JP3596255B2 - Freezing prevention structure for negative pressure take-out part in intake manifold - Google Patents

Freezing prevention structure for negative pressure take-out part in intake manifold Download PDF

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Publication number
JP3596255B2
JP3596255B2 JP30430997A JP30430997A JP3596255B2 JP 3596255 B2 JP3596255 B2 JP 3596255B2 JP 30430997 A JP30430997 A JP 30430997A JP 30430997 A JP30430997 A JP 30430997A JP 3596255 B2 JP3596255 B2 JP 3596255B2
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Japan
Prior art keywords
negative pressure
intake manifold
air
traveling direction
shielding member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP30430997A
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Japanese (ja)
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JPH11141419A (en
Inventor
康三 友成
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Toyota Motor Corp
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Toyota Motor Corp
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Publication date
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Priority to JP30430997A priority Critical patent/JP3596255B2/en
Publication of JPH11141419A publication Critical patent/JPH11141419A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/10209Fluid connections to the air intake system; their arrangement of pipes, valves or the like
    • F02M35/10229Fluid connections to the air intake system; their arrangement of pipes, valves or the like the intake system acting as a vacuum or overpressure source for auxiliary devices, e.g. brake systems; Vacuum chambers

Description

【0001】
【発明の属する技術分野】
本発明は、内燃機関に空気を導入するための複数の分配管を備えるとともに、負圧取り出し部を備えた車両用のインテークマニホールドに係り、詳しくは、負圧取り出し部の凍結防止構造に関する。
【0002】
【従来の技術】
近年の車両の内燃機関には、排気有害成分や燃料消費率等の問題の対応策として電子制御式燃料噴射装置を備えたものがある。電子制御式燃料噴射装置には、内燃機関が1サイクル当たり吸入する空気量がインテークマニホールド内の絶対圧力にほぼ比例することを利用する方式のものがある。このような方式の燃料噴射装置は、インテークマニホールドに負圧取り出し部を設け、吸気管圧力を圧力センサに導くようにしている。
【0003】
ところで、冬期等の寒冷時においては、負圧取り出し部の周辺の温度が極めて低く、インテークマニホールド内の空気が多湿である場合には、空気中に含有する水分が結露し、この結露した水分が負圧取り出し部にて凍結してしまう。そのため、圧力センサが正確な吸気管圧力を検出できず、もって適正空燃比を確保することができず、運転性能が悪化するという不都合がある。
【0004】
上記の問題を解決するため、従来、実開昭63−121734号公報に示されるように、吸気管圧力を圧力センサに導く導圧管に対して加熱機構を設け、導圧管の凍結を防止するようにした圧力センサの凍結防止装置が提案されている。
【0005】
【発明が解決しようとする課題】
ところが、上記圧力センサの凍結防止装置では、加熱装置を別途設けなければならず、部品点数が増加するとともにその組み付け工数も増加するという問題がある。また、圧力センサに導く気体を加熱機構により加熱するため、気体が膨張し、気体の正確な圧力を検出することができず、よって適正空燃比を確保することができない。
【0006】
本発明はこうした実情に鑑みてなされたものであって、その目的は、吸気管圧力を変化させることなく、負圧取り出し部の凍結を防止することができるインテークマニホールドにおける負圧取り出し部の凍結防止構造を提供することにある。
【0007】
【課題を解決するための手段】
請求項1に記載の発明は、車両進行方向に気筒が並ぶように搭載される内燃機関に空気を導入するための複数の分配管を備えるとともに、負圧取り出し部を備えた車両用の樹脂製インテークマニホールドにおいて、負圧取り出し部に向かう車両進行方向からの走行風を遮蔽する遮蔽部材を設けるとともに、車両の進行方向において最後部の分配管を遮蔽部材よりもその進行方向の後方側に張り出して形成することにより、最後部の分配管と遮蔽部材とで空気の滞留部を形成し、該滞留部において遮蔽部材の車両進行方向の後方側に負圧取り出し部を設け、遮蔽部材は、前記分配管に一体に形成され、スロットルボディとサージタンクとを接続するエアコネクタであることをその要旨とする。
【0008】
この構成によれば、インテークマニホールドの最後部の分配管と遮蔽部材とにより空気をよどませることができる部分が形成され、冬期等において車両の走行時に負圧取り出し部に冷風が当たるのが防止され、凍結が防止される。また、負圧取り出し部を加熱したりしないので、吸気管圧力を変化させることがない。
【0010】
さらに、遮蔽部材を別途設けなくて済み、コストアップが抑制される。
【0011】
【発明の実施の形態】
以下、本発明を樹脂製インテークマニホールドに具体化した一実施形態を図面に従って説明する。
【0012】
図1に本実施形態にかかるインテークマニホールド1を示す。このインテークマニホールド1は、内燃機関としての6気筒エンジン用のものとして熱可塑性樹脂より成形されており、取り付け板2、エアコネクタ3、サージタンク4、分配管5A,5B,5C,5D,5E,5F及び吸気ポート板6を有している。
【0013】
取り付け板2は、例えばスロットルバルブが軸支されたスロットルボディ等、吸気通路上流部品(図示略)に接続される部分であり、同取り付け板2は円筒状をなすエアコネクタ3を介して、サージタンク4に接続されている。サージタンク4には6つの分配管5A,5B,5C,5D,5E,5Fが接続されている。
【0014】
各分配管5A,5B,5C,5D,5E,5Fの末端部はほぼ等間隔に配置された吸気ポート7(図2)を有した吸気ポート板6に連結されている。そして、吸気ポート板6は吸気ポート(図示略)を介してエンジンの燃焼室(図示略)へ接続される。
【0015】
従って、車両に設けられた外気取り入れ口(図示略)から取り込まれた空気は、エアクリーナやスロットルボディ等からエアコネクタ3を通じてサージタンク4へ導かれる。サージタンク4へ導入された空気は分配管5A,5B,5C,5D,5E,5Fから各燃焼室(図示略)へ送られる。
