に巻き込まれた電熱線は鍔の間で挟圧されて強固に固定される。このため、端子ピンと電熱線との間で接点不良が発生することがなく、強固な融着接合が得られる。
【図面の簡単な説明】
【図1】図1は熱可塑性樹脂製筒体の端部外周面に端子ピンを突設した予備成形体の断面図である。
【図2】図2は端子ピンの基部側に位置する係止溝に電熱線を巻き込む工程の要部概略図である。
【図3】図3は電熱線を飛ばして端子ピンの先端側に位置する係止溝に電熱線を巻き込む工程の要部概略図である。
【図4】図4は電熱線を中間の係止溝に巻き込む工程の要部概略図である。
【図5】図5は金型内で射出成形する工程の要部断面図である。
【図6】図6は従来の電気融着継手を示す要部断面図である。
【符号の説明】
1 熱可塑性樹脂製筒体
2 端子ピン
3 電熱線
11 螺旋状の溝
21 鍔
22 係止溝[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a heating wire connection method that can easily and reliably fix an end of a heating wire to a terminal pin.
[0002]
[Prior art]
Conventionally, for the connection of synthetic resin pipes such as gas pipes and water / hot water supply pipes, sockets are provided at both ends of a joint body made of synthetic resin, and electric fusion joints with heating wires embedded on the inner peripheral surface of each socket are used. It is used. For example, as shown in a sectional view of a main part in FIG. 6, a spiral groove 11a is formed on the outer peripheral surface of a cylindrical body 1a made of polyethylene or the like, and a terminal pin 2a is erected at the end thereof, and the spiral groove 11a is wound around the spiral groove 11a. An electric fusion joint is used in which an end of the turned heating wire 3a is fixed to the terminal pin 2a, and then a synthetic resin layer 1b is integrally provided on the outer peripheral surface of the cylindrical body 1a.
[0003]
[Problems to be solved by the invention]
However, in the case of this conventional joint, the end of the heating wire 3a was not firmly fixed to the terminal pin 2a, and the heating wire 3a wound between the flanges 21a, 2a was sometimes loosened. For this reason, a contact failure occurs between the terminal pin 2a and the heating wire 3a, and when a power supply is connected to the terminal pin 2a and the heating wire 3a is energized, the terminal pin 2a is inserted into the socket of the joint due to poor heating of the heating wire 3a. There is a problem that the synthetic resin pipe P thus obtained is not completely fused and joined.
[0004]
SUMMARY OF THE INVENTION The present invention has been made to solve the above-described problem, and it is an object of the present invention to provide a method of connecting a heating wire in which an end portion of the heating wire can be easily and reliably fixed to a terminal pin, and strong fusion bonding can be obtained.
[0005]
[Means for Solving the Problems]
The present invention provides a plurality of flanges on a terminal pin protruding from an outer peripheral surface of a thermoplastic resin cylindrical body, and, when winding and connecting a heating wire to a locking groove formed between the flanges, a plurality of flanges. At least three locking grooves are formed by the flanges, and the width of each locking groove is formed to be slightly smaller than the wire diameter of the heating wire. First, the heating groove is formed in the locking groove located on the base side of the terminal pin. Then, the heating wire is skipped, and the heating wire is wound into the locking groove located on the tip side of the terminal pin, and then the heating wire is sequentially wound into the locking groove located on the base side.
[0006]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a cross-sectional view of a preform having a terminal pin protruding from an outer peripheral surface of an end portion of a thermoplastic resin cylinder. FIG. 2 is a diagram showing a main step of winding a heating wire into a locking groove located on a base side of the terminal pin. FIG. 3 is a schematic view of a main part of a process in which a heating wire is skipped and a heating wire is wound into a locking groove located on the tip end side of a terminal pin, and FIG. 4 is a schematic view of a process in which the heating wire is wound into an intermediate locking groove. FIG. 5 is a schematic cross-sectional view of a main part of a step of injection molding in a mold. In FIG. 5, reference numeral 1 denotes a cylindrical body made of a thermoplastic resin such as polyethylene or polybutene; Is a heating wire such as a nichrome wire.
[0007]
A spiral groove 11 is continuously engraved on the outer peripheral surface of the cylindrical body 1, and a pair of
[0008]
In the present invention, first, the end of the
[0009]
Then, finally, as shown in FIG. 4, the
[0010]
In addition, the above-described operation of winding the
[0011]
As shown in FIG. 4, after connecting the end of the
[0012]
Therefore, as shown in FIG. 5, the mandrel 6 is inserted into the cylindrical body 1 around which the
[0013]
In the above-described embodiment, an example in which three locking grooves are provided by a plurality of flanges is illustrated, but the present invention is not limited to this configuration. Four or more locking grooves can be provided. In this case, similarly to the above, firstly, the heating wire is first wound into the locking groove located on the base side of the terminal pin, and then the heating wire is skipped to remove the tip of the terminal pin. It is sufficient to wind into the locking groove located on the side and then sequentially wind into the locking groove located on the base side.
[0014]
【The invention's effect】
As described in detail above, the present invention forms at least three locking grooves by providing a plurality of flanges on the terminal pin, first winds a heating wire into the locking groove located on the base side of the terminal pin, The heating wire is wound into the locking groove located on the tip side of the terminal pin, and then the heating wire is sequentially wound into the locking groove located on the base side, so the heating wire is rotated around the terminal pin Engaging operation can be easily performed.
[0015]
Further, in the present invention, since the width of each locking groove is formed to be slightly smaller than the wire diameter of the heating wire, the heating wire entrained in the locking groove is firmly fixed by being pressed between the flanges. You. For this reason, a contact failure does not occur between the terminal pin and the heating wire, and a strong fusion bonding can be obtained.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of a preform having a terminal pin protruding from an outer peripheral surface of an end portion of a thermoplastic resin tubular body.
FIG. 2 is a schematic view of a main part of a step of winding a heating wire into a locking groove located on a base side of a terminal pin.
FIG. 3 is a schematic view of a main part of a process of skipping a heating wire and winding the heating wire into a locking groove located at a tip end side of a terminal pin.
FIG. 4 is a schematic view of a main part of a step of winding a heating wire into an intermediate locking groove.
FIG. 5 is a cross-sectional view of a main part of a step of performing injection molding in a mold.
FIG. 6 is a sectional view of a main part showing a conventional electric fusion joint.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP26570096A JP3599918B2 (en) | 1996-10-07 | 1996-10-07 | Heating wire connection method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP26570096A JP3599918B2 (en) | 1996-10-07 | 1996-10-07 | Heating wire connection method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH10110884A JPH10110884A (en) | 1998-04-28 |
JP3599918B2 true JP3599918B2 (en) | 2004-12-08 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP26570096A Expired - Lifetime JP3599918B2 (en) | 1996-10-07 | 1996-10-07 | Heating wire connection method |
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JP (1) | JP3599918B2 (en) |
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1996
- 1996-10-07 JP JP26570096A patent/JP3599918B2/en not_active Expired - Lifetime
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JPH10110884A (en) | 1998-04-28 |
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