【0016】
分配管5A,5B,5Cと分配管5D,5E,5Fとは車両の進行方向において対称に形成されている。分配管5Aは車両進行方向において先頭であり、分配管5Fは車両進行方向において最後方である。分配管5Aは車両進行方向の前方に張り出して形成されている。分配管5Fは遮蔽部材としてのエアコネクタ3の腹部3Aよりも突出するように、車両進行方向の後方に張り出して形成されている。従って、分配管5Fとエアコネクタ3の腹部3Aにより空気をよどませることができる滞留部が形成されている。
【0017】
そして、滞留部において、エアコネクタ3の腹部3Aにはセンサ用の負圧取り出し部10及びブレーキブースト用の負圧取り出し部11が形成されている。負圧取り出し部10は、導圧管12を介して取り付け部14上に固定された圧力センサ13に接続されている。
【0018】
以上説明したように、上記のように構成された本実施形態の樹脂製インテークマニホールドによれば、次のような効果を得ることができる。
・本実施形態のインテークマニホールド1は車両の進行方向において最後部の分配管5Fをその進行方向の後方側に張り出して形成し、エアコネクタ3の腹部3Aとで空気をよどませる滞留部を形成した。そして、滞留部において、エアコネクタ3の腹部3Aには負圧取り出し部10,11を形成するとともに、導圧管12及び圧力センサ13を滞留部に設けた。そのため、冬期等において車両の走行時に負圧取り出し部10,11、導圧管12及び圧力センサ13に冷風が当たるのを防止して、凍結を防止することができる。
【0019】
・また、導圧管12に加熱機構を設けたりする必要がないため、圧力センサ13に導く空気が膨張せず、インテークマニホールド1内の圧力を変化させることなく、圧力センサ13は空気の正確な圧力を検出でき、よって適正空燃比を確保して、運転性能を向上することができる。
【0020】
・また、導圧管12に加熱機構を設けたりする必要がないため、部品点数の増加及び組み付け工数の増加を抑制できる。
・また、本実施形態では、遮蔽部材としてのエアコネクタ3が一体に形成された樹脂製インテークマニホールド1に実施したので、遮蔽部材を別途設けなくて済み、コストアップを抑制することができる。
【0021】
なお、上記実施形態は以下のように変更してもよく、その場合でも同様の作用および効果を得ることができる。
・上記実施形態では6気筒用のインテークマニホールド1に具体化したが、任意の気筒数に対応したインテークマニホールドに具体化してもよい。
【0023】
【発明の効果】
以上詳述したように請求項1に記載の発明によれば、吸気管圧力を変化させることなく、負圧取り出し部の凍結を防止することができる。
【0024】
さらに、遮蔽部材を別途設けなくて済み、コストアップを抑制することができる。
【図面の簡単な説明】
【図1】実施の形態の樹脂製インテークマニホールドの平面図
【図2】同じく樹脂製インテークマニホールドの底面図
【図3】同じく樹脂製インテークマニホールドの側面図
【符号の説明】
3…遮蔽部材としてのエアコネクタ、5A,5B,5C,5D,5E,5F…分配管、10,11…負圧取り出し部。
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to an intake manifold for a vehicle having a plurality of distribution pipes for introducing air into an internal combustion engine and having a negative pressure take-out portion, and more particularly to a freeze prevention structure of a negative pressure take-out portion.
[0002]
[Prior art]
2. Description of the Related Art In recent years, some internal combustion engines of vehicles are equipped with an electronically controlled fuel injection device as a countermeasure against problems such as harmful exhaust components and fuel consumption rate. Among the electronically controlled fuel injection devices, there is a type that utilizes the fact that the amount of air that the internal combustion engine takes in per cycle is substantially proportional to the absolute pressure in the intake manifold. In such a type of fuel injection device, a negative pressure extracting portion is provided in the intake manifold to guide the intake pipe pressure to a pressure sensor.
[0003]
By the way, in cold weather such as winter, when the temperature around the negative pressure take-out part is extremely low and the air in the intake manifold is humid, the moisture contained in the air condenses, It freezes at the negative pressure outlet. Therefore, there is a disadvantage that the pressure sensor cannot detect an accurate intake pipe pressure, so that an appropriate air-fuel ratio cannot be secured, and the driving performance deteriorates.
[0004]
In order to solve the above-mentioned problem, a heating mechanism is provided for a pressure guiding tube for guiding an intake pipe pressure to a pressure sensor to prevent freezing of the pressure guiding tube, as disclosed in Japanese Utility Model Application Laid-Open No. 63-121734. An antifreezing device for a pressure sensor has been proposed.
[0005]
[Problems to be solved by the invention]
However, in the above-described freeze prevention device for the pressure sensor, a heating device must be separately provided, and there is a problem that the number of components increases and the number of assembling steps increases. Further, since the gas guided to the pressure sensor is heated by the heating mechanism, the gas expands, and it is not possible to detect an accurate pressure of the gas, and thus it is impossible to secure an appropriate air-fuel ratio.
[0006]
The present invention has been made in view of such circumstances, and has as its object to prevent freezing of a negative pressure take-out part in an intake manifold that can prevent freezing of a negative pressure take-out part without changing the intake pipe pressure. It is to provide structure.
[0007]
[Means for Solving the Problems]
The invention according to claim 1 is provided with a plurality of distribution pipes for introducing air into an internal combustion engine mounted such that the cylinders are arranged in the vehicle traveling direction, and a resin-made vehicle having a negative pressure take-out portion . In the intake manifold, while providing a shielding member that shields the traveling wind from the vehicle traveling direction toward the negative pressure take-out part, the rearmost distribution pipe in the traveling direction of the vehicle projects more rearward in the traveling direction than the shielding member. By forming, the last distribution pipe and the shielding member form an air stagnation portion, and a negative pressure take-out portion is provided in the stagnation portion on the rear side in the vehicle traveling direction of the shielding member. The gist of the invention is that the air connector is formed integrally with the pipe and connects the throttle body and the surge tank .
[0008]
According to this configuration, a portion that can stagnate the air is formed by the distribution pipe and the shielding member at the rearmost portion of the intake manifold, and it is possible to prevent cold air from hitting the negative pressure extracting portion when the vehicle travels in winter or the like. , Freezing is prevented. Further, since the negative pressure take-out section is not heated, the pressure in the intake pipe is not changed.
[0010]
Further , it is not necessary to separately provide a shielding member, and cost increase is suppressed.
[0011]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, an embodiment in which the present invention is embodied in a resin intake manifold will be described with reference to the drawings.
[0012]
FIG. 1 shows an intake manifold 1 according to the present embodiment. The intake manifold 1 is formed of a thermoplastic resin for use in a six-cylinder engine as an internal combustion engine, and includes a mounting plate 2, an air connector 3, a surge tank 4, distribution pipes 5A, 5B, 5C, 5D, 5E, 5F and an intake port plate 6 are provided.
[0013]
The mounting plate 2 is a portion connected to an upstream part (not shown) of an intake passage, such as a throttle body on which a throttle valve is pivotally supported. The mounting plate 2 is connected to a surge connector via an air connector 3 having a cylindrical shape. It is connected to the tank 4. Six distribution pipes 5A, 5B, 5C, 5D, 5E, 5F are connected to the surge tank 4.
[0014]
The end of each distribution pipe 5A, 5B, 5C, 5D, 5E, 5F is connected to an intake port plate 6 having intake ports 7 (FIG. 2) arranged at substantially equal intervals. The intake port plate 6 is connected to a combustion chamber (not shown) of the engine via an intake port (not shown).
[0015]
Therefore, the air taken in from the outside air intake (not shown) provided in the vehicle is guided to the surge tank 4 through the air connector 3 from the air cleaner, the throttle body and the like. The air introduced into the surge tank 4 is sent from the distribution pipes 5A, 5B, 5C, 5D, 5E, 5F to each combustion chamber (not shown).
[0016]
The distribution pipes 5A, 5B, 5C and the distribution pipes 5D, 5E, 5F are formed symmetrically in the traveling direction of the vehicle. The distribution pipe 5A is at the head in the vehicle traveling direction, and the distribution pipe 5F is at the rear in the vehicle traveling direction. The distribution pipe 5A is formed to protrude forward in the vehicle traveling direction. The distribution pipe 5F is formed to protrude rearward in the vehicle traveling direction so as to protrude beyond the abdomen 3A of the air connector 3 as a shielding member. Therefore, a stagnant portion that can stagnate air is formed by the distribution pipe 5F and the abdomen 3A of the air connector 3.
[0017]
In the staying portion, a negative pressure extracting portion 10 for a sensor and a negative pressure extracting portion 11 for a brake boost are formed on the abdomen 3A of the air connector 3. The negative pressure extracting unit 10 is connected to a pressure sensor 13 fixed on a mounting unit 14 via a pressure guiding tube 12.
[0018]
As described above, according to the resin intake manifold of the present embodiment configured as described above, the following effects can be obtained.
In the intake manifold 1 of the present embodiment, the rearmost distribution pipe 5F is formed so as to protrude rearward in the traveling direction of the vehicle in the traveling direction of the vehicle, and a stagnant portion for restraining air with the abdomen 3A of the air connector 3 is formed. . In the stagnant portion, negative pressure extracting portions 10 and 11 were formed in the abdomen 3A of the air connector 3, and a pressure guiding tube 12 and a pressure sensor 13 were provided in the stagnant portion. For this reason, it is possible to prevent cold air from hitting the negative pressure extracting portions 10 and 11, the pressure guiding tube 12, and the pressure sensor 13 during running of the vehicle in winter or the like, thereby preventing freezing.
[0019]
Also, since it is not necessary to provide a heating mechanism in the pressure guiding tube 12, the air guided to the pressure sensor 13 does not expand, and the pressure in the intake manifold 1 does not change. Can be detected, so that an appropriate air-fuel ratio can be secured, and the driving performance can be improved.
[0020]
Further, since it is not necessary to provide a heating mechanism in the pressure guiding tube 12, an increase in the number of parts and an increase in the number of assembling steps can be suppressed.
In addition, in the present embodiment, since the air intake manifold 3 is integrally formed with the air connector 3 as a shielding member, it is not necessary to separately provide a shielding member, thereby suppressing an increase in cost.
[0021]
The above embodiment may be modified as follows, and the same operation and effect can be obtained in such a case.
In the above embodiment, the embodiment is embodied as the intake manifold 1 for six cylinders, but may be embodied as an intake manifold corresponding to an arbitrary number of cylinders.
[0023]
【The invention's effect】
As described in detail above, according to the first aspect of the present invention, it is possible to prevent the negative pressure extracting portion from freezing without changing the intake pipe pressure.
[0024]
Further , it is not necessary to separately provide a shielding member, so that cost increase can be suppressed.
[Brief description of the drawings]
FIG. 1 is a plan view of a resin intake manifold according to an embodiment; FIG. 2 is a bottom view of the same resin intake manifold; FIG. 3 is a side view of the same resin intake manifold;
3 ... air connector as shielding member, 5A, 5B, 5C, 5D, 5E, 5F ... distribution pipe, 10, 11 ... negative pressure take-out part.

Claims (1)

車両進行方向に気筒が並ぶように搭載される内燃機関に空気を導入するための複数の分配管を備えるとともに、負圧取り出し部を備えた車両用の樹脂製インテークマニホールドにおいて、
前記負圧取り出し部に向かう車両進行方向からの走行風を遮蔽する遮蔽部材を設けるとともに、車両の進行方向において最後部の分配管を前記遮蔽部材よりもその進行方向の後方側に張り出して形成することにより、前記最後部の分配管と前記遮蔽部材とで空気の滞留部を形成し、該滞留部において前記遮蔽部材の車両進行方向の後方側に前記負圧取り出し部を設け
前記遮蔽部材は、前記分配管に一体に形成され、スロットルボディとサージタンクとを接続するエアコネクタであるインテークマニホールドにおける負圧取り出し部の凍結防止構造。
A plurality of distribution pipes for introducing air to an internal combustion engine mounted such that the cylinders are lined up in the vehicle traveling direction, and a resin intake manifold for a vehicle having a negative pressure take-out unit,
A shielding member for shielding traveling wind from the vehicle traveling direction toward the negative pressure take-out portion is provided, and a rearmost distribution pipe in the traveling direction of the vehicle is formed to protrude more rearward than the shielding member in the traveling direction. Thereby, a stagnant portion of air is formed by the rearmost distribution pipe and the shielding member, and the negative pressure take-out portion is provided in the stagnation portion on the rear side in the vehicle traveling direction of the shielding member ,
The above-mentioned shielding member is formed integrally with the above-mentioned distribution pipe, and is a freeze prevention structure of a negative pressure take-out part in an intake manifold which is an air connector which connects a throttle body and a surge tank .
JP30430997A 1997-11-06 1997-11-06 Freezing prevention structure for negative pressure take-out part in intake manifold Expired - Fee Related JP3596255B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP30430997A JP3596255B2 (en) 1997-11-06 1997-11-06 Freezing prevention structure for negative pressure take-out part in intake manifold

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Application Number Priority Date Filing Date Title
JP30430997A JP3596255B2 (en) 1997-11-06 1997-11-06 Freezing prevention structure for negative pressure take-out part in intake manifold

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JPH11141419A JPH11141419A (en) 1999-05-25
JP3596255B2 true JP3596255B2 (en) 2004-12-02

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